CN108928525B - Packaging equipment and packaging process for flashlight - Google Patents
Packaging equipment and packaging process for flashlight Download PDFInfo
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- CN108928525B CN108928525B CN201810898251.4A CN201810898251A CN108928525B CN 108928525 B CN108928525 B CN 108928525B CN 201810898251 A CN201810898251 A CN 201810898251A CN 108928525 B CN108928525 B CN 108928525B
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 138
- 238000012858 packaging process Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 113
- 238000004519 manufacturing process Methods 0.000 claims abstract description 20
- 230000008275 binding mechanism Effects 0.000 claims abstract description 12
- 230000032258 transport Effects 0.000 claims abstract description 8
- 238000005303 weighing Methods 0.000 claims description 51
- 238000012856 packing Methods 0.000 abstract description 7
- 238000012536 packaging technology Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 15
- 230000008569 process Effects 0.000 description 11
- 230000000712 assembly Effects 0.000 description 9
- 238000000429 assembly Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000000926 separation method Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 230000003796 beauty Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
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Abstract
The application relates to the field of flashlight production and manufacturing, in particular to packaging equipment and a packaging process for a flashlight, wherein the packaging equipment for the flashlight comprises a packaging assembly line, a plastic suction cover feeding mechanism, a flashlight feeding mechanism, a transfer robot, a color card transfer mechanism and a binding mechanism; the packaging process comprises the following steps: s1, placing the blister cover above the blister cover feeding mechanism; s2, placing the flashlight above the flashlight feeding mechanism; s3, placing the plastic uptake cover on the packaging seat by the transfer robot, and placing the flashlight in the plastic uptake cover; s4, the packaging assembly line transports the packaging seat to the position of the color card transfer mechanism, and the color card transfer mechanism transfers the color card to the packaging seat; and S5, the packaging assembly line transports the packaging seat to the position of a binding mechanism, and the binding mechanism binds the color card and the plastic suction cover together. The application provides a equipment for packing and packaging technology for flashlight can realize mechanized, the automated production of flashlight packing, promotes production efficiency widely.
Description
[ technical field ] A method for producing a semiconductor device
The application relates to the field of flashlight production and manufacturing, in particular to packaging equipment and a packaging process for a flashlight.
[ background of the invention ]
As almost every household appliance, the flashlight is generally required to be packaged for the purpose of beauty and reduction of damage to the flashlight in transportation, as shown in fig. 1 to 4, the packaged flashlight comprises a plastic suction cover 10, a flashlight 20 and a color card 30, the plastic suction cover 10 is provided with a flashlight accommodating cavity 101 which corresponds to the shape of the flashlight 20 and is provided with an opening at the upper part, the flashlight 20 is arranged in the flashlight accommodating cavity 101, the plastic suction cover 101 is provided with an assembling groove 102 above the flashlight accommodating cavity 101, and the color card 30 is inserted into the assembling groove 102 to seal the flashlight 20 in the flashlight accommodating cavity 101.
The demand of flashlight is very huge, mainly adopts the manual work to carry out the packing of whole process at present, and efficiency is very low.
[ summary of the invention ]
In order to solve the technical problems, the application aims to provide the packaging equipment and the packaging process for the flashlight, so that the mechanical and automatic production of the flashlight packaging can be realized, and the production efficiency is greatly improved.
One aspect of the present application provides a packaging apparatus for a flashlight, comprising:
the packaging assembly line is provided with a conveying belt, and a plurality of packaging seats moving along with the conveying belt are arranged on the conveying belt;
the plastic suction cover feeding mechanism is arranged on one side of the packaging assembly line so as to place the plastic suction cover above the plastic suction cover feeding mechanism;
the flashlight feeding mechanism is arranged on one side of the packaging assembly line so as to place the flashlight above the flashlight feeding mechanism;
the transfer robot is arranged among the packaging assembly line, the plastic suction cover feeding mechanism and the flashlight feeding mechanism so as to place the plastic suction cover on the plastic suction cover feeding mechanism on the packaging seat and place the flashlight on the flashlight feeding mechanism in the plastic suction cover of the packaging seat;
the color card transferring mechanism is arranged on one side of the packaging assembly line and used for transferring the color cards to the packaging seat;
and the binding mechanism is arranged on one side of the packaging production line so as to bind the color card and the plastic suction cover together.
The packaging apparatus for assembling a flashlight as described above, further comprising a weighing mechanism, the weighing mechanism comprising:
a roller conveyor line;
the weighing device is positioned below the roller conveying line;
a weighing lifting device fixed on the roller conveying line to lift the weighing device;
the weighing switch is arranged on the roller conveying line and connected with the weighing lifting device, and the weighing switch is used for starting the weighing lifting device to ascend so as to weigh.
According to the packaging equipment for assembling the flashlight, the packaging base is provided with the assembling cavity for containing the plastic suction cover, the top of the assembling cavity is provided with the top opening, one side of the assembling cavity is provided with the side opening communicated with the top opening, and the assembling positioning groove with the direction facing the side opening is formed in the upper part of the assembling cavity.
The packaging equipment for assembling the flashlight as above, wherein the plastic suction cover feeding mechanism comprises:
the plastic uptake cover comprises a plastic uptake cover bin, wherein a plastic uptake cover support block is arranged in the plastic uptake cover bin, and the plastic uptake cover support block moves up and down in the plastic uptake cover bin to support the plastic uptake cover placed in the plastic uptake cover bin to move up;
the plastic uptake support block lifting device is provided with a lifting connecting block capable of lifting up and down, and the lifting connecting block is positioned below the plastic uptake support block to lift the plastic uptake support block.
As above a equipment for packing for assembling flashlight, plastic uptake cover feed mechanism still includes feed bin auto-change over device, feed bin auto-change over device includes the base and establishes switching guide rail on the base, plastic uptake cover feed bin sliding connection be in on the switching guide rail, the plastic uptake cover feed bin is equipped with two sets ofly at least, just the plastic uptake cover feed bin is in when sliding on the switching guide rail, the plastic uptake cover tray on the plastic uptake cover feed bin of different groups switches ground and is located the plastic uptake cover in the plastic uptake cover feed bin of lifting connection piece top in order to switch ground promotion different groups.
The packaging equipment for assembling the flashlight comprises a plastic cover bin, wherein a plastic cover top outlet is arranged at the top of the plastic cover bin, and a clamping pin extending out towards the center direction of the plastic cover top outlet is arranged at the position of the plastic cover top outlet.
The packaging equipment for assembling the flashlight comprises a robot body and a transferring clamp arranged at the free end of the robot body, wherein a sucker gripper used for grabbing the blister cover and a pneumatic clamping jaw used for grabbing the flashlight are arranged below the transferring clamp, the robot body drives the transferring clamp to move among the packaging assembly line, the blister cover feeding mechanism and the flashlight feeding mechanism, and the transferring clamp can rotate, stretch out or retract relative to the free end of the robot body.
The packaging equipment for assembling the flashlight comprises a color card feeding mechanism and a color card carrying mechanism, wherein the color card feeding mechanism is used for transporting a color card to the top of the color card feeding mechanism, the color card carrying mechanism is used for carrying the color card to the packaging seat, the color card feeding mechanism comprises a color card feeding mechanism rack, a color card accommodating cavity for accommodating the color card is formed in the color card feeding mechanism rack, and a color card supporting plate capable of moving up and down in the color card accommodating cavity is arranged in the color card accommodating cavity.
According to the packaging equipment for assembling the flashlight, the color card outlet is formed in the top of the color card containing cavity, and the color card outlet is provided with the card protrusions which symmetrically extend out towards the middle direction along two sides of the color card outlet.
Another aspect of the present application provides a packaging process for a flashlight, which uses the packaging apparatus for a flashlight as described above, comprising the steps of:
s1, placing the blister cover above the blister cover feeding mechanism;
s2, placing the flashlight above the flashlight feeding mechanism;
s3, placing the blister cover on the blister cover feeding mechanism on a packaging seat of a packaging assembly line by a transfer robot, and placing the flashlight on the flashlight feeding mechanism in the blister cover of the packaging seat;
s4, the packaging assembly line transports the packaging seat to the position of a color card transfer mechanism, and the color card transfer mechanism transfers the color card to the packaging seat;
and S5, the packaging assembly line transports the packaging seat to a binding mechanism, and the binding mechanism binds the color card and the plastic suction cover together.
Compared with the prior art, the method has the following advantages:
1. the packaging equipment for the flashlight can realize the mechanical and automatic production of the flashlight package, and greatly improves the production efficiency.
2. The weighing mechanism can effectively ensure that the quantity of the flashlight packaging assemblies in the packaging carton is correct, and the manual error probability is greatly reduced.
3. When the plastic uptake cover is packaged and assembled, the packaging seat can accurately position the plastic uptake cover, ensure that the flashlight accurately falls into the flashlight containing cavity of the plastic uptake cover, ensure that the color card is accurately inserted into the assembly groove of the plastic uptake cover, and provide a foundation for automatic packaging. In addition, the assembly positioning groove can also clamp the plastic uptake cover and the color card, and the stable transportation of the plastic uptake cover and the color card on a packaging assembly line is ensured.
4. The bin switching device can alternately switch the feeding among the plastic uptake cover bins of different groups, and the period of manually supplementing materials is greatly shortened.
5. Because the plastic uptake in the plastic uptake bin is stacked up and down, and because the plastic uptake is provided with the flashlight containing cavity, the edge gap between the adjacent plastic uptake is larger, the transfer robot lifts the plastic uptake on the top when grabbing the plastic uptake, and in the process, the bayonet lock which is originally positioned on the top plastic uptake is inserted into the edge gap below the plastic uptake on the top, so that the bayonet lock blocks the plastic uptake below the plastic uptake on the top and continuously lifts, and the separation of the single plastic uptake is realized.
6. The color cards are stacked in batches and arranged in the color card containing cavity, and the color cards are grabbed because the color cards are thin, the color cards below the color cards are easily dragged when the color cards at the top in the color card containing cavity are contained, and the color cards at the top can be effectively separated by the card protrusions which are symmetrically extended out from the two sides of the color card outlet towards the middle direction, so that the transfer of a single color card is realized.
The packaging process for the flashlight adopts the packaging equipment for the flashlight, so that the packaging process has the advantages corresponding to the packaging equipment for the flashlight.
[ description of the drawings ]
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a flashlight according to an embodiment of the present application;
FIG. 2 is a schematic structural view of a blister cover according to an embodiment of the present disclosure;
fig. 3 is a schematic structural diagram of a color card according to an embodiment of the present application;
FIG. 4 is a schematic structural view of the assembled flashlight, blister cover and color card package according to the embodiment of the present application;
FIG. 5 is a schematic structural diagram of a packaging device for a flashlight according to an embodiment of the present application;
FIG. 6 is a top view of a packaging apparatus for a flashlight according to an embodiment of the present application;
fig. 7 is a schematic structural diagram of the transfer robot and the blister cover feeding mechanism according to the embodiment of the present application;
FIG. 8 is a schematic structural diagram of a weighing mechanism according to an embodiment of the present application;
FIG. 9 is a schematic structural diagram of a transfer fixture according to an embodiment of the present application;
FIG. 10 is a schematic view of a package tray according to an embodiment of the present disclosure;
FIG. 11 is an enlarged view of section B of FIG. 7;
FIG. 12 is a schematic structural view of a blister cover loading mechanism according to an embodiment of the present application;
fig. 13 is a schematic structural view of a color card feeding mechanism according to an embodiment of the present application;
fig. 14 is an enlarged view of a portion a in fig. 5.
[ detailed description ] embodiments
In order to make the technical problems, technical solutions and advantageous effects solved by the present application more clear and obvious, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
As shown in fig. 1 to 14, the embodiment of the present application provides a packaging apparatus for a flashlight, including a packaging line 1, which is provided with a conveyor belt 11, wherein a plurality of packaging seats 12 moving along with the conveyor belt 11 are arranged on the conveyor belt 11; the plastic suction cover feeding mechanism 2 is arranged on one side of the packaging assembly line 1 so as to place the plastic suction cover 10 above the plastic suction cover 10 feeding mechanism 2; the flashlight feeding mechanism 3 is arranged on one side of the packaging assembly line 1 so as to place the flashlight 20 above the flashlight feeding mechanism 3; the transfer robot 4 is arranged among the packaging assembly line 1, the plastic cover feeding mechanism 2 and the flashlight feeding mechanism 3, so as to place the plastic cover 10 on the plastic cover feeding mechanism 2 on the packaging seat 12 and place the flashlight 20 on the flashlight feeding mechanism 3 in the plastic cover 10 of the packaging seat 12; a color card transfer mechanism 5 provided at one side of the packaging line 1 to transfer a color card 30 onto the packaging seat 12; and the binding mechanism 6 is arranged at one side of the packaging production line 1 and is used for binding the color cards 30 and the plastic suction covers 10 together. The flashlight feeding mechanism 3 is a plate returning lifting machine connected with a previous process, a flashlight is placed on a tooling plate of the previous process and flows to the upper part of the plate returning lifting machine, and the plate returning lifting machine can perform lifting action to return the tooling plate with the flashlight taken away to the previous process to continuously place the flashlight. Through above structure, realize flashlight packing's mechanization, automated production, promote production efficiency widely.
Preferably, the packaging equipment for the flashlight further comprises a weighing mechanism 7, wherein the weighing mechanism 7 comprises: a roller conveyor line 71; a weighing device 72 located below the drum conveyor line 71; a weighing lifting device 73 fixed on the drum conveying line 71 to lift the weighing device 72; and the weighing switch is arranged on the roller conveying line 71 and connected with the weighing lifting device 73, and the weighing switch is used for starting the weighing lifting device 73 to ascend so as to weigh. The weighing device 72 can adopt an electronic scale, a scale pan part of the weighing device is provided with a plurality of ejector blocks which can extend upwards between rollers of the roller conveying line 71, when the weighing lifting device 73 lifts the weighing device 72, the ejector blocks are ejected upwards to weigh products above the roller conveying line 71, wherein the weighing lifting device 73 can realize lifting action by adopting a cylinder telescopic mode or an electric screw rod lifter mode, the mode is common, and therefore the details are not repeated here.
The weighing process of the weighing mechanism 7 is as follows: marking the flashlight packaged in the previous procedure as a flashlight packaging assembly, and then putting the flashlight between the plastic suction cover and the color card and finishing the binding; an operator puts the flashlight packaging assemblies into the packaging paper box one by one until the flashlight packaging assemblies reach the specified quantity, then puts the packaging paper box with the flashlight packaging assemblies on the roller conveying line 71, the weighing mechanism 7 can be controlled by a PLC, after the operator presses a start switch, the weighing lifting device 73 drives the weighing device 72 to ascend and start weighing, when the weighing weight reaches the set weight, the weighing device 72 is indicated to reach the specified quantity in the packaging paper box, the weighing device 72 descends, the operator pushes the packaging paper box with the flashlight packaging assemblies to the next process along the roller conveying line 71, if the weighing weight does not reach the set weight, the flashlight packaging assemblies in the packaging paper box do not reach the specified quantity, the weighing mechanism 7 sends an alarm signal to warn the operator to check and correct the quantity of the flashlight packaging assemblies in the packaging paper box, the weighing device 72 is then lowered and the operator pushes the carton with the flashlight packaging assemblies along the roller conveyor line 71 to the next process. Weighing machine 7 can guarantee effectively that the quantity of flashlight package assembly in the packing carton is correct, greatly reduced artifical probability of makeing mistakes.
Correspondingly, the package base 12 has an assembly cavity 121 for accommodating the blister cover 10, the top of the assembly cavity 121 is provided with a top opening, one side of the assembly cavity 121 is provided with a side opening communicated with the top opening, and an assembly positioning groove 122 facing the side opening is arranged above the assembly cavity 121. When the plastic blister cover 10 is packaged and assembled, the packaging seat 12 can accurately position the plastic blister cover 10, ensure that the flashlight 20 accurately falls into the flashlight accommodating cavity 101 of the plastic blister cover 10, ensure that the color card 30 is accurately inserted into the assembling groove 102 of the plastic blister cover 10, and provide a foundation for automatic packaging. In addition, the assembly positioning groove 122 can also clamp the blister cover 10 and the color card 30, so as to ensure stable transportation on the packaging assembly line. Further, the assembly cavity 121 is provided with a through hole at the opposite side of the side opening, the packaging assembly line is provided with a photoelectric switch which is used for detecting whether the packaging seat 12 is installed in the blister cover or not, and the light emitting direction of the photoelectric switch is opposite to the through hole from the outside.
As shown in fig. 12, the blister cover feeding mechanism 2 includes: the plastic uptake cover comprises a plastic uptake cover bin 21, wherein a plastic uptake cover support block 211 is arranged in the plastic uptake cover bin 21, and the plastic uptake cover support block 211 moves up and down in the plastic uptake cover bin 21 so as to support the plastic uptake cover 10 placed in the plastic uptake cover bin 21 to move up; and the plastic uptake support block lifting device 22 is provided with a lifting connecting block 223 capable of lifting up and down, and the lifting connecting block 223 is positioned below the plastic uptake support block 211 to lift the plastic uptake support block 211. The plastic uptake cover supporting block lifting device 22 further comprises a vertically arranged screw rod 221 and a driving unit 222 for driving the screw rod 221, and the lifting connecting block 223 is in threaded connection with the screw rod 221. The plastic suction cover feeding mechanism 2 can replace manual feeding of a plastic suction cover, and efficiency is higher.
Further, plastic uptake cover feed mechanism 2 still includes feed bin auto-change over device 23, feed bin auto-change over device 23 includes base 231 and establishes switching guide rail 232 on the base 231, plastic uptake cover feed bin 21 sliding connection is in on the switching guide rail 232, plastic uptake cover feed bin 21 is equipped with two sets ofly at least, just plastic uptake cover feed bin 21 is in when sliding on the switching guide rail 232, plastic uptake cover tray 211 on the plastic uptake cover feed bin 21 of different groups switches over and is located the plastic uptake cover 10 in the plastic uptake cover feed bin 21 of different groups is promoted in order to switch over in the lift connecting block 223 top. It should be noted that a set of blister pack bins 21 includes at least one blister pack bin 21, in this embodiment, blister pack bins 21 are two sets, and a set of blister pack bins 21 includes two blister pack bins 21, and its aim at makes blister pack feed mechanism 2 row-feed two blister packs at every turn, realizes that the duplex position is assembled simultaneously. During operation, an operator places the plastic hoods stacked up and down in the plastic hood storage bins 21 in batches, the plastic hood supporting block lifting device 22 lifts the plastic hoods upwards for feeding, after the plastic hoods are fed in batches, the operator feeds materials, the storage bin switching device 23 can switch the feeding alternately among the plastic hood storage bins of different groups, and the period of manually feeding the materials is greatly shortened.
Preferably, a plastic cover top outlet 212 is arranged at the top of the plastic cover bin 21, and a bayonet 213 extending out towards the center direction of the plastic cover top outlet 212 is arranged at the plastic cover top outlet 212. The plastic uptake bin has the advantages that as the plastic uptake 10 in the plastic uptake bin 21 is stacked up and down, and as the flashlight accommodating cavity 101 is formed in the plastic uptake 10, the edge gap between adjacent plastic uptake 10 is large, when the transfer robot 4 grabs the plastic uptake 10, the uppermost plastic uptake 10 is lifted up, and in the process, the clamping pins 213 which are originally positioned on the uppermost plastic uptake 10 are inserted into the edge gap below the uppermost plastic uptake 10, so that the clamping pins 213 block the plastic uptake below the uppermost plastic uptake 10 to continuously lift up, and the separation of the single plastic uptake 10 is realized.
In this embodiment, the transfer robot 4 includes robot body 41 and locates the transfer anchor clamps 42 of robot body 41 free end, transfer anchor clamps 42 below is equipped with the sucking disc tongs 421 that are used for snatching blister pack 10 and the pneumatic clamping jaw 422 that is used for snatching flashlight 20, robot body 41 drives transfer anchor clamps 42 are in packaging assembly line 1 blister pack feed mechanism 2 with move between the flashlight feed mechanism 3, transfer anchor clamps 42 can be relative robot body 41 free end does the rotation, stretches out or the retraction motion. The robot body 41 may employ an ABB robot. By applying the transfer robot 4, the technical scheme is more automatic and the production efficiency is higher.
As shown in fig. 13 and 14, the color card transfer mechanism 5 includes a color card feeding mechanism 8 for transporting the color card 30 to the top thereof and a color card carrying mechanism 9 for carrying the color card 30 from the color card feeding mechanism 8 to the packing seat 12, the color card feeding mechanism 8 includes a color card feeding mechanism frame 51, a color card accommodating cavity 81 for accommodating the color card 30 is provided in the color card feeding mechanism frame 8, and a color card supporting plate 82 capable of moving up and down in the color card accommodating cavity 81 is provided in the color card accommodating cavity 81. The color card supporting plate 82 can be connected with an existing electric screw rod lifter to realize up-and-down movement, and details are not described herein.
The color card carrying mechanism 9 comprises a manipulator arranged on one side of the color card feeding mechanism 8, the manipulator is provided with a cantilever 92 stretching over the packaging assembly line 1, a moving arm 93 capable of sliding along the extending direction of the cantilever 92 is arranged on the cantilever 92, an air cylinder 94 capable of stretching up and down is arranged at the tail end of the moving arm 93, and a color card sucker gripper 95 is arranged below the air cylinder 94.
The color card transfer mechanism 5 realizes automatic feeding of color cards and transfers the color cards to a set station, and manual operation is replaced, so that the assembly quality is more stable, and the efficiency is higher.
Further, a color card outlet 83 is arranged at the top of the color card accommodating cavity 81, and the color card outlet 83 is provided with clamping protrusions 84 which symmetrically extend out towards the middle direction along two sides of the color card outlet.
The color cards are stacked in batches and arranged in the color card containing cavity 81, the color cards below the color cards are easily involved when the uppermost color card in the color card containing cavity 81 is grabbed due to the fact that the color cards are thin, and the card protrusions 84 symmetrically extending towards the middle part of the color card outlet 83 along two sides can effectively separate the uppermost color card, so that the transfer of a single color card is realized.
The embodiment also provides a packaging process for a flashlight, which applies the packaging equipment for the flashlight as described above, and the packaging process for the flashlight comprises the following steps:
s1, placing the blister cover 10 above the blister cover feeding mechanism 2;
s2, the flashlight feeding mechanism 3 places the flashlight 20 above the flashlight feeding mechanism;
s3, the transfer robot 4 places the blister cover 10 on the blister cover feeding mechanism 2 on the packaging seat 12 of the packaging assembly line 1, and places the flashlight 20 on the flashlight feeding mechanism 3 in the blister cover 10 of the packaging seat 12;
s4, the packaging line 1 transports the packaging seat 12 to the position of the color card transfer mechanism 5, the color card transfer mechanism 5 transfers the color card to the packaging seat 12, specifically, the color card feeding mechanism 8 lifts up the color card 30 in the color card cavity 81, and the color card carrying mechanism 9 sucks the color card 30 at the top of the color card cavity 81 and transfers it to the assembly positioning slot 122 of the packaging seat 12, so that the color card 30 is inserted into the assembly slot 102 of the blister pack 10;
s5, the packaging line 1 transports the packaging seat 12 to the binding mechanism 6, and the binding mechanism 6 binds the color card 30 and the blister cover 10 together, wherein the color card 30 and the blister cover 10 can be bound together by a staple by either manual operation or by using an existing automatic binding machine;
s6, manually putting the packaged flashlight in the previous procedure into a packaging carton;
s7, manually placing the packaging carton filled with the packaged flashlight on a weighing mechanism 7 for weighing detection;
s8, when the weight of the packaging carton filled with the packaged flashlights is qualified, the packaging carton flows into the next process, when the weight of the packaging carton is unqualified, the weighing mechanism 7 gives an alarm, and the step S7 is skipped after the quantity of the flashlights in the packaging carton is manually corrected.
In summary, the present application has the following beneficial effects:
1. the packaging equipment for the flashlight can realize the mechanical and automatic production of the flashlight package, and greatly improves the production efficiency.
2. The weighing mechanism can effectively ensure that the quantity of the flashlight packaging assemblies in the packaging carton is correct, and the manual error probability is greatly reduced.
3. When the plastic uptake cover is packaged and assembled, the packaging seat can accurately position the plastic uptake cover, ensure that the flashlight accurately falls into the flashlight containing cavity of the plastic uptake cover, ensure that the color card is accurately inserted into the assembly groove of the plastic uptake cover, and provide a foundation for automatic packaging. In addition, the assembly positioning groove can also clamp the plastic uptake cover and the color card, and the stable transportation of the plastic uptake cover and the color card on a packaging assembly line is ensured.
4. The bin switching device can alternately switch the feeding among the plastic uptake cover bins of different groups, and the period of manually supplementing materials is greatly shortened.
5. Because the plastic uptake in the plastic uptake bin is stacked up and down, and because the plastic uptake is provided with the flashlight containing cavity, the edge gap between the adjacent plastic uptake is larger, the transfer robot lifts the plastic uptake on the top when grabbing the plastic uptake, and in the process, the bayonet lock which is originally positioned on the top plastic uptake is inserted into the edge gap below the plastic uptake on the top, so that the bayonet lock blocks the plastic uptake below the plastic uptake on the top and continuously lifts, and the separation of the single plastic uptake is realized.
6. The color cards are stacked in batches and arranged in the color card containing cavity, and the color cards are grabbed because the color cards are thin, the color cards below the color cards are easily dragged when the color cards at the top in the color card containing cavity are contained, and the color cards at the top can be effectively separated by the card protrusions which are symmetrically extended out from the two sides of the color card outlet towards the middle direction, so that the transfer of a single color card is realized.
The foregoing is illustrative of one or more embodiments provided in connection with the detailed description and is not intended to limit the disclosure to the particular forms disclosed. Similar or identical methods, structures, etc. as used herein, or several technical inferences or substitutions made on the concept of the present application should be considered as the scope of the present application.
Claims (8)
1. Packaging apparatus for a flashlight, comprising:
the packaging production line (1) is provided with a conveying belt (11), and a plurality of packaging seats (12) moving along with the conveying belt (11) are arranged on the conveying belt (11);
the plastic suction cover feeding mechanism (2) is arranged on one side of the packaging assembly line (1) so as to place the plastic suction cover (10) above the plastic suction cover (10) feeding mechanism (2);
the flashlight feeding mechanism (3) is arranged on one side of the packaging assembly line (1) so as to place the flashlight (20) above the flashlight feeding mechanism (3);
the transfer robot (4) is arranged among the packaging assembly line (1), the plastic cover feeding mechanism (2) and the flashlight feeding mechanism (3) so as to place the plastic cover (10) on the plastic cover feeding mechanism (2) on the packaging seat (12) and place the flashlight (20) on the flashlight feeding mechanism (3) in the plastic cover (10) of the packaging seat (12);
the color card transfer mechanism (5) is arranged on one side of the packaging assembly line (1) and is used for transferring the color card (30) to the packaging seat (12);
the binding mechanism (6) is arranged on one side of the packaging production line (1) and is used for binding the color cards (30) and the plastic suction covers (10) together;
the plastic suction cover feeding mechanism (2) comprises:
the plastic uptake cover comprises a plastic uptake cover bin (21), wherein a plastic uptake cover support block (211) is arranged in the plastic uptake cover bin (21), the plastic uptake cover support block (211) moves up and down in the plastic uptake cover bin (21) to support the plastic uptake cover (10) placed in the plastic uptake cover bin (21) to move upwards, a plastic uptake cover top outlet (212) is arranged at the top of the plastic uptake cover bin (21), and a clamping pin (213) extending towards the center direction of the plastic uptake cover top outlet (212) is arranged at the position of the plastic uptake cover top outlet (212);
and the plastic uptake support block lifting device (22) is provided with a lifting connecting block (223) capable of lifting up and down, and the lifting connecting block (223) is positioned below the plastic uptake support block (211) to lift the plastic uptake support block (211).
2. The packaging device for a flashlight of claim 1 further comprising a weighing mechanism (7), wherein the weighing mechanism (7) comprises:
a roller conveyor line (71);
a weighing device (72) located below the roller conveyor line (71);
a weighing lifting device (73) fixed on the drum conveyor line (71) to lift the weighing device (72);
the weighing switch is arranged on the roller conveying line (71) and connected with the weighing lifting device (73), and the weighing switch is used for starting the weighing lifting device (73) to ascend so as to weigh.
3. The packaging device for the flashlight of claim 1, wherein the packaging seat (12) is provided with an assembly cavity (121) for accommodating the plastic blister (10), the top of the assembly cavity (121) is provided with a top opening, one side of the assembly cavity (121) is provided with a side opening communicated with the top opening, and an assembly positioning groove (122) with a notch direction facing the side opening direction is arranged above the assembly cavity (121).
4. The packaging apparatus for flashlight of claim 1, wherein the blister cover loading mechanism (2) further comprises a bin switching device (23), the bin switching device (23) comprises a base (231) and a switching guide rail (232) arranged on the base (231), the blister cover bins (21) are slidably connected to the switching guide rail (232), at least two groups of blister cover bins (21) are arranged, and when the blister cover bins (21) slide on the switching guide rail (232), blister cover support blocks (211) on different groups of blister cover bins (21) are switchably located above the lifting connection block (223) to switchably lift blister covers (10) in different groups of blister cover bins (21).
5. The packaging equipment for the flashlight of claim 1, wherein the transfer robot (4) comprises a robot body (41) and a transfer clamp (42) arranged at the free end of the robot body (41), a sucker gripper (421) for gripping the blister cover (10) and a pneumatic gripper (422) for gripping the flashlight (20) are arranged below the transfer clamp (42), the robot body (41) drives the transfer clamp (42) to move among the packaging assembly line (1), the blister cover feeding mechanism (2) and the flashlight feeding mechanism (3), and the transfer clamp (42) can rotate, extend or retract relative to the free end of the robot body (41).
6. The packaging equipment for the flashlight of any one of claims 1 to 5, wherein the color card transfer mechanism (5) comprises a color card feeding mechanism (8) for transporting a color card (30) to the top of the color card transfer mechanism and a color card carrying mechanism (9) for carrying the color card (30) from the color card feeding mechanism (8) to the packaging seat (12), the color card feeding mechanism (8) comprises a color card feeding mechanism rack (51), a color card accommodating cavity (81) for accommodating the color card (30) is formed in the color card feeding mechanism rack (8), and a color card supporting plate (82) capable of moving up and down in the color card accommodating cavity (81) is formed in the color card accommodating cavity (81).
7. The packaging device for the flashlight of claim 6, wherein a color card outlet (83) is formed in the top of the color card accommodating cavity (81), and the color card outlet (83) is provided with clamping protrusions (84) which symmetrically extend towards the middle part along two sides of the color card outlet.
8. Packaging process for flashlights, applying a packaging apparatus for flashlights according to any of claims 1 to 7, characterized in that it comprises the following steps:
s1, placing the plastic uptake cover (10) above the plastic uptake cover feeding mechanism (2);
s2, the flashlight (20) is placed above the flashlight loading mechanism (3);
s3, placing the blister cover (10) on the blister cover feeding mechanism (2) on a packaging seat (12) of a packaging assembly line (1) by a transfer robot (4), and placing the flashlight (20) on the flashlight feeding mechanism (3) in the blister cover (10) of the packaging seat (12);
s4, the packaging assembly line (1) transports the packaging seat (12) to the position of the color card transfer mechanism (5), and the color card transfer mechanism (5) transfers the color card to the packaging seat (12);
s5, the packaging assembly line (1) transports the packaging seat (12) to the position of a binding mechanism (6), and the binding mechanism (6) binds the color card (30) and the plastic suction cover (10) together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810898251.4A CN108928525B (en) | 2018-08-08 | 2018-08-08 | Packaging equipment and packaging process for flashlight |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810898251.4A CN108928525B (en) | 2018-08-08 | 2018-08-08 | Packaging equipment and packaging process for flashlight |
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| CN108928525A CN108928525A (en) | 2018-12-04 |
| CN108928525B true CN108928525B (en) | 2020-09-15 |
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| CN109946167B (en) * | 2019-04-29 | 2024-04-19 | 温岭市金悦自动化设备有限公司 | Steel cylinder water pressure detection line for liquefied petroleum gas |
| CN111038809B (en) * | 2019-12-10 | 2022-01-28 | 珠海博杰电子股份有限公司 | Carton labeling and folding automatic production line |
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| CN108928525A (en) | 2018-12-04 |
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Address after: 528467 building g, No. 60, Qianjin Second Road, Tanzhou town, Zhongshan City, Guangdong Province Applicant after: GUANGDONG XG INTELLIGENT SYSTEM Co.,Ltd. Address before: 528400 No. 8 Torch Road, Tanzhou Town, Zhongshan City, Guangdong Province (1) Applicant before: ZHONGSHAN XG INTELLIGENT SYSTEM Co.,Ltd. |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Packaging equipment and packaging technology for flashlight Effective date of registration: 20211027 Granted publication date: 20200915 Pledgee: Science and Technology Branch of Torch Development Zone of Zhongshan Rural Commercial Bank Co.,Ltd. Pledgor: GUANGDONG XG INTELLIGENT SYSTEM Co.,Ltd. Registration number: Y2021980011446 |
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Granted publication date: 20200915 Pledgee: Science and Technology Branch of Torch Development Zone of Zhongshan Rural Commercial Bank Co.,Ltd. Pledgor: GUANGDONG XG INTELLIGENT SYSTEM Co.,Ltd. Registration number: Y2021980011446 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |