CN209927737U - SMD intelligent automatic visual detection packaging equipment - Google Patents
SMD intelligent automatic visual detection packaging equipment Download PDFInfo
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- CN209927737U CN209927737U CN201920639526.2U CN201920639526U CN209927737U CN 209927737 U CN209927737 U CN 209927737U CN 201920639526 U CN201920639526 U CN 201920639526U CN 209927737 U CN209927737 U CN 209927737U
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Abstract
The utility model discloses a SMD intelligent automatic visual inspection packaging device, which comprises a machine table, a feeding device, a material moving device, a detection station, an unqualified product collecting device and a qualified product packaging machine, wherein the feeding device, the material moving device, the detection station, the unqualified product collecting device and the qualified product packaging machine are arranged on the machine table; the detection packaging equipment further comprises a control system, and the material moving device, the detection station, the unqualified product collecting device and the qualified product packaging machine are all connected with the control system. The utility model discloses a robot transport material and adaptation different product supplied materials mode mechanism can be general in the product of multiple specification model and supplied materials mode, improve equipment's commonality and the visual detection effect of product.
Description
Technical Field
The utility model belongs to the technical field of automation equipment, in particular to visual detection equipment for packing.
Background
The surface mounting field of transformer often needs to carry out visual inspection to the transformer accessory of unidimensional not, and current automatic packaging check out test set exposes many problems in the use, say: the problem of more unqualified products exists, the initially used equipment has no visual detection station, the unqualified products cannot be detected on a product line, and the packaging efficiency is low due to more unqualified products after the products are packaged; the problem that defective products are difficult to discharge exists, even if the original equipment can detect the defective products, the defective products cannot be effectively removed, and only detection can be carried out, but the defective products cannot be removed; the problem of unreasonable layout exists, and original equipment detection mechanism position is the straight line overall arrangement, and the straight line overall arrangement has occupied most space, and the power equipment power that needs is big moreover, the waste energy.
In addition, at present, the special single equipment is distinguished according to the specification and the model of a product and a material receiving mode, the prior special equipment can only detect and package one specification or one material receiving mode, and for a user, each specification needs to buy one set of equipment or corresponding tooling, so that the cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a SMD (surface mounting) intelligent automatic visual inspection equipment for packing, adopts the robot to carry the material and adapt to different product supplied materials mode mechanism, can be general in the product of multiple specification model and supplied materials mode, improve equipment's commonality and the visual inspection effect of product.
In order to solve the technical problem, the utility model discloses a technical scheme be: the SMD intelligent automatic visual detection packaging equipment comprises a machine table, and a feeding device, a material moving device, a detection station, an unqualified product collecting device and a qualified product packaging machine which are arranged on the machine table, wherein the feeding device comprises a material tray feeding mechanism and at least one tubular feeding mechanism, a product to be detected is moved from the feeding device to the detection station through the material moving device and is moved to the unqualified product collecting device or the qualified product packaging machine, and the unqualified product collecting device and the qualified product packaging machine are both positioned at the downstream of the detection station;
the packaging detection equipment further comprises a control system, and the material moving device, the detection station, the unqualified product collecting device and the qualified product packaging machine are all connected with the control system.
In order to solve the above problem, the utility model discloses a further technical scheme is:
the tubular feeding mechanism is selected from at least one of a first tubular feeding mechanism, a second tubular feeding mechanism, a third tubular feeding mechanism and a fourth tubular feeding mechanism, and the first tubular feeding mechanism and the second tubular feeding mechanism are tubular rails which are fed by gravity; the third tubular feeding mechanism is a tubular rail which is fed by combining gravity and air blowing, and the fourth tubular feeding mechanism is a tubular rail which is fed by air blowing.
Further, the material conveying device is a SCARA robot.
Furthermore, the detection station comprises a carrier for placing a product to be detected, a CCD camera for detecting the performance of the product and an X-direction driving unit for driving the carrier to translate in the X direction, and the X-direction driving unit is connected with the control system.
Furthermore, the number of the CCD cameras is four, and the four CCD cameras are respectively a first CCD camera for detecting the appearance of the product, a second CCD camera for recognizing characters and a third CCD camera and a fourth CCD camera for detecting the size of the product.
Furthermore, the detection station further comprises a first Y driving unit for driving the third CCD camera to translate in the Y direction and a second Y driving unit for driving the fourth CCD camera to translate in the Y direction, the third CCD camera and the fourth CCD camera are located on two opposite sides of the carrier, and the first Y driving unit and the second Y driving unit are connected with the control system.
Further, the carrier comprises a carrying platform, a group of clamping components and a base, wherein the carrying platform is installed on the base, and the clamping components are detachably installed on the base.
Further, the carrier further comprises a clamping jaw and an air cylinder capable of driving the clamping jaw to clamp and loosen the root of the clamping assembly, and the air cylinder is connected with the control system.
Further, the detection packaging equipment further comprises an alarm lamp, a screen and a button, wherein the alarm lamp, the screen and the button are connected with the control system.
Further, the detection packaging equipment further comprises a shell, and the shell is provided with a door.
The utility model has the advantages that:
the utility model discloses a board and the loading attachment of locating the board, remove the material device, detect the station, defective products collection device and certified products packagine machine, loading attachment includes charging tray feed mechanism and an at least tubulose feed mechanism, through being equipped with multiple feed mechanism, realize the visual detection to different products, it purchases many professional equipment to different models and supplied materials mode to need not the customer, atrophy appears in certain model product of user simultaneously, this equipment still can continue the production that is used for other model products, if professional equipment, it is extravagant to cause the equipment investment, the availability that makes user's equipment obtains improving, reduce user's cost.
Additionally, the utility model discloses still have characteristics such as the structure is retrencied, high-efficient and the steady quality of speed.
The above description is only an overview of the technical solution of the present invention, and in order to make the technical means of the present invention clearer and can be implemented according to the content of the description, the following detailed description is made with reference to the preferred embodiments of the present invention and accompanying drawings.
Drawings
Fig. 1 is an external view of the present invention;
FIG. 2 is one of the schematic structural diagrams of the present invention;
fig. 3 is a second schematic structural diagram of the present invention;
fig. 4 is a schematic structural diagram of the detection station of the present invention;
fig. 5 is an exploded view of the carrier of the present invention;
fig. 6 is a Y-direction cross-sectional view of the carrier of the present invention;
the parts in the drawings are marked as follows:
the device comprises a machine table 1, a material conveying device 2, a detection station 3, a carrier 31, a carrier 311, a clamping component 312, a root 3121 of the clamping component, a base 313, a clamping jaw 314, an air cylinder 315, an X-direction driving unit 32, a first CCD camera 331, a second CCD camera 332, a third CCD camera 333, a fourth CCD camera 334, a first Y-driving unit 34, a second Y-driving unit 35, a defective product collecting device 4, a qualified product packaging machine 5, a tray feeding mechanism 6, a first tubular feeding mechanism 71, a second tubular feeding mechanism 72, a third tubular feeding mechanism 73, a fourth tubular feeding mechanism 74, a limiting part 741, an alarm lamp 8, a screen 9, a button 10, a shell 11, a door 12 and a product 13.
Detailed Description
The following description is provided for illustrative embodiments of the present invention, and the advantages and effects of the present invention will be readily apparent to those skilled in the art from the disclosure of the present invention. The present invention can also be implemented in other different ways, i.e. different modifications and changes can be made without departing from the scope of the present invention.
Example (b): an SMD intelligent automatic visual detection packaging device is shown in figures 2 to 5 and comprises a machine table 1, a feeding device, a material moving device 2, a detection station 3, a defective product collecting device 4 and a qualified product packaging machine 5, wherein the feeding device, the material moving device, the detection station 3, the defective product collecting device 4 and the qualified product packaging machine are arranged on the machine table;
the packaging detection equipment further comprises a control system, and the material moving device, the detection station, the unqualified product collecting device and the qualified product packaging machine are all connected with the control system.
The tubular feeding mechanism is at least one selected from a first tubular feeding mechanism 71, a second tubular feeding mechanism 72, a third tubular feeding mechanism 73 and a fourth tubular feeding mechanism 74, and the first tubular feeding mechanism and the second tubular feeding mechanism are tubular rails which are blanked by gravity; the third tubular feeding mechanism is a tubular rail which is fed by combining gravity and air blowing, and the fourth tubular feeding mechanism is a tubular rail which is fed by air blowing.
In this embodiment, the ends of the tubular rails are provided with limiting parts 741 for limiting the products to be detected.
In this embodiment, the tubular feeding mechanism includes first tubular feeding mechanism, second tubular feeding mechanism, third tubular feeding mechanism and fourth tubular feeding mechanism simultaneously, can carry out visual inspection to the product of different models, improves the commonality of equipment.
In this embodiment, the material moving device is a SCARA (robot arm applied to assembly operation) robot, which is not described in detail for the prior art, and a clamping or vacuum suction mode may be adopted when taking a product, but is not limited thereto.
As shown in fig. 4 and 5, in this embodiment, the detection station includes a carrier 31 for placing a product 13 to be detected, a CCD camera for detecting the performance of the product, and an X-direction driving unit 32 for driving the carrier to translate in an X-direction, and the X-direction driving unit is connected to the control system.
In this embodiment, the X-direction driving unit is an air cylinder.
In this embodiment, the number of the CCD cameras is four, and the four CCD cameras are a first CCD camera 331 for detecting the appearance of the product, a second CCD camera 332 for character recognition, and a third CCD camera 333 and a fourth CCD camera 334 for detecting the size of the product.
In this embodiment, the first CCD camera and the second CCD camera are located above the carrier.
The detection station further comprises a first Y driving unit 34 used for driving the third CCD camera to translate in the Y direction and a second Y driving unit 35 used for driving the fourth CCD camera to translate in the Y direction, the third CCD camera and the fourth CCD camera are located on two opposite sides of the carrier, and the first Y driving unit and the second Y driving unit are connected with the control system.
In this embodiment, the first Y driving unit and the second Y driving unit are both motor modules.
As shown in fig. 4, in the present embodiment, the carrier includes a stage 311, a set of clamping components 312, and a base 313, the stage is mounted on the base, and the clamping components are detachably mounted on the base.
As shown in fig. 5, the carrier further comprises a clamping jaw 314, and an air cylinder 315 capable of driving the clamping jaw to clamp and unclamp the root 3121 of the clamping assembly, the air cylinder being connected to the control system.
To the clamping components of different specifications of products of different models, the clamping jaw is driven by the air cylinder 315 to move to loosen the root of the clamping component, the clamping component is taken out and replaced by another clamping component matched with a corresponding product, the clamping component is placed between the two clamping jaws, the air cylinder 315 clamps the clamping jaw tightly to realize the installation and fixation of the clamping component, and therefore the conversion of the clamping components of the products of different specifications is realized.
As shown in fig. 1, in this embodiment, the detection packaging device further includes a warning lamp 8, a screen 9 and a button 10, and the warning lamp, the screen and the button are all connected to the control system.
As shown in fig. 1, the inspection and packaging apparatus further includes a housing 11 provided with a door 12.
The detection packaging equipment is also provided with an MES system interface. Basic conditions are provided for follow-up further intellectualization of a factory, an intelligent visual detection mode is adopted, outflow of NG products is effectively avoided, and product quality is improved.
The defective product collecting device is an inclined rail for allowing the defective product to slide down by using gravity, but is not limited thereto.
The qualified product packaging machine is an existing packaging machine with a material tray, and therefore the detailed description is omitted.
In this embodiment, the product is located at the accurate position of the carrier and the clamping assembly, and is detected by the optical fiber sensor.
The utility model discloses a theory of operation and working process as follows:
the SCARA robot directly grabs the products to be detected from the tray feeding mechanism and places the products on a carrying platform of a detection station or moves the products to a limiting part of a tubular track under the action of gravity or/and air blowing, then grabs the products positioned at the limiting part to the carrying platform, at the moment, the first CCD camera detects the appearance of the products positioned on the carrying platform (namely a first detection position), then the X-direction driving unit pushes the products to a position between clamping components (namely a second detection position), the second CCD camera, the third CCD camera and the fourth CCD camera respectively perform character recognition and size measurement, after the detection is finished, if the products are detected to be qualified, the SCARA robot carries the products to a qualified product packaging machine for packaging, otherwise, the products are carried to a unqualified product collecting device, through the inclined rail to the unqualified product collecting box.
The above only is the embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures made by the contents of the specification and the drawings, or directly or indirectly applied to other related technical fields, are included in the same principle as the protection scope of the present invention.
Claims (10)
1. The utility model provides a SMD intelligence automatic vision inspection equipment for packing which characterized in that: the device comprises a machine table (1), and a feeding device, a material moving device (2), a detection station (3), an unqualified product collecting device (4) and a qualified product packaging machine (5) which are arranged on the machine table, wherein the feeding device comprises a material tray feeding mechanism (6) and at least one tubular feeding mechanism, a product to be detected is moved from the feeding device to the detection station through the material moving device and is moved to the unqualified product collecting device or the qualified product packaging machine, and the unqualified product collecting device and the qualified product packaging machine are both positioned at the downstream of the detection station;
the packaging detection equipment further comprises a control system, and the material moving device, the detection station, the unqualified product collecting device and the qualified product packaging machine are all connected with the control system.
2. The SMD intelligent automated visual inspection packing apparatus of claim 1 wherein: the tubular feeding mechanism is selected from at least one of a first tubular feeding mechanism (71), a second tubular feeding mechanism (72), a third tubular feeding mechanism (73) and a fourth tubular feeding mechanism (74), and the first tubular feeding mechanism and the second tubular feeding mechanism are tubular rails which are fed by gravity; the third tubular feeding mechanism is a tubular rail which is fed by combining gravity and air blowing, and the fourth tubular feeding mechanism is a tubular rail which is fed by air blowing.
3. The SMD intelligent automated visual inspection packing apparatus of claim 1 wherein: the material carrying device is an SCARA robot.
4. The SMD intelligent automated visual inspection packing apparatus of claim 1 wherein: the detection station comprises a carrier (31) for placing a product (13) to be detected, a CCD camera for detecting the performance of the product and an X-direction driving unit (32) for driving the carrier to translate in the X direction, and the X-direction driving unit is connected with the control system.
5. The SMD intelligent automatic visual inspection packing apparatus of claim 4, wherein: the CCD cameras are four, and are respectively a first CCD camera (331) for detecting the appearance of a product, a second CCD camera (332) for recognizing characters and a third CCD camera (333) and a fourth CCD camera (334) for detecting the size of the product.
6. The SMD intelligent automatic visual inspection packing apparatus of claim 5, wherein: the detection station further comprises a first Y driving unit (34) for driving the third CCD camera to translate Y and a second Y driving unit (35) for driving the fourth CCD camera to translate Y, the third CCD camera and the fourth CCD camera are located on two opposite sides of the carrier, and the first Y driving unit and the second Y driving unit are connected with the control system.
7. The SMD intelligent automatic visual inspection packing apparatus of claim 4, wherein: the carrier comprises a carrier platform (311), a group of clamping components (312) and a base (313), wherein the carrier platform is arranged on the base, and the clamping components are detachably arranged on the base.
8. The SMD intelligent automated visual inspection packing apparatus of claim 7 wherein: the carrier further comprises a clamping jaw (314), a cylinder (315) capable of driving the clamping jaw to clamp and unclamp the root (3121) of the clamping assembly, the cylinder being connected to the control system.
9. The SMD intelligent automated visual inspection packing apparatus of claim 1 wherein: the detection packaging equipment further comprises a warning lamp (8), a screen (9) and a button (10), wherein the warning lamp, the screen and the button are connected with the control system.
10. The SMD intelligent automated visual inspection packing apparatus of claim 1 wherein: the detection packaging equipment further comprises a shell (11) which is provided with a door (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920639526.2U CN209927737U (en) | 2019-05-07 | 2019-05-07 | SMD intelligent automatic visual detection packaging equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920639526.2U CN209927737U (en) | 2019-05-07 | 2019-05-07 | SMD intelligent automatic visual detection packaging equipment |
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| CN209927737U true CN209927737U (en) | 2020-01-10 |
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| CN201920639526.2U Active CN209927737U (en) | 2019-05-07 | 2019-05-07 | SMD intelligent automatic visual detection packaging equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117160912A (en) * | 2023-10-24 | 2023-12-05 | 昆山奥德鲁自动化技术有限公司 | Method and equipment for detecting waviness of ring parts |
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2019
- 2019-05-07 CN CN201920639526.2U patent/CN209927737U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117160912A (en) * | 2023-10-24 | 2023-12-05 | 昆山奥德鲁自动化技术有限公司 | Method and equipment for detecting waviness of ring parts |
| CN117160912B (en) * | 2023-10-24 | 2024-02-02 | 昆山奥德鲁自动化技术有限公司 | Method and equipment for detecting waviness of ring parts |
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