CN217314594U - Magnet size automatic detection equipment - Google Patents

Abstract

The utility model discloses a magnet size automatic check out test set, include: the device comprises a conveying line body, a feeding manipulator, a caching module, a PPU manipulator, a detection mechanism, a blanking caching mechanism, an NG material caching mechanism, a blanking manipulator and an NG material blanking mechanism; the feeding manipulator and the discharging manipulator are sequentially arranged beside the conveying line body, and each of the feeding manipulator and the discharging manipulator comprises an X-axis linear module, a first Y-axis linear module arranged at the output end of the X-axis linear module and a magnet taking and placing mechanism arranged at the output end of the first Y-axis linear module; buffer memory module, PPU manipulator, unloading buffer memory mechanism, NG material buffer memory mechanism, unloading manipulator, NG material unloading mechanism set gradually by X axis nature module. The utility model discloses the wide application is in magnet size detection process operation, and the check-out time of process that can significantly reduce reduces process cost of operation improves product quality.

Description

Magnet size automatic check out test set

Technical Field

The utility model relates to a magnet size detects technical field, in particular to magnet size automatic check out test set.

Background

With the rapid development of the existing automation technology, the application range of the automatic size detection equipment in different fields is gradually deepened, and in order to improve the traditional single production mode, the traditional mobile phone manufacturing industry increasingly adopts the automatic size detection equipment for production.

At present, the conventional operation flow is that magnets are manually placed on a special detection platform to be measured by using a special measuring tool one by one, and qualified products and unqualified products are classified one by one after the measurement is finished.

SUMMERY OF THE UTILITY MODEL

To the problem that prior art exists, the utility model provides a magnet size automatic check out test set.

In order to realize the purpose, the utility model discloses technical scheme as follows:

the utility model provides a magnet size automatic check out test set, include: the device comprises a conveying line body, a feeding manipulator, a caching module, a PPU manipulator, a detection mechanism, a blanking caching mechanism, an NG material caching mechanism, a blanking manipulator and an NG material blanking mechanism;

the feeding manipulator and the discharging manipulator are sequentially arranged beside the conveying line body, and each of the feeding manipulator and the discharging manipulator comprises an X-axis linear module, a first Y-axis linear module arranged at the output end of the X-axis linear module and a magnet taking and placing mechanism arranged at the output end of the first Y-axis linear module;

the caching module, the PPU manipulator, the blanking caching mechanism, the NG material caching mechanism, the blanking manipulator and the NG material blanking mechanism are sequentially arranged beside the X-axis linear module; the detection mechanism is arranged between the buffer module and the blanking buffer mechanism and is arranged in front of the PPU manipulator;

the conveying line body comprises a material loading position, a material taking position, a buffering position, an OK material unloading position and an OK material unloading tray position.

Preferably, the magnet picking and placing mechanism comprises a mounting plate, a first Z-axis driving mechanism and a first sliding assembly which are arranged on the mounting plate, a sliding plate which is arranged at the output end of the first Z-axis driving mechanism and is in sliding connection with the first sliding assembly, a second Z-axis driving mechanism which is arranged on the sliding plate, and a first iron core assembly which is arranged at the output end of the second Z-axis driving mechanism.

Preferably, the buffer module, the blanking buffer mechanism and the NG buffer mechanism all comprise a second Y-axis linear module and a material placing disc arranged at the output end of the second Y-axis linear module.

Preferably, the PPU manipulator includes a support frame, a fixing plate disposed on the support frame, a first driving mechanism disposed on the support frame and penetrating the fixing plate, two cam groove plates disposed on the fixing plate and opposite to each other, a second sliding assembly mounted on the fixing plate and disposed below the cam groove plates, and a cam moving body mechanism slidably connected to the second sliding assembly; the output end of the first driving mechanism is connected with the cam moving main body mechanism and is used for driving the cam moving main body mechanism to move along the track of the cam groove plate.

Preferably, the cam moving body mechanism comprises a third sliding assembly, a bearing arranged at the upper end of the third sliding assembly, a mounting plate arranged at the lower end of the third sliding assembly, a second driving mechanism arranged on the mounting plate, a second iron core assembly arranged at the output end of the second driving mechanism, first buffer assemblies arranged at two ends of the mounting plate, and a second buffer assembly arranged on the second iron core assembly; the first buffer assembly is opposite to a second iron core assembly below, and the second buffer assembly is opposite to a mounting plate below.

Preferably, the detection mechanism comprises a plurality of visual camera components and a placing table corresponding to each visual camera component.

Preferably, NG material unloading mechanism includes the linear module of second X axis, sets up the mount pad at the linear module output of second X axis, sets up the unloading support plate on the mount pad, sets up at the linear module both ends of second X axis and the third buffer unit relative with the mount pad.

Preferably, the conveyor line body comprises a first conveyor line body, a second conveyor line body and a third conveyor line body which are arranged in sequence;

the first conveying line body comprises a fourth driving mechanism, a first conveying belt assembly arranged at the output end of the fourth driving mechanism, and a first limiting mechanism arranged at the material taking position of the first conveying belt assembly;

the second conveying line body comprises a fifth driving mechanism, a second conveying belt component arranged at the output end of the fifth driving mechanism and a second limiting mechanism arranged at the buffering position of the second conveying belt component;

the third conveying line body comprises a sixth driving mechanism, a third conveying belt assembly arranged at the output end of the sixth driving mechanism, a third limiting mechanism arranged at the OK discharging position of the third conveying belt assembly, and a fourth limiting mechanism arranged at the OK discharging position of the third conveying belt assembly.

Preferably, the first limiting mechanism, the second limiting mechanism, the third limiting mechanism and the fourth limiting mechanism all comprise a seventh driving mechanism and a limiting stop lever arranged at the output end of the seventh driving mechanism.

Adopt the technical scheme of the utility model, following beneficial effect has: the utility model has the advantages of automatic feeding, automatic detection, automatic discharging classification, greatly improved detection efficiency, reduced labor intensity and improved product yield; magnet size automatic check out test set is the important link in the cell-phone production, and the wide application is in magnet size detection process operation, but the check-out time of the process that significantly reduces process operating cost, improves product quality, compares with traditional artifical the measuring: the automatic magnet size detection equipment has the advantages of high operation efficiency, high operation quality and high precision; the magnet taking and placing mechanism adopts an iron core assembly, and the adsorption force is multiple times of that of a traditional parallel pneumatic clamp or a vacuum chuck, so that the force for adsorbing products is greatly improved, the adsorption stability is improved, the service life of the mechanism is prolonged, and the manufacturing cost is reduced.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic structural view of the conveyor line of the present invention;

fig. 4 is a schematic structural view of a feeding manipulator or a discharging manipulator of the present invention;

fig. 5 is a schematic structural view of the buffer module, the blanking buffer mechanism or the NG buffer mechanism of the present invention;

FIG. 6 is a schematic structural view of the PPU manipulator of the present invention;

FIG. 7 is a schematic view of the structure of the detecting mechanism of the present invention;

fig. 8 is the utility model discloses NG material unloading mechanism structure schematic diagram.

Detailed Description

Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary intended for explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.

In the present invention, unless expressly stated or limited otherwise, the first feature "on" or "is connected to" the second feature

"under" may include the first and second features being in direct contact, and may also include the first and second features not being in direct contact but being in contact by another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. "beneath," "under" and "beneath" a first feature includes the first feature being directly beneath and obliquely beneath the second feature, or simply indicating that the first feature is at a lesser elevation than the second feature.

Referring to fig. 1 to 8, the utility model provides a magnet size automatic check out test set, include: the device comprises a conveying line body 1, a feeding manipulator 6, a cache module 7, a PPU manipulator 8, a detection mechanism 9, a blanking cache mechanism 12, an NG material cache mechanism 13, a blanking manipulator 14 and an NG material blanking mechanism 15;

the feeding manipulator 6 and the discharging manipulator 14 are sequentially arranged beside the conveyor line body 1, and both the feeding manipulator 6 and the discharging manipulator 14 comprise an X-axis linear module 601, a first Y-axis linear module 602 arranged at the output end of the X-axis linear module 601, and a magnet taking and placing mechanism arranged at the output end of the first Y-axis linear module 602;

the cache module 7, the PPU manipulator 8, the blanking cache mechanism 12, the NG material cache mechanism 13, the blanking manipulator 14 and the NG material blanking mechanism 15 are sequentially arranged beside the X-axis linear module 601; the detection mechanism 9 is arranged between the buffer module 7 and the blanking buffer mechanism 12 and is arranged in front of the PPU manipulator 8;

the conveying line body 1 comprises a loading position 101, a material taking position 102, a buffering position 103, an OK discharging position 104 and a lower OK tray position 105.

Referring to fig. 1, the automatic magnet size detection device in this embodiment further includes a machine table 100 and a machine cover 200 disposed on the machine table 100, a mouse keyboard and a terminal display screen are disposed on the front surface of the machine cover 200, an alarm is disposed on the top of the machine cover, and support legs are disposed on the bottom 100 of the machine table.

Referring to fig. 3, in the embodiment, the first conveyor line body is provided with a loading position 101 and a material taking position 102, and the first limiting mechanism 112 is arranged at the end of the material taking position 102 and used for limiting the position of a material tray on the material taking position 102 to prevent the material tray from falling; a buffer position 103 is arranged on the second conveying line body, and a corresponding second limiting mechanism 114 is arranged at the end part of the buffer position 103 and used for limiting the position of the material tray and buffering redundant material trays (as NG materials exist, more material trays are needed to be loaded than material trays are needed to be unloaded); the third conveying line body is provided with an OK blanking position 104 and a lower OK material tray position 105, a corresponding third limiting mechanism 116 is arranged at the end part of the OK blanking position 104 and used for limiting the position of the material tray, and a fourth limiting mechanism 117 is arranged at the end part of the lower OK material tray position 105 and used for limiting the position of the material tray; the conveying line body 1 comprises a first conveying line body, a second conveying line body and a third conveying line body which are arranged in sequence; the first conveyor line body comprises a fourth driving mechanism 110, a first conveyor belt assembly 111 arranged at the output end of the fourth driving mechanism 110, and a first limiting mechanism 112 arranged at a material taking position 102 of the first conveyor belt assembly 111; the fourth driving mechanism 110 is a fourth motor, an output end of the fourth motor is connected with the first conveyor belt assembly 111, and the first conveyor belt assembly 111 is a first conveyor wheel and a first conveyor belt arranged on the first conveyor wheel; the second conveyor line body comprises a fifth driving mechanism 113, a second conveyor belt component arranged at the output end of the fifth driving mechanism 113 and a second limiting mechanism 114 arranged at the buffering position 103 of the second conveyor belt component, the fifth driving mechanism 113 is a fifth motor, the output end of the fifth motor is connected with the second conveyor belt component, and the second conveyor belt component is a second conveyor wheel and a second conveyor belt arranged on the second conveyor wheel; the third conveyor line body comprises a sixth driving mechanism 115, a third conveyor belt assembly arranged at the output end of the sixth driving mechanism, a third limiting mechanism 116 arranged at the OK blanking position 104 of the third conveyor belt assembly, and a fourth limiting mechanism 117 arranged at the OK material tray position 105 of the third conveyor belt assembly, wherein the sixth driving mechanism 115 is a sixth motor, the output end of the sixth motor is connected with the third conveyor belt assembly, and the third conveyor belt assembly is a third conveyor wheel and a third conveyor belt arranged on the third conveyor wheel; the first limiting mechanism 112, the second limiting mechanism 114, the third limiting mechanism 116 and the fourth limiting mechanism 117 all comprise a seventh driving mechanism and a limiting stop lever arranged at the output end of the seventh driving mechanism, and the seventh driving mechanism is a seventh driving cylinder.

Referring to fig. 4, the working principle of the magnet pick-and-place mechanism in this embodiment is as follows: the first Z-axis driving mechanism 604 drives the sliding plate 605 to move along the first sliding assembly, so that the second Z-axis driving mechanism 606 arranged on the sliding plate 605 is driven to move with the first iron core assembly, the second Z-axis driving mechanism 606 moves to drive the first iron core assembly to take materials, the iron core assembly extends out, the magnet is attracted, the iron core assembly returns, the magnet is put down, and the adsorption force is multiple times of that of a traditional parallel pneumatic clamp or a vacuum chuck, so that the product adsorption force is greatly improved, the adsorption stability is improved, the service life of the mechanism is prolonged, and the manufacturing cost is reduced; the magnet picking and placing mechanism comprises a mounting plate 603, a first Z-axis driving mechanism 604 and a first sliding assembly which are arranged on the mounting plate 603, a sliding plate 605 which is arranged at the output end of the first Z-axis driving mechanism 604 and is in sliding connection with the first sliding assembly, a second Z-axis driving mechanism 606 which is arranged on the sliding plate 605, and a first iron core assembly which is arranged at the output end of the second Z-axis driving mechanism 606, wherein the first iron core assembly comprises a mounting shell 609 and a plurality of iron cores 610 which are arranged on the mounting shell 609; the first Z-axis driving mechanism 604 is a first Z-axis cylinder, and the first sliding assembly includes a first sliding rail and a first slider disposed on the first sliding rail; the second Z-axis driving mechanism 606 is set as a second Z-axis cylinder; the mounting plate 603 is further provided with a tenth buffer assembly 607 and a twentieth buffer assembly 608, the tenth buffer assembly 607 and the twentieth buffer assembly 608 are arranged oppositely, the sliding plate 605 is further provided with a limiting block, the limiting block is arranged between the tenth buffer assembly 607 and the twentieth buffer assembly 608, and the tenth buffer assembly 607 and the twentieth buffer assembly 608 both include buffer support rods.

Referring to fig. 5, in the present embodiment, the second Y-axis linear module drives the energy-band discharging tray to move along the Y-axis direction, and the discharging tray is provided with a plurality of discharging positions; the buffer module 7, the blanking buffer mechanism 12 and the NG buffer mechanism 13 all comprise a second Y-axis linear module 701 and a blanking disc 702 arranged at the output end of the second Y-axis linear module 701.

Referring to fig. 6, the PPU manipulator 8 in this embodiment operates according to the following principle: the first driving mechanism 801 drives the cam moving main body mechanism to move along the track of the cam groove plate 804, the second driving mechanism 809 of the cam moving main body mechanism drives the second iron core component to move, and the first buffer component 812 and the second buffer component 813 play a role in buffering; the PPU manipulator 8 includes a supporting frame 802, a fixing plate 803 disposed on the supporting frame 802, a first driving mechanism 801 disposed on the supporting frame 802 and penetrating the fixing plate 803, two cam groove plates 804 disposed on the fixing plate 803 and opposite to each other, a second sliding assembly 805 mounted on the fixing plate 803 and disposed below the cam groove plates 804, and a cam moving body mechanism slidably connected to the second sliding assembly 805; the output end of the first driving mechanism 801 is connected with the cam moving main body mechanism and is used for driving the cam moving main body mechanism to move along the track of the cam groove plate; the cam moving body mechanism comprises a third sliding component 806, a bearing 807 arranged at the upper end of the third sliding component 806, a mounting plate 808 arranged at the lower end of the third sliding component 806, a second driving mechanism 809 arranged on the mounting plate 808, a second iron core component arranged at the output end of the second driving mechanism 809, first buffer components 812 arranged at two ends of the mounting plate 808 and second buffer components 813 arranged on the second iron core component; the first buffer assembly 812 is opposite to the second iron core assembly 813 below, the second buffer assembly 813 is opposite to the mounting plate 808 below, and the first buffer assembly 812 and the second buffer assembly 813 are both buffer struts; the second iron core component comprises a mounting seat 810 and a plurality of second iron cores 811 arranged on the mounting seat 810; the second sliding assembly 805 comprises a second sliding rail and a second sliding block arranged on the second sliding rail; the third sliding assembly 806 includes a third sliding rail, a third sliding block disposed on the third sliding rail, and the bearing 807 is mounted on the third sliding rail through a fixing plate; the first driving mechanism 801 is a first motor, the first motor is connected with a bearing 807 through a rotating arm plate (not shown in the figure), the bearing 807 is placed in a cam groove of the cam groove plate 804, and the first driving mechanism drives the rotating arm plate to rotate, so as to drive the cam moving main body mechanism to move along the cam groove plate 804; the second driving mechanism is set as a second driving cylinder.

Referring to fig. 7, in this embodiment, the number of the visual components and the number of the placing tables are 3, the three visual camera components are arranged in a triangle, the 3 placing tables are arranged side by side for placing the product to be detected, and the detecting mechanism 9 includes a plurality of visual camera components 901 and a placing table 902 corresponding to each visual camera component 901.

Referring to fig. 8, the working principle of the NG material blanking mechanism in this embodiment is as follows: the second X-axis linear module 151 works to drive the mounting seat 152 to move along the X-axis direction, and further drive the blanking carrier plate 153 to move, and when the mounting seat 152 moves to two ends of the second X-axis linear module 151, the third buffer assembly 154 plays a role of buffering; the NG material blanking mechanism comprises a second X-axis linear module 151, a mounting seat 152 arranged at the output end of the second X-axis linear module 151, a blanking carrier plate 153 arranged on the mounting seat 152, and third buffer assemblies 154 arranged at two ends of the second X-axis linear module 151 and opposite to the mounting seat 152; the third buffer component 154 is set as a buffer rod, the second X-axis linear module 151 includes a cylinder, a screw rod disposed at an output end of the cylinder, and a sliding block disposed on the screw rod, and the mounting seat 152 is disposed on the sliding block.

The utility model discloses the theory of operation as follows:

the operator puts the charging tray into material loading position 101, the single dish flows to material taking position 102 after the wrong dish, material loading manipulator 6 gets a row of products to cache module 7 once, PPU manipulator translates the product to detection mechanism 9, unloading buffer mechanism 12 one by one in proper order, if it is NG to detect the product, continue translating to NG material buffer mechanism 13, unloading manipulator 14 puts the product after detecting to OK unloading position 104 and NG unloading mechanism 15, buffer position 103 is used for buffering unnecessary charging tray (because there is NG material, so the charging tray will be more than the unloading tray) and the last personnel take off 15 charging trays of OK material tray position 105 and NG unloading mechanism down.

The above only be the preferred embodiment of the utility model discloses a not consequently restriction the utility model discloses a patent range, all are in the utility model discloses a conceive, utilize the equivalent structure transform of what the content was done in the description and the attached drawing, or direct/indirect application all is included in other relevant technical field the utility model discloses a patent protection within range.

Claims (9)

1. An automatic magnet size detection device, comprising: the device comprises a conveying line body, a feeding manipulator, a caching module, a PPU manipulator, a detection mechanism, a blanking caching mechanism, an NG material caching mechanism, a blanking manipulator and an NG material blanking mechanism;

the feeding manipulator and the discharging manipulator are sequentially arranged beside the conveying line body, and each of the feeding manipulator and the discharging manipulator comprises an X-axis linear module, a first Y-axis linear module arranged at the output end of the X-axis linear module and a magnet taking and placing mechanism arranged at the output end of the first Y-axis linear module;

the caching module, the PPU manipulator, the blanking caching mechanism, the NG material caching mechanism, the blanking manipulator and the NG material blanking mechanism are sequentially arranged beside the X-axis linear module; the detection mechanism is arranged between the buffer module and the blanking buffer mechanism and is arranged in front of the PPU manipulator;

the conveying line body comprises a material loading position, a material taking position, a buffer position, an OK material unloading position and an OK material unloading tray position.

2. The automatic magnet size detecting apparatus according to claim 1, wherein the magnet pick and place mechanism includes a mounting plate, a first Z-axis driving mechanism and a first sliding member provided on the mounting plate, a sliding plate provided at an output end of the first Z-axis driving mechanism and slidably connected to the first sliding member, a second Z-axis driving mechanism provided on the sliding plate, and a first core assembly provided at an output end of the second Z-axis driving mechanism.

3. The automatic magnet size detection equipment according to claim 1, wherein the buffer module, the blanking buffer mechanism and the NG buffer mechanism each comprise a second Y-axis linear module and a material placing disc arranged at an output end of the second Y-axis linear module.

4. The automatic magnet size detection equipment according to claim 1, wherein the PPU manipulator comprises a support frame, a fixing plate disposed on the support frame, a first driving mechanism disposed on the support frame and penetrating the fixing plate, two cam groove plates disposed on the fixing plate and opposite to each other, a second sliding assembly mounted on the fixing plate and disposed below the cam groove plates, and a cam moving body mechanism slidably connected to the second sliding assembly; the output end of the first driving mechanism is connected with the cam moving main body mechanism and is used for driving the cam moving main body mechanism to move along the track of the cam groove plate.

5. The automatic magnet size detection equipment according to claim 4, wherein the cam moving body mechanism comprises a third sliding assembly, a bearing arranged at the upper end of the third sliding assembly, a mounting plate arranged at the lower end of the third sliding assembly, a second driving mechanism arranged on the mounting plate, a second iron core assembly arranged at the output end of the second driving mechanism, first buffer assemblies arranged at two ends of the mounting plate, and a second buffer assembly arranged on the second iron core assembly; the first buffer assembly is opposite to a second iron core assembly below, and the second buffer assembly is opposite to a mounting plate below.

6. The apparatus according to claim 1, wherein the inspection mechanism comprises a plurality of vision camera modules, a placement table corresponding to each vision camera module.

7. The automatic magnet size detection equipment according to claim 1, wherein the NG material blanking mechanism comprises a second X-axis linear module, a mounting seat arranged at an output end of the second X-axis linear module, a blanking support plate arranged on the mounting seat, and a third buffer assembly arranged at two ends of the second X-axis linear module and opposite to the mounting seat.

8. The automatic magnet size detection equipment according to claim 1, wherein the conveyor line body comprises a first conveyor line body, a second conveyor line body and a third conveyor line body which are arranged in sequence;

the first conveying line body comprises a fourth driving mechanism, a first conveying belt assembly arranged at the output end of the fourth driving mechanism, and a first limiting mechanism arranged at the material taking position of the first conveying belt assembly;

the second conveying line body comprises a fifth driving mechanism, a second conveyor belt assembly arranged at the output end of the fifth driving mechanism, and a second limiting mechanism arranged at a buffer position of the second conveyor belt assembly;

the third conveying line body comprises a sixth driving mechanism, a third conveying belt assembly arranged at the output end of the sixth driving mechanism, a third limiting mechanism arranged at the OK discharging position of the third conveying belt assembly, and a fourth limiting mechanism arranged at the OK discharging position of the third conveying belt assembly.

9. The automatic magnet size detection device according to claim 8, wherein the first, second, third and fourth limiting mechanisms each comprise a seventh driving mechanism and a limiting stop lever disposed at an output end of the seventh driving mechanism.

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