CN220765842U - Automatic unloading sabot equipment of reason material - Google Patents

Abstract

The utility model relates to automatic material arranging, blanking and tray loading equipment which comprises a workbench, wherein a blanking tray capable of linearly moving left and right, a product grabbing mechanism for grabbing products and a tray transferring mechanism for transferring the tray are arranged on the top surface of the workbench; the tray transfer mechanism comprises two groups of stacking structures, a transfer structure, a tray pushing structure, a lifting structure and a conveying structure which are arranged up and down. Empty charging tray piles up in the top the stack structure is last to push out to transfer structure through the top the empty charging tray of stack structure, push away a dish structure then can be used to adjust the position of empty charging tray on transfer structure, makes things convenient for the product snatch mechanism sabot, and the charging tray rethread elevation structure who fills the product shifts to the transport structure on, at last through transport structure with the charging tray transportation to below stack structure with the charging tray again piles up, and sends out through workstation right side opening, and whole charging tray transfer process degree of automation is high, and the continuity is strong.

Description

Automatic unloading sabot equipment of reason material

Technical Field

The utility model relates to the technical field of product blanking and dishing, in particular to blanking and dishing equipment capable of automatically tidying materials.

Background

In daily life production, the traditional manual operation procedure obviously can not meet production requirements, industrial automation is daily and moon, along with high-standard and high-requirements of high efficiency, intelligence, information and the like of a production process, the machine has obvious advantages instead of manpower, and particularly the product blanking and dishing industry is more prominent.

The prior blanking tray loading equipment generally comprises a tray feeding system and a manipulator control tray loading mechanism, wherein after an empty tray is conveyed to a manipulator travel range through the tray feeding system, the manipulator control tray loading mechanism grabs products and conveys the products into the empty tray, and automatic material arrangement is carried out through the manipulator control tray loading mechanism, but when the tray is conveyed, the tray feeding system usually conveys the tray to a conveyor belt in the manipulator travel range through the conveyor belt to stop, and then loading can be carried out, however, the stopping position of the tray is controlled only through the conveyor belt, so that the stopping position of the tray is inconvenient to accurately control, and therefore, the manipulator control tray loading mechanism is required to repeatedly adjust the position, so that the tray loading efficiency of the products is not ideal, and an automatic material arrangement blanking tray loading equipment is provided to solve the problems.

Disclosure of Invention

Aiming at the defects of the prior art, the utility model provides automatic discharging and loading equipment, which has the advantages of higher accuracy of stopping positions during loading of trays, contribution to improving the loading efficiency and the like, and solves the problems that the stopping positions of trays are controlled only by a conveying belt, the stopping positions of the trays are inconvenient to control accurately, and a manipulator is required to control a loading mechanism to adjust the positions repeatedly, so that the loading efficiency of products is not ideal.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the automatic material arranging, discharging and tray loading device comprises a workbench, wherein a discharging tray capable of linearly moving left and right, a product grabbing mechanism for grabbing products and a tray transferring mechanism for transferring the trays are arranged on the top surface of the workbench;

the tray transfer mechanism comprises two groups of stacking structures, a transfer structure, a tray pushing structure, a lifting structure and a conveying structure which are arranged up and down;

the empty trays are stacked on the stacking structure above, and the stacking structure below is used for stacking the full trays;

the stacking structure comprises two supporting frames, wherein a jacking cylinder is fixed on the top surface of the workbench, positioning cylinders are fixed on the opposite surfaces of the two supporting frames, and a belt conveying part is arranged on the two supporting frames together;

the transfer structure comprises two adjusting frames which can move relatively or move oppositely, and the opposite surfaces of the two adjusting frames are provided with belt feeding parts;

the pushing disc structure comprises a lifting plate capable of moving up and down and a pushing plate moving left and right above the lifting plate;

the lifting structure comprises a lifting plate capable of moving up and down;

the transportation structure comprises a transportation frame, and a belt transportation part is arranged on the transportation frame.

Further, the tray transfer mechanisms are arranged in two groups.

Further, two positioning columns are fixed on the supporting frames, and the material tray is stacked on the two supporting frames and positioned between the four positioning columns.

Further, the transfer structure further comprises two adjusting cylinders fixed on the top surface of the workbench, the output ends of the two adjusting cylinders are respectively fixed with an adjusting plate, and one opposite sides of the two adjusting plates are respectively fixed with one opposite sides of the two adjusting frames.

Further, the pushing disc structure further comprises a lifting air cylinder fixed on the top surface of the workbench, the lifting plate is fixed at the output end of the lifting air cylinder, the top surface of the lifting plate is fixed with a pushing air cylinder, and the pushing plate is fixed at the output shaft of the pushing air cylinder.

Further, the lifting structure further comprises a lifting module fixed on the workbench, and the lifting plate is fixed at the output end of the lifting module.

Further, the product grabbing mechanism comprises a mechanical arm fixed on the top surface of the workbench, a driving frame is fixed at the output end of the mechanical arm, a plurality of groups of driving air cylinders are fixed on the driving frame, the output shafts of the driving air cylinders extend to the bottom surface of the driving frame, a fixing plate is fixed on the output shafts of the driving air cylinders, and a vacuum chuck is fixed on the fixing plate.

Compared with the prior art, the technical scheme of the application has the following beneficial effects:

1. this unloading sabot equipment of automatic reason material, empty charging tray piles up in the top on the stack structure, and pass through the top the empty charging tray of stack structure is released to transfer structure, push away the position of a set of structure then can be used to the adjustment empty charging tray on transfer structure, make things convenient for product snatch mechanism sabot, the charging tray rethread elevation structure who fills the product shifts to on the transportation structure, transport the charging tray to below stack structure through the transportation structure again at last, and send out through workstation right side opening, whole charging tray transfer process degree of automation is high, the continuity is strong, help improving the carousel efficiency of product, charging tray transfer mechanism sets up to two sets of, the setting of duplex position, make the efficiency of product unloading sabot better, help improving the production efficiency of product.

2. This unloading sabot equipment of automatic reason material, empty charging tray send to two belt feeding parts in the transfer structure through the belt conveying part in the stacked structure of top on, the lifting cylinder is ejecting, and lifting board upward movement pushes away the material cylinder and is ejecting, and the pushing plate moves to the left side, can finely tune the position of empty charging tray on the belt feeding part for the position of putting of empty charging tray is more accurate, and more convenient product snatchs the mechanism and carries out the balance, helps improving balance efficiency.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of a product gripping mechanism according to the present utility model;

FIG. 3 is a schematic view of a stacking structure in the tray transfer mechanism of the present utility model;

FIG. 4 is a schematic diagram of a pushing tray in the tray transferring mechanism according to the present utility model;

FIG. 5 is a schematic view of a transfer structure and a lifting structure in the tray transfer mechanism of the present utility model;

fig. 6 is a schematic view of a transport structure in the tray transfer mechanism of the present utility model.

In the figure: 1. a work table; 2. a blanking disc; 3. a product grabbing mechanism; 301. a mechanical arm; 302. a drive rack; 303. a driving cylinder; 304. a fixing plate; 305. a vacuum chuck; 4. a tray transfer mechanism; 401. a stacked structure; 4011. a support frame; 4012. positioning columns; 4013. jacking the air cylinder; 4014. positioning a cylinder; 4015. a belt conveying member; 402. a transfer structure; 4021. adjusting a cylinder; 4022. an adjusting plate; 4023. an adjusting frame; 4024. a belt feeding part; 403. a pushing disc structure; 4031. lifting a cylinder; 4032. a lifting plate; 4033. a pushing cylinder; 4034. a pushing plate; 404. a lifting structure; 4041. a lifting module; 4042. a lifting plate; 405. a transport structure; 4051. a transport rack; 4052. belt transport means.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-6, an automatic material-arranging, blanking and tray-loading device in this embodiment includes a workbench 1, wherein a blanking tray 2 capable of linearly moving left and right, a product grabbing mechanism 3 for grabbing a product, and a tray transferring mechanism 4 for transferring the tray are disposed on the top surface of the workbench 1.

Be equipped with the straight line module that drives the unloading dish 2 about linear motion on the workstation 1, the product is placed on unloading dish 2 after passing through the processing, the straight line module can drive its about linear motion, make things convenient for product to snatch mechanism 3 to snatch, product snatch mechanism 3 snatch back with the product on the unloading dish 2, the tray transfer mechanism 4 can shift the empty tray that stacks to near the stroke of product snatch mechanism 3, product snatch mechanism 3 alright snatch the product to the tray on, the tray that fills with the product falls to in the space below workstation 1 through tray transfer mechanism 4 again, pile up again, and transport out through the opening of workstation 1 side.

The tray transfer mechanism 4 is arranged into two groups, and the double stations are arranged, so that the efficiency of product blanking and tray loading is better, and the production efficiency of products is improved.

In this embodiment, as shown in fig. 1-2, the product grabbing mechanism 3 includes a mechanical arm 301 fixed on the top surface of the workbench 1, a driving frame 302 is fixed at the output end of the mechanical arm 301, a plurality of groups of driving cylinders 303 are fixed on the driving frame 302, the output shafts of the driving cylinders 303 extend to the bottom surface of the driving frame 302, a fixing plate 304 is fixed on the output shaft of the driving cylinders 303, and a vacuum chuck 305 is fixed on the fixing plate 304.

The mechanical arm 301 drives the driving frame 302 to move to the lower part of the blanking disc 2, the driving cylinder 303 is ejected, the vacuum chuck 305 adsorbs products, the mechanical arm 301 drives the driving frame 302 to move to the empty disc again, and the products are placed in the empty disc, so that the product loading operation can be realized.

The vacuum chuck 305 is connected with an external vacuum device through a connecting pipe, and the vacuum device is started to suck, so that negative air pressure is generated in the vacuum chuck 305, thereby firmly sucking the product, and the vacuum device is a conventional vacuum device capable of sucking, which is known to the public in the prior art, and the specific structure and the specific how to suck are not described in detail herein.

In this embodiment, as shown in fig. 1 and fig. 3-6, the tray transferring mechanism 4 includes two sets of stacking structures 401, a transferring structure 402, a pushing structure 403, a lifting structure 404 and a transporting structure 405 that are disposed up and down.

Empty trays are stacked on the upper stacking structure 401, the empty trays are pushed out to the transferring structure 402 through the upper stacking structure 401, the tray pushing structure 403 can be used for adjusting the orientation of the empty trays on the transferring structure 402, the product grabbing mechanism 3 is convenient to load the trays, the trays filled with products are transferred to the transporting structure 405 through the lifting structure 404, and finally the trays are transported to the lower stacking structure 401 through the transporting structure 405 to be stacked again and sent out through the opening on the right side of the workbench 1.

As a specific structure of the stacking structure 401, as shown in fig. 3, the stacking structure 401 includes two support frames 4011 fixed on a workbench 1 and arranged oppositely, two positioning columns 4012 are fixed on the support frames 4011, a tray is stacked on the two support frames 4011 and positioned between the four positioning columns 4012, a lifting cylinder 4013 positioned between the two support frames 4011 is fixed on the top surface of the workbench 1, positioning cylinders 4014 are fixed on opposite surfaces of the two support frames 4011, and a belt conveying component 4015 is commonly arranged on the two support frames 4011.

As to how the upper stacking structure 401 delivers the trays, in the initial state, empty trays are stacked on the belt conveying parts 4015 on the two supporting frames 4011 and are positioned among the four positioning columns 4012, the jacking cylinder 4013 jacks up the stacked trays until the second tray moves from bottom to top to be flush with the positioning cylinder 4014, the positioning cylinder 4014 jacks up, the positioning cylinder 4014 fixes the upper tray, the jacking cylinder 4013 retracts and resets, only the lowest tray is supported by the belt conveying part 4015, the lowest tray can be delivered through the belt conveying part 4015, and the stacked empty trays can be delivered sequentially by repeating the above operations.

The upper stacking structure 401 stacks the trays filled with the products, the transport structure 405 transports the first tray onto the belt conveying component 4015 in the lower stacking structure 401, the tray is supported by the belt conveying component 4015, before the transport structure 405 conveys the second tray, the jacking cylinder 4013 is ejected, the first tray is lifted to be flush with the positioning cylinder 4014, the first tray can be fixed by the positioning cylinder 4014, the jacking cylinder 4013 is retracted and reset, after the second tray is conveyed onto the belt conveying component 4015, the jacking cylinder 4013 is lifted again, the second tray is lifted until the second tray is moved to be in contact with the bottom surface of the first tray, the positioning cylinder 4014 is retracted and reset, the first tray can be borne by the second tray, the two trays can be stacked, the jacking cylinder 4013 is retracted and reset again, the two stacked trays can be borne by the belt conveying component 4015, and after the trays are stacked, the plurality of trays are repeatedly lifted, the belt conveying component 4013 can convey the trays from the opening of the right side of the stacking table 1.

As a specific structure of the transfer structure 402, as shown in fig. 4, the transfer structure 402 includes two adjusting cylinders 4021 fixed on the top surface of the workbench 1, adjusting plates 4022 are fixed at output ends of the two adjusting cylinders 4021, adjusting frames 4023 are fixed at opposite sides of the two adjusting plates 4022, and belt feeding members 4024 are arranged at opposite sides of the two adjusting frames 4023.

The empty material trays are sent to the two belt feeding components 4024 through the belt conveying component 4015 in the upper stacking structure 401, the two adjusting cylinders 4021 shrink, the two adjusting plates 4022 drive the two adjusting frames 4023 to move towards the opposite sides, the two belt feeding components 4024 move away from each other, and the material trays are conveniently sent to the space below the workbench 1 by the lifting structure 404.

As a specific structure of the pushing disc structure 403, as shown in fig. 4, the pushing disc structure 403 includes a lifting cylinder 4031 fixed on the top surface of the workbench 1, a lifting plate 4032 is fixed at the output end of the lifting cylinder 4031, a pushing cylinder 4033 is fixed on the top surface of the lifting plate 4032, and a pushing plate 4034 is fixed on the output shaft of the pushing cylinder 4033.

After the empty trays are sent to the two belt feeding components 4024 through the belt conveying component 4015 in the upper stacking structure 401, the lifting air cylinders 4031 are ejected, the lifting plates 4032 move upwards, the pushing air cylinders 4033 are ejected, the pushing plates 4034 move leftwards, and the positions of the empty trays on the belt feeding components 4024 can be finely adjusted, so that the placing positions of the empty trays are more accurate, the product grabbing mechanism 3 can conveniently perform tray arrangement, and the tray arrangement efficiency is improved.

As a specific structure of the lifting structure 404, as shown in fig. 4, the lifting structure 404 includes a lifting module 4041 fixed on the workbench 1, and a lifting plate 4042 driven by the lifting module 4041 to move up and down is fixed at an output end of the lifting module 4041.

And how the lifting plate 4042 drives the material tray to move downwards, when the material tray is filled with the product on the belt feeding component 4024, the lifting module 4041 drives the lifting plate 4042 to move to contact with the bottom surface of the material tray and support the full material tray, the two belt feeding components 4024 move back to back, and the lifting module 4041 drives the lifting plate 4042 to move downwards, so that the material tray can be lowered into the space below the workbench 1 through the lifting plate 4042.

As a specific structure of the transport structure 405, as shown in fig. 6, the transport structure 405 includes a transport frame 4051 fixed in the table 1, and a belt transport member 4052 is provided on the transport frame 4051.

The tray is lowered into the space below the workbench 1 by the lifting plate 4042 until the tray is supported by the belt conveying component 4052, and the belt conveying component 4052 can drive the tray to move to the lower stacking structure 401.

In addition, the belt conveying component 4015, the belt feeding component 4024 and the belt conveying component 4052 are all driven by two groups of belt transmission structures, wherein the two groups of belt transmission structures in the belt conveying component 4015 and the belt conveying component 4052 are all driven by the same driving source, and the two groups of belt transmission structures in the belt feeding component 4024 are respectively driven by two driving sources, so that the two groups of belt transmission structures in the belt feeding component 4024 can conveniently move in opposite directions or relatively move.

How the belt transmission structure is driven and how two sets of belt transmission structures are driven simultaneously by one driving source are conventional structures known to the public in the art, and are not described in detail herein.

By adopting the blanking and dishing equipment, automatic transfer of the material disc is realized, the continuity of the transfer process of the material disc is high, dishing operation is more facilitated, and the specific operation mode is as follows:

in the initial state, empty trays are stacked on a belt conveying component 4015 in an upper stacking structure 401, when the empty trays need to be fed, a jacking cylinder 4013 is pushed out, the stacked trays are jacked up until second trays are moved to be flush with a positioning cylinder 4014 from bottom to top, the positioning cylinder 4014 is pushed out, the upper trays are fixed by the positioning cylinder 4014, the jacking cylinder 4013 is retracted and reset, and only the lowest tray is supported by the belt conveying component 4015, so that the lowest tray can be sent out through the belt conveying component 4015;

the empty trays are sent to two belt feeding components 4024 in the transfer structure 402 through the belt conveying component 4015 in the upper stacking structure 401, the lifting cylinder 4031 is ejected, the lifting plate 4032 moves upwards, the pushing cylinder 4033 is ejected, the pushing plate 4034 moves leftwards, and the positions of the empty trays on the belt feeding components 4024 can be finely adjusted, so that the placement positions of the empty trays are more accurate, the product grabbing mechanism 3 can conveniently perform tray arrangement, and the tray arrangement efficiency is improved;

after the position of the material tray is adjusted, the mechanical arm 301 drives the driving frame 302 to move to the lower part of the blanking tray 2, the driving cylinder 303 is ejected, the vacuum chuck 305 adsorbs products, the mechanical arm 301 drives the driving frame 302 to move to the empty material tray, and the products are placed in the empty material tray, so that the product loading operation can be realized;

after the tray is filled with the product, the lifting module 4041 drives the lifting plate 4042 to contact with the bottom surface of the tray and support the tray, the two adjusting cylinders 4021 are contracted, the two adjusting plates 4022 can drive the two adjusting frames 4023 to move to the opposite sides, so that the two belt feeding parts 4024 move back to back, the lifting module 4041 can drive the lifting plate 4042 to move downwards, the tray can be lowered into the space below the workbench 1 through the lifting plate 4042 until the tray is supported by the belt conveying parts 4052 in the conveying structure 405, and the belt conveying parts 4052 can drive the tray to move to the lower stacking structure 401;

the transport structure 405 transports the first tray onto the belt conveying component 4015 in the lower stacking structure 401, the tray is supported by the belt conveying component 4015, before the transport structure 405 conveys the second tray, the jacking cylinder 4013 is ejected, the first tray is lifted to be flush with the positioning cylinder 4014, the first tray can be fixed through the positioning cylinder 4014, the jacking cylinder 4013 is retracted and reset, after the second tray is conveyed onto the belt conveying component 4015, the jacking cylinder 4013 is lifted again, the second tray is lifted, until the second tray moves to be in contact with the bottom surface of the first tray, the positioning cylinder 4014 is retracted and reset, the first tray can be borne by the second tray, the two trays can be stacked, the jacking cylinder 4013 is retracted and reset again, the two stacked trays can be borne by the belt conveying component 4015, after the above operation is repeated, the belt conveying component 4015 can convey the stacked trays from the opening on the right side of the workbench 1.

The control mode of the utility model is controlled by the controller, the control circuit of the controller can be realized by simple programming by a person skilled in the art, the supply of power also belongs to common knowledge in the art, and the utility model is mainly used for protecting the mechanical device, so the utility model does not explain the control mode and circuit connection in detail.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The automatic material arranging and discharging and tray loading device is characterized by comprising a workbench (1), wherein a discharging tray (2) capable of linearly moving left and right, a product grabbing mechanism (3) for grabbing products and a tray transferring mechanism (4) for transferring the trays are arranged on the top surface of the workbench (1);

the tray transfer mechanism (4) comprises two groups of stacking structures (401), a transfer structure (402), a pushing tray structure (403), a lifting structure (404) and a conveying structure (405) which are arranged up and down;

the empty trays are stacked on the stacking structure (401) above, and the stacking structure (401) below is used for stacking the full trays;

the stacking structure (401) comprises two supporting frames (4011), a jacking cylinder (4013) is fixed on the top surface of the workbench (1), positioning cylinders (4014) are fixed on the opposite surfaces of the two supporting frames (4011), and a belt conveying component (4015) is arranged on the two supporting frames (4011) together;

the transfer structure (402) comprises two adjusting frames (4023) which can move relatively or move oppositely, and a belt feeding part (4024) is arranged on the opposite surface of the two adjusting frames (4023);

the pushing disc structure (403) comprises a lifting plate (4032) capable of moving up and down and a pushing plate (4034) moving left and right above the lifting plate (4032);

the lifting structure (404) comprises a lifting plate (4042) which can move up and down;

the transport structure (405) comprises a transport frame (4051), and a belt transport component (4052) is arranged on the transport frame (4051).

2. An automatic material-sorting, blanking and palletizing device according to claim 1, characterized in that: the tray transfer mechanisms (4) are arranged in two groups.

3. An automatic material-sorting, blanking and palletizing device according to claim 1, characterized in that: two positioning columns (4012) are fixed on the support frames (4011), and the material trays are stacked on the two support frames (4011) and are positioned among the four positioning columns (4012).

4. An automatic material-sorting, blanking and palletizing device according to claim 1, characterized in that: the transfer structure (402) further comprises two adjusting cylinders (4021) fixed on the top surface of the workbench (1), adjusting plates (4022) are fixed at the output ends of the two adjusting cylinders (4021), and one sides, opposite to the adjusting plates (4022), of the two adjusting plates are respectively fixed with one sides, opposite to the two adjusting frames (4023), of the two adjusting frames.

5. An automatic material-sorting, blanking and palletizing device according to claim 1, characterized in that: the pushing disc structure (403) further comprises a lifting air cylinder (4031) fixed on the top surface of the workbench (1), the lifting plate (4032) is fixed at the output end of the lifting air cylinder (4031), the top surface of the lifting plate (4032) is fixed with a pushing air cylinder (4033), and the pushing plate (4034) is fixed on the output shaft of the pushing air cylinder (4033).

6. An automatic material-sorting, blanking and palletizing device according to claim 1, characterized in that: the lifting structure (404) further comprises a lifting module (4041) fixed on the workbench (1), and the lifting plate (4042) is fixed at the output end of the lifting module (4041).

7. An automatic material-sorting, blanking and palletizing device according to claim 1, characterized in that: the product grabbing mechanism (3) comprises a mechanical arm (301) fixed on the top surface of the workbench (1), a driving frame (302) is fixed at the output end of the mechanical arm (301), a plurality of groups of driving air cylinders (303) are fixed on the driving frame (302), the output shafts of the driving air cylinders (303) extend to the bottom surface of the driving frame (302), a fixing plate (304) is fixed on the output shaft of the driving air cylinders (303), and a vacuum chuck (305) is fixed on the fixing plate (304).