CN210884402U - High-speed automatic feed divider - Google Patents
High-speed automatic feed divider Download PDFInfo
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- CN210884402U CN210884402U CN201921298593.9U CN201921298593U CN210884402U CN 210884402 U CN210884402 U CN 210884402U CN 201921298593 U CN201921298593 U CN 201921298593U CN 210884402 U CN210884402 U CN 210884402U
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Abstract
The utility model provides a high-speed automatic material distributing device, which comprises a full bin conveying module, a bin transferring module, a high-speed material distributing module and an electrical control module, wherein the full bin conveying module is arranged at one side of the bin transferring module and is used for bearing and conveying a bin full of overlapped material; the bin transfer module mainly comprises a robot clamping mechanism used for transferring the laminated sheets in the bin to the high-speed distribution module; the high-speed material distribution module is arranged on the other side of the stock bin transfer module and is used for separating the transferred laminated sheets into single sheets and transferring the laminated sheets out of the material distribution device; the electrical control module is respectively electrically connected with the full-bin conveying module, the bin transferring module and the high-speed material distributing module and is used for controlling the operation process of the material distributing device. The device provided by the utility model can easily realize full automation, and work efficiency is high and application scope is wide.
Description
Technical Field
The invention belongs to the field of optical detection, and particularly relates to a high-speed material separating device for separating stacked sheet materials into single sheets.
Background
In the field of optical detection, for sheet materials such as polaroids, optical films and the like, the sheet materials are mostly put into a stack shape before production and detection processes, and the stacked sheet materials are separated in sequence when needed. In addition, because the stacked sheet materials have static electricity and are easy to have adsorption force, an operator needs to carefully observe the separated sheet materials to ensure that only one sheet material is placed on the conveying belt at a time, the visual fatigue is easily caused by long-time manual work, the bad phenomenon that a plurality of sheet materials are placed on the conveying belt at a time is caused, the operation flow is not smooth, and other subsequent operations are influenced. Although some material distributing mechanisms appear in the market, the material distributing mechanisms can only replace manpower, and the problems of complex procedures and low efficiency can not be effectively solved.
Disclosure of Invention
In view of the defects of the prior art, the invention provides a high-speed automatic material distributing device, which can eliminate the adverse effect of human participation on the contact of sheet materials to completely replace manpower, the configuration of a full granary conveying module, a bin transfer module, a high-speed material distributing module and an empty granary conveying module can easily realize full automation, the working efficiency is high, the material distributing speed can be flexibly adjusted as required each time, a set of material distributing process can be quickly completed within 0.08 second, the device can ensure that the spacing distance of each sheet material after separated material discharging is consistent, more preferably, the device can flexibly control the spacing of each sheet material during material discharging, and different material discharging intervals are set according to requirements. In addition, the equipment has wide adaptability, is not only suitable for optical materials such as polaroids, optical films and the like, but also can efficiently distribute materials such as metal foils, pictures, copper-clad plates, paper, nursing pads, prepregs and the like.
The specific technical scheme is as follows:
a high-speed automatic material distributing device comprises a full bin conveying module, a bin transferring module, a high-speed material distributing module and an electrical control module, wherein the full bin conveying module is arranged on one side of the bin transferring module and is used for bearing and conveying a bin full of stacked sheet materials; the bin transfer module mainly comprises a robot clamping mechanism used for transferring the stacked sheets in the bin to the high-speed distribution module; the high-speed material distribution module is arranged on the other side of the stock bin transfer module and is used for separating the transferred laminated sheets into single sheets and transferring the laminated sheets out of the material distribution device; the electrical control module is respectively electrically connected with the full-bin conveying module, the bin transferring module and the high-speed material distributing module and is used for controlling the operation process of the material distributing device.
Further, the full bunker conveying module comprises a rack, a conveying belt and a motor, wherein the conveying belt is arranged on the rack and can be driven by the motor to transmit; the bin is movably arranged on the conveyor belt and is used for bearing the stacked sheet materials.
Further, the bin transfer module also comprises an installation base, and the robot clamping mechanism is installed on the installation base; the robot clamping mechanism comprises a robot arm and clamping jaws, wherein the clamping jaws are U-shaped and used for clamping sheet materials, the clamping jaws are connected with the robot arm through clamping jaw air cylinders, and the clamping jaw air cylinders are used for controlling the grasping degree of the clamping jaws.
Furthermore, the high-speed material distribution module comprises a material distribution plate, a lifting control mechanism and a bottom plate, wherein the lifting control mechanism is movably arranged on the bottom plate through a transverse moving base, the material distribution plate is fixed on the bottom plate through support columns arranged on four corners of the bottom plate, and the lifting control mechanism is positioned in the middle of the support columns and below the material distribution plate.
Furthermore, a material port is formed in the middle of the material distributing plate, a plurality of limiting columns are arranged above the rear end of the material port, the limiting columns surround a material distributing cavity, the sheet materials grabbed by the clamping jaws are transferred to the material distributing cavity by the robot arm to be placed for material distribution, and the limiting columns further limit the height of the stacked sheet materials; in addition, the front end of the material port is provided with a hairbrush to prevent the situation that the sheet materials are separated and connected with a plurality of sheets.
Furthermore, the transverse moving base comprises a displacement motor, a transverse moving plate and a transverse moving guide rail, the lifting control mechanism is fixed on the transverse moving plate and can transversely move on the transverse moving guide rail along with the transverse moving plate, and the displacement motor is fixedly arranged on the bottom plate and provides power for the movement of the transverse moving plate.
Further, the lifting control mechanism comprises a cam, a cam motor, a material distribution roller and a material distribution motor, wherein the cam motor is connected with the cam through a belt and drives the cam to rotate, and the material distribution motor is connected with the material distribution roller through a belt and drives the material distribution roller to rotate. The vertical position of the material distributing roller, namely the distance between the material distributing roller and the material distributing plate, is controlled by a cam under the material distributing plate, and when the cam rotates to jack the material distributing roller to contact with the sheet materials in the material distributing cavity, the sheet materials in the material distributing cavity are conveyed out of the material outlet piece by piece through the rolling of the material distributing roller, so that the sheet materials are completely and efficiently discharged out of the device; when the cam rotates to drive the material distributing roller to descend to be separated from the sheet materials in the material distributing cavity, the material distributing action is finished, the distance between the separated sheet materials can be controlled by regulating and controlling the rotating speed of the cam and the material distributing roller, and the technical effect that the distance between the sheet materials is flexibly variable is achieved.
Furthermore, the lifting control mechanism further comprises a lifting support, a lifting platform deck and guide columns, the cam motor and the lifting support are fixedly arranged on the transverse moving plate, the cam is erected in the middle of the lifting support, the guide columns are fixed at the four corner ends of the lifting support, the lifting platform deck is fixedly arranged on the guide columns, and the guide columns are of a telescopic columnar structure.
Furthermore, the material distribution motor and the material distribution roller are fixedly arranged on the lifting carrier, the cam rotates to directly contact the lifting carrier to realize the control of the lifting motion of the material distribution roller in the vertical direction, and the guide column plays a role in guiding the lifting, so that the lifting carrier is prevented from deflecting in the lifting process, and the stability of the material distribution process is further ensured.
Furthermore, the high-speed automatic feed divider also comprises an empty bin conveying module which is arranged on one side of the bin transfer module which is the same as the full bin conveying module and is used for bearing an empty bin and transferring the empty bin out of the feed divider.
Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view of the overall structure of a high-speed automatic material distributing device;
FIG. 2 is a schematic structural view of a full-bin conveying module;
FIG. 3 is a schematic diagram of a bin transfer module;
FIG. 4 is a schematic view of a high-speed distribution module;
wherein, 1 is a full bunker conveying module, 11 is a frame, 12 is a conveyor belt, 13 is a motor, and 14 is a bunker;
2, a storage bin transfer module, 21, a mounting base, 22, a robot arm, 23, and 24, a clamping jaw cylinder;
3, a high-speed material distribution module, 30, a belt, 31, a bottom plate, 311, a displacement motor, 312, a transverse moving guide rail, 313, a transverse moving plate, 314, a lifting support, 32, a support, 33, a material distribution plate, 331, a material port, 332, a limiting column, 333, a brush, 334, a material distribution cavity, 34, a cam, 35, a cam motor, 36, a material distribution roller, 37, a material distribution motor, 38, a lifting carrying platform and 39, wherein the material distribution module is arranged on the base plate;
4 is an empty bin conveying module, and 5 is a sheet material.
Detailed Description
The embodiments described below with reference to the drawings are illustrative only and should not be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "bottom", "top", "front", "rear", "inner", "outer", "lateral", "vertical", and the like, indicate orientations and positional relationships based on the orientations and positional relationships shown in the drawings, are used only for convenience in describing the present invention and for simplification of description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Fig. 1 shows a schematic structural diagram of an embodiment of the high-speed automatic material dividing device, which is also a schematic diagram of a preferred embodiment. As shown in the figure, the high-speed automatic material distributing device comprises a full-bin conveying module 1, a bin transferring module 2, a high-speed material distributing module 3 and an electrical control module, wherein the full-bin conveying module 1 is arranged on one side of the bin transferring module 2 and is used for bearing and conveying a bin 14 full of overlapped sheets 5; the bin transferring module 2 mainly comprises a robot clamping mechanism for transferring the laminated sheet 5 in the bin 14 to the high-speed material distributing module 3; the high-speed material distribution module 3 is arranged at the other side of the bin transfer module 2 and is used for separating the transferred laminated sheets 5 into single sheets and transferring the single sheets out of the material distribution device; the electrical control module is respectively and electrically connected with the full-bin conveying module 1, the bin transferring module 2 and the high-speed distributing module 3 and is used for controlling the operation process of the distributing device.
More specific implementation modes of the invention are specifically developed as follows:
referring to fig. 2, the full-bin conveying module 1 comprises a frame 11, a conveyor belt 12 and a motor 13, wherein the conveyor belt 12 is mounted on the frame 11 and can be driven by the motor 13 to transmit; a magazine 14 is movably arranged on the conveyor belt 12 for receiving the stack of sheets 5.
As shown in fig. 3, the stock bin transfer mold 2 further includes a mounting base 21, and the robot clamping mechanism is mounted on the mounting base 21; the robot clamping mechanism comprises a robot arm 22 and a clamping jaw 23, wherein the clamping jaw 23 is U-shaped and used for clamping a sheet material 5, and is connected with the robot arm 22 through a clamping jaw air cylinder 24, and the clamping jaw air cylinder 24 is used for controlling the grasping degree of the clamping jaw 23. The joint of the robot arm 22 can rotate 360 degrees, so that the robot arm can conveniently transfer materials among modules.
As shown in fig. 4, the high-speed material-separating die 3 includes a material-separating plate 33, a lifting control mechanism and a bottom plate 31, the lifting control mechanism is movably disposed on the bottom plate 31 by a lateral moving base, the material-separating plate 33 is fixed on the bottom plate 31 by pillars 32 disposed at four corners of the bottom plate 31, the lifting control mechanism is disposed in the middle of the pillars 32 and below the material-separating plate 33. The middle part of the material distributing plate 33 is provided with a material port 331, a plurality of limiting columns 332 are arranged above the rear end of the material port 331, the limiting columns 332 surround the edge of the material port 331 to form a material distributing cavity 334, the sheet material 5 grabbed by the clamping jaw 23 is transferred to the material distributing cavity 334 by the robot arm 22 to be distributed, and the limiting columns 332 can further limit the height of the stacked sheet material 5; in addition, a brush 333 is installed at the front end of the material port 331 to prevent the sheet 5 from separating into a plurality of pieces.
In this embodiment, the traverse base includes a displacement motor 311, a traverse moving plate 313, and a traverse guide 312, the elevation control mechanism is fixed to the traverse moving plate 313 and is movable in the traverse guide 312 in the transverse direction with the traverse moving plate 313, and the displacement motor 311 is fixedly provided on the base plate 31 to power the movement of the traverse moving plate 313. In the present example, the traversing base is driven by a guide rail, but it is understood that in other embodiments, the traversing motion can be realized by a chain drive, a screw drive, etc.
In this embodiment, the lifting control mechanism includes a cam 34, a cam motor 35, a material-separating roller 36, and a material-separating motor 37, the cam motor 35 is connected to the cam 34 through a belt 30 and drives the cam 34 to rotate, and the material-separating motor 37 is connected to the material-separating roller 36 through the belt 30 and drives the material-separating roller 36 to rotate. The position of the material distributing roller 36 under the material distributing plate 33 is controlled by the cam 34, namely the distance between the material distributing roller 36 and the material distributing plate 33, when the cam 34 rotates to jack up the material distributing roller 36 to contact the sheet materials 5 in the material distributing cavity 334, the sheet materials 5 in the material distributing cavity 334 are conveyed out of the material outlet 331 piece by piece through the rolling of the material distributing roller 36, so that the sheet materials 5 are completely and efficiently distributed out of the device; when the cam 34 rotates to drive the material distributing roller 36 to descend to be separated from the sheet 5 in the material distributing cavity 334, the material distributing action is finished, so that the distance between the separated sheet materials can be controlled by regulating the rotating speed of the cam 34 and the material distributing roller 36, and the technical effect of flexibly changing the distance between the sheet materials is realized.
In this embodiment, the elevation control mechanism further includes an elevation support 314, an elevation stage 38, and a guide post 39, the cam motor 35 and the elevation support 314 are fixedly disposed on the lateral moving plate 313, the cam 34 is bridged between the elevation support 314, the guide post 39 is fixed to four corner ends of the elevation support 314, the elevation stage 38 is fixedly disposed on the guide post 39, and the guide post 39 is of a telescopic column structure. The material distributing motor 37 and the material distributing roller 36 are fixedly arranged on the lifting carrying platform 38, the cam 34 rotates to directly contact the lifting carrying platform 38 to control the lifting movement of the material distributing roller 36 in the vertical direction, and the guide column 39 plays a role in guiding the lifting, so that the lifting carrying platform 38 is prevented from deflecting in the lifting process, and the stability of the material distributing process is further ensured.
The high-speed automatic material distributing device in the embodiment further comprises an empty bin conveying module 4 which is arranged on one side of the bin transfer module 2, wherein the empty bin conveying module 4 is the same as the full bin conveying module 1, the empty bin conveying module 4 and the full bin conveying module 1 have the same structure, and the empty bin conveying module 4 is used for bearing an empty bin 14 and transferring the empty bin out of the material distributing device and is different from the full bin conveying module 1.
It should be noted that, the electrical control module is not specifically shown in the present invention, however, it can be understood from the relevant contents of the present invention that the full silo conveying module 1, the silo transferring module 2, the high-speed material distributing module 3, and the empty silo conveying module 4 need to be electrically connected thereto, and complete the whole material distributing work under the control of the modules.
The following shows the material distribution process of the high-speed material distribution device specifically, referring to fig. 1-4, the steps are:
1. the full-bin conveying module 1 conveys the bins 14 full of overlapped sheets 5 to a convenient feeding position of a robot arm 22 on a conveyor belt 12 in sequence;
2. the robot arm 22 rotates to place a stack of incoming materials in the bins 14 into the material distribution cavity 334 of the high-speed material distribution module 3 through the clamping jaws 23, and then transfers empty bins 14 on the full bin conveying module 1 into the empty bin conveying line module 4;
3. the cam motor 35 in the high-speed material distribution module 3 drives the cam 34 to rotate, the material distribution motor 37 drives the material distribution roller 36 to rotate, when the cam 34 works to enable the material distribution roller 36 to be in contact with the sheet materials 5 in the material distribution cavity 334, the stacked materials in the material distribution cavity 334 are separated to form one sheet, and when the cam 34 works to enable the material distribution roller 36 to be separated from the sheet materials 5 in the material distribution cavity 334, the material distribution action is finished; wherein the rotational speed of the cam 34 and the feed roller 36 can be adjusted to control the pitch of the discharged sheets 5.
Any reference in this specification to "this embodiment," "other embodiments," etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the invention. This schematic representation in various places throughout this specification does not necessarily refer to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments.
While specific embodiments of the invention have been described in detail with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this invention. In particular, reasonable variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the foregoing disclosure, the drawings and the appended claims without departing from the spirit of the invention. Except variations and modifications in the component parts and/or arrangements, the scope of which is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a high-speed automatic feed divider, carries module, feed bin transfer module, high-speed material module and electrical control module, its characterized in that including full feed bin:
the full-bin conveying module is arranged on one side of the bin transfer module and is used for bearing and conveying the bins full of overlapped sheets;
the bin transfer module mainly comprises a robot clamping mechanism used for transferring the laminated sheets in the bin to the high-speed distribution module;
the high-speed material distribution module is arranged on the other side of the stock bin transfer module and is used for separating the transferred laminated sheets into single sheets and transferring the laminated sheets out of the material distribution device;
the electrical control module is respectively electrically connected with the full-bin conveying module, the bin transferring module and the high-speed material distributing module and is used for controlling the operation process of the material distributing device.
2. The high-speed automatic material distributing device according to claim 1, wherein the full-bin conveying module comprises a frame, a conveyor belt and a motor, wherein the conveyor belt is mounted on the frame and can be driven by the motor to drive the conveyor belt; the bin is movably arranged on the conveyor belt and is used for bearing the stacked sheet materials.
3. The high-speed automatic material distribution device according to claim 1, wherein the bin transfer module further comprises a mounting base, and the robot gripping mechanism is mounted on the mounting base; the robot clamping mechanism comprises a robot arm and a clamping jaw, wherein the clamping jaw is U-shaped and is connected with the robot arm through a clamping jaw air cylinder.
4. The high-speed automatic material distributing device according to claim 1, wherein the high-speed material distributing module comprises a material distributing plate, a lifting control mechanism and a bottom plate, the lifting control mechanism is movably arranged on the bottom plate through a traversing base, the material distributing plate is fixed on the bottom plate through pillars arranged at four corners of the bottom plate, the lifting control mechanism is positioned in the middle of the pillars, and the material distributing plate is positioned below the material distributing plate.
5. The high-speed automatic material distributing device according to claim 4, wherein a material opening is formed in the middle of the material distributing plate, a plurality of limiting columns are arranged above the rear end of the material opening, the limiting columns enclose a material distributing cavity, and a brush is mounted at the front end of the material opening.
6. The high-speed automatic material distributing device according to claim 4, wherein the traverse base comprises a displacement motor, a traverse moving plate and a traverse guide rail, the lifting control mechanism is fixed on the traverse moving plate and can move transversely along with the traverse moving plate on the traverse guide rail, and the displacement motor is fixedly arranged on the bottom plate and provides power for the movement of the traverse moving plate.
7. The high-speed automatic material distributing device according to claim 6, wherein the lifting control mechanism comprises a cam, a cam motor, a material distributing roller and a material distributing motor, the cam motor is connected with the cam through a belt and drives the cam to rotate, and the material distributing motor is connected with the material distributing roller through a belt and drives the material distributing roller to rotate.
8. The high-speed automatic material distributing device according to claim 7, wherein the lifting control mechanism further comprises a lifting support, a lifting platform and a guide post, the cam motor and the lifting support are fixedly arranged on the traverse moving plate, the cam is erected in the middle of the lifting support, the guide post is fixed at four corner ends of the lifting support, the lifting platform is fixedly arranged on the guide post, and the guide post is of a telescopic columnar structure.
9. The high-speed automatic material distributing device according to claim 8, wherein the material distributing motor and the material distributing roller are fixedly arranged on the lifting carrying platform.
10. The high-speed automatic material distributing device according to any one of claims 1 to 9, further comprising an empty bin conveying module disposed on the same side of the bin transferring module as the full bin conveying module for carrying an empty bin and transferring it out of the material distributing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921298593.9U CN210884402U (en) | 2019-08-12 | 2019-08-12 | High-speed automatic feed divider |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921298593.9U CN210884402U (en) | 2019-08-12 | 2019-08-12 | High-speed automatic feed divider |
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| Publication Number | Publication Date |
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| CN210884402U true CN210884402U (en) | 2020-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921298593.9U Active CN210884402U (en) | 2019-08-12 | 2019-08-12 | High-speed automatic feed divider |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110386487A (en) * | 2019-08-12 | 2019-10-29 | 深圳精创视觉科技有限公司 | A kind of High-Speed Automatic feeding-distribution device |
| CN115196324A (en) * | 2022-08-15 | 2022-10-18 | 苏州瑞玛精密工业股份有限公司 | Stack feeding agencies |
-
2019
- 2019-08-12 CN CN201921298593.9U patent/CN210884402U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110386487A (en) * | 2019-08-12 | 2019-10-29 | 深圳精创视觉科技有限公司 | A kind of High-Speed Automatic feeding-distribution device |
| CN115196324A (en) * | 2022-08-15 | 2022-10-18 | 苏州瑞玛精密工业股份有限公司 | Stack feeding agencies |
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