CN109335704B - Destacking and box unloading device - Google Patents
Destacking and box unloading device Download PDFInfo
- Publication number
- CN109335704B CN109335704B CN201811132297.1A CN201811132297A CN109335704B CN 109335704 B CN109335704 B CN 109335704B CN 201811132297 A CN201811132297 A CN 201811132297A CN 109335704 B CN109335704 B CN 109335704B
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- China
- Prior art keywords
- assembly
- material frame
- top box
- destacking
- tray
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/026—De-stacking from the top of the stack with a stepwise upward movement of the stack
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/067—De-stacking from the bottom of the stack articles being separated substantially perpendicularly to the axis of the stack
Landscapes
- Stacking Of Articles And Auxiliary Devices (AREA)
- De-Stacking Of Articles (AREA)
- Sheets, Magazines, And Separation Thereof (AREA)
Abstract
The invention discloses an unstacking and box unloading device which comprises a top box assembly, an unstacking assembly, a stack conveying roller way assembly and a material frame stacking assembly, wherein the material frame stacking assembly is arranged on the top box assembly; the material frame stacking is positioned in the destacking assembly, and the destacking roller way assembly is positioned below the material frame stacking and is also contained by the destacking assembly; the bottom of the stack conveying roller way assembly is provided with a track, and the middle of the track is connected with a jacking box assembly; the material frame stacking comprises material frames, materials and a tray, the materials are loaded into the tray, the tray is stacked into the material frames, and the material frames are stacked to form the material frame stacking. The invention is specially designed for unstacking and unpacking small materials in large batch, and has the advantages of low cost, high efficiency, easy control and easy later equipment maintenance.
Description
Technical Field
The invention belongs to the technical field of mechanical devices, and particularly relates to an unstacking and box unloading device.
Background
On a plant line, it is generally necessary to pack and stack the materials or finished products, but for some recycling lines, it is also necessary to depalletize and unpack the stacks. Generally, an industrial robot is adopted to carry out the operation, so that a great deal of time can be saved; however, for a large-scale batch production line, in order to ensure production efficiency, a large number of industrial robots are required to meet requirements, the unit price of the industrial robots is usually higher, and production cost is greatly increased if the industrial robots are used in a large batch.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an unstacking and unpacking device which is specially designed for unstacking and unpacking small materials in large batches, and has the advantages of low cost, high efficiency, easiness in control and easiness in later equipment maintenance.
Therefore, the invention adopts the following technical scheme:
an unstacking and unpacking device comprises a top box assembly, an unstacking assembly, a stack conveying roller way assembly and a material frame stacking assembly; the material frame stacking is positioned in the destacking assembly, and the destacking roller way assembly is positioned below the material frame stacking and is also contained by the destacking assembly; the bottom of the stack conveying roller way assembly is provided with a track, and the middle of the track is connected with a jacking box assembly; the material frame stacking comprises material frames, materials and trays, the materials are loaded into the trays, the trays are stacked into the material frames, and the material frames are stacked to form material frame stacking; the material frame stacking and conveying device is characterized in that the material frame stacking and conveying device comprises a material frame stacking roller way assembly, the material frame stacking and conveying device comprises a material frame lifting roller way assembly, the material frame lifting roller way assembly lifts the material frame to a top box assembly one by one, the top box assembly lifts a tray in the material frame, the material frame is sucked away by a mechanical arm connecting sucker after the lifting, the top box assembly lifts the tray to the top layer, the tray is ejected out in sequence, the material frame lifting roller way assembly lifts the material frame to the top box assembly, and the material frame stacking roller way assembly conveys the material frame stacking after the material frame stacking is lifted.
Preferably, the top box assembly comprises a power ball screw, a top box driving plate, a guide rail sliding block, a driving fixing plate, a top box top plate, a motor and a guide rail; the motor drives the power ball screw to rotate, so that the top box driving plate moves upwards, the lower end of the guide rail is connected with the top box driving plate, the upper end of the guide rail is connected with the top box top plate, the guide rail sliding block is fixed on the driving fixing plate, and the driving fixing plate is connected with the rack; when the top box drive plate moves upward, the guide rails move upward with the top box top plate.
Furthermore, two slotted holes are formed in the bottom of the material frame stacking and correspond to the design of the top box top plate, so that the top box top plate can be exactly as high as one layer of tray upwards, and the position of the material frame is unchanged.
Preferably, the unstacking assembly comprises a clamping feeding frame mechanism, a ball screw, a clamping discharging frame mechanism, a material frame conveying mechanism and a fixed rack; the stacking roller way assembly conveys the stacking of the material frame to the lower part of the unstacking assembly, the ball screw rotates to move the material frame clamping and loading mechanism to the position of the material frame, the air cylinders at two sides push the grippers to clamp two ends of the material frame, the material frame clamping and loading mechanism moves upwards under the driving of the reverse rotation of the ball screw, and after the material frame clamping and loading mechanism moves to the top, the roller in the material frame conveying mechanism drives the whole unstacking assembly to move on the track and move to the upper part of the top box assembly to stop; the ball screw rotates to drive the clamping and feeding frame mechanism to move downwards, and after the material frame reaches the top box assembly, the cylinder controls the gripper to be loosened; and by analogy, after the whole material frame stacking and unloading process is finished, the stacking roller way assembly is transported and the material frame stacking is carried.
Further, when the material frame clamping and feeding mechanism finishes half of material frames from top to bottom, the material frame clamping and discharging mechanism starts to unload the frames, the material frame clamping and discharging mechanism moves to the upper side, the air cylinder pushes the gripper to clamp the material frames to move upwards, and then the material frames are conveyed to the top box assembly through the material frame conveying mechanism.
Preferably, the stack conveying roller way assembly comprises fixed frames at two sides, a carrier roller and a transmission chain wheel; the transmission chain wheel is provided with a chain, the motor drives a section of carrier roller to rotate, and the whole stack conveying roller way assembly is driven to move under the action of the chain wheel and is used for transferring the stacking of the material frames.
Preferably, the warehouse and the destacking assembly are both composed of destacking roller way assemblies.
Compared with the prior art, the invention has the beneficial effects that:
(1) the device is designed for unstacking and unpacking small materials in large batch.
(2) The cost is low, the efficiency is high, the control is easy, and the later equipment maintenance is easier.
(3) Simple structure and convenient use.
Drawings
FIG. 1 is a schematic structural diagram of an unstacking and unpacking device provided by the invention.
FIG. 2 is a schematic structural diagram of a top box assembly in the unstacking and box-unloading device provided by the invention.
FIG. 3 is a schematic structural diagram of an unstacking assembly in the unstacking and box-unloading device provided by the invention.
FIG. 4 is a schematic structural view of a destacking and unpacking device with a conveying roller way assembly.
Description of reference numerals: 1. a top case assembly; 2. an unstacking assembly; 3. stacking the material frames; 4. a stack conveying roller way assembly; 1-1, a power ball screw; 1-2, a top box drive plate; 1-3, a guide rail slide block; 1-4, driving a fixing plate; 1-5, a top box top plate; 2-1, clamping a feeding frame mechanism; 2-2, a ball screw; 2-3, clamping a blanking frame mechanism; 2-4, a material frame conveying mechanism; 2-5, fixing the frame; 4-1, fixing the machine frame on two sides; 4-2, carrying rollers; 4-3, a transmission chain wheel.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments, which are provided for illustration only and are not to be construed as limiting the invention.
As shown in figure 1, the invention discloses an unstacking and unpacking device, which comprises a top box assembly 1, an unstacking assembly 2, a stack conveying roller way assembly 4 and a material frame stacking assembly 3; the material frame stacking assembly 3 is positioned inside the destacking assembly 2, and the destacking roller way assembly 4 is positioned below the material frame stacking assembly 3 and is also contained by the destacking assembly 2; the bottom of the stack conveying roller way assembly 4 is provided with a track, and the middle of the track is connected with the top box assembly 1; the material frame stacking 3 comprises material frames, materials and trays, the materials are loaded into the trays, the trays are stacked into the material frames, and the material frames are stacked to form the material frame stacking 3; the material frame stacking device is characterized in that the material frame stacking component 4 conveys material frames to the destacking component 2, the destacking component 2 lifts the material frames one by one to convey to the top box component 1, the top box component 1 jacks up trays in the material frames, the materials in the trays are sucked away by the mechanical arm connecting sucker after jacking, after the materials are sucked away, the top box component 1 pushes up the trays to push up one layer, the trays are all ejected out in sequence, the destacking component 2 lifts up one material frame to the top box component 1, and the material frame stacking component 3 is conveyed by the material frame stacking component 4 after the material frame stacking component 3 is lifted up.
Specifically, as shown in fig. 2, the top box assembly 1 comprises a power ball screw 1-1, a top box driving plate 1-2, a guide rail sliding block 1-3, a driving fixing plate 1-4, a top box top plate 1-5, a motor and a guide rail; the motor drives the power ball screw 1-1 to rotate, so that the top box driving plate 1-2 moves upwards, the lower end of the guide rail is connected with the top box driving plate 1-2, the upper end of the guide rail is connected with the top box top plate 1-5, the guide rail sliding block 1-3 is fixed on the driving fixing plate 1-4, and the driving fixing plate 1-4 is connected with the rack; when the top box driving plate 1-2 moves upward, the guide rail moves upward together with the top box top plate 1-5.
Specifically, two slotted holes are formed in the bottom of the material frame stacking device 3 and correspond to the design of the top box top plate 1-5, so that the height of the top box top plate 1-5 upwards jacking a layer of tray can be just ensured, and the position of the material frame is not changed.
Specifically, as shown in fig. 3, the unstacking assembly 2 comprises a clamping feeding frame mechanism 2-1, a ball screw 2-2, a clamping discharging frame mechanism 2-3, a frame conveying mechanism 2-4 and a fixed rack 2-5; the stacking roller way assembly 4 conveys the stacking material frames 3 to the lower part of the unstacking assembly 2, the ball screw 2-2 rotates to move the material frame clamping and loading frame mechanism 2-1 to the position of the material frame, the air cylinders at two sides push the grippers to clamp two ends of the material frame, the material frame mechanism moves upwards under the driving of the reverse rotation of the ball screw 2-2, and after the material frame mechanism moves to the top, the rollers in the material frame conveying mechanism 2-4 drive the whole unstacking assembly 2 to move on the track and move to the position above the top box assembly 1 to stop; the ball screw 2-2 rotates to drive the clamping and feeding frame mechanism 2-1 to move downwards, and after the material frame reaches the top box assembly 1, the cylinder controls the gripper to loosen; and by analogy, when the whole material frame stacking 3 is completely unloaded, the material frame stacking roller way assembly 4 is transported and stacked.
Specifically, when the material frame clamping and feeding mechanism 2-1 finishes half of material frames from top to bottom, the material frame clamping and feeding mechanism 2-3 starts to unload the frames, the material frame clamping and feeding mechanism 2-3 moves to the upper part, the air cylinder pushes the gripper to clamp the material frames to move upwards, and then the material frames are conveyed to the top box assembly 1 by the material frame conveying mechanism 2-4.
Specifically, as shown in fig. 4, the stack conveying roller way assembly 4 comprises a fixed frame 4-1 at two sides, a carrier roller 4-2 and a transmission chain wheel 4-3; the transmission chain wheel 4-3 is provided with a chain, the motor drives a section of carrier roller 4-2 to rotate, and the whole stack conveying roller way assembly 4 is driven to move under the action of the chain wheel and is used for transmitting the material frame stacking 3.
Specifically, the warehouse and the destacking assembly 2 are both composed of a destacking roller way assembly 4.
Examples
The process flow of the unstacking and box unloading device provided by the invention is as follows:
before the device operates, materials are loaded into the tray, then the tray is stacked and loaded into the material frame, the material frame is stacked to form material frame stacking, and the material frame stacking is conveyed into a warehouse; after the device is started, firstly, stacking and conveying the material frames to the unstacking assembly by the stack conveying roller way assembly, lifting the material frames one by the unstacking assembly and conveying the material frames to the top box assembly, jacking the trays in the material frames by the top box assembly, sucking the materials in the trays by a sucker connected with a robot arm after jacking, then, jacking the top box assembly upwards to jack a layer of trays, sequentially ejecting all the trays, and then lifting one material frame to the top box assembly by the unstacking assembly; after the material frame stacking is lifted, the material frame stacking is conveyed by the stack conveying roller way assembly again and is repeated in sequence.
The above description is only exemplary of the present invention and should not be taken as limiting the invention, as any modification, equivalent replacement, or improvement made within the spirit and scope of the present invention should be included in the present invention.
Claims (5)
1. The utility model provides an unstacking and unpacking device, includes top case subassembly (1), subassembly (2) that destacks, fortune buttress roller bed subassembly (4) and material frame pile (3), its characterized in that: the material frame stacking assembly (3) is positioned in the destacking assembly (2), and the destacking roller way assembly (4) is positioned below the material frame stacking assembly (3) and is also contained by the destacking assembly (2); the bottom of the stack conveying roller way assembly (4) is provided with a track, and the middle of the track is connected with the top box assembly (1); the material frame stacking (3) comprises material frames, materials and a tray, the materials are loaded into the tray, the tray is stacked into the material frames, and the material frames are stacked to form the material frame stacking (3); transporting buttress roller assembly (4) and carrying material frame pile (3) to destacking subassembly (2), destacking subassembly (2) lifts up the material frame one by one after will expect that the frame transports to a case subassembly (1) through orbital motion, top case subassembly (1) with the tray jack-up in the material frame, material frame position is unchangeable, material in the tray is siphoned away by robotic arm connection sucking disc after the jack-up, after siphoning away, top case subassembly (1) is again to the one deck tray of top, ejecting tray is whole in proper order, destacking subassembly (2) lifts up a material frame again to a case subassembly (1), material frame pile (3) lifts up the back that finishes, carry material frame pile (3) by transporting buttress roller assembly (4) again.
2. An unstacking and unpacking device as in claim 1 wherein: the top box assembly (1) comprises a power ball screw (1-1), a top box driving plate (1-2), a guide rail sliding block (1-3), a driving fixing plate (1-4), a top box top plate (1-5), a motor and a guide rail; the motor drives the power ball screw (1-1) to rotate, so that the top box driving plate (1-2) moves upwards, the lower end of the guide rail is connected with the top box driving plate (1-2), the upper end of the guide rail is connected with the top box top plate (1-5), the guide rail sliding block (1-3) is fixed on the driving fixing plate (1-4), and the driving fixing plate (1-4) is connected with the rack; when the top box driving plate (1-2) moves upward, the guide rail moves upward together with the top box top plate (1-5).
3. An unstacking and unpacking device as in claim 2 wherein: two slotted holes are formed in the bottom of the material frame stacking (3) and correspond to the design of the top box top plate (1-5), so that the top box top plate (1-5) can be exactly as high as one layer of tray upwards, and the position of the material frame is unchanged.
4. An unstacking and unpacking device as in claim 1 wherein: the stack conveying roller way assembly (4) comprises fixed frames (4-1) on two sides, a carrier roller (4-2) and a transmission chain wheel (4-3); the transmission chain wheel (4-3) is provided with a chain, the motor drives a section of carrier roller (4-2) to rotate, and the whole stack conveying roller way assembly (4) is driven to move under the action of the chain wheel and is used for transmitting the material frame stacking (3).
5. An unstacking and unpacking device as in any one of claims 1 to 4, wherein: the warehouse and the destacking assembly (2) are both composed of a destacking roller way assembly (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811132297.1A CN109335704B (en) | 2018-09-27 | 2018-09-27 | Destacking and box unloading device |
Applications Claiming Priority (1)
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CN201811132297.1A CN109335704B (en) | 2018-09-27 | 2018-09-27 | Destacking and box unloading device |
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CN109335704A CN109335704A (en) | 2019-02-15 |
CN109335704B true CN109335704B (en) | 2020-06-23 |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4988265A (en) * | 1989-01-20 | 1991-01-29 | Holzma-Maschinenbau Gmbh | Plate pushing device mounted on a horizontally movable carriage |
JPH11292286A (en) * | 1998-04-02 | 1999-10-26 | Ishizu Seisakusho:Kk | Device for feeding for designated number of stacked plates |
CN102249094A (en) * | 2010-05-18 | 2011-11-23 | 鸿富锦精密工业(深圳)有限公司 | Feeding device |
CN205892171U (en) * | 2016-06-21 | 2017-01-18 | 群峰智能机械股份公司 | Trigger on brick die |
CN106853924A (en) * | 2015-12-08 | 2017-06-16 | 襄阳凌霄模具有限公司 | A kind of fired brick unstacker |
CN207174883U (en) * | 2017-09-04 | 2018-04-03 | 广东利迅达机器人系统股份有限公司 | A kind of flow channel type is layered upper trigger |
CN207618648U (en) * | 2017-11-10 | 2018-07-17 | 无锡迅力自动化设备有限公司 | A kind of automatic destacking bale breaker |
CN108357938A (en) * | 2018-03-30 | 2018-08-03 | 苏州盟川自动化科技有限公司 | Disk charging feeding device carries material discharging mechanism |
CN108394596A (en) * | 2018-05-06 | 2018-08-14 | 长沙长泰智能装备有限公司 | The full-automatic top plate apparatus for placing of sheet paper baling line |
-
2018
- 2018-09-27 CN CN201811132297.1A patent/CN109335704B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4988265A (en) * | 1989-01-20 | 1991-01-29 | Holzma-Maschinenbau Gmbh | Plate pushing device mounted on a horizontally movable carriage |
JPH11292286A (en) * | 1998-04-02 | 1999-10-26 | Ishizu Seisakusho:Kk | Device for feeding for designated number of stacked plates |
CN102249094A (en) * | 2010-05-18 | 2011-11-23 | 鸿富锦精密工业(深圳)有限公司 | Feeding device |
CN106853924A (en) * | 2015-12-08 | 2017-06-16 | 襄阳凌霄模具有限公司 | A kind of fired brick unstacker |
CN205892171U (en) * | 2016-06-21 | 2017-01-18 | 群峰智能机械股份公司 | Trigger on brick die |
CN207174883U (en) * | 2017-09-04 | 2018-04-03 | 广东利迅达机器人系统股份有限公司 | A kind of flow channel type is layered upper trigger |
CN207618648U (en) * | 2017-11-10 | 2018-07-17 | 无锡迅力自动化设备有限公司 | A kind of automatic destacking bale breaker |
CN108357938A (en) * | 2018-03-30 | 2018-08-03 | 苏州盟川自动化科技有限公司 | Disk charging feeding device carries material discharging mechanism |
CN108394596A (en) * | 2018-05-06 | 2018-08-14 | 长沙长泰智能装备有限公司 | The full-automatic top plate apparatus for placing of sheet paper baling line |
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