CN220055522U

CN220055522U - Automatic tray arranging equipment for plastic boxes

Info

Publication number: CN220055522U
Application number: CN202321445913.5U
Authority: CN
Inventors: 卢志佩; 孙建光
Original assignee: Suzhou Hengbo Intelligent Technology Co ltd
Current assignee: Suzhou Hengbo Intelligent Technology Co ltd
Priority date: 2023-06-08
Filing date: 2023-06-08
Publication date: 2023-11-21
Anticipated expiration: 2033-06-08

Abstract

The utility model discloses automatic tray arranging equipment for plastic boxes, and belongs to the field of automatic equipment. The automatic wobble plate apparatus includes: frame, empty tray displacement module, empty tray jacking module, empty tray, wobble plate displacement module, wobble plate jacking module, put tray, sucking disc displacement module, sucking disc lifting module, vacuum chuck and keep off the material module, including with empty tray and put the tray and be connected keep off the material seat, with keep off the material pole of keeping off the material seat rotation connection to and the joint spare of being connected with keeping off the material seat, when keeping off the material pole and setting up along vertical direction, keep off material pole and joint spare joint cooperation. According to the utility model, the empty disc displacement module, the empty disc jacking module, the swaying disc displacement module, the swaying disc jacking module, the sucking disc displacement module, the sucking disc lifting module and the vacuum sucking disc can automatically stack the plastic boxes, so that the swaying disc stacking efficiency can be improved, and the material blocking module can shorten the moving path of the plastic boxes during material taking, so that the material taking efficiency can be improved.

Description

Automatic tray arranging equipment for plastic boxes

Technical Field

The utility model belongs to the field of automatic equipment, and particularly relates to automatic plastic box tray arranging equipment.

Background

In the production process of the plastic packaging box, after the plastic packaging box is subjected to injection molding by an injection molding machine, the injection molded products are required to be placed on a tray and stacked.

In the existing production line, the swinging plate stacking process commonly adopts a manual means to stack the swinging plates by workers, and the problems of low swinging plate stacking efficiency, high working strength, high labor and time cost and the like exist.

In addition, the material blocking rod is needed to assist the plastic boxes in the stacking process of the swinging plates, so that the problem that the material taking efficiency is low because the stacked high plastic boxes need to vertically move along the material blocking rod to exceed the distance of the height of the material blocking rod during material taking is solved.

Disclosure of Invention

The utility model aims to: the utility model provides an automatic balance equipment of plastic box, it can be automatic with the plastic box balance stack improvement balance stack efficiency, solve the artifical balance of prior art and stack inefficiency, working strength is big, artifical and time cost is high scheduling problem, can shorten the travel path of plastic box and then improve and get material efficiency when getting material again, solve the problem that prior art gets material inefficiency.

The technical scheme of the utility model is as follows: an automatic tray arranging device for plastic boxes comprises: frame, empty tray displacement module, empty tray jacking module, empty tray, swaying tray displacement module, swaying tray jacking module, put tray, sucking disc displacement module, sucking disc lifting module, vacuum chuck and keep off the material module.

The number of empty tray displacement modules, empty tray jacking modules and empty trays is at least two, the number of swing tray displacement modules, swing tray jacking modules and placing trays is at least one, and the number of material blocking modules is at least three.

Empty tray displacement module, wobble plate displacement module and sucking disc displacement module are connected with the frame, empty tray is connected with empty tray displacement module, empty tray jacking module is connected with empty tray, put the tray and be connected with wobble plate displacement module, wobble plate jacking module is connected with put the tray, sucking disc lifting module is connected with sucking disc displacement module, vacuum chuck is connected with sucking disc lifting module, empty tray and put all install at least one and keep off the material module on the tray, keep off the material module and surround out the region of stacking on empty tray and put the tray.

The empty tray displacement module and the swinging tray displacement module are used for driving the empty tray jacking module, the swinging tray jacking module, the empty tray and the placing tray to move along the transverse direction.

The empty tray jacking module and the swinging tray jacking module are used for driving the empty tray and the placing tray to move along the vertical direction.

The sucker displacement module is used for driving the sucker lifting module and the vacuum sucker to move along the longitudinal direction.

The sucker lifting module is used for driving the vacuum sucker to move along the vertical direction.

The material blocking module comprises a material blocking seat connected with the empty tray and the placing tray, a material blocking rod rotationally connected with the material blocking seat, and a clamping piece connected with the material blocking seat, wherein the material blocking rod is matched with the clamping piece in a clamping way when the material blocking rod is arranged in the vertical direction.

The empty tray is used for containing the plastic boxes formed by injection molding, and the vacuum sucker is used for moving the plastic boxes on the empty tray to the placing tray.

In a further embodiment, the clip is a ball spring plunger connected to the stop seat.

The clamping piece is positioned above the connection part of the material blocking rod and the material blocking seat.

And the blocking rod is provided with a clamping hole matched with the spherical spring plunger.

In a further embodiment, the automatic wobble plate apparatus further comprises: and a separation module.

The separation module includes: the brush rod is arranged on the empty tray and the placing tray, and the brush is connected with the brush rod.

The brush bar and the material blocking bar surround a stacking area on the empty tray and the placing tray.

The hairbrush is flexibly propped against the empty tray and the side surfaces of at least two plastic boxes arranged at the upper top end of the tray, so that the plastic boxes below and the plastic boxes arranged at the top end can be separated, and the working efficiency is improved.

In a further embodiment, the empty disc jacking module and the wobble disc jacking module are composed of a screw mechanism, a guide mechanism, an ejector rod and a motor connected with the screw mechanism, wherein the screw mechanism, the guide mechanism and the ejector rod are vertically arranged.

In a further embodiment, the suction cup lifting module consists of a vertically arranged cylinder and a guiding mechanism.

In a further embodiment, the empty disc displacement module and the wobble disc displacement module are composed of a cylinder and a guide mechanism which are arranged transversely.

The sucker displacement module consists of a cylinder and a guide mechanism which are longitudinally arranged.

In a further embodiment, the automatic wobble plate apparatus further comprises: and the buffer and the limiting block are connected with the frame.

The buffer and the limiting block are arranged on the extending path of the air cylinder, so that the placement tray and the empty tray can be guaranteed to be displaced in place.

In a further embodiment, the automatic wobble plate apparatus further comprises: the truckles and the foot cups are arranged at the bottom end of the frame, so that the position of the frame can be conveniently adjusted.

The beneficial effects of the utility model are as follows: according to the utility model, the plastic boxes with small quantity on the empty trays can be automatically moved to the placing tray through the sucker displacement module, the sucker lifting module and the vacuum sucker, so that the quantity of the plastic boxes on the placing tray exceeds a certain quantity, and the vacuum sucker can be used for carrying the plastic boxes on one empty tray after the plastic boxes on the other empty tray are carried out through arranging at least two empty tray displacement modules, empty tray lifting modules and empty trays, thereby realizing a recyclable automatic tray arranging and stacking automation function, automatically arranging the plastic boxes and stacking the plastic boxes and improving the tray arranging and stacking efficiency, and solving the problems of low manual tray arranging and stacking efficiency, high working strength, high labor and time cost and the like in the prior art.

After the quantity of plastic boxes on the placing tray reaches a threshold value through the material blocking module, the material blocking rod is separated from the clamping piece, so that the material blocking rod rotates by a preset angle, the stacking area surrounded by the material blocking module on the empty tray and the placing tray is opened, the moving path of the plastic boxes can be shortened when material is taken, the material taking efficiency is further improved, and the problem of low material taking efficiency in the prior art is solved.

Drawings

FIG. 1 is an isometric schematic drawing of the present utility model.

Fig. 2 is a schematic front view of the present utility model.

Fig. 3 is a schematic top view of the present utility model.

Fig. 4 is a schematic side cross-sectional view of the present utility model.

FIG. 5 is a schematic illustration of the independent measurement of the material blocking module of the present utility model.

FIG. 6 is a schematic view of a partial isometric view of a separation module according to the present utility model.

The reference numerals shown in the figures are: the device comprises a frame 1, a placing tray 2, a sucker displacement module 3, a material blocking module 4, a separation module 5, a buffer 6, casters 7, a foot cup 8, a sucker lifting module 9, a vacuum sucker 10, an empty tray 11, a swinging tray displacement module 12, an empty tray displacement module 13, a limiting block 14, an empty tray jacking module 15, a material blocking seat 41, a material blocking rod 42, a clamping piece 43, a brush rod 51 and a brush 52.

Detailed Description

In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present utility model. It will be apparent, however, to one skilled in the art that the utility model may be practiced without one or more of these details. In other instances, well-known features have not been described in detail in order to avoid obscuring the utility model.

The utility model provides an automatic balance equipment of plastic case, its can be automatic with the plastics box balance pile up improvement balance pile up efficiency, solve the artifical balance of prior art and pile up inefficiency, working strength is big, artifical and time cost scheduling problem, can shorten the travel path of plastics box and then improve and get material efficiency when getting material again, solve the problem that prior art gets material inefficiency.

In a first embodiment of the present utility model,

the automatic tray arranging device for the plastic box comprises: the device comprises a frame 1, an empty disc displacement module 13, an empty disc jacking module 15, an empty tray 11, a swinging disc displacement module 12, a swinging disc jacking module, a placing tray 2, a sucking disc displacement module 3, a sucking disc lifting module 9, a vacuum sucking disc 10 and a material blocking module 4, wherein the number of the empty disc displacement module 13, the empty disc jacking module 15 and the empty tray 11 is at least two, the number of the swinging disc displacement module 12, the swinging disc jacking module and the placing tray 2 is at least one, and the number of the material blocking modules 4 is at least three.

The empty disc displacement module 13 and the wobble disc displacement module 12 are composed of air cylinders and guide mechanisms which are transversely arranged, one guide mechanism can be shared by every two empty disc displacement modules 13, one guide mechanism can be shared by every two wobble disc displacement modules 12, and the guide mechanisms of the empty disc displacement modules 13 and the wobble disc displacement modules 12 are slide rail guide mechanisms as shown in fig. 3.

The empty tray jacking module 15 and the swinging tray jacking module are composed of a screw mechanism, a guide mechanism and a push rod which are vertically arranged, and a motor connected with the screw mechanism, wherein the screw mechanism and the guide mechanism are connected with the empty tray 11 and the placing tray 2, the push rod penetrates through the empty tray 11 and the placing tray 2 to be used for supporting the plastic box and adjusting the height of the plastic box, and the guide mechanism of the empty tray jacking module 15 and the guide mechanism of the swinging tray jacking module are guide shaft guide mechanisms.

The sucker displacement module 3 consists of a cylinder and a guide mechanism which are longitudinally arranged, and the guide mechanism of the sucker displacement module 3 is a slide rail guide mechanism as shown in fig. 2.

The suction cup lifting module 9 consists of a vertically arranged air cylinder and a guide mechanism, and the air cylinder and the guide mechanism are connected with the suction cup displacement module 3 through a connecting frame as shown in fig. 2 and 3.

Empty tray displacement module 13, swing tray displacement module 12 and sucking disc displacement module 3 are connected with frame 1, empty tray 11 is connected with empty tray displacement module 13, empty tray jacking module 15 is connected with empty tray 11, put tray 2 and swing tray displacement module 12 are connected, swing tray jacking module is connected with put tray 2, sucking disc lifting module 9 is connected with sucking disc displacement module 3, vacuum chuck 10 is connected with sucking disc lifting module 9, empty tray 11 and put on tray 2 all install at least one and keep off material module 4, keep off material module 4 and surround out the stack area on empty tray 11 and put tray 2, empty tray displacement module 13 and swing tray displacement module 12 are located the top of empty tray jacking module 15 and swing tray jacking module, empty tray 11 and put tray 2 are located the top of empty tray displacement module 13 and swing tray displacement module 12, keep off material module 4 and be located the top of empty tray 11 and put 2, sucking disc displacement module 3, sucking disc lifting module 9 and vacuum chuck 10 are located the top that keeps off material module 4.

The empty tray displacement module 13 and the wobble tray displacement module 12 are used for driving the empty tray jacking module 15, the wobble tray jacking module, the empty tray 11 and the placing tray 2 to move along the transverse direction.

The empty tray jacking module 15 and the swinging tray jacking module are used for driving the empty tray 11 and the placing tray 2 to move along the vertical direction.

The sucker displacement module 3 is used for driving the sucker lifting module 9 and the vacuum sucker 10 to move along the longitudinal direction.

The sucker lifting module 9 is used for driving the vacuum sucker 10 to move along the vertical direction.

The material blocking module 4 comprises a material blocking seat 41 connected with the empty tray 11 and the placing tray 2, a material blocking rod 42 rotationally connected with the material blocking seat 41, and a clamping piece 43 connected with the material blocking seat 41, wherein when the material blocking rod 42 is arranged in the vertical direction, the material blocking rod 42 is matched with the clamping piece 43 in a clamping way.

The empty tray 11 is used for accommodating plastic boxes formed by injection molding, and the vacuum chuck 10 is used for moving the plastic boxes on the empty tray 11 to the placing tray 2.

The automatic plastic box tray arranging equipment further comprises control equipment such as a PLC (programmable logic controller), a touch screen connected with the control equipment, a three-color lamp arranged above the frame 1, an oil-water separator and a control valve arranged in the frame 1, a safety grating and a protective cover arranged outside the frame 1, electric components such as a motor and the control valve are connected with the control equipment such as the PLC, pneumatic components such as a cylinder are connected with the oil-water separator and the control valve, and the control valve is also connected with an external air source.

Working principle: the frame 1 is internally divided into a feeding area, a material changing area and a discharging area. 8 plastic boxes are stored in the cavity of the injection molding machine each time, and an external manipulator sucker material taking jig or an external manipulator sucker material taking jig manually grabs 8 plastic boxes from the cavity of the injection molding machine each time, and the 8 plastic boxes are placed on an empty tray 11 in a material loading area.

Firstly, an empty tray 11 is moved to a loading area by an empty tray displacement module 13, 8 plastic boxes are grabbed from a cavity of an injection molding machine by an external manipulator sucker taking jig or a worker each time and placed on the empty tray 11 in the loading area, an empty tray jacking module 15 moves downwards by a preset distance according to the quantity of the plastic boxes, when the quantity of the plastic boxes on the empty tray 11 is larger than 16, the empty tray 11 filled with the plastic boxes is moved to a material changing area by the empty tray displacement module 13, another empty tray 11 is moved to the loading area by another empty tray displacement module 13, then when the plastic boxes filled with the plastic boxes of the empty tray 11 are taken out, the empty tray 11 filled with the plastic boxes is moved to the loading area by the empty tray displacement module 13, and then the empty tray 11 is moved to the material changing area by another empty tray displacement module 13.

The suction cup displacement module 3 and the suction cup lifting module 9 drive the vacuum suction cup 10 to move the plastic box on the empty tray 11 filled with the plastic boxes to the placing tray 2, the empty tray jacking module 15 of each plastic box placed on the placing tray 2 moves downwards by a preset distance, and when the plastic box on one empty tray 11 is taken out, the empty tray displacement module 13 drives the empty tray 11 to move to a feeding area and waits for the other empty tray 11 to move to a material changing area.

When 50 plastic boxes are stacked on one placing tray 2, the placing tray 2 filled with the plastic boxes is moved to a blanking area by the swinging tray displacement module 12, and the empty placing tray 2 is moved to a material changing area by the other swinging tray displacement module 12.

When it is desired to place the plastic box on the empty tray 11 from the side or to take the plastic box out of the placement tray 2 from the side, the stopper rod 42 is pulled so that the stacking area is opened and then the plastic box is loaded or unloaded from the side.

Through sucking disc displacement module 3, sucking disc lifting module 9 and vacuum chuck 10 can be automatic remove the plastics box that quantity is less on the empty tray 11 to put on the tray 2, make the plastics box quantity of putting on the tray 2 surpass a certain quantity, through setting up at least two empty tray displacement module 13, empty tray jacking module 15 and empty tray 11, can be after the plastics box on an empty tray 11 is moved to the sky, make the plastics box on another empty tray 11 of vacuum chuck 10 transport, circulated automatic balance stacking automation function has been realized, can be automatic with plastics box balance stack improve balance stacking efficiency.

After the quantity of plastic boxes on the placing tray 2 reaches a threshold value through the material blocking module 4, the material blocking rod 42 is separated from the clamping piece 43, so that the material blocking rod 42 rotates by a preset angle, the stacking area surrounded by the material blocking module 4 on the empty tray 11 and the placing tray 2 is opened, and the moving path of the plastic boxes can be shortened when the materials are taken, so that the material taking efficiency is improved.

The second embodiment adds a separation module 5 on the basis of the first embodiment, so as to avoid the problem of sucking the plastic box at the same time.

As shown in fig. 1 and 2, the automatic plastic box wobble plate apparatus further includes: and a separation module 5.

The separation module 5 includes: a brush bar 51 mounted on the empty tray 11 and the placement tray 2, and a brush 52 connected to the brush bar 51.

The brush bar 51 and the material blocking bar 42 enclose a stacking area on the empty tray 11 and the placing tray 2.

The brush 52 flexibly abuts against the sides of the empty tray 11 and at least two plastic boxes at the upper top end of the placement tray 2.

The brush 52 is flexibly propped against the side surface of the plastic box, so that resistance can be caused to the lower plastic box, the lower plastic box is separated from the top plastic box, and the working efficiency is improved.

In the third embodiment, a buffer 6 and a limiting block 14 are added on the basis of the empty disc displacement module 13, the wobble disc displacement module 12 and the sucker displacement module 3 in the first embodiment.

The automatic plastic box wobble plate apparatus as shown in fig. 2 and 3 further includes: a buffer 6 and a limiting block 14 connected with the frame 1.

The buffer 6 and the limiting block 14 are arranged on the extension path of the air cylinder, and the buffer 6 and the limiting block 14 are matched with the empty disc displacement module 13, the wobble disc displacement module 12 and the sucker displacement module 3.

The buffer 6 and the limiting block 14 are matched with the air cylinder, so that the placing tray 2 and the empty tray 11 can be guaranteed to be displaced in place.

The fourth embodiment adds the caster 7 and the caster cup 8 to the first embodiment.

The automatic plastic box tray arranging apparatus as shown in fig. 1 further includes: the caster wheel 7 and the foot cup 8 are arranged at the bottom end of the frame 1.

The position of the frame 1 can be conveniently adjusted through the trundles 7 and the foot cups 8.

As described above, although the present utility model has been shown and described with reference to certain preferred embodiments, it is not to be construed as limiting the utility model itself. Various changes in form and details may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims

1. The automatic tray arranging equipment for the plastic box is characterized by comprising a frame, an empty tray displacement module, an empty tray jacking module, an empty tray, a tray arranging displacement module, a tray arranging jacking module, a sucker displacement module, a sucker lifting module, a vacuum sucker and a material blocking module;

the number of the empty tray displacement modules, the empty tray jacking modules and the empty trays is at least two, the number of the swinging tray displacement modules, the swinging tray jacking modules and the number of the placing trays are at least one, and the number of the material blocking modules is at least three;

the empty tray lifting device comprises an empty tray displacement module, a swinging tray displacement module and a sucking disc displacement module, wherein the empty tray displacement module, the swinging tray displacement module and the sucking disc displacement module are connected with a frame, the empty tray is connected with the empty tray displacement module, the placing tray is connected with the swinging tray displacement module, the swinging tray lifting module is connected with the placing tray, the sucking disc lifting module is connected with the sucking disc displacement module, the vacuum sucking disc is connected with the sucking disc lifting module, the empty tray and the placing tray are provided with at least one material blocking module, and a stacking area is surrounded by the material blocking module on the empty tray and the placing tray;

the empty tray displacement module and the swing tray displacement module are used for driving the empty tray jacking module, the swing tray jacking module, the empty tray and the placing tray to move along the transverse direction;

the empty tray jacking module and the swing tray jacking module are used for driving the empty tray and the placing tray to move along the vertical direction;

the sucker displacement module is used for driving the sucker lifting module and the vacuum sucker to move along the longitudinal direction;

the sucker lifting module is used for driving the vacuum sucker to move along the vertical direction;

the material blocking module comprises a material blocking seat connected with the empty tray and the placing tray, a material blocking rod rotationally connected with the material blocking seat, and a clamping piece connected with the material blocking seat, wherein when the material blocking rod is arranged along the vertical direction, the material blocking rod is matched with the clamping piece in a clamping way;

2. The automatic plastic box wobble plate apparatus of claim 1, wherein the clip is a ball spring plunger connected to a stop seat;

the clamping piece is positioned above the connection part of the material blocking rod and the material blocking seat;

3. The automatic plastic box tray arranging apparatus according to claim 1, further comprising: a separation module;

the separation module includes: the brush rod is arranged on the empty tray and the placing tray, and the brush is connected with the brush rod;

the brush rod and the material blocking rod encircle a stacking area on the empty tray and the placing tray;

the hairbrush is flexibly propped against the side surfaces of the empty tray and at least two plastic boxes arranged at the upper top ends of the tray.

4. The automatic tray arranging device for plastic boxes according to claim 1, wherein the empty tray jacking module and the tray jacking module are composed of a screw mechanism, a guide mechanism and a push rod which are vertically arranged, and a motor connected with the screw mechanism.

5. The automatic plastic box tray arranging device according to claim 1, wherein the sucker lifting module consists of a vertically arranged air cylinder and a guide mechanism.

6. The automatic plastic box tray arranging device according to claim 1, wherein the empty tray displacement module and the tray displacement module are composed of a cylinder and a guide mechanism which are transversely arranged;

7. The automatic plastic box tray arranging apparatus according to claim 6, further comprising: the buffer and the limiting block are connected with the frame;

the buffer and the limiting block are arranged on the extending path of the air cylinder.

8. The automatic plastic box tray arranging apparatus according to claim 1, further comprising: casters and foot cups are arranged at the bottom end of the frame.