CN219467077U

CN219467077U - Foam laminating machine

Info

Publication number: CN219467077U
Application number: CN202320038832.7U
Authority: CN
Inventors: 张绪炳; 周青云
Original assignee: Dongguan Lingzhong Precision Mould Co ltd
Current assignee: Dongguan Lingzhong Precision Mould Co ltd
Priority date: 2023-01-07
Filing date: 2023-01-07
Publication date: 2023-08-04
Anticipated expiration: 2033-01-07

Abstract

The utility model discloses a foam laminating machine which comprises a machine case, a workpiece positioning jig, a rotary table type feeding mechanism, a foam peeling mechanism, a foam pasting mechanism and an upper and lower material sucking mechanism, wherein the rotary table type feeding mechanism, the foam peeling mechanism, the foam pasting mechanism and the upper and lower material sucking mechanism are all arranged at the top of the machine case, the foam peeling mechanism, the foam pasting mechanism and the upper and lower material sucking mechanism are sequentially arranged at the periphery of the rotary table type feeding mechanism along the rotating direction of the rotary table type feeding mechanism, the foam peeling mechanism is movably arranged at the side edge of the rotary table type feeding mechanism back and forth, the foam pasting mechanism is arranged at the discharging station of the foam peeling mechanism, and the workpiece positioning jig is provided with a plurality of foam peeling mechanisms and is uniformly arranged at the edge of the top of the rotary table type feeding mechanism. According to the utility model, the separation of the foam and the foam bottom film can be realized, the foam is attached to the workpiece, the feeding and discharging transfer operation of the workpiece is automatically performed, the attaching precision is high, the manual operation is replaced, the production efficiency is improved, and the large-scale production requirement of enterprises can be met.

Description

Foam laminating machine

Technical Field

The utility model relates to the technical field of automatic equipment, in particular to a foam laminating machine.

Background

The foam is a porous elastomer obtained by crosslinking reaction of specific water-soluble resin, has the advantages of high elasticity, high density, light weight, good wear resistance, quick pressure-sensitive fixation and the like, is widely applied to products such as automobiles, mobile phones, intelligent electronic equipment and the like, and needs to separate coiled foam material rolls into waste strips and foam for production and processing in the production process, and is usually peeled off and attached in a manual mode, so that the foam has high labor intensity, high labor cost, lower efficiency, time and labor waste.

Disclosure of Invention

The utility model aims to overcome the defects in the prior art and provide the foam laminating machine capable of realizing automatic peeling lamination of foam and automatic feeding and discharging of workpieces.

In order to achieve the above purpose, the utility model provides a foam laminating machine, which comprises a machine case, a workpiece positioning jig, a rotary table type feeding mechanism, a foam peeling mechanism for peeling foam on a material belt, a foam pasting mechanism for sucking foam and transferring foam to a designated position of a workpiece, and a feeding and discharging suction mechanism for sucking the workpiece and transferring the workpiece to the workpiece positioning jig and discharging the workpiece, wherein the rotary table type feeding mechanism, the foam peeling mechanism, the foam pasting mechanism and the feeding and discharging suction mechanism are all arranged at the top of the machine case, the foam peeling mechanism, the foam pasting mechanism and the feeding and discharging suction mechanism are sequentially arranged at the periphery of the rotary table type feeding mechanism along the rotation direction of the rotary table type feeding mechanism, the foam peeling mechanism is movably arranged at the side edge of the rotary table type feeding mechanism back and forth, the foam pasting mechanism is arranged at a discharging station of the foam peeling mechanism, and the workpiece positioning jig is provided with a plurality of and uniformly arranged at the edge of the top of the rotary table type feeding mechanism.

Preferably, the rotary table type feeding mechanism comprises a first rotary motor and a cam divider, the cam divider is mounted at the top of the case, the first rotary motor is mounted in the case and connected with an input part of the cam divider through a first transmission assembly, and the rotary table is mounted at an output part of the cam divider and located above the cam divider.

Preferably, the bubble stripping cotton mechanism comprises a support, a tray discharging frame, a second rotating motor, a feeding guide roller, a material pressing plate, a material pressing cylinder, a guide groove seat, a first translation seat, a translation cylinder, a stripping knife, a material receiving guide roller, a material receiving clamping roller, a third rotating motor, a waste tape rolling shaft and a fourth rotating motor, wherein the tray discharging frame is rotatably arranged at the upper end of the support, the second rotating motor is in transmission connection with the tray discharging frame to drive the tray discharging frame to rotate, the guide groove seat is arranged at the middle position of the front surface of the support, the feeding guide roller is provided with a plurality of guide rollers and is respectively arranged on the front surface of the support, the feeding guide roller is positioned between the guide groove seat and the tray discharging frame, the material pressing cylinder is longitudinally arranged on the front surface of the support and is positioned above the material feeding end of the guide groove seat, the material pressing plate is arranged on the output shaft of the material pressing cylinder and is positioned between the material feeding end of the guide groove seat and the material pressing cylinder, the first translation seat is arranged on the front side of the support seat and positioned at the side edge of the guide groove seat in a translation way, the translation cylinder is arranged on the back of the support seat and is connected with the first translation seat to drive the translation of the translation cylinder, the stripping knife is horizontally arranged on the first translation seat and positioned below the foam pasting mechanism, an inclined plane inclined from top to bottom towards one end direction close to the guide groove seat is arranged at the bottom of one end of the stripping knife far away from the guide groove seat, two receiving guide rollers are arranged, one receiving guide roller is arranged on the front side of the support seat and positioned below the stripping knife, the other receiving guide roller is arranged on the first translation seat and positioned at one end of the stripping knife close to the guide groove seat, two receiving clamp rollers are arranged up and down, the two receiving clamp rollers are rotatably arranged on a guide roller frame arranged at the lower end of the guide groove seat, the third rotating motor is arranged on the support seat and is in transmission connection with one receiving clamp roller through a third transmission component, the waste tape winding shaft is rotatably arranged on the front surface of the support, and the fourth rotating motor is arranged on the back of the support and is in transmission connection with the waste tape winding shaft.

Preferably, the foam pasting mechanism comprises a first bracket, a first moving module, a second moving seat, a foam suction head mounting seat, a foam suction head and a first lifting cylinder, wherein the first moving module is horizontally arranged on the first bracket, the second moving seat is arranged on the first moving module, the foam suction head mounting seat is arranged on the second moving seat, the first lifting cylinder is downwards arranged at the top of the foam suction head mounting seat, and the foam suction head is arranged on the foam suction head mounting seat in a vertically sliding manner and is positioned below the first lifting cylinder, and an output shaft of the first lifting cylinder is connected with the top of the foam suction head.

Preferably, the foam stripping mechanism further comprises a plurality of spring pins, wherein the spring pins are arranged in front of the discharging station of the foam stripping mechanism side by side and below the foam suction head.

Preferably, the feeding and discharging suction mechanism comprises a second bracket, a second moving module, a third translation seat, two second lifting cylinders, a feeding suction head mounting seat, a discharging suction head mounting seat, a feeding suction head and a discharging suction head, wherein the second moving module is horizontally arranged on the second bracket, the third translation seat is arranged on the second moving module, the second lifting cylinders are respectively downwards arranged on the third translation seat, the feeding suction head mounting seat and the discharging suction head mounting seat are respectively arranged on output shafts of the second lifting cylinders corresponding to the second lifting cylinders, the feeding suction head is arranged at the bottom of the feeding suction head mounting seat, and the discharging suction head is arranged at the bottom of the discharging suction head mounting seat.

Compared with the prior art, the utility model has the beneficial effects that:

the utility model has reasonable structural design, can realize the separation of foam and foam bottom films by arranging the workpiece positioning jig, the rotary table type feeding mechanism, the foam stripping mechanism and the feeding and discharging suction mechanism, and attaches the foam to the workpiece, and automatically performs feeding and discharging transfer operation of the workpiece.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic structural diagram of a foam laminating machine according to an embodiment of the present utility model;

fig. 2 is a schematic structural diagram II of a foam laminating machine according to an embodiment of the present utility model;

fig. 3 is a schematic structural view of a rotary table type feeding mechanism of a foam laminating machine according to an embodiment of the present utility model;

fig. 4 is a schematic structural diagram of a foam stripping mechanism of a foam laminating machine according to an embodiment of the present utility model;

fig. 5 is a schematic structural diagram II of a foam stripping mechanism of a foam laminating machine according to an embodiment of the present utility model;

fig. 6 is a schematic diagram of a back structure of a foam stripping mechanism of a foam laminating machine according to an embodiment of the present utility model;

fig. 7 is a schematic structural diagram of a foam pasting mechanism of a foam peeling mechanism of a foam pasting machine according to an embodiment of the present utility model;

fig. 8 is a schematic structural view of a spring needle of a foam stripping mechanism of a foam laminating machine according to an embodiment of the utility model.

Fig. 9 is a schematic structural diagram of an feeding and discharging suction mechanism of a foam laminating machine provided by the embodiment of the utility model.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1, an embodiment of the present utility model provides a foam laminating machine, which includes a machine case 1, a workpiece positioning jig 2, a turntable feeding mechanism 3, a foam peeling mechanism for peeling foam on a material belt, a foam laminating mechanism for sucking foam and transferring foam to a designated position of a workpiece, and a loading and unloading suction mechanism 6 for sucking the workpiece and transferring the workpiece to the workpiece positioning jig 2 and delivering the workpiece, and the structure and the working principle of each component will be described below.

As shown in fig. 1 and 2, the rotary table type feeding mechanism 3, the foam stripping mechanism 4, the foam pasting mechanism 5 and the feeding and discharging suction mechanism 6 are all installed at the top of the chassis 1, the foam stripping mechanism 4, the foam pasting mechanism 5 and the feeding and discharging suction mechanism 6 are sequentially arranged at the periphery of the rotary table type feeding mechanism 3 along the rotation direction of the rotary table type feeding mechanism 3, the foam stripping mechanism 4 is installed at the side edge of the rotary table type feeding mechanism 3 in a back-and-forth movable manner, the foam pasting mechanism 5 is installed at the discharging station of the foam stripping mechanism 4, and the workpiece positioning jig 2 is provided with a plurality of and is uniformly arranged at the top edge of the rotary table 31 of the rotary table type feeding mechanism 3.

As shown in fig. 3, the turntable type feeding mechanism 3 may further include a first rotating motor 32 and a cam divider 33, the cam divider 33 is mounted on the top of the chassis 1, the first rotating motor 32 is mounted in the chassis 1 and connected to an input portion of the cam divider 33 through a first transmission assembly 34 (belt+pulley), and the turntable 31 is mounted at an output portion of the cam divider 33 and above the cam divider 33.

As shown in fig. 4 to 6, the bubble peeling machine 4 may include a support 401, a tray discharging frame 402, a second rotating motor 403, a feeding guide roller 404, a pressing plate 405, a pressing cylinder 406, a guide groove seat 407, a first translation seat 408, a translation cylinder 409, a peeling knife 410, a receiving guide roller 411, a receiving nip roller 412, a third rotating motor 413, a waste tape receiving roller 414 and a fourth rotating motor 415, the tray discharging frame 402 is rotatably mounted at the upper end of the support 401, the second rotating motor 403 is in transmission connection with the tray discharging frame 402 to drive rotation thereof, the guide groove seat 407 is mounted at a position in the middle of the front of the support 401, the feeding guide roller 404 is provided with a plurality of and is respectively mounted at the front of the support 401, the feeding guide roller 404 is located between the guide groove seat 407 and the tray discharging frame 402, the pressing cylinder 406 is longitudinally mounted at the front of the support 401 and above the feeding end of the guide groove seat 407, the pressing plate 405 is installed on the output shaft of the pressing cylinder 406 and is positioned between the feeding end of the guide slot seat 407 and the pressing cylinder 406, the first translation seat 408 is installed on the front face of the support 401 and is positioned at the side edge of the guide slot seat 407 in a translation way, the translation cylinder 409 is installed on the back of the support 401 and is connected with the first translation seat 408 to drive the translation of the first translation seat 408, the stripping knife 410 is horizontally installed on the first translation seat 408 and is positioned below the foam pasting mechanism 5, the bottom of one end of the stripping knife 410, which is far away from the guide slot seat 407, is provided with an inclined plane 4101 which is inclined from top to bottom to the direction of one end, which is close to the guide slot seat 407, two receiving guide rollers 411 are arranged, one receiving guide roller 411 is installed on the front face of the support 401 and is positioned below the stripping knife 410, the other receiving guide roller 411 is installed on the first translation seat 408 and is positioned at the end, which is close to the guide slot seat 407, the receiving clamp rollers 412 are arranged up and down, the two receiving clamp rollers 412 are rotatably installed on the guide roller frame 4071 arranged at the lower end of the guide slot seat 407, a third rotary motor 413 is mounted on the support 401 and is in driving connection with one of the take-up pinch rollers 412 via a third drive assembly 416 (belt + pulley), a waste tape take-up shaft 414 is rotatably mounted on the front side of the support 401, and a fourth rotary motor 415 is mounted on the back of the support 401 and is in driving connection with the waste tape take-up shaft 414.

As shown in fig. 7, the cotton pasting mechanism 5 comprises a first bracket 51, a first moving module 52, a second moving seat 53, a foam suction head mounting seat 54, a foam suction head 55 and a first lifting cylinder 56, wherein the first moving module 52 is horizontally arranged on the first bracket 51, the second moving seat 53 is arranged on the first moving module 52, the foam suction head mounting seat 54 is arranged on the second moving seat 53, the first lifting cylinder 56 is downwards arranged at the top of the foam suction head mounting seat 54, the foam suction head 55 is arranged on the foam suction head mounting seat 54 in a vertically sliding manner and is positioned below the first lifting cylinder 56, and an output shaft of the first lifting cylinder 56 is connected with the top of the foam suction head 55.

Wherein, bubble cotton material area is at shell bubble cotton mechanism 4 circulation rotation, drives bubble cotton material area and removes, and bubble cotton peels off from bubble cotton backing film in shell material sword 410 department simultaneously, and bubble cotton backing film then the rolling is on waste tape take-up reel 414, and when bubble cotton removes to subsides bubble cotton mechanism 5 department, first lift cylinder 56 descends and drives bubble cotton suction head 55 and hold the bubble cotton, shifts the bubble cotton to the work piece of carousel formula feeding mechanism 3 work piece positioning jig 2 and carries out laminating operation.

As shown in fig. 8, the foam stripping mechanism 4 may further include a plurality of spring pins 417, where the plurality of spring pins 417 are disposed in front of the discharging station of the foam stripping mechanism 4 and below the foam suction head 55. Wherein the spring pins 417 are used to hold the foam in place as it is peeled from the stripper blade 410.

As shown in fig. 9, the feeding and discharging suction mechanism 6 may include a second support 61, a second moving module 62, a third translation seat 63, two second lifting cylinders 64, a feeding suction head mounting seat 65, a discharging suction head mounting seat 66, a feeding suction head 67 and a discharging suction head 68, the second moving module 62 is horizontally mounted on the second support 61, the third translation seat 63 is mounted on the second moving module 62, the second lifting cylinders 64 are respectively mounted on the third translation seat 63 downward, the feeding suction head mounting seat 65 and the discharging suction head mounting seat 66 are respectively mounted on output shafts of the respective corresponding second lifting cylinders 64, the feeding suction head 67 is mounted at the bottom of the feeding suction head mounting seat 65, and the discharging suction head 68 is mounted at the bottom of the discharging suction head mounting seat 66.

The working principle of this embodiment is as follows:

during operation, the bubble cotton material roll is arranged on the material roll discharging frame, the bubble cotton material belt sequentially passes through the feeding guide roller, the guide groove seat, the stripping knife, the material collecting guide roller and the material collecting clamp roller to enable bubble cotton and bubble cotton bottom films to be separated, the bubble cotton bottom films are finally wound on the waste belt collecting shaft, a workpiece is placed on the workpiece carrier and driven by the second moving module to move to a material sucking station of the upper and lower material sucking mechanism, the upper and lower material sucking mechanism sucks the workpiece and transfers the workpiece to the workpiece jig, the rotary disc type feeding mechanism drives the workpiece to move to the foam pasting mechanism, the translation cylinder drives the first translation seat to translate at the moment, the material stripping end of the stripping plate moves to the lower part of the foam pasting mechanism, then the material roll discharging frame, the material collecting clamp roller and the waste belt winding shaft are simultaneously rotated, the bubble cotton bottom films are driven to be folded when passing through the material stripping end of the stripping knife, the bubble cotton bottom films and the bubble cotton are separated, then the first lifting cylinder drives the bubble cotton to descend to suck the bubble cotton, then the workpiece is driven by the first lifting cylinder to suck the workpiece, the workpiece is driven by the rotary disc type feeding mechanism to move away from the material sucking mechanism, and then the rotary disc drives the lower material stripping plate to move to the lower material sucking mechanism to the upper than the workpiece to the lower material sucking mechanism.

In summary, the utility model has reasonable structural design, can realize the separation of foam and foam bottom films by arranging the workpiece positioning jig, the rotary table type feeding mechanism, the foam stripping mechanism and the feeding and discharging suction mechanism, and attach the foam to the workpiece, and automatically perform feeding and discharging transfer operation of the workpiece.

The above examples are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present utility model should be made in the equivalent manner, and the embodiments are included in the protection scope of the present utility model.

Claims

1. The utility model provides a foam rigging machine which characterized in that: including quick-witted case (1), work piece location tool (2), carousel formula feeding mechanism (3), be used for peeling off the bubble cotton mechanism (4) of bubble cotton on the material area, be used for absorbing the bubble cotton and paste bubble cotton machine (5) on the appointed position of turning over the work piece with the bubble cotton, be used for absorbing the work piece and transfer work piece to work piece location tool (2) and with last unloading suction mechanism (6) that the work piece was sent out, carousel formula feeding mechanism (3), shell bubble cotton mechanism (4), paste bubble cotton machine (5), go up unloading suction mechanism (6) and all install at quick-witted case (1) top, shell bubble cotton mechanism (4), paste bubble cotton machine (5) and go up unloading suction mechanism (6) and arrange in the periphery of carousel formula feeding mechanism (3) in proper order along the direction of rotation of carousel formula feeding mechanism (3), shell bubble cotton mechanism (4) can install the side at carousel formula feeding mechanism (3) with back and forth movement, paste bubble cotton machine (5) and install the ejection of compact tool at shell bubble cotton mechanism (4), work piece location tool (2) are equipped with a plurality of evenly arranged in carousel formula feeding mechanism (31) top.

2. The foam laminating machine according to claim 1, wherein: the rotary table type feeding mechanism (3) further comprises a first rotating motor (32) and a cam divider (33), the cam divider (33) is arranged at the top of the chassis (1), the first rotating motor (32) is arranged in the chassis (1) and is connected with the input part of the cam divider (33) through a first transmission assembly (34), and the rotary table (31) is arranged at the output part of the cam divider (33) and is located above the cam divider (33).

3. The foam laminating machine according to claim 1, wherein: the foam stripping mechanism (4) comprises a support (401), a tray discharging frame (402), a second rotating motor (403), a feeding guide roller (404), a material pressing plate (405), a material pressing cylinder (406), a guide groove seat (407), a first translation seat (408), a translation cylinder (409), a material stripping knife (410), a material receiving guide roller (411), a material receiving clamping roller (412), a third rotating motor (413), a waste tape winding shaft (414) and a fourth rotating motor (415), the tray discharging frame (402) is rotatably arranged at the upper end of the support (401), the second rotating motor (403) is in transmission connection with the tray discharging frame (402) to drive the tray discharging frame to rotate, the guide groove seat (407) is arranged at the middle position of the front of the support (401), the feeding guide roller (404) is provided with a plurality of material pressing cylinders and is respectively arranged on the front of the support (401), the feeding guide roller (404) is arranged between the guide groove seat (407) and the tray discharging frame (402), the material pressing cylinder (406) is longitudinally arranged on the front of the support (401) and is arranged at the material pressing output shaft (406) of the guide groove seat (407) and is arranged at the material pressing plate (406) of the guide groove seat (407) and is arranged at the material pressing end of the guide groove seat (406), the first translation seat (408) is translatably arranged on the front side of the support (401) and is positioned on the side edge of the guide groove seat (407), the translation cylinder (409) is arranged on the back of the support (401) and is connected with the first translation seat (408) to drive the translation of the first translation seat, the stripping knife (410) is horizontally arranged on the first translation seat (408) and is positioned below the foam pasting mechanism (5), an inclined plane (4101) which is inclined from top to bottom towards the direction close to one end of the guide groove seat (407) is arranged at the bottom of one end of the stripping knife (410) far away from the guide groove seat (407), two receiving guide rollers (411) are arranged, one receiving guide roller (411) is arranged on the front side of the support (401) and is positioned below the stripping knife (410), the other receiving guide roller (411) is arranged on the first translation seat (408) and is positioned at one end of the stripping knife (410) close to the guide groove seat (407), two receiving rollers (412) are arranged up and down, two receiving rollers (412) can be rotatably arranged at the lower end of the guide groove seat (407) and are rotatably arranged on the guide groove seat (401) through the three guide roller (416) and are rotatably arranged on the guide groove seat (401) and are rotatably arranged on the first guide seat (401), the fourth rotating motor (415) is arranged on the back of the support (401) and is in transmission connection with the waste tape winding shaft (414).

4. The foam laminating machine according to claim 1, wherein: the foam pasting mechanism (5) comprises a first support (51), a first movable module (52), a second movable seat (53), a foam suction head mounting seat (54), a foam suction head (55) and a first lifting cylinder (56), wherein the first movable module (52) is horizontally arranged on the first support (51), the second movable seat (53) is arranged on the first movable module (52), the foam suction head mounting seat (54) is arranged on the second movable seat (53), the first lifting cylinder (56) is downwards arranged at the top of the foam suction head mounting seat (54), the foam suction head (55) is arranged on the foam suction head mounting seat (54) in a vertically sliding mode and is located below the first lifting cylinder (56), and an output shaft of the first lifting cylinder (56) is connected with the top of the foam suction head (55).

5. The foam laminating machine according to claim 4, wherein: the foam stripping mechanism (4) further comprises a plurality of spring pins (417), and the spring pins (417) are arranged in front of the discharging station of the foam stripping mechanism (4) side by side and below the foam suction head (55).

6. The foam laminating machine according to claim 1, wherein: the feeding and discharging suction mechanism (6) comprises a second support (61), a second moving module (62), a third moving module (63), two second lifting cylinders (64), a feeding suction head mounting seat (65), a discharging suction head mounting seat (66), a feeding suction head (67) and a discharging suction head (68), wherein the second moving module (62) is horizontally arranged on the second support (61), the third moving module (62) is arranged on the third moving module (63), the second lifting cylinders (64) are respectively downwards arranged on the third moving module (63), the feeding suction head mounting seat (65) and the discharging suction head mounting seat (66) are respectively arranged on output shafts of the corresponding second lifting cylinders (64), the feeding suction head (67) is arranged at the bottom of the feeding suction head mounting seat (65), and the discharging suction head (68) is arranged at the bottom of the discharging mounting seat (66).