CN1003932B - Ceramic brick (or plate) and its mafg. method - Google Patents
Ceramic brick (or plate) and its mafg. method Download PDFInfo
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- CN1003932B CN1003932B CN85102535.8A CN85102535A CN1003932B CN 1003932 B CN1003932 B CN 1003932B CN 85102535 A CN85102535 A CN 85102535A CN 1003932 B CN1003932 B CN 1003932B
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Abstract
The present invention provides a ceramic brick (plate) which relates to a building surface decorative material with colored patterns on the whole body, and the ceramic brick is calcined by clay. More than two kinds of clay with different colors respectively and singly carry out pug milling, pug with different colors is mixed and kneaded into pug with the patterns both on the inner side and the outer side and with the firm combination and the fine texture through cutting and extruding by using the plastic rheologic performance; then, the cutting and the extruding are carried out again, and the pug is made into flaky pug belts or clods; after being dried for a short time, the pug is made into blanks with various shapes and dimensions; the surface is smooth and the patterns are clear through scraping processing, and the ceramic brick (plate) of the present invention is obtained through the calcination.
Description
The present invention relates to a kind of ceramic-like architecture decorative product and manufacture method thereof.
As everybody knows, the red numb color jade in Huangzhong, Qinghai be a kind of natural inside and outside its ornament of being processed into of all dapple jade with the natural figure of color formation such as red, brown, blue or green, white, famous and precious, gorgeous, quaint decorative effect is arranged.But its lack of material costs an arm and a leg, can not be by a large amount of decorations that is applied to building surface.
The contriver is according to this principle, the clay and the ridgity material that have proposed to utilize the nature chromaticness or added toner, produce similar material of construction and the artistic article of a kind of and red numb jade, belong to the ceramic-like goods, its exterior decorative effect is identical with red numb jade, therefore, the contriver is with goods called after of the present invention " ceramic brick (plate) ".
Being described in detail as follows of ceramic brick of the present invention (plate) goods:
This ceramic brick (plate) goods are to be raw material with two or more natural color or the clay that adds toner, the entire body of making presents the new ceramics product of various natural figures, and its decorative pattern arbitrarily distributes, and lines is clear, reasonable organization, the decorative effect of create an aesthetic feeling.This decorative pattern is a rheology shape decorative pattern, and its formed pattern can have scenery with hills and waters line, wood grain, moire and animal thing line etc.The formed pattern structure pattern of product can be made by the design requirements classification, and class wrapping is as Tao Yushan water wave class, wood grain class etc.By the product that design requirements classification is made, it is unified to have a color, and decorative pattern splicing line is coordinated, and can splice to become on a whole metope as scenery with hills and waters line product and coordinate beautiful scenery with hills and waters pattern, or splice and become a large-scale landscape painting.No matter this goods outward appearance or inner section are all similar a kind of color beautiful, and be beautiful as the red fiber crops in Huangzhong, Qinghai, has only decorative effect preferably.
The tone of color effect that these goods presented and figure colour effect is to form through high-temperature firing with the natural color of clay or with toner, therefore, in decorative applications, long-term wind, Exposure to Sunlight, drench with rain, chemical substance corrodes, its product color, decorative pattern can not change, and nonvolatil decorative effect is arranged.Because goods have the entire body decorative pattern, even surface fracture, the internal layer decorative pattern still can present, and can not destroy decorative effect.The decorative pattern color of this ceramic brick (plate) goods can have according to design requirements: two or more chromaticness decorative pattern such as white, red, black, yellow, blue or green, purple, green, palm fibre.
This ceramic brick (plate) goods can be divided into glaze and no overglaze two classes, after unglazed tile (plate) is once sintered, form through grinding, polishing, and it is suitable for the decoration aspect of constructure ground, decoration of exterior wall and artistic article.The glaze product can once-firing or is burnt till for twice, and glaze is transparent, and the color of product, decorative pattern present with the color under the glaze, and it is suitable for the decoration of exterior wall and workmanship in the buildings.
This ceramic-like decorative product is a kind of building decorative product and artistic article with entire body decorative pattern of producing with the clay of different natural chromaticness and ceramic raw material (comprise and add the toner raw material), and it is compared with following products, and advantage is:
(1) compare with natural marble: this product surface hardness is higher than more than 30%; Acid-and base-resisting, the weathering resistance performance is good; Color natural figure splicing line is coordinated; Fine arts decorative value is arranged, can form the pattern of design requirements; Abundant raw material, cost is low.
(2) compare with artificial marble: product surface hardness is higher than more than 50%; Indeformable, not aging; Can produce the decorative pattern of product by design requirements; Production efficiency is high 10 times, and cost is little; Applied range, abundant raw material.
(3) with stir mud product and compare: it can form suitability for industrialized production; Can make decorative pattern by design requirements; Can manufacturing process artistic products and mural; The energy grinding and polishing; Can produce the goods of big specification.
Below be the detailed description of ceramic brick of the present invention (plate) manufacture method:
With clay and ridge, solvent (as quartz, grog refractory, feldspar, the wollastonite etc.) raw material of two or more color or ceramic raw material (comprising the raw material that adds toner) is processed separately respectively, ball milling, refine the mud color matching separately.Utilize the plasticity-rheological characteristics system line of pug, the process of its system line comprises: at first the pug with different chromaticness mixes gentle drawing, the cutting extruding forms the pug that has natural figure in conjunction with firm entire body, and then pug cutting slivering, shapes such as sheet and piece.Section pattern structure according to cutting pug bar, sheet and piece etc. carries out permutation and combination again by the goods decorative pattern form of design, with pressing method pug bar, sheet and the piece etc. that match are interconnected again and become integral body, enter mould, extruding forms needed shape of product, promptly is called base substrate.After treating that body drying to a certain degree, scrape base, its thickness of scraping is as the criterion with the clear distinctness of decorative pattern.After the base substrate striking, can go up Clear paint such as glaze, also can be without coating, after biscuiting, grinding, polishing are made, be once-firing.Also can be with finished product through biscuiting, grinding and polishing, glazing is carried out glaze firing again and is formed, and is twice and burns till.Now as follows with regard to the several main technique divisions in this manufacture method:
Prescription: the manufacture method of ceramic brick of the present invention (plate), be that natural color with two or more clay presents (comprising the clay that adds toner) the decorative pattern lines color of goods and the color of monolithic article, the raw material of several different chromaticness must be prepared burden respectively, processing respectively, mixed then line becomes product.For make product do not ftracture in moulding, drying, in burning till, indeformable, and have good physicochemical performance, when prescription, should note following some.
(1) Xuan Pei several raw materials require dry shrinkage unanimity in the goods base substrate.
(2) several raw materials should have plasticity preferably, and require the plasticity index basically identical of several raw materials.
(3), should prepare the refractory aggregate of several raw materials respectively according to the temperature difference allotment of dry calcination equipment.
Color matching: occurring in nature clay, mineral species is various, the raw material natural colour that presents behind sintering is very abundant, how to match clay chromaticness and colorant greatly to product relation of the present invention, the colour generation raw material of goods of the present invention is with red, black, yellow, in vain, brown grade is main, for making the product chromaticness more rich and varied by design requirements, can adopt silicate, inorganicss such as oxide compound prepare mineral dye, as the irony toner, cadmium yellow, chromic oxide, aluminate, colorants such as chromic salt, for making the toner in the goods in high-temperature roasting, improve optics, the stability of Chemical Composition, can add zirconium base high temperature decorating colour, as with zirconium, aluminium, titanium, tin, tantalum, silicon, the oxide compound of germanium is the basis, add the colorific vanadium of energy again, tungsten, molybdenum, manganese, cobalt, iron, the oxide compound of element such as bismuth and rare earth promptly becomes zirconium base high temperature decorating colour.Color matching method of the present invention is to require to prepare a certain proportion of chromaticness raw material (raw materials such as clay, ridge, solvent) and colorant according to the chromaticness that designs, and the raw material with different chromaticness mixes mutually with different ratios then, makes the pug of multiple chromaticness.
System line: the pug of all kinds that the color matching of above-mentioned batching is processed into, utilize stacked extruding or layer volume pressing method, make pug of all kinds form layers band pigment figure pug in extruding, layer band pigment figure pug can cut with steel wire, look mud pattern structure according to section cuts pugs such as slivering, sheet and piece again, its pattern structure that is permutated and combined as design requirements is made the decorative pattern pug that the decorative pattern pug of permutation and combination interconnects to be become in conjunction with firm with pressing method again, enter mould extruding, roll forming at last, be the base substrate of goods.
Scrape base: the decorative pattern pug pushes in the rheoforging process in mould, makes billet surface must form one deck mud, influences the sharpness of figure colour, for this reason, when body drying or partial desiccation, scrape its billet surface with machinery, its thickness of scraping should be as the criterion to reach the clear distinctness of decorative pattern.
Fire, grind, polish: the base substrate after the striking, can impose layer of transparent coating such as glaze, advance the kiln once-firing.Also the base substrate of not scraping or wipeing off can be carried out biscuiting after the drying, biscuiting can be burnt till with low temperature (in 1000 ℃), also available high-temperature roasting (in 1200 ℃), and base substrate all should carry out grinding and polishing after the biscuiting.Because of unglazed base substrate hardness height, the method of its grinding and polishing, can select for use the grinding plant of improved marble, terrazzo to carry out grinding and polishing, promptly become beautiful brick (plate) goods of a kind of Unglazed ceramic, it mainly is applicable to the decoration of the exterior wall of buildings or flooring and does not have the overglaze workmanship.After the finished product of grinding and polishing all can impose Clear paint such as glaze on its surface, carry out re-baking for biscuiting, promptly be called glaze firing, become the glaze flour products, it is applicable to the decoration of inside and outside metope of buildings and finishing of workmanship and furniture etc.
Ceramic brick (plate) goods with this method is made have the entire body natural figure that all has inside and outside presenting, surfacing, smooth, even surface fracture can not influence decorative effect yet, its abundant raw material, cost is lower, has wide range of applications, and is a kind of more satisfactory new decorative material for building.
One embodiment of the present of invention are:
With the clay of white, red two kinds of chromaticness and ridge, solvent (as quartzy, feldspar) be raw material, distinguishes independent ball milling, sieves with 250 mesh sieve, refines mud then respectively.Pigment figure pug with the look mud layer of producing respectively folded extruding becoming layer band, with steel wire incised layer band pigment figure pug into strips, pattern structure by design requirements carries out permutation and combination with the strip pug, connects into blocky decorative pattern mud cake, sends into the base substrate that is squeezed into 200 * 200 * 8mm in the mould.Base substrate is through seasoning, and sintering in rolling tunnel kiln (its temperature is 1050～1200 ℃) promptly becomes no overglaze Tao Yu panel products.Carry out grinding and polishing then, make that its surfacing is smooth, decorative pattern is clear, execute one deck glaze again, double sintering in above-mentioned kiln (cycle is 50～70 minutes) behind the kiln discharge, promptly becomes glaze Tao Yu slab products.
Claims (26)
1, a kind of ceramic brick (plate) goods, it is characterized in that this ceramic entire body has the rheology shape decorative pattern of two or more color, its this decorative pattern arbitrarily distributes, lines is clear, reasonable organization, be imbued with decorative effect, no matter this ceramic outward appearance or inner section all similar a kind of color beautiful (red fiber crops are color beautiful for the Huangzhong, Qinghai).
2, ceramic brick as claimed in claim 1 (plate) goods, the rheology shape decorative pattern that wherein said entire body has two or more color comprises: scenery with hills and waters line, ripples line, wood grain, moire and animals and plants line etc.
3, ceramic brick as claimed in claim 1 or 2 (plate) goods, wherein said two or more decorative pattern color comprises: white, red, black, yellow, blue or green, purple, green, palm fibre etc., they are by selecting coloured raw clay or forming through sintering by the method for adding toner in raw material.
4, ceramic brick as claimed in claim 1 (plate), wherein this product surface can be with transparent coatings decoration.
5, ceramic brick as claimed in claim 4 (plate) goods, wherein said Clear paint can be a glaze.
6, ceramic brick as claimed in claim 1 (plate) goods, wherein said goods comprise: inner wall of building brick (plate), exterior wall tile (plate), floor tile, decorative fresco and artistic article etc.
7, the manufacture method of a kind of ceramic brick (plate) goods is characterized in that:
A, with the ceramic material (comprising the pug that adds toner) of two or more color independent ball milling respectively;
B, to versicolor pug refining mud separately respectively;
C, utilize the plasticity-rheological characteristics system line of pug, its system line process is:
1. at first the pug of different chromaticness is mixed and gentlely draw, cut extruding and form the pug that has natural figure in conjunction with firm entire body;
2. next cut shapes such as pug slivering, sheet or piece once more;
3. the section pattern structure according to cutting pug bar, sheet or piece etc. carries out permutation and combination again by the goods decorative pattern form of design, and with pressing method pug bar, sheet or the piece etc. that match being interconnected then becomes integral body;
4. go into the mould extruding and form required article shape;
5. can do further processing as scraping base to the shaping base substrate;
6. the goods that the goods after the biscuiting are particularly scraped base do further processing as grind, polishing;
D, treat to burn till after the base substrate thorough drying, firing temperature should be decided on raw materials used.
8, the method for a kind of manufacturing ceramic brick as claimed in claim 7 (plate) goods, also be included in base substrate burn till before or after the surface impose a coating.
9, as the method for claim 7 or 8 described a kind of manufacturing ceramic brick (plate) goods, wherein after burning till, the surface imposes a coating and fires once more.
10, the method for a kind of manufacturing ceramic brick as claimed in claim 9 (plate) goods is wherein fired once more and is glaze firing.
11, the method for a kind of manufacturing ceramic brick as claimed in claim 7 (plate) goods, the base of wherein making in the line process of scraping preferably carries out under body drying or partial desiccation situation, and the thickness of scraping is as the criterion with the clear distinctness of decorative pattern.
12, the method for a kind of manufacturing ceramic brick as claimed in claim 7 (plate) goods, wherein grinding and the polishing after the burning till in system line process, the preferred technology of the grinding of rostone, natural rock and polishing, grind or throw the thickness cut and be as the criterion with the clear distinctness of decorative pattern.
13, the method for a kind of manufacturing ceramic brick as claimed in claim 7 (plate) goods, the permutation and combination of mud bar, sheet and piece etc. in the wherein said system line process is to finish according to the effect of decorative patterns of expection, makes the parent of the various decorative patterns of last formation.
14, as the method for claim 7 or 13 described a kind of manufacturing ceramic brick (plate) goods, wherein said final decorative pattern comprises: scenery with hills and waters line, ripples line, wood grain, moire and animals and plants line etc.
15, the method for a kind of manufacturing ceramic brick as claimed in claim 7 (plate) goods, wherein said decorative pattern color comprises: white, red, yellow, black, blue or green, green, palm fibre etc.
16, as the method for claim 7 or 15 described a kind of manufacturing ceramic brick (plate) goods, wherein said decorative pattern color is the pug that obtains having certain chromaticness by the coloured clay or the method for adding toner in raw material, after sintering obtain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN85102535.8A CN1003932B (en) | 1985-04-01 | 1985-04-01 | Ceramic brick (or plate) and its mafg. method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN85102535.8A CN1003932B (en) | 1985-04-01 | 1985-04-01 | Ceramic brick (or plate) and its mafg. method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN85102535A CN85102535A (en) | 1987-01-17 |
| CN1003932B true CN1003932B (en) | 1989-04-19 |
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ID=4792587
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN85102535.8A Expired CN1003932B (en) | 1985-04-01 | 1985-04-01 | Ceramic brick (or plate) and its mafg. method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1003932B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU2564797A (en) * | 1996-04-02 | 1997-10-22 | Dening Yang | Stereo ceramic granite and marble |
| CN105643795B (en) * | 2015-12-30 | 2018-03-20 | 昆山通海建材科技有限公司 | The production method of colour mixture pavior brick |
| CN107310316A (en) * | 2017-07-10 | 2017-11-03 | 朱小平 | A kind of spiral soil watt modeling and preparation method thereof |
| CN108863299B (en) * | 2018-07-20 | 2020-12-01 | 陆升(福建)集团有限公司 | Moire ceramic product and its manufacturing process |
-
1985
- 1985-04-01 CN CN85102535.8A patent/CN1003932B/en not_active Expired
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| Publication number | Publication date |
|---|---|
| CN85102535A (en) | 1987-01-17 |
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