CN217879237U - Detection apparatus with automatic magnetic steel defect distinguishing function - Google Patents

Detection apparatus with automatic magnetic steel defect distinguishing function Download PDF

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Publication number
CN217879237U
CN217879237U CN202221753682.XU CN202221753682U CN217879237U CN 217879237 U CN217879237 U CN 217879237U CN 202221753682 U CN202221753682 U CN 202221753682U CN 217879237 U CN217879237 U CN 217879237U
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conveying mechanism
mounting
servo motor
magnetic steel
magnet steel
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CN202221753682.XU
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陈维朋
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Qingdao Haike Intelligent Industrial Equipment Co ltd
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Qingdao Haike Intelligent Industrial Equipment Co ltd
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Abstract

The utility model discloses a detection device with automatically, differentiate magnet steel defect function relates to magnet steel production and detects technical field, specifically is a detection device with automatically, differentiates magnet steel defect function, including first conveying mechanism, second conveying mechanism, mounting base, the right side at mounting base top is provided with first conveying mechanism, the left side at mounting base top is provided with second conveying mechanism. This detection device with automatic differentiation magnet steel defect function carries the magnet steel through first conveying mechanism, second conveying mechanism, and when the magnet steel carried to second conveying mechanism position, the electro-magnet in the accessible second conveying mechanism carried the magnet steel to combine two sets of detection mechanism, shoot the magnet steel two sides, and compare the information of magnet steel in the photo with the standard information of prestore, thereby realize the detection to magnet steel surface quality, degree of automation is higher, has improved the efficiency that detects.

Description

Detection apparatus with automatic magnetic steel defect distinguishing function
Technical Field
The utility model relates to a magnet steel production detects technical field, specifically is a detection device with automatic differentiateing magnet steel defect function.
Background
Neodymium iron boron is magnetic steel with better performance used in a motor, and the steps of sintering and magnetizing are needed in the production process of the magnetic steel. The sintering of neodymium iron boron refers to a process of heating a green body to a temperature below the melting point of a powder matrix phase and holding the temperature for a period of time in order to further improve the performance and usability of the magnet, improve the contact property between powders, improve the strength and enable the magnet to have high-performance microstructure characteristics.
Before the magnet steel sintering was accomplished and not magnetize, in order to guarantee the surface quality of magnet steel, need detect this high surface, driven surface detects and is observed by staff's naked eye usually, and judge surface quality, reach the purpose that detects, complex operation, it is hard to take trouble, lead to work efficiency lower, and adopt the naked eye to observe the judgement, receive staff's experience influence, cause the influence to the magnet steel quality easily, lead to magnet steel surface quality uneven, for this reason we propose a detection device who has the automatic magnetic steel defect function of differentiateing in order to solve the above-mentioned problem of proposing.
SUMMERY OF THE UTILITY MODEL
The utility model provides a not enough to prior art, the utility model provides a detection device with automatically, differentiate magnet steel defect function has solved the problem of proposing in the above-mentioned background art.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides a detection apparatus with automatic differentiation magnet steel defect function, includes first conveying mechanism, second conveying mechanism, mounting base, the right side at mounting base top is provided with first conveying mechanism, the left side at mounting base top is provided with second conveying mechanism, second conveying mechanism is located first conveying mechanism's top, first conveying mechanism's positive fixed mounting has the controller, first conveying mechanism's top and second conveying mechanism's bottom all are provided with detection mechanism.
Preferably, first conveying mechanism includes first mounting bracket, first conveyer belt, a servo motor, first mounting bracket fixed mounting is in the top of mounting base, the inside movable mounting of first mounting bracket has first conveyer belt, the positive fixed mounting of first mounting bracket has a servo motor, and a servo motor is connected with a conveyer belt transmission, a servo motor and controller electric connection.
Preferably, second conveying mechanism includes second mounting bracket, second conveyer belt, second servo motor, electro-magnet, conducting rod, electrically conductive slide rail, second mounting bracket fixed mounting is in the top of mounting base, the inside movable mounting of second mounting bracket has the second conveyer belt, the positive fixed mounting of second mounting bracket has second servo motor, and second servo motor is connected with the transmission of second conveyer belt, second servo motor and controller electric connection.
Preferably, the outside fixed mounting of second conveyer belt has evenly distributed's electro-magnet, the equal fixedly connected with conducting rod in both sides of electro-magnet, the inside below fixed mounting of second mounting bracket has two sets of electrically conductive slide rails of mutually supporting with the conducting rod.
Preferably, a material guide plate is fixedly mounted on the left side of the bottom of the second mounting frame, and the top end of the material guide plate is located on the lower edge of the left end of the conductive slide rail.
Preferably, detection mechanism includes installation card frame, industry detection camera fixed mounting is in the middle part of installation card frame, the working direction of first conveying mechanism top industry detection camera is towards first conveying mechanism, the working direction of second conveying mechanism bottom industry detection camera is towards second conveying mechanism, industry detection camera and controller electric connection.
The utility model provides a detection device with automatic differentiate magnet steel defect function possesses following beneficial effect:
1. this detection device with automatic differentiation magnet steel defect function carries the magnet steel through first conveying mechanism, second conveying mechanism, and when the magnet steel carried to second conveying mechanism position, the electro-magnet in the accessible second conveying mechanism carried the magnet steel to combine two sets of detection mechanism, shoot the magnet steel two sides, and compare the information of magnet steel in the photo with the standard information of prestore, thereby realize the detection to magnet steel surface quality, degree of automation is higher, has improved the efficiency that detects.
2. This detection device with automatic differentiate magnet steel defect function, when the second conveyer belt drives the electro-magnet and removes to electrically conductive slide rail position, electrically conductive through conducting rod, can make the electro-magnet circular telegram have magnetism to can adsorb the magnet steel, realize not shutting down and detect the magnet steel two sides, in addition after the electro-magnet continuously moves and breaks away from electrically conductive slide rail, the electro-magnet outage is relieved the adsorption state to the magnet steel, and the magnet steel can fall to the stock guide top, is convenient for collect the magnet steel.
Drawings
FIG. 1 is a schematic structural view of the present invention after being integrally assembled;
fig. 2 is a schematic structural view of the first conveying mechanism of the present invention;
fig. 3 is a schematic structural view of a second conveying mechanism of the present invention;
fig. 4 is a schematic structural view of the conductive sliding rail of the present invention.
In the figure: 1. a first conveying mechanism; 11. a first mounting bracket; 12. a first conveyor belt; 13. a first servo motor; 2. a second conveying mechanism; 21. a second mounting bracket; 22. a second conveyor belt; 23. a second servo motor; 24. an electromagnet; 25. a conductive rod; 26. a conductive slide rail; 3. mounting a base; 4. a detection mechanism; 41. installing a clamping frame; 42. an industrial inspection camera; 5. a controller; 6. a material guide plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1, the present invention provides a technical solution: a detection device with an automatic magnetic steel defect distinguishing function comprises a first conveying mechanism 1, a second conveying mechanism 2 and a mounting base 3, wherein a first conveying mechanism 1 is arranged on the right side of the top of the mounting base 3, a second conveying mechanism 2 is arranged on the left side of the top of the mounting base 3, the second conveying mechanism 2 is located above the first conveying mechanism 1, a controller 5 is fixedly mounted on the front face of the first conveying mechanism 1, detection mechanisms 4 are arranged on the top of the first conveying mechanism 1 and the bottom of the second conveying mechanism 2, magnetic steel is conveyed through the first conveying mechanism 1 and the second conveying mechanism 2, two groups of industrial detection cameras 42 in the first conveying mechanism 1 and the second conveying mechanism 2 can photograph two sides of the magnetic steel and are compared with pre-stored standard information, detection of the surface quality of the magnetic steel can be achieved, the detection mechanisms 4 comprise mounting clamping frames 41 and industrial detection cameras 42, the industrial detection cameras 42 are fixedly mounted in the middle of the mounting clamping frames 41, the working direction of the industrial detection cameras 42 on the top of the first conveying mechanism 1 faces the first conveying mechanism 1, the working direction of the industrial detection cameras 42 of the second conveying mechanism 2 and the bottom of the industrial detection cameras 42 can be electrically connected with the detection cameras in the standard information of the magnetic steel through the two groups of the two industrial detection cameras 42.
The automation degree is high, the detection efficiency is improved, when the second conveying belt 22 drives the electromagnet 24 to move to the position of the conductive slide rail 26, the electromagnet 24 can be electrified and have magnetism through the conduction of the conductive rod 25, thereby the magnetic steel can be adsorbed, the detection on the two sides of the magnetic steel can be realized without stopping,
referring to fig. 2, the first conveying mechanism 1 includes a first mounting frame 11, a first conveying belt 12, a first servo motor 13, the first mounting frame 11 is fixedly mounted at the top of the mounting base 3, the first conveying belt 12 is movably mounted inside the first mounting frame 11, the first servo motor 13 is fixedly mounted on the front surface of the first mounting frame 11, the first servo motor 13 is in transmission connection with the first conveying belt 12, the first servo motor 13 is electrically connected with the controller 5, the first conveying belt 12 is driven to rotate by the first servo motor 13, magnetic steel can be conveyed, one side of the magnetic steel is detected, and the degree of automation is improved.
Referring to fig. 3, the second conveying mechanism 2 includes a second mounting frame 21, a second conveying belt 22, a second servo motor 23, an electromagnet 24, a conductive rod 25, and a conductive slide rail 26, the second mounting frame 21 is fixedly mounted on the top of the mounting base 3, the second conveying belt 22 is movably mounted inside the second mounting frame 21, the second servo motor 23 is fixedly mounted on the front surface of the second mounting frame 21, the second servo motor 23 is in transmission connection with the second conveying belt 22, the second servo motor 23 is electrically connected with the controller 5, the second conveying belt 22 is driven to rotate by the second servo motor 23, the magnetic steel can be conveyed again, and the other surface of the magnetic steel is detected.
Referring to fig. 4, the electromagnets 24 are uniformly distributed and fixedly mounted outside the second conveyor belt 22, conductive rods 25 are fixedly connected to two sides of the electromagnets 24, two sets of conductive slide rails 26 are fixedly mounted below the inside of the second mounting frame 21 and are matched with the conductive rods 25, and when the electromagnets 24 move to the positions of the conductive slide rails 26, the conductive rods 25 conduct electricity to enable the electromagnets 24 to be electrified, so that the magnetic steel can be adsorbed by the electromagnets 24, and the detection of the other surface of the magnetic steel can be realized.
The left side fixed mounting of second mounting bracket 21 bottom has stock guide 6, and the top of stock guide 6 is located the lower edge of electrically conductive slide rail 26 left end, and after electro-magnet 24 continuously removed and breaks away from electrically conductive slide rail 26, electro-magnet 24 outage was relieved the adsorption state to the magnet steel, and the magnet steel can fall to 6 tops of stock guide, is convenient for collect the magnet steel.
To sum up, the detection device with the function of automatically distinguishing the defect of the magnetic steel is characterized in that when the detection device is used, the standard information on the surface of the magnetic steel is pre-stored in the controller 5, the controller 5 controls the first servo motor 13 to drive the first conveyer belt 12 to rotate and controls the second servo motor 23 to drive the second conveyer belt 22 to rotate, the magnetic steel is placed at the top of the first conveyer belt 12, the first conveyer belt 12 conveys the magnetic steel, when the industrial detection camera 42 at the top of the first conveyer mechanism 1 detects the magnetic steel, the signal is fed back to the controller 5, the controller 5 controls the first servo motor 13 and the second servo motor 23 to stop, the controller 5 controls the industrial detection camera 42 at the top of the first conveyer mechanism 1 to photograph the magnetic steel and feed back the photograph information to the controller 5, the controller 5 compares the photograph information at one side of the magnetic steel with the stored standard information, and gives an alarm when the surface quality is unqualified, when the magnetic steel is qualified, the first servo motor 13 and the second servo motor 23 are started again, when the electromagnet 24 in the second conveying mechanism 2 moves to the position of the conductive slide rail 26, the conduction is carried out through the conductive rod 25, the electromagnet 24 is electrified to have magnetism, when the magnetic steel moves to the bottom of the electromagnet 24 with magnetism, the electromagnet 24 adsorbs the magnetic steel, the electromagnet 24 and the magnetic steel are driven to move through the second conveying belt 22, when the industrial detection camera 42 at the bottom of the second conveying mechanism 2 detects the magnetic steel, a signal is fed back to the controller 5, the controller 5 controls the first servo motor 13 and the second servo motor 23 to stop, controls the industrial detection camera 42 at the bottom of the second conveying mechanism 2 to take a picture, detects the other side of the magnetic steel, when the electromagnet 24 continuously moves to be separated from the conductive slide rail 26, the electromagnet 24 is powered off and loses magnetism, the magnet steel falls to 6 tops of stock guide, collects the magnet steel in 6 one end of stock guide, can.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood as a specific case by those skilled in the art. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a detection apparatus with automatically, differentiate magnet steel defect function, includes first conveying mechanism (1), second conveying mechanism (2), mounting base (3), its characterized in that: the right side at mounting base (3) top is provided with first conveying mechanism (1), the left side at mounting base (3) top is provided with second conveying mechanism (2), second conveying mechanism (2) are located the top of first conveying mechanism (1), the positive fixed mounting of first conveying mechanism (1) has controller (5), the top of first conveying mechanism (1) and the bottom of second conveying mechanism (2) all are provided with detection mechanism (4).
2. The detection device with the function of automatically distinguishing the defects of the magnetic steel according to claim 1, wherein: first conveying mechanism (1) includes first mounting bracket (11), first conveyer belt (12), first servo motor (13), first mounting bracket (11) fixed mounting is in the top of mounting base (3), the inside movable mounting of first mounting bracket (11) has first conveyer belt (12), the positive fixed mounting of first mounting bracket (11) has first servo motor (13), and first servo motor (13) are connected with first conveyer belt (12) transmission, first servo motor (13) and controller (5) electric connection.
3. The detection device with the function of automatically distinguishing the defects of the magnetic steel according to claim 1, wherein: second conveying mechanism (2) include second mounting bracket (21), second conveyer belt (22), second servo motor (23), electro-magnet (24), conducting rod (25), electrically conductive slide rail (26), second mounting bracket (21) fixed mounting is in the top of mounting base (3), the inside movable mounting of second mounting bracket (21) has second conveyer belt (22), the positive fixed mounting of second mounting bracket (21) has second servo motor (23), and second servo motor (23) is connected with second conveyer belt (22) transmission, second servo motor (23) and controller (5) electric connection.
4. The detection device with the function of automatically distinguishing the defects of the magnetic steel according to claim 3, wherein: the outside fixed mounting of second conveyer belt (22) has evenly distributed's electro-magnet (24), the equal fixedly connected with conducting rod (25) in both sides of electro-magnet (24), the inside below fixed mounting of second mounting bracket (21) has two sets of electrically conductive slide rails (26) of mutually supporting with conducting rod (25).
5. The detection device with the function of automatically distinguishing the magnetic steel defects according to claim 4, characterized in that: the left side of the bottom of the second mounting frame (21) is fixedly provided with a material guide plate (6), and the top end of the material guide plate (6) is located on the lower edge of the left end of the conductive slide rail (26).
6. The detection device with the function of automatically distinguishing the defects of the magnetic steel according to claim 1, wherein: detection mechanism (4) are including installation card frame (41), industry detection camera (42) fixed mounting is in the middle part of installation card frame (41), the working direction of first conveying mechanism (1) top industry detection camera (42) is towards first conveying mechanism (1), the working direction of second conveying mechanism (2) bottom industry detection camera (42) is towards second conveying mechanism (2), industry detection camera (42) and controller (5) electric connection.
CN202221753682.XU 2022-07-07 2022-07-07 Detection apparatus with automatic magnetic steel defect distinguishing function Active CN217879237U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221753682.XU CN217879237U (en) 2022-07-07 2022-07-07 Detection apparatus with automatic magnetic steel defect distinguishing function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202221753682.XU CN217879237U (en) 2022-07-07 2022-07-07 Detection apparatus with automatic magnetic steel defect distinguishing function

Publications (1)

Publication Number Publication Date
CN217879237U true CN217879237U (en) 2022-11-22

Family

ID=84050276

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202221753682.XU Active CN217879237U (en) 2022-07-07 2022-07-07 Detection apparatus with automatic magnetic steel defect distinguishing function

Country Status (1)

Country Link
CN (1) CN217879237U (en)

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