CN115533253A - Transformer tinning machine and tinning method - Google Patents
Transformer tinning machine and tinning method Download PDFInfo
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- CN115533253A CN115533253A CN202211346161.7A CN202211346161A CN115533253A CN 115533253 A CN115533253 A CN 115533253A CN 202211346161 A CN202211346161 A CN 202211346161A CN 115533253 A CN115533253 A CN 115533253A
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- transformer
- transformer product
- positioning
- tinning
- clamping jig
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 244
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 52
- 238000005476 soldering Methods 0.000 claims abstract description 49
- 238000007599 discharging Methods 0.000 claims abstract description 24
- 239000012459 cleaning agent Substances 0.000 claims abstract description 18
- 239000000843 powder Substances 0.000 claims abstract description 6
- 238000004140 cleaning Methods 0.000 claims abstract description 5
- 230000004907 flux Effects 0.000 claims description 26
- 230000005389 magnetism Effects 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 15
- 238000007747 plating Methods 0.000 claims description 14
- 230000003028 elevating effect Effects 0.000 claims description 13
- 239000000523 sample Substances 0.000 claims description 11
- 238000007790 scraping Methods 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims 2
- 210000000078 claw Anatomy 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention discloses a transformer tinning machine and a transformer tinning method, belongs to the technical field of transformer tinning equipment, and aims to provide the transformer tinning machine and the transformer tinning method, so that the problem that a transformer product is easy to drop when being clamped by existing equipment during a tinning process, and the product loss rate is high is solved. The automatic cleaning machine comprises a machine case, wherein two groups of guide frames are arranged on the machine case in parallel, a feeding positioning mechanism is arranged on the machine case close to one end of each guide frame, a cleaning agent circulating mechanism, a scaling powder circulating mechanism, a soldering tin mechanism and a discharging mechanism are sequentially arranged on the machine case between the two groups of guide frames along the direction of keeping away from the feeding positioning mechanism, and a positioning clamp is arranged on each guide frame. The invention is suitable for a transformer tinning machine and a tinning method.
Description
Technical Field
The invention belongs to the technical field of transformer tinning equipment, and particularly relates to a transformer tinning machine and a tinning method.
Background
During the production of the transformer, a tinning process is required, namely tinning is carried out on the PIN foot of the transformer product. Need relate to a plurality of steps when the transformer product carries out the tin-plating, a plurality of transformer products are got to the tool clamp of adopting usually to get to current equipment, accomplish steps such as washing, scaling powder cover, soldering tin, ejection of compact in proper order. However, in this process, because the transformer product on the clamping jig needs to be frequently moved and changed in posture (such as height and angle), the transformer product that this just makes the clamp take place to drop easily, causes the product to scrap, leads to the product loss rate high then, has increased the manufacturing cost of enterprise.
Disclosure of Invention
The invention aims to: the transformer tinning machine and the tinning method solve the problem that when a transformer product is subjected to a tinning process, the transformer product is easy to drop when being clamped by existing equipment, so that the product loss rate is high.
The technical scheme adopted by the invention is as follows:
the utility model provides a transformer tinning machine, includes the quick-witted case, parallel arrangement has two sets of leading truck on the quick-witted case, it is provided with feeding positioning mechanism to be close to leading truck one end on the quick-witted case, locating clip gets the tool to lie in between two sets of leading trucks along keeping away from feeding positioning mechanism direction and has set gradually cleaner circulation mechanism, scaling powder circulation mechanism, soldering tin mechanism, discharge mechanism on the quick-witted case, it gets the tool to install the location clamp, the tool is got including the connecting plate to the location clamp, the left side of connecting plate is connected with the left side board, the right side of connecting plate is connected with the right side board, be provided with rotary mechanism on the left side board, it has the mounting bracket to articulate between left side board and the right side board, the mounting bracket is close to rotary mechanism's one end and is connected with rotary mechanism's output transmission, mounting bracket lower surface installs the magnetic clamping jaw actuating mechanism that inhales, the mounting bracket lower surface lies in the magnetic clamping jaw actuating mechanism outside and is connected with the magnetic module, the working end that the magnetic clamping jaw is located between the working end of two sets of magnetic clamping jaw still is provided with the removal frame, install the elevating system that is used for driving the elevating drive on the removal frame, the output that the elevating system was located to the elevating system is located to the cover, the connecting plate, the removal card is located on the leading truck and is located the connecting plate, removal frame is located the removal device that the removal frame.
Further, a depth probe is arranged on the right side plate.
Furthermore, a scraping mechanism is arranged beside the positioning clamping jig on the case.
Furthermore, the bottom of the case is also provided with a buffer seat.
A tin plating method of a transformer tin plating machine is characterized by comprising the following steps:
s1, feeding a transformer product to be tinned through a feeding positioning mechanism, and entering the step S2;
s2, the driving device drives the positioning clamping jig to move towards the direction of the feeding positioning mechanism, and the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to perform height adjustment and angle direction adjustment on the magnetic suction module and the magnetic suction clamping jaw of the positioning clamping jig, so that the magnetic suction module and the magnetic suction clamping jaw correspond to the position of a transformer product on the feeding positioning mechanism, and the step S3 is performed;
s3, the magnetic suction clamping driving mechanism drives the magnetic suction clamping jaws to open and close to clamp the transformer product, after the transformer product is clamped, the driving device drives the positioning clamping jig to move to the position above the cleaning agent circulating mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate, the posture of the transformer product clamped on the magnetic suction clamping jaws is adjusted, PIN feet of the transformer product are enabled to be immersed into the cleaning agent circulating mechanism, the cleaning of the transformer product is completed, and the step S4 is carried out;
s4, after the PIN feet of the transformer product are cleaned, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the cleaning agent circulating mechanism, the driving device drives the positioning clamping jig to move above the soldering flux circulating mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, so that the PIN feet of the transformer product are immersed in the soldering flux circulating mechanism, the PIN feet of the transformer product cover the soldering flux, and the step S5 is carried out;
s5, after the PIN feet of the transformer product are covered by the soldering flux, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the soldering flux circulating mechanism, the driving device drives the positioning clamping jig to move above the soldering tin mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the PIN feet of the transformer product are immersed in the soldering tin mechanism to complete tin plating of the PIN feet of the transformer product, a depth probe of the positioning clamping jig detects the depth of tin liquid in the soldering tin mechanism in real time, and if the depth of the tin liquid is detected to be close to an alarm value, a warning is sent to remind a worker to replenish the tin liquid, and the step S6 is carried out;
s6, after tinning of the PIN feet of the transformer product is finished, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the tin soldering mechanism, the driving device drives the positioning clamping jig to move to the position above the discharging mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is placed on the discharging mechanism, and the step S7 is carried out;
s7, the scraping mechanism operates to push out the transformer product on the discharging mechanism, so that the tinned transformer product enters the conveying track of the discharging mechanism to complete discharging.
In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:
1. according to the invention, the magnetic suction module and the magnetic suction clamping jaw of the positioning clamping jig can be subjected to height adjustment and angle direction adjustment by the lifting mechanism and the rotating mechanism of the positioning clamping jig, so that the magnetic suction module and the magnetic suction clamping jaw can be accurately positioned, a transformer product to be soldered can be clamped conveniently, and posture adjustment in the process of tinning and moving the clamped transformer product is realized. Simultaneously, the feeding positioning mechanism, the cleaning agent circulating mechanism, the soldering flux circulating mechanism, the soldering tin mechanism and the discharging mechanism are all positioned on the same case, and the mechanisms are mutually linked and independently operate, so that the processing smoothness is ensured, the size of equipment is reduced, and the production efficiency of enterprises is greatly improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and that for those skilled in the art, other relevant drawings can be obtained according to the drawings without inventive effort, wherein:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a positioning and clamping fixture according to the present invention;
the labels in the figure are: 1-feeding positioning mechanism, 2-cleaning agent circulating mechanism, 3-soldering flux circulating mechanism, 4-soldering tin mechanism, 5-discharging mechanism, 6-positioning clamping jig, 61-connecting plate, 62-left side plate, 63-right side plate, 64-rotating mechanism, 65-mounting frame, 66-magnetic suction clamping jaw driving mechanism, 67-magnetic suction clamping jaw, 68-magnetic suction module, 69-moving frame, 610-lifting mechanism, 611-depth probe, 7-scraping mechanism, 8-chassis, 9-guide frame, 10-driving device and 11-buffer seat.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
It should be noted that: reference numerals and letters designate similar items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships that the present product conventionally places when used, and are only intended to simplify the description of the present invention, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; mechanical connection or electrical connection can be realized; the two original pieces can be directly connected or indirectly connected through an intermediate medium, or the interiors of the two original pieces are communicated. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The utility model provides a transformer tinning machine and tinning method, includes the quick-witted case, parallel arrangement has two sets of leading truck on the quick-witted case, be close to leading truck one end on the quick-witted case and be provided with feeding positioning mechanism, lie in between two sets of leading trucks along keeping away from feeding positioning mechanism direction and set gradually cleaner circulation mechanism, scaling powder circulation mechanism, soldering tin mechanism, discharge mechanism on the quick-witted case, install the location clamp on the leading truck and get the tool, the tool is got including the connecting plate to the location clamp, the left side of connecting plate is connected with the left side board, the right side of connecting plate is connected with the right side board, be provided with rotary mechanism on the left side board, it has the mounting bracket to articulate between left side board and the right side board, the mounting bracket is close to rotary mechanism's one end and is connected with rotary mechanism's output transmission, surface mounting bracket sub-surface mounting has magnetism to inhale the clamping jaw actuating mechanism's output transmission and is connected with the magnetism clamping jaw that two sets up symmetrically, the mounting bracket lower surface lies in magnetism and inhales the clamping jaw actuating mechanism outside and is connected with magnetism module, the work end of magnetism module lies in between the working end of two sets of clamping jaw, still is provided with the moving rack, install the elevating system on the moving rack, the moving rack is located elevating system's output cover and locates on the leading truck, still is provided with the device along the direction of driving mechanism and is used for driving device of the moving along the direction of driving mechanism.
Further, a depth probe is arranged on the right side plate.
Furthermore, a scraping mechanism is arranged beside the positioning clamping jig on the case.
Furthermore, the bottom of the case is also provided with a buffer seat.
A tin plating method of a transformer tin plating machine is characterized by comprising the following steps:
s1, feeding a transformer product to be tinned through a feeding positioning mechanism, and entering the step S2;
s2, the driving device drives the positioning clamping jig to move towards the direction of the feeding positioning mechanism, and the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to perform height adjustment and angle direction adjustment on the magnetic suction module and the magnetic suction clamping jaw of the positioning clamping jig, so that the magnetic suction module and the magnetic suction clamping jaw correspond to the position of a transformer product on the feeding positioning mechanism, and the step S3 is performed;
s3, the magnetic suction clamping driving mechanism drives the magnetic suction clamping jaws to open and close to clamp the transformer product, after the transformer product is clamped, the driving device drives the positioning clamping jig to move to the position above the cleaning agent circulating mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate, the posture of the transformer product clamped on the magnetic suction clamping jaws is adjusted, PIN feet of the transformer product are enabled to be immersed into the cleaning agent circulating mechanism, the cleaning of the transformer product is completed, and the step S4 is carried out;
s4, after the PIN feet of the transformer product are cleaned, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the cleaning agent circulating mechanism, the driving device drives the positioning clamping jig to move above the soldering flux circulating mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, so that the PIN feet of the transformer product are immersed in the soldering flux circulating mechanism, the PIN feet of the transformer product cover the soldering flux, and the step S5 is carried out;
s5, after the PIN feet of the transformer product are covered by the soldering flux, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the soldering flux circulating mechanism, the driving device drives the positioning clamping jig to move above the soldering tin mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the PIN feet of the transformer product are immersed in the soldering tin mechanism to complete tin plating of the PIN feet of the transformer product, a depth probe of the positioning clamping jig detects the depth of tin liquid in the soldering tin mechanism in real time, and if the depth of the tin liquid is detected to be close to an alarm value, a warning is sent to remind a worker to replenish the tin liquid, and the step S6 is carried out;
s6, after tinning of the PIN feet of the transformer product is finished, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the tin soldering mechanism, the driving device drives the positioning clamping jig to move to the position above the discharging mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is placed on the discharging mechanism, and the step S7 is carried out;
s7, the scraping mechanism operates to push out the transformer product on the discharging mechanism, so that the tinned transformer product enters the conveying track of the discharging mechanism to complete discharging.
In the implementation process of the invention, a transformer product to be tinned is fed through a feeding positioning mechanism, a driving device drives a positioning clamping jig to move towards the feeding positioning mechanism, a lifting mechanism and a rotating mechanism of the positioning clamping jig operate to perform height adjustment and angle direction adjustment on a magnetic suction module and a magnetic suction clamping jaw of the positioning clamping jig, so that the magnetic suction module and the magnetic suction clamping jaw correspond to the position of the transformer product on the feeding positioning mechanism, the magnetic suction clamping driving mechanism drives the magnetic suction clamping jaw to open and close to clamp the transformer product, after clamping of the transformer product is completed, the driving device drives the positioning clamping jig to move to the position above a cleaning agent circulating mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate, the posture of the transformer product clamped on the magnetic suction clamping jaw is adjusted, the transformer product is moved out of the cleaning agent circulating mechanism, the positioning jig is moved to the position above the positioning clamping mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig are adjusted to adjust the posture of the magnetic suction clamping jig to move the flux from the position above the transformer product circulating mechanism, and flux in the transformer product clamping mechanism are moved out of the transformer product clamping jig, and flux are moved to the flux in the transformer product clamping mechanism, elevating system and the rotary mechanism function of tool are got to the location clamp, the gesture of the transformer product of pressing from both sides is inhaled on the clamping jaw to the adjustment magnetism, make transformer product PIN foot dip in soldering tin mechanism, accomplish to carry out the tin-plating to transformer product PIN foot, transformer product PIN foot accomplishes the tin-plating after, the gesture of the transformer product of pressing from both sides is inhaled on the clamping jaw to elevating system and the rotary mechanism function adjustment magnetism of tool is got in the location clamp, shift out the transformer product from soldering tin mechanism, drive arrangement drive location clamp is got the tool and is removed to the discharge mechanism top, the elevating system and the rotary mechanism function of tool are got to the location clamp, the gesture of the transformer product of pressing from both sides is inhaled on the clamping jaw to the adjustment magnetism, place the discharge mechanism on the transformer product, scrape the material mechanism function, push out the transformer product that will be located on the discharge mechanism, make the transformer product of tin-plating completion get into discharge mechanism's transport track and accomplish the ejection of compact.
In a preferred embodiment, a depth probe is provided on the right side plate. The depth probe of the positioning clamping jig can detect the depth of the tin liquid in the tin soldering mechanism in real time, and if the depth of the tin liquid is detected to be close to an alarm value, a warning is sent to remind a worker to replenish the tin liquid.
Example 1
The utility model provides a transformer tinning machine and tinning method, includes the quick-witted case, parallel arrangement has two sets of leading truck on the quick-witted case, be close to leading truck one end on the quick-witted case and be provided with feeding positioning mechanism, lie in between two sets of leading trucks along keeping away from feeding positioning mechanism direction and set gradually cleaner circulation mechanism, scaling powder circulation mechanism, soldering tin mechanism, discharge mechanism on the quick-witted case, install the location clamp on the leading truck and get the tool, the tool is got including the connecting plate to the location clamp, the left side of connecting plate is connected with the left side board, the right side of connecting plate is connected with the right side board, be provided with rotary mechanism on the left side board, it has the mounting bracket to articulate between left side board and the right side board, the mounting bracket is close to rotary mechanism's one end and is connected with rotary mechanism's output transmission, surface mounting bracket sub-surface mounting has magnetism to inhale the clamping jaw actuating mechanism's output transmission and is connected with the magnetism clamping jaw that two sets up symmetrically, the mounting bracket lower surface lies in magnetism and inhales the clamping jaw actuating mechanism outside and is connected with magnetism module, the work end of magnetism module lies in between the working end of two sets of clamping jaw, still is provided with the moving rack, install the elevating system on the moving rack, the moving rack is located elevating system's output cover and locates on the leading truck, still is provided with the device along the direction of driving mechanism and is used for driving device of the moving along the direction of driving mechanism.
Example 2
On the basis of the embodiment 1, a depth probe is arranged on the right side plate.
Example 3
On the basis of the embodiment, a scraping mechanism is further arranged beside the positioning clamping jig on the case.
Example 4
On the basis of the above embodiment, the bottom of the case is further provided with a buffer seat.
Example 5
A tin plating method of a transformer tin plating machine is characterized by comprising the following steps:
s1, feeding a transformer product to be tinned through a feeding positioning mechanism, and entering the step S2;
s2, the driving device drives the positioning clamping jig to move towards the direction of the feeding positioning mechanism, and the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to perform height adjustment and angle direction adjustment on the magnetic suction module and the magnetic suction clamping jaw of the positioning clamping jig, so that the magnetic suction module and the magnetic suction clamping jaw correspond to the position of a transformer product on the feeding positioning mechanism, and the step S3 is performed;
s3, the magnetic suction clamping claw driving mechanism drives the magnetic suction clamping claws to open and close to clamp the transformer product, after the transformer product is clamped, the driving device drives the positioning clamping jig to move to the position above the cleaning agent circulating mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate, the posture of the transformer product clamped on the magnetic suction clamping claws is adjusted, PIN feet of the transformer product are immersed into the cleaning agent circulating mechanism, the cleaning of the transformer product is completed, and the step S4 is executed;
s4, after the PIN feet of the transformer product are cleaned, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the cleaning agent circulating mechanism, the driving device drives the positioning clamping jig to move to the position above the soldering flux circulating mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, so that the PIN feet of the transformer product are immersed in the soldering flux circulating mechanism, the PIN feet of the transformer product cover the soldering flux, and the step S5 is carried out;
s5, after the PIN feet of the transformer product are covered by the soldering flux, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the soldering flux circulating mechanism, the driving device drives the positioning clamping jig to move above the soldering tin mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the PIN feet of the transformer product are immersed in the soldering tin mechanism to complete tin plating of the PIN feet of the transformer product, a depth probe of the positioning clamping jig detects the depth of tin liquid in the soldering tin mechanism in real time, and if the depth of the tin liquid is detected to be close to an alarm value, a warning is sent to remind a worker to replenish the tin liquid, and the step S6 is carried out;
s6, after tinning of the PIN feet of the transformer product is finished, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the tin soldering mechanism, the driving device drives the positioning clamping jig to move to the position above the discharging mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is placed on the discharging mechanism, and the step S7 is carried out;
s7, the scraping mechanism operates to push out the transformer product on the discharging mechanism, so that the tinned transformer product enters the conveying track of the discharging mechanism to complete discharging.
The above description is an embodiment of the present invention. The foregoing is a preferred embodiment of the present invention, and the preferred embodiments in the preferred embodiments can be combined and used in any combination if not obviously contradictory or prerequisite to a certain preferred embodiment, and the specific parameters in the embodiments and examples are only for the purpose of clearly illustrating the verification process of the invention and are not intended to limit the patent protection scope of the present invention, which is subject to the claims and all the equivalent structural changes made by the content of the description and the drawings of the present invention are also included in the protection scope of the present invention.
Claims (5)
1. The transformer tinning machine is characterized by comprising a machine case (8), wherein two groups of guide frames (9) are arranged on the machine case (8) in parallel, a feeding positioning mechanism (1) is arranged at one end, close to the guide frames (9), of the machine case (8), a cleaning agent circulating mechanism (2), a scaling powder circulating mechanism (3), a soldering tin mechanism (4) and a discharging mechanism (5) are sequentially arranged between the two groups of guide frames (9) along the direction of keeping away from the feeding positioning mechanism (1) on the machine case (8), a positioning clamping jig (6) is arranged on the guide frames (9) in a clamping mode, the positioning clamping jig (6) comprises a connecting plate (61), the left side of the connecting plate (61) is connected with a left side plate (62), the right side of the connecting plate (61) is connected with a right side plate (63), a magnetic suction rotating mechanism (64) is arranged on the left side plate (62), an installation frame (65) is hinged between the left side plate (62) and the right side plate (63), one end, close to the rotating mechanism (64) is connected with the output end of the rotating mechanism (64) in a transmission mode, the magnetic suction clamping jaw driving mechanism (66) is arranged on the lower surface of the installation frame (65), and two groups of the magnetic suction clamping jaw driving mechanism (67) are symmetrically arranged on the clamping jaw driving mechanism (66), mounting bracket (65) lower surface is located magnetism and inhales clamping jaw actuating mechanism (66) outside and is connected with magnetism and inhale module (68), the work end of magnetism inhaling module (68) is located between the work end of two sets of magnetism and inhales clamping jaw (67), still is provided with and removes frame (69), remove and install elevating system (610) that are used for driving connecting plate (61) to go up and down on frame (69), elevating system (610) is located to connecting plate (61) cover on the output, remove frame (69) card and locate on leading truck (9), still be provided with on quick-witted case (8) and be used for the drive to remove and remove frame (69) along drive arrangement (10) of leading truck (9) length direction motion.
2. A transformer tinning machine according to claim 1, characterized in that the right side plate (63) is provided with a depth probe (611).
3. The transformer tinning machine according to claim 1, characterized in that a scraping mechanism (7) is arranged beside the positioning clamping jig (6) on the machine box (8).
4. A transformer tinning machine according to claim 1, characterized in that the bottom of the cabinet (8) is also provided with a buffer seat (11).
5. A method of tinning a transformer tinning machine according to any of claims 1-4, characterized by comprising the steps of:
s1, feeding a transformer product to be tinned through a feeding positioning mechanism, and entering the step S2;
s2, the driving device drives the positioning clamping jig to move towards the direction of the feeding positioning mechanism, and the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to perform height adjustment and angle direction adjustment on the magnetic suction module and the magnetic suction clamping jaw of the positioning clamping jig, so that the magnetic suction module and the magnetic suction clamping jaw correspond to the position of a transformer product on the feeding positioning mechanism, and the step S3 is performed;
s3, the magnetic suction clamping driving mechanism drives the magnetic suction clamping jaws to open and close to clamp the transformer product, after the transformer product is clamped, the driving device drives the positioning clamping jig to move to the position above the cleaning agent circulating mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate, the posture of the transformer product clamped on the magnetic suction clamping jaws is adjusted, PIN feet of the transformer product are enabled to be immersed into the cleaning agent circulating mechanism, the cleaning of the transformer product is completed, and the step S4 is carried out;
s4, after the PIN feet of the transformer product are cleaned, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the cleaning agent circulating mechanism, the driving device drives the positioning clamping jig to move above the soldering flux circulating mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, so that the PIN feet of the transformer product are immersed in the soldering flux circulating mechanism, the PIN feet of the transformer product cover the soldering flux, and the step S5 is carried out;
s5, after the PIN feet of the transformer product are covered by the soldering flux, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the soldering flux circulating mechanism, the driving device drives the positioning clamping jig to move above the soldering tin mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the PIN feet of the transformer product are immersed in the soldering tin mechanism to complete tin plating of the PIN feet of the transformer product, a depth probe of the positioning clamping jig detects the depth of tin liquid in the soldering tin mechanism in real time, and if the depth of the tin liquid is detected to be close to an alarm value, a warning is sent to remind a worker to replenish the tin liquid, and the step S6 is carried out;
s6, after tinning of the PIN feet of the transformer product is finished, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is moved out of the tin soldering mechanism, the driving device drives the positioning clamping jig to move to the position above the discharging mechanism, the lifting mechanism and the rotating mechanism of the positioning clamping jig operate to adjust the posture of the transformer product clamped on the magnetic clamping jaw, the transformer product is placed on the discharging mechanism, and the step S7 is carried out;
s7, the scraping mechanism operates to push out the transformer product on the discharging mechanism, so that the tinned transformer product enters the conveying track of the discharging mechanism to complete discharging.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211346161.7A CN115533253A (en) | 2022-10-31 | 2022-10-31 | Transformer tinning machine and tinning method |
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| CN202211346161.7A CN115533253A (en) | 2022-10-31 | 2022-10-31 | Transformer tinning machine and tinning method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116463575A (en) * | 2023-04-23 | 2023-07-21 | 重庆市敏城电子有限公司 | Tinning device for pins of network transformer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116463575A (en) * | 2023-04-23 | 2023-07-21 | 重庆市敏城电子有限公司 | Tinning device for pins of network transformer |
| CN116463575B (en) * | 2023-04-23 | 2024-01-02 | 重庆市敏城电子有限公司 | Tinning device for pins of network transformer |
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Effective date of registration: 20240407 Address after: 621000 earthquake prevention and disaster reduction Industrial Park, high tech Zone, Mianyang City, Sichuan Province Applicant after: MIANYANG WEICHENG TECHNOLOGY Co.,Ltd. Country or region after: China Address before: 621000 Yongxing Town Industrial Park, Mianyang High-tech Zone, Sichuan Province Applicant before: Sichuan Jingweida Science and Technology Group Co.,Ltd. Country or region before: China |