CN114313788A

CN114313788A - Nondestructive transfer system

Info

Publication number: CN114313788A
Application number: CN202210091008.8A
Authority: CN
Inventors: 李发明; 耿华枫; 张田; 李正; 王志; 郭家刚
Original assignee: Jiangsu Zhengxin Industrial Equipment Co ltd
Current assignee: Jiangsu Zhengxin Industrial Equipment Co ltd
Priority date: 2022-01-25
Filing date: 2022-01-25
Publication date: 2022-04-12

Abstract

The invention belongs to the technical field of bent block transfer, and particularly relates to a nondestructive transfer system. It includes bunching device, the device of breaking a jam, packing apparatus and transfer device, bunching device includes first translation mechanism, belt feeder and piece transfer mechanism, piece transfer mechanism is used for shifting the material on the belt feeder to the tray on first translation mechanism, first translation mechanism is used for transporting the tray to the second side of belt feeder from the first side of belt feeder, bunching device and current song machine seamless butt joint of pressing, stack the bent piece on the tray frame, transport the fermentation room with the bent shelf by transfer device, transport the bent shelf by transfer device after the fermentation and break a jam the device and pack by packing apparatus, the tray frame returns bunching device by transfer device, the bent piece realizes gently pushing lightly and puts in whole transfer process, the bent piece is not damaged, can realize the transport automation or the mechanization of bent piece. The invention is used for solving the problem that the fragile curved block is difficult to grab.

Description

Nondestructive transfer system

Technical Field

The invention belongs to the technical field of bent block transfer, and particularly relates to a nondestructive transfer system.

Background

The koji is the soul of the wine, grain is mixed with water and then is made into plate koji or wrapped koji by a koji pressing machine in a koji making workshop, then the koji blocks are required to be transported to a koji block fermentation room, after about 1 month of fermentation, the koji blocks are transported to a koji storage room to be placed for several months, a medium-sized factory needs to produce tens of thousands to more than 10 tens of thousands of koji blocks one day, and the mechanized and even unmanned transfer of the koji blocks is realized.

At present, traditional mill mostly all uses manpower transport, uses handcart etc. to transport bent piece, and a small number of factories of building newly are stacked with the robot, carry with fork truck.

However, the traditional manual carrying of the factory does not realize mechanization, the labor is more, and the manual labor intensity is high; and stack with the manipulator, the bent piece moisture content of just compression moulding is great, and the bent piece is damaged easily to the robot claw, and the bent piece after the fermentation warp moreover great appearance irregular, is difficult to snatch, snatch several bent pieces once and be difficult to satisfy the output demand, and snatch many bent pieces once and must use large-scale manipulator, and investment cost is high.

Disclosure of Invention

The technical problem that this application embodiment will solve lies in overcoming prior art not enough, provides a harmless transfer system for solve the problem that fragile curved block snatchs the difficulty.

The technical scheme for solving the technical problems in the embodiment of the application is as follows: a non-destructive transport system, comprising:

the stacking device comprises a first translation mechanism, a belt conveyor and a block transfer mechanism, wherein the belt conveyor is positioned above the first translation mechanism, the block transfer mechanism is positioned on one side of the belt conveyor, the block transfer mechanism is used for transferring materials on the belt conveyor to a tray on the first translation mechanism, and the first translation mechanism is used for conveying the tray from the first side of the belt conveyor to the second side of the belt conveyor;

the unstacking device comprises an unstacking travelling crane and a plate drawing mechanism, wherein an initial station, a first station and a second station are formed below the unstacking travelling crane, the first station and the second station are positioned on two sides of the initial station, and the unstacking travelling crane and the plate drawing mechanism are matched to transport a tray on the initial station and materials on the tray to the first station and the second station respectively;

the packaging device comprises a bag discharging machine, a second translation mechanism and a bag transferring vehicle which is connected to the second translation mechanism in a sliding mode, one end of the second translation mechanism is arranged corresponding to the second station, and the other end of the second translation mechanism is arranged opposite to the input end of the bag discharging machine;

and the transfer device is used for transferring the trays in the stacking device into the unstacking device.

Compared with the prior art, the technical scheme has the following beneficial effects:

belt feeder and current crank press output butt joint, through piece transfer mechanism with the belt feeder on the crank piece that passes in proper order dial in batches to being located the tray on the first translation mechanism, the tray after the first translation mechanism will load the crank piece transports the second side from the first side of belt feeder, transfer the initial station of destacking device again after fermenting the room fermentation through transfer device with the tray that loads the crank piece, destacking driving on it separates crank piece and the tray on the initial station, the crank piece is pushed to and is shifted to the package car that transfers in the second translation mechanism that corresponds the setting with the second station, pile up the multilayer crank piece on the package car after, second translation mechanism transfers the package car to the input of out-packing machine, pack the crank piece package that piles up in the transfer process, later transport the chartered plane through going out, subsequent fork truck or the dolly of being convenient for carry out subsequent transfer.

Further, the stacking device further comprises: the first translation mechanism and the hoisting mechanism are matched to transfer the trays between each other when the first translation mechanism is positioned below the hoisting mechanism.

Further, every group hoisting mechanism includes the jack-up module that two symmetries set up, the jack-up module includes: a hoisting motor;

the hoisting frame is in transmission connection with the output end of the hoisting motor through a chain transmission mechanism;

and the first lifting pin assemblies are arranged at two ends of the hoisting frame, and the execution ends of the first lifting pin assemblies in the two groups of hoisting modules are used for being matched and clamped with four corners of the bottom of the tray.

Further, the block transfer mechanism includes: the horizontal pulling mechanism and the supporting and releasing mechanism are arranged along the direction vertical to the length direction of the belt conveyor;

the racking mechanism includes: the supporting plate is flush with the surface of the belt conveyor;

the horizontal pulling mechanism comprises: the pulling plate driving device drives the pulling plate to reciprocate along the horizontal direction so as to move the materials on the belt conveyor to the supporting plate.

Further, the racking mechanism includes: the output end of the horizontal driving mechanism is connected with the supporting plate;

the output end of the vertical lifting mechanism is connected with the horizontal driving mechanism;

the first baffle is arranged above the supporting plate, and blocks the synchronous movement of the materials on the supporting plate when the horizontal driving mechanism drives the supporting plate to move horizontally.

Further, the unstacking carriage comprises:

the unstacking track device is arranged above the first station, the second station and the initial station;

the upper end of the shearing fork telescopic device is connected with the unstacking track device in a sliding manner;

the grabbing frame is connected to the lower end of the scissor telescopic device, and a second lifting pin component matched and clamped with the tray is arranged at the four corners of the grabbing frame;

and the push plate mechanism is arranged on the grabbing frame and used for pushing the materials on the tray to the plate pulling mechanism along the length direction of the unstacking track device.

Further, the plate drawing mechanism comprises: a drawer plate translation mechanism;

the drawing plate is connected with the output end of the drawing plate translation mechanism;

and the second baffle is arranged above the drawing plate, and the drawing plate translation mechanism drives the drawing plate to translate out of the second station to block the synchronous movement of the materials on the drawing plate.

Further, the bale transfer vehicle comprises:

the bracket is connected to the second translation mechanism in a sliding manner, and two vertical plates are oppositely arranged on two sides of the bracket;

the first conveyor is arranged between the two vertical plates, a chassis is arranged on the first conveyor, and the first conveyor is arranged opposite to the input end of the bag discharging machine;

the lifting machine is arranged on the support, and the output end of the lifting machine is connected with the first conveyor.

Further, the bale outlet machine comprises:

a second conveyor, an input end of which is arranged opposite to the first conveyor;

the grabbing lifting mechanism is arranged above the second conveyor;

and the centering devices are arranged on two sides of the second conveyor and used for limiting two sides of the chassis.

Further, change the chartered plane with be provided with first baling press between the device of breaking a jam, change the chartered plane with go out and be provided with the second baling press between the chartered plane, first baling press with second baling press packing direction mutually perpendicular.

One or more technical solutions provided in the embodiments of the present application have at least the following technical effects or advantages:

1. the yeast blocks are lightly pushed and lightly placed in the whole process, and the yeast blocks are not damaged.

2. After the yeast blocks are fermented, the yeast blocks are pushed out from the tray by using the unstacking travelling crane instead of being grabbed, and the equipment work is not influenced even if the yeast blocks are deformed.

3. The pulling plate vertical to the belt conveyor is used for processing 10 curved blocks at a time, the efficiency is high, the capacity of the buckling machine is matched, and the mechanical or unmanned curved conveying can be realized by combining a transfer device such as a forklift.

4. The packing mode can save tens of thousands of trays and is convenient for transportation.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.

Fig. 1 is a schematic view of the overall structure of a stacking apparatus according to an embodiment of the present invention.

Fig. 2 is another overall structure diagram of the stacking device according to the embodiment of the invention.

Fig. 3 is a schematic cross-sectional structure of fig. 2.

Fig. 4 is a schematic view of the whole structure of the unstacking device and the packing device in the embodiment of the invention.

Fig. 5 is a schematic view of the whole structure of the unstacking trolley in fig. 4.

Fig. 6 is a schematic front view of the structure of fig. 5.

Fig. 7 is a schematic structural view of the transfer trolley in fig. 4.

Reference numerals:

1. a stacking device; 2. a destacking device; 3. a packaging device;

4. a yeast block; 5. a tray rack; 6. shelf koji; 7. a first bale breaker; 8. a second packer; 9. a tray; 10. an initial station; 11. a first station; 12. a second station; 13. a third station; 14. a chassis; 15. a yeast block bag;

101. a first frame; 102. a first translation mechanism; 103. a belt conveyor; 104. a block transfer mechanism; 105. a hoisting mechanism;

1021. a tray moving frame; 1022. positioning pins; 1023. a linear drive mechanism;

1041. a horizontal pulling mechanism;

10411. pulling a plate; 10412. a pull plate drive device;

1042. a support mechanism;

10421. a support plate; 10422. a horizontal driving mechanism; 10423. a vertical lifting mechanism; 10424. a first baffle plate;

1051. a hoisting module;

10511. a hoisting motor; 10512. a hoisting frame; 10513. a chain transmission mechanism; 10514. a first lift pin assembly; 10515. a lifting guide;

105141, lift pins; 105142, a drive cylinder;

21. a unstacking travelling crane; 22. a plate drawing mechanism; 23. a side clamping mechanism; 24. a second frame;

211. a destacking track device; 212. a scissor telescopic device; 213. a grabbing frame; 214. a push plate mechanism;

2141. pushing the plate; 2142. a push plate driving device;

221. drawing the plate; 222. a drawer plate translation mechanism; 223. a second baffle;

231. a side clamping plate; 232. a side clamp driving device;

31. turning a ladle car; 32. a second translation mechanism; 33. discharging the bag;

311. a support; 312. a vertical plate; 313. a first conveyor; 314. a lifting machine;

331. a second conveying mechanism; 332. a grabbing lifting mechanism; 333. a centering device;

3331. a centering wheel set; 3332. a centering drive device;

91. a tray substrate; 92. a support leg; 93. positioning the projection; 94. a pin clamping hole.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the invention pertains.

In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

As shown in fig. 1 to 7, an embodiment of the present invention provides a nondestructive transfer system, which includes: stacking device 1, unstacking device 2, packing apparatus 3 and transfer device.

As shown in fig. 1, the stacking device 1 includes a first translation mechanism 102, a belt conveyor 103 located above the first translation mechanism, and a block transfer mechanism 104 located at one side of the belt conveyor, and the stacking device 1 further includes a first frame, and the first translation mechanism, the belt conveyor, and the block transfer mechanism are all mounted on the first frame;

the belt conveyor is arranged in the middle of the first frame, and one end of the belt conveyor is butted with the output end of the bending press and is used for bearing the bending block 4 molded in the bending press;

the block transfer mechanism is used for transferring the materials on the belt conveyor to a tray on the first transfer mechanism;

the first translation mechanism is used for transporting trays from a first side of the belt conveyor to a second side of the belt conveyor;

specifically, the first translation mechanism comprises a linear driving mechanism 1023 perpendicular to the length direction of the belt conveyor, a tray moving frame 1021 is arranged on the first translation mechanism in a sliding mode, positioning pins 1022 matched with the bottoms of trays are arranged at four corners of the top of the tray moving frame, and the linear driving mechanism can drive the tray moving frame to move from the first side of the belt conveyor to the second side of the belt conveyor;

tray 9 includes tray base plate 91 and sets up the landing leg 92 that corresponds with the locating pin in tray base plate bottom four corners, and card pinhole 94 has been seted up to the landing leg lateral wall, and the corresponding landing leg position in tray base plate top four corners is provided with the location arch 93 that matches with the landing leg, conveniently forms the landing leg accordant connection with the last layer tray and piles up, and the tray that piles up in proper order forms tray frame 5, and empty tray frame 5 is placed on the tray removal frame of first translation mechanism, and is located the first side of belt feeder.

As shown in fig. 2, the stacking device 1 further comprises two sets of lifting mechanisms 105 for carrying stacked trays, the two sets of lifting mechanisms are respectively arranged on the first frames at two sides of the belt conveyor, when the first translation mechanism is positioned below the lifting mechanisms, the first translation mechanism and the lifting mechanisms are matched for transferring trays between each other, the first translation mechanism and the lifting mechanism at the first side are matched for taking out the trays on the tray rack 5 empty at the side from the bottom and placing the trays on the first translation mechanism one by one, then the first translation mechanism is matched with the block transfer mechanism for shifting the blocks to the trays on the first translation mechanism in batches, then the first translation mechanism transfers the trays with blocks to the second side of the belt conveyor, and then the first translation mechanism is matched with the lifting mechanism at the second side for stacking the trays with blocks one by one to form a rack 6 formed by stacking multiple layers of trays loaded with blocks, facilitating the subsequent transfer device to transfer the entire shelf curve 6 out from the second side.

Wherein, every group hoisting mechanism 105 includes two hoisting modules 1051 that the symmetry set up, hoisting module includes: a hoist motor 10511, a hoist frame 10512, and a first hoist pin assembly 10514, the hoist motor mounted to the first frame;

the hoisting frames are in transmission connection with the output end of the hoisting motor through a chain transmission mechanism 10513, and the two hoisting frames in each group of hoisting modules are symmetrically arranged at the front side and the rear side of the tray frame 5;

the hoisting module further comprises a hoisting guide 10515 which is arranged on the first bracket, connected with the hoisting frame and used for limiting the shaking of the hoisting frame in the up-and-down moving process;

two first hoisting pin assemblies are arranged in each hoisting module group and are respectively arranged at two ends of the hoisting frame, the execution ends of the first hoisting pin assemblies in the two groups of hoisting modules are used for being matched and clamped with four corners of the bottom of the tray, and specifically, the execution ends of the first hoisting pin assemblies are arranged corresponding to the clamping pin holes in the supporting legs of the tray;

the first lifting pin component comprises a lifting pin 105141 penetrating through the hoisting frame and a driving cylinder 105142 arranged on the hoisting frame, the output end of the driving cylinder is connected with the lifting pin to drive the lifting pin to do telescopic motion, when the lifting pin extends out, the lifting pin is in matched clamping connection with a clamping pin hole on the supporting leg, at the moment, the crane rotates to drive the whole tray frame 5 to do up-and-down motion, and when the lifting pin retracts, the tray falls down and is placed on the tray moving frame on the first translation mechanism;

under usual state, the jack pin stretches out the card pinhole joint on the tray with tray frame 5 lower floor, hoisting mechanism bears whole tray frame 5, when curved piece needs to be loaded, hoisting mechanism drives whole tray frame 5 whereabouts, whole tray frame 5 places the tray on first translation mechanism and removes the frame after, the jack pin contracts, shift up the one deck distance by crane control, the jack pin stretches out with the card pinhole joint back of upper strata tray, the crane drives whole tray frame 5 again at this moment and moves up unsettledly, an empty tray that leaves on the tray removal frame is controlled to move to the right of second side, and then accomplishes the loading curved piece with the cooperation of piece transfer mechanism.

Wherein, the piece shifts the mechanism and installs in first frame, the piece shifts the mechanism and includes: the horizontal pulling mechanism 1041 and the supporting mechanism 1042 are arranged along the direction vertical to the length direction of the belt conveyor, the supporting mechanism and the belt conveyor are arranged side by side, and the horizontal pulling mechanism pulls the curved blocks on the belt conveyor in batches, such as 10 blocks, to the supporting mechanism;

specifically, the supporting and placing mechanism comprises a supporting plate 10421 which is flush with the surface of the belt conveyor, so that the bent blocks can be conveniently and seamlessly pushed onto the supporting plate by the horizontal pulling mechanism;

as shown in fig. 3, the horizontal drawing mechanism includes: the pulling plate 10411 and the pulling plate driving device 10412, the pulling plate driving device can be a cylinder and guide rail matching structure, and can adopt a linear guide rail structure, that is, the pulling plate can be driven to horizontally reciprocate along the direction perpendicular to the length direction of the belt conveyor, the cross section of the pulling plate along the moving direction of the pulling plate driving device is L-shaped, the lower end of the pulling plate is in clearance fit with the surface of the belt conveyor, the pulling plate can move from one side edge of the belt conveyor to the other side edge of the belt conveyor in the reciprocating motion process, and the pulling plate driving device drives the pulling plate to reciprocate along the horizontal direction, so that the belt conveyor is provided with batch bent blocks to move onto the supporting plate.

Wherein, the elevating mechanism further comprises: the output end of the horizontal driving mechanism is connected with the supporting plate, the output end of the vertical lifting mechanism is connected with the horizontal driving mechanism, the horizontal driving mechanism and the vertical lifting mechanism can be realized by adopting a plurality of mechanisms such as cylinder driving or linear guide rails or synchronous belts, the horizontal driving mechanism can drive the supporting plate to move horizontally and is close to the edge of the belt conveyor or is far away from the edge of the belt conveyor, the vertical lifting mechanism can drive the horizontal driving mechanism, the supporting plate and the first baffle to move up and down integrally and move to enable the supporting plate to be flush with the belt conveyor or move to a tray on the first translation mechanism close to the lower part;

the first baffle is arranged above the supporting plate and is in clearance fit with the supporting plate, the width of the first baffle is consistent with that of the supporting plate, when the horizontal driving mechanism drives the supporting plate to move horizontally, the materials on the supporting plate are prevented from moving synchronously, specifically, when the horizontal driving mechanism drives the supporting plate to move leftwards, the first baffle above the supporting plate can block the bent blocks on the supporting plate, the bent blocks are prevented from moving leftwards continuously, at the moment, when the supporting plate is completely retracted to the right side of the first baffle, the bent blocks on the supporting plate fall on the tray below, and the bent blocks are transferred from the belt conveyor to the tray of the first translation mechanism;

specifically, the transfer process of the curved blocks from the belt conveyor to the tray of the first transfer mechanism is that, at this time, the pulling plate is positioned at the second side of the belt conveyor, the supporting plate is flush with the surface of the belt conveyor, when the belt conveyor stops running, the pulling plate is controlled to pull 10 blocks of bent blocks from the belt conveyor to the left onto the supporting plate, then the pulling plate moves to the right side of the belt conveyor to stand by, the tray is controlled to move downwards, corresponding to the tray on the first translation mechanism below, the supporting plate is controlled to move left, the first baffle plate shifts the batch of bent blocks on the supporting plate from the supporting plate to the tray below, the distance between the supporting plate and the tray is controlled to be a proper distance, the bent blocks are prevented from being damaged in the falling process, then the supporting plate moves up to be flush with the belt conveyor, the supporting plate is controlled to move right again to be close to the edge of the belt conveyor, in the process, the belt conveyor advances 10 bent blocks left and right, then the pulling plate moves left again, and the steps are repeated in such a circulating way, so that the bent blocks on the belt conveyor are transferred to a tray on a first translation mechanism below the belt conveyor in batches.

As shown in fig. 4, the unstacking device 2 comprises an unstacking travelling crane 21 and a plate drawing mechanism 22, the unstacking device 2 further comprises a second frame 24, the unstacking travelling crane and the plate drawing mechanism are mounted on the second frame, wherein the unstacking travelling crane is hung on the second frame, an initial station 10, a first station 11 and a second station 12 are formed below the unstacking travelling crane, the first station and the second station are located on two sides of the initial station, the first station is used for placing unstacked trays, the initial station is used for placing and transporting tray racks carrying curved blocks and stacked up and down, and the unstacking travelling crane and the plate drawing mechanism are matched to transport the trays on the initial station and materials on the trays to the first station and the second station respectively;

specifically, as shown in fig. 5, the unstacking carriage comprises: the unstacking track device 211, the scissor telescopic device 212, the grabbing frame 213 and the push plate mechanism 214;

the unstacking track device is arranged above the first station, the second station and the initial station, and can realize linear driving reciprocating motion by adopting a linear guide rail or a guide track cylinder and the like;

the upper end of the shearing fork telescopic device is connected with the unstacking track device in a sliding manner and driven by the unstacking track device to reciprocate above an initial station, a first station and a second station;

the grabbing frame is connected to the lower end of the scissor telescopic device, and a second lifting pin component matched and clamped with the tray is mounted at the four corners of the grabbing frame, wherein the second lifting pin component has the same structure as the first lifting pin component, is not shown in the figure and is specifically arranged opposite to the clamping pin holes in the tray supporting legs at the four corners of the bottom of the inner side of the grabbing frame;

as shown in fig. 5 and 6, the plate pushing mechanism is mounted on the grabbing frame, and is used for pushing the materials on the tray to the plate pulling mechanism along the length direction of the unstacking track device;

specifically, the push plate mechanism comprises a push plate driving device 2142 and a push plate 2141, the push plate driving device is mounted on the grabbing frame, the push plate is connected to the output end of the push plate driving device, and the push plate driving device drives the push plate to reciprocate along the length direction of the unstacking track device, so that a curved block on a tray grabbed on the grabbing frame is pushed out of the tray, and unstacking is realized;

as shown in fig. 5, the grabbing frame is further provided with a side clamping mechanism 23, the side clamping mechanism comprises two side clamping plates 231 and a side clamping driving device 232 for driving the two side clamping plates to move relatively, the side clamping driving device can be realized by adopting driving parts such as an air cylinder or a guide sliding table, the moving direction of the side clamping plates is perpendicular to the moving direction of the push plate, the two side clamping plates are positioned on two side edges of the bent block on the tray and are controlled to clamp the bent block relatively inwards, and after the bent block on the tray is slightly pushed inwards, the push plate mechanism is controlled to push the bent block on the whole tray.

As shown in fig. 4, the plate pulling mechanism includes: the pumping plate translation mechanism 222, the pumping plate 221 and the second baffle 223 are connected with an output end of the pumping plate translation mechanism, specifically, the pumping plate translation mechanism drives the pumping plate to move from the second station to a third station 13 which is far away from the second station by one station;

the second baffle is arranged above the pulling plate and is specifically positioned at the junction of the second station and the third station, the pulling plate translation mechanism drives the pulling plate to translate out of the second station, and then the material on the pulling plate is prevented from synchronously moving, namely when the pulling plate is moved out of the second station to the third station, the second baffle pushes the bent block on the upper layer of the pulling plate away from the pulling plate and falls into the chassis 14 of the next procedure below.

Specifically, the process of transporting the tray on the initial station and the materials on the tray to a first station and a second station respectively by the cooperation of the unstacking travelling crane and the plate drawing mechanism is that firstly, the shelf curve provided with the curved blocks is sent into the initial station to be placed by a transfer device, the unstacking travelling crane uses a second lifting pin component on the unstacking travelling crane to grab the tray on the uppermost layer, a scissor telescopic device controls a grabbing frame to ascend, the grabbing frame moves to the second station and then descends, in the process, a side clamping mechanism acts to control a side clamping plate to clamp the side clamping plate slightly inwards, then a push plate mechanism in the unstacking travelling crane controls a push plate to move, the push plate moves from one side of the grabbing frame to the other side, the clamped curved blocks are pushed onto the drawing plate in the second station, the unstacking travelling crane drives the empty tray to move upwards and slide to the first station to be loosened, the empty tray is stacked on the first station to be placed, and then the tray is grabbed on the initial station, the operation is repeated in such a way, so that the unstacking of the shelf curves is realized; then the drawing plate is driven by the drawing plate translation mechanism to move towards a third station, at the moment, the second baffle plate receives a layer of bent blocks to stop at the second station, after the drawing plate is positioned at the third station far away from the second station, the layer of bent blocks slightly fall down and fall on a chassis of a subsequent procedure, then the drawing plate returns to the second station again to wait, the operation is repeated, and a plurality of layers of bent blocks are stacked on the chassis of the second station in sequence to form a bent block package 15.

As shown in fig. 4, the packing device 3 includes a packing discharging machine 33, a second translation mechanism 32 and a packing transferring vehicle 31 slidably connected to the second translation mechanism, one end of the second translation mechanism is arranged corresponding to the second station, and the other end of the second translation mechanism is arranged opposite to the input end of the packing discharging machine, specifically, one end of the second translation mechanism extends into the second station, and the other end extends out of the second station and corresponds to the input end of the packing discharging machine;

as shown in fig. 7, the subcontracting vehicle includes: a support 311, a first conveyor 313, and a lifting/lowering unit 314;

the bracket is connected to the second translation mechanism in a sliding manner, two vertical plates 312 are oppositely arranged on two sides of the bracket, and the bracket is controlled to slide back and forth along the second translation mechanism;

the first conveyor is arranged between the two vertical plates, a chassis 14 is arranged on the first conveyor, the first conveyor is arranged opposite to the input end of the bag discharging machine, and the first conveyor can adopt a chain conveyor and the like to convey the chassis on the first conveyor to the bag discharging machine;

the lifting machine is arranged on the bracket, and the output end of the lifting machine is connected with the first conveyor; the first conveyor is driven to ascend, so that the chassis placed on the first conveyor is close to the drawing plate in the second station.

The space between the two vertical plates is slightly larger than the width of one layer of bent blocks perpendicular to the length direction of the unstacking track device, so that each layer of bent blocks can be placed on the chassis between the two vertical plates;

as shown in fig. 4, the bag discharging machine includes: a second conveyor 331 and a gripping and lifting mechanism 332;

the input end of the second conveyor is arranged opposite to the first conveyor and is used for receiving a chassis transmitted from the first conveyor or transmitting the chassis to the first conveyor, the grabbing lifting mechanism is arranged above the second conveyor and comprises a third rack and a grabbing lifting device arranged on the third rack, and the grabbing lifting device is a conventional mechanism and not shown in the figure and is used for grabbing the chassis on the second conveyor.

The centering device 333 is arranged on two sides of the second conveyor and used for limiting two sides of the chassis and ensuring that the chassis slides on the second conveyor in a reciprocating manner according to a track limited by the centering device;

specifically, the centering device comprises centering wheel sets 3331 symmetrically arranged on two sides of the second conveyor and a centering driving device 3332 driving the centering wheel sets to be arranged along the direction perpendicular to the running direction of the second conveyor, and the centering driving device drives the centering wheel sets on the two sides to perform sliding movement so as to adjust the distance between the two centering wheel sets.

Specifically, the process of conveying the curved block package 15 from the second station to the package discharging machine is that the second translation mechanism drives the support to be located at the second station, the lifting lifter lifts the first conveyor and the upper chassis of the first conveyor to be close to the drawing plate above, the drawing plate repeatedly stacks curved blocks on the chassis layer by layer to form the curved block package, in the process, after the lifting lifter stacks one layer of curved blocks, the chassis is controlled to descend by one layer, and the process is repeated, in the process, the forklift transports the other chassis back to the package discharging machine of the packaging device 3, the centering devices on two sides center the chassis, then the second conveyor moves the chassis to the position below the grabbing lifting mechanism, the grabbing lifting mechanism grabs and lifts the chassis to a certain height for standby, the forklift also stands by here, and the height can facilitate the curved block package formed below to pass through; then the second translation mechanism is controlled to separate the formed curved block bag from a second station and is arranged opposite to the input end of the bag discharging machine, the lifting lifter controls the first conveyor to be consistent with the second conveyor in height, then the first conveyor transfers the chassis and the curved block bag stacked on the chassis to the bag discharging machine together, a transfer device such as a forklift waiting at the time transfers the curved block bag together with the chassis from the output end of the bag discharging machine, then the lifting mechanism is grabbed, the chassis located at the high position is put down and falls on the second conveyor, the second conveyor conveys the chassis to the first conveyor, the first conveyor is controlled to move to the second station again to receive the curved block, and the operation is repeated in a circulating mode.

As shown in fig. 4, a first packer 7 is arranged between the bale turning vehicle and the unstacking device 2, a second packer 8 is arranged between the bale turning vehicle and the bale discharging machine, and the packing directions of the first packer and the second packer are perpendicular to each other; in the process that the bent block package shifts out from the second station, the first baling press vertically packs the bent block package, and when the bent block package was transported from first conveyer to the second conveyer, the second baling press transversely packed the bent block package for the bent block package that enters into on the play chartered plane communicates the integrative packing shaping in chassis, convenient subsequent transportation.

In this embodiment, the transfer device not shown in the figure may specifically be a transfer device formed by a forklift or an AGV cart, etc. and is used for transferring the trays in the stacking device 1 to the unstacking device 2.

The belt conveyor is in butt joint with the output end of the existing bending press, the bending blocks sequentially transferred from the belt conveyor are shifted to the tray on the first translation mechanism in batches through the block translation mechanism, the tray loaded with the bending blocks is transported to the second side from the first side of the belt conveyor by the first translation mechanism, the tray loaded with the yeast blocks is transferred to a fermentation room for fermentation through a transfer device and then transferred to an initial station of the unstacking device 2, the unstacking travelling crane on the conveying device separates the bent blocks and the tray on the initial station, the bent blocks are pushed to a transfer trolley on a second translation mechanism which is arranged corresponding to the second station, after a plurality of layers of bent blocks are stacked on the transfer trolley, the second translation mechanism transfers the bale transfer vehicle to the input end of the bale outlet machine, stacked curved block bales are packed in the transfer process, and then the stacked curved block bales are transferred through the bale outlet machine, so that subsequent transfer of a subsequent forklift or AGV is facilitated; and the pallet frame positioned at the first station is transported by a transporting device such as an AGV or a forklift to return to the first side of the belt conveyor of the stacking device 1, the other AGV or the forklift transports the well-packed yeast blocks to a yeast storage workshop, after the yeast storage period is finished, the AGV transports the yeast blocks to a yeast block crushing workshop, and then the chassis of the yeast blocks returns to a package outlet of the packaging device 3, so that the reciprocating operation is realized, the whole transporting process is automatic, and the production rhythm is greatly improved.

In this embodiment, the driving device may be specifically selected from various driving modes such as cylinder-sliding-table cylinder driving with guiding, electric push rod, synchronous belt driving, linear electric module, and the like, according to the actual driving force, installation mode, driving mode, and the like.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A non-destructive transport system, comprising:

2. The non-destructive transport system of claim 1, wherein said stacking device further comprises: the first translation mechanism and the hoisting mechanism are matched to transfer the trays between each other when the first translation mechanism is positioned below the hoisting mechanism.

3. The non-destructive transport system of claim 2, wherein each set of said lifting mechanisms comprises two symmetrically disposed lifting modules, said lifting modules comprising: a hoisting motor;

4. The nondestructive transfer system of claim 1, wherein the block transfer mechanism comprises: the horizontal pulling mechanism and the supporting and releasing mechanism are arranged along the direction vertical to the length direction of the belt conveyor;

5. The non-destructive transport system of claim 4, wherein said racking mechanism further comprises: the output end of the horizontal driving mechanism is connected with the supporting plate;

6. The non-destructive transport system of claim 1, wherein said unstacking carriage comprises:

7. The non-destructive transport system of claim 6, wherein said plate pulling mechanism comprises: a drawer plate translation mechanism;

8. The nondestructive transfer system of claim 1, wherein the subcontracting cart comprises:

9. The nondestructive transfer system of claim 8, wherein the bag outlet machine comprises:

the grabbing lifting mechanism is arranged above the second conveyor;

10. The nondestructive transfer system of claim 1, wherein a first packer is arranged between the bale transferring vehicle and the unstacking device, a second packer is arranged between the bale transferring vehicle and the bale discharging device, and packing directions of the first packer and the second packer are perpendicular to each other.