CN216902528U - Full-automatic tin dipping device for winding coil arrangement - Google Patents

Abstract

The utility model discloses a full-automatic tin pick-up device for winding coil arrangement, which is applied to tin pick-up processing of winding products and comprises the following components: work board, step arrangement mechanism has set gradually according to the direction of feed on this work board, material manipulator is got to half field, the rosin stove, the tin material stove, divide the material area and set up in the unloading assembly line of dividing the material area both sides, through the structure, make tin sticky's work efficiency higher, and processing cost and required labour still less, get the material manipulator cooperation through setting up step arrangement mechanism and half field simultaneously, can make wire winding coil's feeding interval more accurate, make and get the material precision higher, thereby can be effectual the stability of every wire winding coil's tin sticky effect of improvement, and the quality of processing is improved.

Description

Full-automatic tin dipping device for winding coil arrangement

Technical Field

The utility model belongs to the technical field of winding coil processing, and relates to a full-automatic winding coil arrangement tin pick-up device.

Background

Wound coil products are important components in electronic devices. In order to protect the winding coil of the rotor coil, prevent the lead part from being rusted and improve the weldability; meanwhile, in order to ensure good conductivity between the winding coil and the external gasket, tin plating is generally used for tin-dipping processing of the lead at the head of the coil, so that a layer of lead-tin is uniformly dipped on the lead part.

The tinning process of the winding coil is a repetitive manual operation process with large workload, and along with the rapid increase of the demand of workpieces, the requirement on the efficiency of the processing process is also continuously improved. The manual soldering method is usually performed manually by clamping the lead wire part of the coil with tweezers, and is difficult to operate and not in line with the current market requirements.

SUMMERY OF THE UTILITY MODEL

In order to solve the technical problem, the utility model adopts the following technical scheme:

tin sticky device is arranged to full-automatic wire winding coil is applied to in the tin sticky processing of wire winding product, includes: the work board is provided with a stepping arrangement mechanism, a half-field material taking manipulator, a rosin furnace, a tin material furnace, a material separating belt and a discharging assembly line arranged on two sides of the material separating belt in sequence according to the feeding direction.

As a further scheme of the utility model: the step-by-step arrangement mechanism includes: the stepping mechanism comprises a stepping mechanism base, a stepping mechanism body and a stepping mechanism body, wherein a group of stepping mechanisms is arranged on the stepping mechanism base and consists of a Y-axis stepping module and an X-axis stepping module arranged on the Y-axis stepping module;

a pushing arm is arranged on the movable part of the X-axis stepping module and consists of a transversely arranged arm rod and a plurality of clamping columns;

the stepping mechanism base is also provided with a feeding guide rail which is horizontally arranged with an arm rod of the pushing arm; this feeding guide rail includes: the guide rail cover plate is arranged on the front end surface of the guide rail seat; the guide rail seat is characterized in that a guide chute which is sunken downwards is arranged at the upper edge of the front end face of the guide rail seat, a material pushing groove communicated with the guide chute is formed in the rear end face of the guide rail seat, the material pushing groove is designed to extend along the length direction of the guide rail seat, and a clamping column in a material pushing arm penetrates into the guide chute from the material pushing groove;

a plurality of material taking grooves communicated with the material guide grooves are formed in the upper edge of the guide rail cover plate.

As a further scheme of the utility model: half field material taking manipulator includes: the material taking machine comprises a material taking rack arranged on a working machine table, wherein a Y-axis material taking module used for driving the material taking rack to move in the Y-axis direction is arranged at the lower end of the material taking rack;

the material taking machine frame is provided with a group of Z-axis material taking modules, and a lifting part of the Z-axis material taking module is provided with a turnover motor and a material sticking turnover shaft arranged on a transmission shaft of the turnover motor; the material taking arm is arranged on the material dipping turnover shaft and consists of a transversely arranged arm rod and a plurality of clamping columns.

As a further scheme of the utility model: a blanking scraper blade used for realizing blanking in cooperation with the material pushing arm is arranged at the blanking position of the material distributing belt;

the blanking scraper is provided with a plurality of avoiding grooves corresponding to the clamping columns of the pushing arms.

As a further scheme of the utility model: the material separating belt is of a two-section structure, and the two-section structure respectively transmits to the blanking assembly lines on two sides.

The utility model has the beneficial effects that: realize wire winding coil's automatic tin sticky processing for tin sticky's work efficiency is higher, and processing cost and required labour still less, simultaneously through setting up step-by-step arrangement mechanism and half field material taking manipulator cooperation, can make wire winding coil's feeding interval more accurate, makes to get the material precision higher, thereby can the stability of every wire winding coil's tin sticky effect of effectual improvement, improves processingquality.

Drawings

FIG. 1 is a schematic diagram of the present invention.

Fig. 2 is an enlarged schematic view of the structure at a in fig. 1.

Fig. 3 is a schematic structural view of the step-by-step arrangement mechanism of the present invention.

Fig. 4 is a schematic view of still another structure of the step-by-step arrangement mechanism of the present invention.

Fig. 5 is a schematic view of a half-field reclaiming robot of the present invention.

Detailed Description

The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it should be understood that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments, and it should be understood that the present application is not limited to the example embodiments disclosed and described herein. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Referring to fig. 1 to 5, in an embodiment of the present invention, a full-automatic coil-winding arrangement tin-wetting apparatus is applied to tin-wetting processing of a winding product, and includes: the device comprises a working machine table 1, wherein a stepping arrangement mechanism 7, a half-field material taking manipulator 8, a rosin furnace 2, a tin material furnace 5, a material distribution belt 3 and blanking assembly lines 4 arranged on two sides of the material distribution belt 3 are sequentially arranged on the working machine table 1 according to a feeding direction;

the working principle of the winding coil arrangement tin pick-up device is as follows: the wound coils after the winding process are sent to a stepping arrangement mechanism 7, and are arranged and sorted by the stepping arrangement mechanism 7; then, the winding coils in the stepping arrangement mechanism 7 are taken out by the half-field material taking manipulator 8, and are sequentially subjected to rosin dipping and tin dipping work through the rosin furnace 2 and the tin material furnace 5, and finally are sent out from the blanking assembly line 4 through the material distribution belt 3 to finish processing;

wherein the blanking assembly lines 4 on the two sides are respectively connected with the two processing stations so as to realize processing shunting; correspondingly, the material separating belt 3 is of a two-section structure, and the two-section structure respectively transmits the material to the blanking assembly lines 4 on two sides; thereby realizing the effect of product shunting;

further, the step arrangement mechanism 7 includes: a stepping mechanism base 71, wherein a group of stepping modules 75 arranged on the stepping mechanism base 71 and an X-axis stepping module 74 arranged on the Y-axis stepping module 75 are arranged on the stepping mechanism base 71;

a pushing arm 73 is arranged on the movable part of the X-axis stepping module 74, and the pushing arm 73 consists of a transversely arranged arm rod and a plurality of clamping columns;

the stepping mechanism base 71 is also provided with a feeding guide rail 72 which is horizontally arranged with an arm rod of the pushing arm 73; the feed rail 72 includes: a guide rail seat 76 and a guide rail cover plate 77 arranged on the front end surface of the guide rail seat 76; a guide chute 79 which is recessed downwards is arranged at the upper edge of the front end face of the guide rail seat 76, a material pushing chute (not shown) which is communicated with the guide chute 79 is arranged at the rear end face of the guide rail seat 76, the material pushing chute extends along the length direction of the guide rail seat 76, and a clamping column in the material pushing arm 73 penetrates into the guide chute 79 from the material pushing chute;

a plurality of material taking grooves 78 communicated with the material guide grooves 79 are formed at the upper edge of the guide rail cover plate 77;

the working principle of the stepping arrangement mechanism 7 is as follows: the wound coil after winding processing is sent into the material guide groove 79 by external equipment, and then the Y-axis stepping module 75 drives the pushing arm 73 to push forward towards the feeding guide rail 72, so that the clamping column on the pushing arm 73 penetrates into the wound coil; then the X-axis stepping module 74 drives the material pushing arm 73 to push forwards, so that the feeding of the winding coil is realized; then the Y-axis stepping module 75 resets to separate the clamping column from the winding coil, and finally the X-axis stepping module 74 drives the pushing arm 73 to reset to complete single step feeding, so as to realize continuous step feeding of the winding coil.

Further, half field material taking manipulator 8 includes: the material taking machine frame 82 is arranged on the working machine table 1, and a Y-axis material taking module 6 for driving the material taking machine frame 82 to move in the Y-axis direction is arranged at the lower end of the material taking machine frame 82;

a group of Z-axis material taking modules 83 are installed on the material taking rack 82, and a lifting part of each Z-axis material taking module 83 is provided with an overturning motor 84 and a material adhering overturning shaft 86 installed on a transmission shaft of the overturning motor 84; the material-dipping turnover shaft 86 is provided with a material-taking arm 85, and the material-taking arm 85 is composed of a transversely arranged arm rod and a plurality of clamping columns;

a blanking scraper 91 used for realizing blanking by matching with the pushing arm 73 is arranged at the blanking position of the material distributing belt 3; a plurality of avoiding grooves 92 corresponding to the clamping columns of the pushing arms 73 are arranged on the blanking scraper 91

The working principle of the semi-field material taking manipulator 8 is that after a certain number of winding coils are arranged in the material guide groove 79 of the stepping arrangement mechanism 7, the manipulator is started, and the Y-axis material taking module 6 and the Z-axis material taking module 83 are matched to drive the clamping columns in the material taking arm 85 to be inserted into the winding coils from the material taking groove 78 of the guide rail cover plate 77 to realize material taking;

then, the overturning motor 84 drives the dipping overturning shaft 86 to further drive the material taking arm 85 to overturn, so that the end part (part needing to be subjected to rosin dipping and tin dipping work) of the winding coil on the material taking arm 85 faces downwards, and then the Y-axis material taking module 6 is matched with the Z-axis material taking module 83, so that the rosin dipping and tin dipping work of the winding coil is realized;

and finally, the winding coil is taken down from the material taking arm 85 and falls into the material distribution belt 3 through matching with the blanking scraper 91 to complete the processing.

It is further noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising", without further limitation, means that the element so defined is not excluded from the group consisting of additional identical elements in the process, method, article, or apparatus that comprises the element.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (5)

1. Tin sticky device is arranged to full-automatic wire winding coil is applied to in the tin sticky processing of wire winding product, its characterized in that includes: the work board is provided with a stepping arrangement mechanism, a half-field material taking manipulator, a rosin furnace, a tin material furnace, a material separating belt and a discharging assembly line arranged on two sides of the material separating belt in sequence according to the feeding direction.

2. The apparatus of claim 1, wherein the step-by-step arrangement mechanism comprises: the stepping mechanism comprises a stepping mechanism base, a stepping mechanism body and a stepping mechanism body, wherein a group of stepping mechanisms is arranged on the stepping mechanism base and consists of a Y-axis stepping module and an X-axis stepping module arranged on the Y-axis stepping module;

a pushing arm is arranged on the movable part of the X-axis stepping module and consists of a transversely arranged arm rod and a plurality of clamping columns;

the stepping mechanism base is also provided with a feeding guide rail which is horizontally arranged with an arm rod of the pushing arm; this feeding guide rail includes: the guide rail cover plate is arranged on the front end face of the guide rail seat; the pushing groove is designed to extend along the length direction of the guide rail seat, and a clamping column in a pushing arm penetrates into the guide groove from the pushing groove;

a plurality of material taking grooves communicated with the material guide grooves are formed at the upper edge of the guide rail cover plate.

3. The fully automatic wound coil array tinning device according to claim 1, wherein the semi-field material taking manipulator comprises: the material taking machine comprises a material taking rack arranged on a working machine table, wherein a Y-axis material taking module used for driving the material taking rack to move in the Y-axis direction is arranged at the lower end of the material taking rack;

the material taking machine frame is provided with a group of Z-axis material taking modules, and a lifting part of the Z-axis material taking module is provided with a turnover motor and a material sticking turnover shaft arranged on a transmission shaft of the turnover motor; the material dipping turnover shaft is provided with a material taking arm which consists of an arm rod and a plurality of clamping columns which are transversely arranged.

4. The full-automatic tinning device for wound coil arrangement as recited in claim 3, wherein a blanking scraper for blanking is provided at a blanking position of the dispensing strip, the blanking scraper being adapted to cooperate with the pushing arm;

the blanking scraper is provided with a plurality of avoiding grooves corresponding to the clamping columns of the pushing arms.

5. The automatic tin pick-up device for coil winding arrangement as claimed in claim 1, wherein the material separating belt has a two-stage structure, and the two-stage structure performs transmission work to the two-side feeding assembly lines.

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