CN215624549U - Tear dish and fold dish all-in-one open - Google Patents
Tear dish and fold dish all-in-one open Download PDFInfo
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- CN215624549U CN215624549U CN202120847620.4U CN202120847620U CN215624549U CN 215624549 U CN215624549 U CN 215624549U CN 202120847620 U CN202120847620 U CN 202120847620U CN 215624549 U CN215624549 U CN 215624549U
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- disassembling
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Abstract
The utility model discloses a tray disassembling and stacking all-in-one machine, and belongs to the technical field of trays for logistics. The method comprises the following steps: the roller line is arranged in the frame; the roller line is configured as a transport and placement tray; the jacking mechanism is arranged below the roller line; the jacking mechanism is arranged to jack up a tray placed on the roller line; the clamping mechanism has a lifting function and is arranged above the roller line; the clamping mechanism is set to clamp and position the jacked tray and is matched with the jacking mechanism to sequentially disassemble and stack the tray from bottom to top. The tray disassembling and stacking device has the advantages that the tray disassembling and stacking are realized through the matched use of the jacking mechanism and the clamping mechanism, the structure is simple, the cost is lower, the tray can be flexibly supplied to a production line or collected at the tail end of the production line, the defect of low efficiency of manual tray disassembling is overcome, and meanwhile, the automation with low cost is realized; safe and reliable, do not have the risk of collapsing, can tear the higher buttress type of dish or fold dish.
Description
Technical Field
The utility model belongs to the technical field of trays for logistics, and particularly relates to a tray disassembling and stacking all-in-one machine.
Background
The pallet is used for placement of containerization, stacking, handling and transportation as a horizontal platform device for unit load cargo and articles. The pallet is used as important loading, unloading, storing and transporting equipment in the logistics operation process, and plays a great role in modern logistics in cooperation with a forklift.
The existing mode of separating trays in an industrial production workshop is mostly achieved by robot work, the separation of the trays by the robot is completed by grabbing the trays by a manipulator, and finally the trays are transported by a forklift or are separated and transported manually to achieve the effect, so the required cost is high, the required area is large for arranging robot equipment in the workshop, and if a small workshop is met, the robot cannot be used for operation; the labor cost of manual operation is very high, and the purpose of cost control cannot be achieved.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems in the background technology, the utility model provides the integrated machine for disassembling the disc and stacking the disc, which improves the working efficiency and reduces the cost.
The utility model adopts the following technical scheme: an all-in-one machine for disassembling and stacking disks comprises: the frame is used for supporting other parts; at least one group of folding devices are arranged in the frame in parallel from top to bottom in sequence; the folding device comprises:
the roller line is arranged in the frame; the roller line is provided as a transport tray;
the jacking mechanism is arranged below the roller line; the jacking mechanism is arranged to jack up a tray placed on the roller line;
the clamping mechanism has a lifting function and is arranged above the roller line; the clamping mechanism is set to clamp and position the jacked tray and is matched with the jacking mechanism to sequentially disassemble and stack the tray from bottom to top.
In a further embodiment, the roller line comprises:
two sets of side plates fixed in the frame along the transportation direction of the tray;
the power rollers are arranged between the two groups of side plates in parallel; and a gap is reserved between the adjacent power rollers. The power cylinder of interval placement not only can transport the tray, still leaves the space of passing for climbing mechanism simultaneously, provides very big convenience for the tray on climbing mechanism jack-up cylinder line.
In a further embodiment, the jacking mechanism comprises:
the fixing frame is fixed in the frame;
the at least two groups of jacking plates are in transmission connection with the fixed frame through a first jacking cylinder; the jacking plate is vertically arranged and penetrates through the roller line to jack up the tray. At least two sets of jacking plates increase the stability of jacking the tray, and the tray is prevented from inclining when being jacked.
In a further embodiment, a guide rod is fixed at the bottom of the lifting plate, a linear bearing is arranged at a corresponding position of the fixing frame, and the guide rod is inserted in the linear bearing. And the stability in the jacking process is improved.
In a further embodiment, the bottom of adjacent jacking plates are fixedly connected by trusses. The jacking plates are mutually restricted and fixedly connected through the trusses, and the stability of the jacking plates is further improved.
In a further embodiment, the clamping mechanism comprises: two identical units arranged in mirror image;
the same unit includes: the placing frame is fixed in the frame;
the electric cylinder is fixed in the placing frame;
the clamping plate is connected to the electric cylinder in a transmission way through a transmission assembly; when the electric cylinder is in a compression state, the clamping plates of two same units move oppositely to be in a clamping state.
In a further embodiment, the transmission assembly comprises: the connecting plate is in transmission connection with the electric cylinder;
at least two groups of guide shafts are connected between the clamping plates and the connecting plates;
the guide seats with the same number as the guide shafts are fixed on the placing frame, and the guide shafts are inserted in the guide seats in a penetrating mode.
In a further embodiment, the same unit further comprises:
the bearing plate is fixed on the frame;
the second jacking cylinder is fixed on the bearing plate; and the second jacking cylinder is fixedly connected with the bottom of the placing rack. The lifting of the clamping plate is realized.
In a further embodiment, the same unit further comprises:
the guide rail is vertically arranged on the frame;
the sliding blocks are fixed at two ends of the placing rack; the sliding block is in concave-convex fit with the guide rail. Stability in the lifting process of the placing frame is improved.
The utility model has the beneficial effects that: the tray disassembling and stacking device has the advantages that the tray disassembling and stacking are realized through the matched use of the jacking mechanism and the clamping mechanism, the structure is simple, the cost is lower, the tray can be flexibly supplied to a production line or collected at the tail end of the production line, the defect of low efficiency of manual tray disassembling is overcome, and meanwhile, the automation with low cost is realized; safe and reliable, do not have the risk of collapsing, can tear the higher buttress type of dish or fold dish.
Drawings
Fig. 1 is a schematic structural diagram of the integrated machine for disassembling and stacking disks.
Fig. 2 is a schematic view of the structure of the roller line and the jacking mechanism.
Fig. 3 is a schematic structural diagram of the jacking mechanism.
Fig. 4 is a partial structural view of the clamping mechanism.
Each of fig. 1 to 4 is labeled as: the device comprises a frame 1, a roller line 2, a jacking mechanism 3, a clamping mechanism 4, a side plate 201, a power roller 202, a fixed frame 301, a jacking plate 302, a first jacking cylinder 303, a guide rod 304, a linear bearing 305, a truss 306, a placing frame 401, an electric cylinder 402, a clamping plate 403, a connecting plate 404, a guide shaft 405, a guide seat 406, a bearing plate 407, a second jacking cylinder 408, a guide rail 409 and a slide block 410.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the utility model.
In order to solve the technical problems of high cost, low efficiency and large occupied area of disassembling and stacking in the prior art, the applicant develops a disk disassembling and stacking all-in-one machine which is low in cost, high in efficiency and small in occupied area.
As shown in fig. 1, two sets of folding devices are disposed inside the frame 1, and the number of folding devices may be larger according to the requirements of users. In order to isolate the work area from the active area and provide a better safe site, the frame 1 is encapsulated by a metal plate.
In a further embodiment, the unfolding arrangement comprises: the clamping mechanism 4, the roller line 2 and the jacking mechanism 3 are arranged from top to bottom. Specifically, the clamping mechanism 4 is provided above the drum line 2, and the clamping mechanism 4 has a lifting function. Climbing mechanism 3 locates the below of roller line, and climbing mechanism 3's partial spare part can pass roller line 2 and will place the tray jack-up on the roller line, and the cooperation can be realized dismantling and the stack from supreme tray in proper order down by climbing mechanism 3 of reciprocating motion on vertical direction.
In a further embodiment, the roll line comprises: two sets of side plates 201 fixed in the frame 1 and arranged oppositely, a plurality of sets of power rollers 202 arranged in parallel between the side plates 201, and in order to enable part of parts of the jacking mechanism 3 to pass through the roller line 2, a gap is left between the adjacent power rollers 202. The power cylinder 202 that the interval was placed not only can transport the tray, still leaves the space that passes for climbing mechanism 3 simultaneously, provides very big convenience for climbing mechanism 3 jack-up roller line 2 on the tray. If a conveyor belt is used for transportation or the gap is small, the jacking mechanism 3 cannot penetrate through the conveying line, and the pallet cannot be jacked.
In order to adapt to the roller line 2, in a further embodiment, as shown in fig. 2 and 3, the jacking mechanism 3 comprises: the fixing frame 301 fixed inside the frame 1 is provided with two sets of first jacking cylinders 303 in this embodiment on the fixing frame 301, and each set of first jacking cylinders 303 is in transmission connection with the jacking plates 302 vertically arranged, that is, the number of the jacking plates 302 is two sets in this embodiment. In the above structure, the lifting plate 302 is moved upward by the first lifting cylinder 303 to lift the tray placed on the roller line 2, and thus the thickness of the lifting plate 302 is smaller than the gap distance between the adjacent power rollers 202.
When the jacking plate 302 jacks up the tray, because of the gravity of the tray and the material, the jacking plate 302 can shake to reduce the safety coefficient if no other supporting force exists in the jacking process. Therefore, the guide rod 304 is fixed at the bottom of the lifting plate 302, the linear bearing 305 is arranged at the corresponding position of the fixed frame 301 and the guide rod 304, the guide rod 304 is inserted in the linear bearing 305, and under the matching of the linear bearing 305 and the guide rod 304, the lifting plate 302 is ensured to be lifted stably and not to be deviated.
And in order to improve the stability of the lifting plate in the vertical direction, the bottoms of the adjacent lifting plates 302 are fixedly connected through a truss 306. The jacking plates 302 are constrained and fixedly connected with each other through the trusses 306, so that the stability of the jacking plates 302 is further improved.
In a further embodiment, the clamping mechanism 4 comprises two identical units arranged in mirror image. As shown in fig. 4, the same unit includes: fix rack 401 inside frame 1, install electric cylinder 402 on rack 401, be provided with the transmission subassembly on some electric cylinder 402, the transmission subassembly is connected with splint 403 in the transmission simultaneously, and the concrete expression does: when the electric cylinder 402 is in a compressed state, the clamping plates 403 of two identical units move towards each other to be in a clamping state.
In a further embodiment, the transmission assembly comprises: the connecting plate 404 is in transmission connection with the electric cylinder 402, the guide shafts 405 are symmetrically arranged at two ends of the connecting plate 404, the guide bases 406 are symmetrically arranged on the placing frame 401 and correspond to the guide shafts 405 in position, and the guide shafts 405 are inserted in the guide shafts 405, so that the stability of the clamping plate 403 is improved.
Meanwhile, in order to meet the lifting requirement of the clamping mechanism 4, the same unit further comprises: a loading plate 407 fixed on the frame 1, the loading plate 407 being located below the placing rack 401. A second jacking cylinder 408 is fixed on the bearing plate 407, and the second jacking cylinder 408 is simultaneously fixedly connected with the bottom of the placing frame 401, so that the telescopic function of the second jacking cylinder 408 is improved to realize the lifting function of the clamping plate 403.
In order to increase the stability of the gripping mechanism 4 for gripping the pallet when it is lifted, said same unit further comprises: the guide rail 409 is vertically arranged on the frame 1; the sliders 410 are fixed at two ends of the placing frame 401; the slider 410 and the guide rail 409 are in concave-convex fit. Stability of the placing frame 401 in the lifting process is improved.
The working principle is as follows: stacking: after the tray is conveyed to the integrated machine by the roller line, the cylinder stops and starts the side pushing, and the tray is placed behind the tray; the jacking mechanism is started, and when the tray is jacked to the highest position, the clamping mechanism clamps the tray. Then, climbing mechanism gets back to the normal position, and when a tray comes again, the cylinder stops and the side pushes away the start, places next tray behind the tray clamping mechanism wholly through the cylinder decline, stably puts preceding tray on next tray, accomplishes the action of folding the dish, will accompany the clamping mechanism who two trays afterwards and shift up. And the rest is done in sequence to complete the superposition work of a plurality of trays. Disassembling: after a plurality of trays are stacked and enter the integrated machine, the air cylinder stops and pushes laterally to start, the trays are fixed, the clamping mechanism firstly drags the second upward tray at a low position and then enters a high position, then the first tray is transferred under the action of the roller line, the jacking mechanism rises to the high position to drag the trays, then the first tray falls onto the roller line, the tray at the bottom is detached, and the like, tray detachment of all the trays is completed.
The tray stacking device is used for disassembling and stacking trays, is driven by all purchasing cylinders in a driving mode, is stable and rapid, controls individual processes in sequence, has a relatively simple and compact structure, is complete in function, and can be used for simultaneously disassembling a plurality of trays in a stacking mode.
As noted above, while the present invention has been shown and described with reference to certain preferred embodiments, it is not to be construed as limited thereto. Various changes in form and detail may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.
Claims (9)
1. An all-in-one machine for disassembling and stacking disks comprises: the frame is provided with at least one group of folding devices which are arranged in the frame in parallel from bottom to top in sequence;
it is characterized in that the preparation method is characterized in that,
the folding device comprises: the roller line is arranged in the frame; the roller line is configured as a transport and placement tray;
the jacking mechanism is arranged below the roller line; the jacking mechanism is arranged to jack up a tray placed on the roller line;
the clamping mechanism has a lifting function and is arranged above the roller line; the clamping mechanism is set to clamp and position the jacked tray and is matched with the jacking mechanism to sequentially disassemble and stack the tray from bottom to top.
2. The integrated machine for disassembling and stacking disks of claim 1,
the roller line includes:
two sets of side plates fixed in the frame along the transportation direction of the tray;
the power rollers are arranged between the two groups of side plates in parallel; and a gap required by work is reserved between the adjacent power rollers.
3. The integrated machine for disassembling and stacking disks of claim 1,
the climbing mechanism includes:
the fixing frame is fixed in the frame; at least two groups of first jacking cylinders are arranged on the fixed frame in parallel;
the at least two groups of jacking plates are in transmission connection with the first jacking cylinder; the jacking plate is vertically arranged and penetrates through the roller line to jack up the tray.
4. The integrated machine for disassembling and stacking disks of claim 3,
the bottom of the jacking plate is fixed with a guide rod, a linear bearing is arranged at a corresponding position of the fixing frame, and the guide rod is inserted in the linear bearing.
5. The integrated machine for disassembling and stacking disks of claim 3,
the bottoms of the adjacent jacking plates are fixedly connected through a truss.
6. The integrated machine for disassembling and stacking disks of claim 1,
the clamping mechanism includes: two identical units arranged in mirror image;
the same unit includes: the placing frame is fixed in the frame;
the electric cylinder is fixed in the placing frame;
the clamping plate is connected to the electric cylinder in a transmission way through a transmission assembly; when the electric cylinder is in a compression state, the clamping plates of two same units move oppositely to be in a clamping state.
7. The integrated machine for disassembling and stacking disks of claim 6,
the transmission assembly includes: the connecting plate is in transmission connection with the electric cylinder;
at least two groups of guide shafts are connected between the clamping plates and the connecting plates;
the guide seats with the same number as the guide shafts are fixed on the placing frame, and the guide shafts are inserted in the guide seats in a penetrating mode.
8. The integrated machine for disassembling and stacking disks of claim 6,
the same unit further includes:
the bearing plate is fixed on the frame;
the second jacking cylinder is fixed on the bearing plate; and the second jacking cylinder is fixedly connected with the bottom of the placing rack.
9. The integrated machine for disassembling and stacking disks of claim 6,
the same unit further includes:
the guide rail is vertically arranged on the frame;
the sliding blocks are fixed at two ends of the placing rack; the sliding block is in concave-convex fit with the guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120847620.4U CN215624549U (en) | 2021-04-23 | 2021-04-23 | Tear dish and fold dish all-in-one open |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120847620.4U CN215624549U (en) | 2021-04-23 | 2021-04-23 | Tear dish and fold dish all-in-one open |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215624549U true CN215624549U (en) | 2022-01-25 |
Family
ID=79936444
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120847620.4U Active CN215624549U (en) | 2021-04-23 | 2021-04-23 | Tear dish and fold dish all-in-one open |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN215624549U (en) |
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2021
- 2021-04-23 CN CN202120847620.4U patent/CN215624549U/en active Active
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