CN219884331U

CN219884331U - SMT labeller

Info

Publication number: CN219884331U
Application number: CN202222413509.1U
Authority: CN
Inventors: 曾坚辉; 宋斌
Original assignee: Shenzhen Linglve CNC Equipment Co Ltd
Current assignee: Shenzhen Linglve CNC Equipment Co Ltd
Priority date: 2022-09-13
Filing date: 2022-09-13
Publication date: 2023-10-24
Anticipated expiration: 2032-09-13

Abstract

The utility model discloses an SMT labeling machine, which comprises a rack, wherein the rack comprises a platen, a stripping assembly, a labeling head assembly, an XY direction movement mechanism, a turntable feeding and discharging assembly, an upper positioning camera assembly and a control circuit; the material stripping assembly, the labeling head assembly, the XY direction movement mechanism, the turntable feeding and discharging assembly and the upper positioning camera assembly are arranged on the bedplate, the turntable feeding and discharging assembly is arranged at the front part of the bedplate along the Y-axis direction, and the material stripping assembly is arranged at the rear part of the bedplate along the Y-axis direction; the turntable feeding and discharging assembly comprises a feeding level and a pasting level, and the upper positioning camera assembly is arranged above the pasting level; the labeling head component is arranged on the XY direction movement mechanism and is positioned above the stripping component and the rotary table feeding and discharging component. The utility model can realize automatic labeling, and has high labeling efficiency and good operation precision.

Description

SMT labeller

[ technical field ]

The utility model relates to product auxiliary material mounting, in particular to an SMT labeling machine.

[ background Art ]

The utility model with the patent number of CN202020338953.X discloses a high-speed automatic labeling machine, which comprises a frame, a label stripping machine arranged on the frame, a positioning jig arranged at an outlet of the label stripping machine and a label carrying arm arranged above the positioning jig, wherein the label stripping machine comprises a discharging roller, a pressing roller arranged below the discharging roller, a supporting table arranged at the bottom of the pressing roller and a receiving roller arranged below the supporting table, stripping tables are arranged at the front part of the supporting table at equal height, and gaps for a label back film to be sent to the receiving roller are reserved between the supporting table and the stripping tables. The traditional product auxiliary material pasting operation has low efficiency and poor operation precision, and cannot meet the quality requirement.

[ summary of the utility model ]

The utility model aims to solve the technical problem of providing an SMT labeling machine with high labeling efficiency.

In order to solve the technical problems, the utility model adopts the technical scheme that the SMT labeling machine comprises a rack, wherein the rack comprises a bedplate, and comprises a stripping assembly, a labeling head assembly, an XY direction movement mechanism, a turntable feeding and discharging assembly, an upper positioning camera assembly and a control circuit; the material stripping assembly, the labeling head assembly, the XY direction movement mechanism, the turntable feeding and discharging assembly and the upper positioning camera assembly are arranged on the bedplate, the turntable feeding and discharging assembly is arranged at the front part of the bedplate along the Y-axis direction, and the material stripping assembly is arranged at the rear part of the bedplate along the Y-axis direction; the turntable feeding and discharging assembly comprises a feeding level and a pasting level, and the upper positioning camera assembly is arranged above the pasting level; the labeling head component is arranged on the XY direction movement mechanism and is positioned above the stripping component and the rotary table feeding and discharging component.

The SMT labeling machine comprises an XY direction moving mechanism, a first linear motor sliding table and a second linear motor sliding table, wherein the first linear motor sliding table and the second linear motor sliding table are arranged along the Y-axis direction; the two first linear motor sliding tables are arranged at two ends of the bedplate along the Y-axis direction; two ends of the second linear motor sliding table are respectively fixed on the sliding blocks of the two first linear motor sliding tables; the labeling head component is arranged on the sliding block of the second linear motor sliding table.

The SMT labeling machine comprises a labeling head assembly, a labeling head assembly and a labeling head assembly, wherein the labeling head assembly comprises a vertical plate, a sucker lifting mechanism, a plurality of elastic suction heads, linear guide rail pairs with the same number as the elastic suction heads, and vacuum electromagnetic valves with the same number as the elastic suction heads, wherein guide rails of the plurality of linear guide rail pairs are fixed at the lower part in front of the vertical plate side by side, and the guide rails are vertically arranged; the elastic suction head is fixed on the sliding block corresponding to the linear guide rail pair, and the vacuum electromagnetic valve is fixed on the upper part of the front surface of the vertical plate; the elastic suction head is connected with the corresponding vacuum electromagnetic valve through a hose; the elastic suction head is driven by the sucker lifting mechanism, and the back surface of the vertical plate is fixed on the sliding block of the second linear motor sliding table.

The SMT labeling machine comprises a lower positioning camera assembly, wherein the lower positioning camera assembly is upwards arranged on a bedplate; the labeling head component comprises hollow suction head rotating motors, the number of which is the same as that of the elastic suction heads, and the hollow suction head rotating motors are vertically fixed on the sliding blocks of the corresponding linear guide rail pairs and are connected with the corresponding vacuum electromagnetic valves through hoses; the elastic suction head is fixed below the hollow main shaft of the suction head rotating motor; the sucker lifting mechanism comprises a lifting servo motor and a lifting synchronous belt.

Above SMT labeller, lower location camera subassembly includes annular light source, mount pad, camera and Z to the slip table, and the light source is fixed on the upper portion of mount pad, Z to the slip table install on the upper portion of mount pad, and the camera is fixed on Z to the slip table, coaxial with the light source.

Above SMT labeller, unloading subassembly on the carousel includes bottom plate, cavity DD motor, carousel and two product jigs. The bottom plate is fixed on the bedplate of the frame, the hollow DD motor is fixed on the bottom plate, and the turntable is arranged on the hollow DD motor; the product jigs are fixed on the turntable, the two sets of product jigs are distributed at two ends of the turntable in the diameter direction, and the turntable is driven by the hollow DD motor to switch between feeding level and pasting level; the feeding level is arranged at the front part of the turntable along the Y-axis direction, and the pasting level is arranged at the rear part of the turntable along the Y-axis direction.

The SMT labeling machine comprises 4 product stations, wherein the 4 product stations are arranged according to a 2X 2 matrix,

the SMT labeler described above, the stripping assembly comprises a material pulling device, a stripping plate, a limiting plate, a mounting plate, a paper separating and collecting shaft, a waste collecting shaft and a discharging scroll; the material puller, the stripping plate, the limiting plate, the paper separating and collecting shaft, the waste collecting shaft and the discharging scroll are arranged on the mounting plate, and the mounting plate is fixed on the bedplate of the frame.

The SMT labeling machine comprises a plurality of stripping assemblies, wherein the stripping assemblies are arranged in parallel along the X-axis direction, and the axes of the stripping assemblies are arranged along the Y-axis direction.

The SMT labeling machine can realize automatic labeling and has high labeling efficiency.

[ description of the drawings ]

The utility model will be described in further detail with reference to the drawings and the detailed description.

FIG. 1 is a perspective view of an SMT labeling machine according to an embodiment of the utility model.

FIG. 2 is a perspective view of an SMT labeler of an embodiment of the utility model with the upper cover removed.

FIG. 3 is a perspective view of an embodiment of the SMT labeler of the utility model from another perspective with the upper housing removed.

Fig. 4 is a perspective view of a loading and unloading assembly of a turntable according to an embodiment of the utility model.

Fig. 5 is a perspective view of a labeling head assembly according to an embodiment of the utility model.

Fig. 6 is a perspective view of a camera assembly according to an embodiment of the utility model.

Fig. 7 is a perspective view of a stripper unit according to an embodiment of the present utility model.

Detailed description of the preferred embodiments

The structure of the SMT labelling machine according to the embodiment of the present utility model is shown in figures 1 to 6,

as shown in fig. 1, the SMT labeler of the embodiment of the present utility model includes a lower frame 101, a platen 102 having marble on the top surface of the lower frame 101, an upper cover 104, and a control circuit. The control circuit includes a touch screen control assembly 103 and an industrial personal computer (not shown). The marble platen 102 is fixed to the lower frame 101, the upper cover 104 is mounted on the marble platen 102, and the touch screen control assembly 103 is mounted on the upper cover 104.

As shown in fig. 2 and 3, the SMT labeler of the embodiment of the present utility model includes a stripper unit 106, a label head assembly 107, an upper photographing camera assembly 108, an XY direction moving mechanism 109, a lower photographing camera assembly 110, and a turntable feeding and discharging assembly 111. The 4 sets of stripper units 106, the XY direction moving mechanism 109, the upper photographing camera assembly 108, and the turntable upper and lower feeding assemblies 111 are mounted on the marble platen 102. The XY-direction moving mechanism 109 includes two first linear-motor sliding tables 109A arranged in the Y-axis direction and one second linear-motor sliding table 109B arranged in the Y-axis direction; two first linear motor slipways 109A are arranged at both ends of the platen in the Y-axis direction; two ends of the second linear motor sliding table 109B are respectively fixed on the sliding blocks of the two first linear motor sliding tables 109A. The labeling head assembly 107 is mounted on a sliding block of the second linear motor sliding table 109B and is located above the stripper unit 106 and the turntable loading and unloading assembly 111. The upper photographing camera assembly 108 is mounted on the gantry 108A above the turntable upper and lower feed assembly 111. The 4 sets of stripping assemblies 106 are arranged in parallel along the X-axis direction, and the axes of the stripping assemblies 106 are arranged along the Y-axis direction

When the SMT labeling machine works, an operator places small products into a jig at the feeding position of the turntable feeding and discharging assembly 111, the jig placed with the products is transferred to the labeling position by the turntable of the turntable feeding and discharging assembly 111, and the upper photographing camera 108 finishes photographing and positioning of the small products at the labeling position; the XY direction movement mechanism 109 drives the labeling head to absorb auxiliary materials in the stripping machine assembly 106, the lower camera shooting assembly 110 shoots the auxiliary materials upwards in sequence, data are transmitted to the industrial personal computer, after the alignment position is calculated by the industrial personal computer, the XY direction movement mechanism 109 drives the labeling head to complete alignment of small auxiliary materials in the turntable feeding and discharging assembly 111,

as shown in fig. 4, the turntable loading and unloading assembly comprises a bottom plate (motor mounting plate) 201, a hollow DD motor 202, a turntable 203, two sets of product positioning jigs 204, a protection plate 205 and a key 206. The hollow DD motor 202 and the protective cover 205 are arranged on the motor mounting plate 201, the turntable 203 is arranged on the hollow DD motor 202, the product positioning jig 204 is fixed on the turntable 203, the turntable 203 is provided with two sets of product positioning jigs 204, and the two sets of product positioning jigs 204 are distributed at two ends of the turntable 203 in the diameter direction. Each set of product positioning jigs 204 includes 4 product stations, the 4 product stations being arranged in a 2 x 2 matrix. The product positioning jig 204 is switched between the loading level and the attaching level by driving the turntable 203 by the hollow DD motor 202. The loading level is arranged at the front of the turntable 203 in the Y-axis direction, and the pasting level is arranged at the rear of the turntable 203 in the Y-axis direction. The key 206 is mounted on the protection plate 205 as a start-stop button, and the protection plate 205 is used for protecting an operator when the turntable 203 rotates.

As shown in fig. 5, the labeling head assembly includes a vertical plate 401, a lifting servo motor 402, 8 sets of suction head lifting linear guide rail pairs 403, a rotating motor origin sensor 404, 8 hollow suction head rotating motors 405, 8 elastic suction heads 406, 8 vacuum solenoid valves 407, a lifting synchronous belt 408 and a lifting servo motor 402. The back of the vertical plate 401 is fixed on the slide block of the second linear motor sliding table 109B, and the guide rails of the 8 sets of suction head lifting motor guide rail pairs 403 are vertically fixed at the lower part installed at the front of the vertical plate 401 and are arranged separately along the Y-axis direction. 8 vacuum solenoid valves 407 are installed at the upper portion of the front of the vertical plate 401. The lifting synchronous belt 408 is connected to the lifting servo motor 402 and the suction head lifting motor guide rail 403, (it is not clear how the lifting synchronous belt drives the suction head to move up and down), and the 8 hollow suction head rotating motors 405 are vertically installed on the sliders of the 8 sets of suction head lifting motor guide rail pairs 403 and connected to the corresponding vacuum solenoid valves 407 through hoses. The elastic suction head 406 is fixed below the hollow main shaft of the hollow rotating motor 405, and the hollow rotating motor 405 is used for rotating the elastic suction head 406, adjusting the angle when attaching auxiliary materials, and communicating the elastic suction head 406 with the vacuum electromagnetic valve 407. The rotary motor origin sensor 404 is used for determination of the motor origin position. The labeling head component is provided with 8 sets of rotating motor origin sensors 404 and a hollow suction head rotating motor 405, and can be provided with 8 elastic suction heads 406 at the same time, and at most 4 auxiliary materials can be sucked by one labeling head component at most.

As shown in fig. 6, the lower photographing camera assembly includes an annular light source 501, a camera mount 502, a camera 503, and a Z-slide 504. The camera mount 502 is fixed to the platen 102. The annular light source 501 is fixed on the upper part of the camera mounting seat 502, the Z-direction sliding table 504 is arranged on the lower part of the camera mounting seat 502, the camera 503 is arranged on the Z-direction sliding table 504, the lens of the camera 503 faces upwards, and the camera is coaxial with the annular light source 501, and the Z-direction sliding table 504 is convenient for adjusting the focal length of the camera.

As shown in fig. 7, the stripping assembly includes a controller 601, a puller 602, a stripper plate 603, a limiting plate 604, a mounting plate 609, a separator take-up shaft 608, a touch screen 607, a waste take-up shaft 606, and a discharge spool 605. The controller 601, the glassware 602, shell flitch 603, limiting plate 604, separate paper receipts material axle 608, touch-sensitive screen 607, waste material receipts material axle 606 and blowing spool 605 are installed on the mounting panel, and blowing spool 605 is used for the placing of coil stock product to provide tension, touch-sensitive screen 607 is used for setting up relevant parameters such as the pulling step of glassware 602, speed, dead time, and waste material receipts material axle 606 is used for rolling the material area after peeling off the product, and the stripper unit independently peels off the auxiliary material of coil stock incoming material on shell flitch 603, conveniently pastes mark head subassembly and absorbs the auxiliary material.

When the SMT labeling machine disclosed by the embodiment of the utility model works, the stripping component pulls the material belt to feed forward to strip the die-cut auxiliary materials on the material taking plate, the labeling head absorbs the products and then shoots and positions the products in the lower shooting camera component, an operator places the jig for the small products on the feeding and discharging device on the rotary table, the jig is rotated into the labeling position by the rotary table feeding and discharging device, the upper shooting camera component shoots and positions the products, and the XY direction movement mechanism drives the labeling head component to paste the auxiliary materials on the small products, so that the auxiliary material labeling of the small products is completed.

The SMT labeling machine disclosed by the embodiment of the utility model can be used for conveniently solving the problems of low mounting efficiency, unstable quality and the like of manual auxiliary materials of small products such as mobile phones and the like.

Claims

1. The SMT labeling machine comprises a rack, wherein the rack comprises a bedplate and is characterized by comprising a stripping assembly, a labeling head assembly, an XY direction movement mechanism, a turntable feeding and discharging assembly, an upper positioning camera assembly and a control circuit; the material stripping assembly, the labeling head assembly, the XY direction movement mechanism, the turntable feeding and discharging assembly and the upper positioning camera assembly are arranged on the bedplate, the turntable feeding and discharging assembly is arranged at the front part of the bedplate along the Y-axis direction, and the material stripping assembly is arranged at the rear part of the bedplate along the Y-axis direction; the turntable feeding and discharging assembly comprises a feeding level and a pasting level, and the upper positioning camera assembly is arranged above the pasting level; the labeling head component is arranged on the XY direction movement mechanism and is positioned above the stripping component and the rotary table feeding and discharging component.

2. An SMT labeler according to claim 1 wherein the XY direction movement mechanism comprises two first linear motor slides arranged in the Y axis direction and one second linear motor slide arranged in the Y axis direction; the two first linear motor sliding tables are arranged at two ends of the bedplate along the Y-axis direction; two ends of the second linear motor sliding table are respectively fixed on the sliding blocks of the two first linear motor sliding tables; the labeling head component is arranged on the sliding block of the second linear motor sliding table.

3. An SMT labelling machine according to claim 2, wherein the labelling head assembly comprises a vertical plate, a sucker lifting mechanism, a plurality of elastic suckers, linear guide pairs with the same number as the elastic suckers, and vacuum solenoid valves with the same number as the elastic suckers, wherein the guide rails of the plurality of linear guide pairs are fixed at the lower part in front of the vertical plate side by side, and the guide rails are vertically arranged; the elastic suction head is fixed on the sliding block corresponding to the linear guide rail pair, and the vacuum electromagnetic valve is fixed on the upper part of the front surface of the vertical plate; the elastic suction head is connected with the corresponding vacuum electromagnetic valve through a hose; the elastic suction head is driven by the sucker lifting mechanism, and the back surface of the vertical plate is fixed on the sliding block of the second linear motor sliding table.

4. A SMT labeler according to claim 3 comprising a lower locating camera assembly mounted upwardly on the platen; the labeling head component comprises hollow suction head rotating motors, the number of which is the same as that of the elastic suction heads, and the hollow suction head rotating motors are vertically fixed on the sliding blocks of the corresponding linear guide rail pairs and are connected with the corresponding vacuum electromagnetic valves through hoses; the elastic suction head is fixed below the hollow main shaft of the suction head rotating motor; the sucker lifting mechanism comprises a lifting servo motor and a lifting synchronous belt.

5. An SMT applicator according to claim 4, wherein the lower locating camera assembly comprises an annular light source, a mounting base, a camera and a Z-direction slide table, the light source is fixed on the upper portion of the mounting base, the Z-direction slide table is mounted on the upper portion of the mounting base, and the camera is fixed on the Z-direction slide table and is coaxial with the light source.

6. An SMT labeler according to claim 1 wherein the turntable loading and unloading assembly comprises a base plate, a hollow DD motor, a turntable and two product jigs, the base plate is fixed on the platen of the frame, the hollow DD motor is fixed on the base plate, the turntable is mounted on the hollow DD motor; the product jigs are fixed on the turntable, the two sets of product jigs are distributed at two ends of the turntable in the diameter direction, and the turntable is driven by the hollow DD motor to switch between feeding level and pasting level; the feeding level is arranged at the front part of the turntable along the Y-axis direction, and the pasting level is arranged at the rear part of the turntable along the Y-axis direction.

7. An SMT labeler according to claim 6 wherein the product jig comprises 4 product stations, the 4 product stations being arranged in a 2 x 2 matrix.

8. An SMT labeler according to claim 1 wherein the stripping assembly comprises a puller, a stripper plate, a limiting plate, a mounting plate, a separator take-up shaft, a waste take-up shaft and a discharge reel; the material puller, the stripping plate, the limiting plate, the paper separating and collecting shaft, the waste collecting shaft and the discharging scroll are arranged on the mounting plate, and the mounting plate is fixed on the bedplate of the frame.

9. An SMT labeler according to claim 1 comprising a plurality of said stripping assemblies arranged side-by-side along the X-axis and the axis of the stripping assemblies arranged along the Y-axis.