CN209905231U

CN209905231U - Automatic detection packaging machine

Info

Publication number: CN209905231U
Application number: CN201920452494.5U
Authority: CN
Inventors: 周家炜
Original assignee: Dongguan Branch Sheng Electronics Co Ltd
Current assignee: Dongguan Branch Sheng Electronics Co Ltd
Priority date: 2019-04-04
Filing date: 2019-04-04
Publication date: 2020-01-07
Anticipated expiration: 2029-04-04

Abstract

The utility model discloses an automatic detection packaging machine, including material feeding unit and the loading attachment, detection mechanism, the packagine machine structure that set gradually along material feeding unit direction of feeding, detection mechanism includes a plurality of detection workstations, the outside of detection workstation is provided with light source and camera device, detection workstation includes tool, mounting bracket and revolving cylinder that sets gradually from top to bottom, the tool sets up the drive end at revolving cylinder, open the holding tank of placing the card bed that detects on the tool, open the detection window on at least one lateral wall of holding tank; a sorting station is arranged between the detection mechanism and the packaging mechanism. The utility model discloses rational in infrastructure, realize that the automatic multistation of cassette detects, selects separately and the packing, further realize the automatic transformation of cassette production line, improve production efficiency, promoted the quality and the uniformity of cassette, use manpower sparingly simultaneously, reduce intensity of labour, reduced manufacturing cost, improve the performance of enterprises.

Description

Automatic detection packaging machine

Technical Field

The utility model relates to a cassette production technical field, in particular to automatic detection packagine machine.

Background

The quantity of the spare part of digital products such as current cell-phone is more, the firm is also higher and higher to the quality requirement, cell-phone cassette regard as cell-phone and storage card or the direct connector of SIM card, the quality of cassette is especially important to the quality of cell-phone, need set up the mechanism of auto-eject card in the cassette, make the cassette structure comparatively complicated, need carry out the outward appearance to a plurality of visual angles of cassette and detect, and all use the manual mode that visualizes the detection of personnel to give first place to in the tradition, the inefficiency that detects of this kind of manual work visualizes, lead to low in production efficiency, personnel intensity of labour simultaneously, identification error is big, lead to the cassette defective rate great, and the production cost is increased.

SUMMERY OF THE UTILITY MODEL

The utility model provides a technical problem to the defect that exists among the above-mentioned prior art, provide an automated inspection packagine machine to solve the problem that proposes in the above-mentioned background art.

In order to solve the technical problem, the technical scheme adopted by the utility model is that the automatic detection packaging machine comprises a feeding device, a detection mechanism and a packaging mechanism which are sequentially arranged along the feeding direction of the feeding device, wherein the detection mechanism comprises a plurality of detection workbenches, the outer side of each detection workbench is provided with a light source and a camera device, each detection workbench comprises a jig, a mounting frame and a rotary cylinder which are sequentially arranged from top to bottom, the jig is arranged at the driving end of the rotary cylinder, a containing groove for placing a to-be-detected clamping seat is formed on the jig, and a detection window is formed on at least one side wall of the containing groove; and a sorting station is arranged between the detection mechanism and the packaging mechanism.

As a further elaboration of the above technical solution:

in the technical scheme, the feeding device comprises a slide way, a material channel and a connection table which are sequentially arranged, the slide way is obliquely arranged at the tail end of the material channel, the material channel is provided with a conveying belt driven by a conveying motor, the conveying belt is arranged between the slide way and the connection table along the material channel, the inner wall of the material channel, which is close to the connection table, is provided with a pair of clamping blocks for clamping a clamping seat in the material channel, and the clamping blocks are connected with a driving cylinder in a driving mode.

In the technical scheme, the feeding device comprises a fixing frame, a feeding motor, a carrying mechanical arm and a plurality of vacuum suction heads for sucking and carrying the clamping seat, wherein the feeding motor is arranged on the fixing frame, the carrying mechanical arm is arranged at the driving end of the feeding motor, the plurality of vacuum suction heads are arranged on the carrying mechanical arm at equal intervals, and the feeding motor drives the carrying mechanical arm to move back and forth among the connecting table, the plurality of detection working tables, the sorting station and the packaging mechanism.

In the technical scheme, an installation platform is arranged below the detection workbenches, the detection workbenches are arranged on the installation platform at equal intervals, the installation rack and the rotary cylinder are respectively fixed on the upper side and the lower side of the installation platform, a driving shaft is arranged between the jig and the rotary cylinder, and a bearing connected with the driving shaft is arranged on the installation rack; the light source is fixed on the outer side of the mounting frame.

In the above technical solution, the image pickup device is a CCD industrial camera.

In the technical scheme, be provided with sorting platform and defective products magazine on the sorting station, the platform below of plugging into is provided with the spout that leads to defective products magazine, the platform of plugging into is connected with the slider by sharp cylinder drive, the sorting station has good product state and defective products state, the platform of plugging into is the good product state directly over the spout, sharp cylinder drive is plugged into the platform and is retreated to keeping away from spout department and be the defective products state, and material feeding unit carries to the cassette of sorting the station under the defective products state and drops to the defective products magazine through the spout.

In the technical scheme, the packaging mechanism comprises a packaging workbench, a material belt unwinding rack, a film unwinding rack, a material belt winding rack, a material belt traction assembly and a pressing assembly for pressing the film and the material belt, and the packaging workbench is perpendicular to the feeding direction of the feeding device; the film unwinding device comprises a film unwinding rack, a laminating component, a material belt winding rack, a sorting station and a clamping seat, wherein the material belt unwinding rack and the material belt winding rack are respectively arranged at two ends of a packaging workbench, the film unwinding rack is arranged above the packaging workbench, the laminating component and the material belt traction component are arranged on the workbench, the workbench is provided with the blanking station between the laminating component and the material belt unwinding rack, and the material belt positioned at the blanking station receives the clamping seat conveyed by a feeding device from the sorting station.

In the technical scheme, the material belt traction assembly comprises a traction disc, a pulley and a traction motor, wherein the traction disc is arranged at the driving end of the traction motor, the pulley is positioned above the traction disc and tangent to the traction disc, and the edge of the material belt passes through the traction disc and the pulley; the equal angle is provided with a plurality of card posts on the face of cylinder of traction disc, the material area edge is opened and is made a plurality of and block the corresponding card hole of post, the traction disc drives the material area through card post and card hole joint and removes on the packing workstation.

In the technical scheme, the pressing component comprises a guide rod and a pair of pressing wheels, the pair of pressing wheels are symmetrically arranged on the packaging workbench, the film sent out from the film unreeling rack is aligned with the material belt on the packaging workbench through the guide rod and is pressed with the edge of the material belt through the pair of pressing wheels.

In the technical scheme, the packaging workbench comprises a supporting seat and two material rails arranged on the supporting seat, a track for the material to move is formed between the two material rails, an adjusting assembly for adjusting the width of the track is arranged between the two guide rails, the adjusting assembly comprises a guide rail arranged below the material rails, an adjusting screw rod for driving the material rails to slide along the guide rail and an adjusting hand wheel, the guide rail is vertically arranged below the material rails, the adjusting hand wheel is coaxially arranged at the tail end of the adjusting screw rod, and the material rails are in threaded connection with the adjusting screw rod.

Compared with the prior art, the beneficial effects of the utility model reside in that: the utility model discloses rational in infrastructure, realize that the automatic multistation of cassette detects, selects separately and the packing, further realize the automatic transformation of cassette production line, improve production efficiency, promoted the quality and the uniformity of cassette, use manpower sparingly simultaneously, reduce intensity of labour, reduced manufacturing cost, improve the performance of enterprises.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic structural diagram of the feeding device, the detection mechanism and the feeding device;

FIG. 3 is a schematic diagram of a sorting station configuration;

fig. 4 is a schematic structural view of a packaging mechanism.

In the figure: 1. a feeding device; 11. a slideway; 12. a material channel; 13. a conveyor belt; 14. a conveying motor; 15. a docking station; 16. a clamping block; 17. a driving cylinder; 2. a detection mechanism; 21. an installation table; 22. a detection workbench; 23. a jig; 24. accommodating grooves; 25. detecting a window; 26. a light source; 27. a camera device; 28. a bearing; 29. a rotating cylinder; 3. a feeding device; 31. a fixed mount; 32. a feeding motor; 33. carrying the mechanical arm; 34. a vacuum suction head; 4. a sorting station; 41. sorting tables; 42. a slider; 43. a linear cylinder; 44. a chute; 45. defective product material box; 5. a packaging mechanism; 51. a material belt unwinding rack; 52. a film unwinding rack; 53. a material belt rolling material rack; 54. a material rail; 55. a blanking station; 56. pressing the components; 561. a guide rod; 562. a pressing wheel; 57. a material belt traction assembly; 571. a pulley; 572. clamping the column; 573. a traction disc; 574. a traction motor; 58. a supporting seat; 59. adjusting a hand wheel; 10. a card seat.

Detailed Description

The present invention will be described in further detail with reference to fig. 1 to 4.

The embodiments described by referring to the drawings are exemplary and intended to be used for explaining the present application and are not to be construed as limiting the present application. In the description of the present application, it is to be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and thus should not be considered limiting. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise. In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate. In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly above and obliquely above the second feature, or simply meaning that the first feature is at a lesser level than the second feature.

As shown in fig. 1-4, an automatic detection packaging machine includes a feeding device 3, and a feeding device 1, a detection mechanism 2, and a packaging mechanism 5 sequentially arranged along a feeding direction of the feeding device 3, where the detection mechanism 2 includes five detection workstations 22, the outer sides of four detection workstations 22 are provided with a light source 26 and a camera 27, the detection workstations 22 include a jig 23, a mounting frame, and a rotary cylinder 29 sequentially arranged from top to bottom, the jig 23 is arranged at a driving end of the rotary cylinder 29, an accommodating groove 24 for accommodating a to-be-detected card holder 10 is formed on the jig 23, and detection windows 25 are formed on two side walls of the accommodating groove 24; a sorting station 4 is arranged between the detection mechanism 2 and the packaging mechanism 5.

The feeding device 1 comprises a slide way 11, a material channel 12 and a connecting table 15 which are sequentially arranged, wherein the slide way 11 is obliquely arranged at the tail end of the material channel 12, the material channel 12 is provided with a conveying belt 13 driven by a conveying motor 14, the conveying belt 13 is arranged between the slide way 11 and the connecting table 15 along the material channel 12, the material channel 12 is provided with a pair of clamping blocks 16 for clamping the clamping seats 10 in the material channel 12 on the inner wall close to the connecting table 15, and the clamping blocks 16 are connected with a driving air cylinder 17 in a driving mode. The card holders 10 slide into the material channel 12 from the slide way, and are conveyed to the connecting table 15 by the conveyor belt 13, the vacuum suction head 34 of the feeding device 3 sucks and conveys the connecting table 15 to the first detection workbench 22, and the clamping blocks 16 clamp the card holders 10 behind the connecting table 15, so that the card holders are prevented from contacting with the card holders 10 in the connecting table 15 and interfering with the material taking process of the vacuum suction head 34.

The feeding device 3 comprises a fixed frame 31, a feeding motor 32, a carrying mechanical arm 33 and a plurality of vacuum suction heads 34 for sucking and carrying the clamping seat 10, wherein the feeding motor 32 is arranged on the fixed frame 31, the carrying mechanical arm 33 is arranged at the driving end of the feeding motor 32, the plurality of vacuum suction heads 34 are arranged on the carrying mechanical arm 33 at equal intervals, and the feeding motor 32 drives the carrying mechanical arm 33 to move back and forth among the connecting table 15, the plurality of detection work tables 22, the sorting station 4 and the packaging mechanism 5. A cam and a guide rail for transmission are provided between the feed motor 32 and the transfer robot 33, and the transfer robot 33 is reciprocated horizontally and vertically by the cam and the guide rail.

An installation table 21 is arranged below the five detection workbenches 22, the five detection workbenches 22 are arranged on the installation table 21 at equal intervals, the installation frame and the rotary cylinder 29 are respectively fixed on the upper side and the lower side of the installation table 21, a driving shaft is arranged between the jig 23 and the rotary cylinder 29, and a bearing 28 connected with the driving shaft is arranged on the installation frame; the light source 26 is fixed to the outside of the mounting bracket. The four cameras 27 are grouped into two groups, and the two groups of cameras 27 are alternately arranged on two sides of the mounting table 21.

The light source 26 is an LED light source 26, and the imaging device 27 is a CCD industrial camera.

The sorting station 4 is provided with a sorting table 41 and a defective material box 45, a sliding groove 44 leading to the defective material box 45 is arranged below the sorting table 41, the sorting table 41 is connected with a sliding block 42 driven by a linear air cylinder 43, the sorting station 4 has a good product state and a defective product state, the sorting table 41 is located right above the sliding groove 44 and is in the good product state, the linear air cylinder 43 drives the sorting table 41 to retreat to a position far away from the sliding groove 44 and is in the defective product state, and the clamping seat 10 carried to the sorting station 4 by the feeding device 3 in the defective product state falls into the defective material box 45 through the sliding groove 44.

The packaging mechanism 5 comprises a packaging workbench, a material belt unreeling rack 51, a film unreeling rack 52, a material belt reeling rack 53, a material belt traction component 57 and a laminating component 56 for laminating the film and the material belt, and the packaging workbench is vertical to the feeding direction of the feeding device 3; the material belt unreeling rack 51 and the material belt reeling rack 53 are respectively arranged at two ends of a packaging workbench, the film unreeling rack 52 is arranged above the packaging workbench, the press fit component 56 and the material belt traction component 57 are arranged on the workbench, the workbench is provided with an unloading station 55 between the press fit component 56 and the material belt unreeling rack 51, and the material belt receiving and feeding device 3 located at the unloading station 55 carries the clamping seat 10 from the sorting station 4.

The tape traction assembly 57 comprises a traction disc 573, a pulley 571, a traction motor 574, the traction disc 573 is arranged at the drive end of the traction motor 574, the pulley 571 is positioned above the traction disc 573 and tangent with the traction disc 573, and the edge of the tape passes between the traction disc 573 and the pulley 571; a plurality of clamping columns 572 are arranged on the cylindrical surface of the traction disc 573 at equal angles, a plurality of clamping holes corresponding to the clamping columns 572 are formed in the edge of the material belt, and the traction disc 573 drives the material belt to move on the packaging workbench through the clamping of the clamping columns 572 and the clamping holes.

The pressing assembly 56 includes a guiding rod 561 and a pair of pressing wheels 562, the pair of pressing wheels 562 are symmetrically disposed on the packaging platform, and the film fed from the film unwinding rack 52 is aligned with the material belt on the packaging platform through the guiding rod 561 and is pressed with the edge of the material belt through the pair of pressing wheels 562.

The packaging workbench comprises a supporting seat 58 and two material rails 54 arranged on the supporting seat 58, a track for moving a material supply belt is formed between the two material rails 54, an adjusting assembly for adjusting the width of the track is arranged between the two guide rails, the adjusting assembly comprises a guide rail arranged below the material rail 54, an adjusting screw rod for driving the material rail 54 to slide along the guide rail and an adjusting hand wheel 59, the guide rail is vertically arranged below the material rail 54, the adjusting hand wheel 59 is coaxially arranged at the tail end of the adjusting screw rod, and the material rail 54 is in threaded connection with the adjusting screw rod.

The utility model discloses rational in infrastructure, realize that the automatic multistation of cassette 10 detects, selects separately and the packing, further realize the automatic transformation of cassette 10 production line, improve production efficiency, promoted the quality and the uniformity of cassette 10, use manpower sparingly simultaneously, reduce intensity of labour, reduced manufacturing cost, improve the performance of enterprises.

The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical spirit of the present invention are all within the scope of the technical solution of the present invention.

Claims

1. An automatic detection packaging machine is characterized by comprising a feeding device, a detection mechanism and a packaging mechanism, wherein the feeding device, the detection mechanism and the packaging mechanism are sequentially arranged along the feeding direction of the feeding device; and a sorting station is arranged between the detection mechanism and the packaging mechanism.

2. The automatic detection packaging machine according to claim 1, wherein the feeding device comprises a slide way, a material channel and a docking station which are sequentially arranged, the slide way is obliquely arranged at the tail end of the material channel, the material channel is provided with a conveying belt driven by a conveying motor, the conveying belt is arranged between the slide way and the docking station along the material channel, a pair of clamping blocks for clamping the clamping seats in the material channel is arranged on the inner wall of the material channel close to the docking station, and the clamping blocks are connected with a driving cylinder in a driving mode.

3. The automatic detection and packaging machine according to claim 2, wherein the feeding device comprises a fixed frame, a feeding motor, a carrying mechanical arm, and a plurality of vacuum suction heads for sucking and carrying the clamping seat, the feeding motor is arranged on the fixed frame, the carrying mechanical arm is arranged at a driving end of the feeding motor, the plurality of vacuum suction heads are arranged on the carrying mechanical arm at equal intervals, and the feeding motor drives the carrying mechanical arm to move back and forth among the docking station, the plurality of detection work stations, the sorting station and the packaging mechanism.

4. The automatic detection and packaging machine according to claim 3, wherein an installation table is arranged below the detection workbenches, the detection workbenches are arranged on the installation table at equal intervals, the installation frame and the rotary cylinder are respectively fixed on the upper side and the lower side of the installation table, a driving shaft is arranged between the jig and the rotary cylinder, and a bearing connected with the driving shaft is arranged on the installation frame; the light source is fixed on the outer side of the mounting frame.

5. The automated inspection and packaging machine of claim 4 wherein said camera means is a CCD industrial camera.

6. The automatic detection packaging machine according to claim 5, wherein a sorting table and a defective product box are arranged on the sorting station, a sliding groove leading to the defective product box is arranged below the connection table, the connection table is connected with a sliding block driven by a linear air cylinder, the sorting station has a good product state and a defective product state, the connection table is located right above the sliding groove and is in the good product state, the linear air cylinder drives the connection table to retreat to a position far away from the sliding groove and is in the defective product state, and a clamping seat carried to the sorting station by the feeding device in the defective product state falls into the defective product box through the sliding groove.

7. The automatic detection packaging machine according to claim 6, wherein the packaging mechanism comprises a packaging workbench, a material belt unwinding frame, a film unwinding frame, a material belt winding frame, a material belt traction assembly, and a pressing assembly for pressing the film and the material belt, and the packaging workbench is perpendicular to the feeding direction of the feeding device; the film unwinding device comprises a film unwinding rack, a laminating component, a material belt winding rack, a sorting station and a clamping seat, wherein the material belt unwinding rack and the material belt winding rack are respectively arranged at two ends of a packaging workbench, the film unwinding rack is arranged above the packaging workbench, the laminating component and the material belt traction component are arranged on the workbench, the workbench is provided with the blanking station between the laminating component and the material belt unwinding rack, and the material belt positioned at the blanking station receives the clamping seat conveyed by a feeding device from the sorting station.

8. The automatic detection and packaging machine as claimed in claim 7, wherein the material belt traction assembly comprises a traction disc, a pulley and a traction motor, the traction disc is arranged at the driving end of the traction motor, the pulley is positioned above the traction disc and tangent to the traction disc, and the edge of the material belt passes through between the traction disc and the pulley; the equal angle is provided with a plurality of card posts on the face of cylinder of traction disc, the material area edge is opened and is made a plurality of and block the corresponding card hole of post, the traction disc drives the material area through card post and card hole joint and removes on the packing workstation.

9. The automatic detection and packaging machine as claimed in claim 8, wherein the pressing assembly includes a guide rod and a pair of pressing wheels, the pair of pressing wheels are symmetrically disposed on the packaging worktable, and the film fed from the film feeding frame is aligned with the material belt on the packaging worktable through the guide rod and is pressed against the edge of the material belt through the pair of pressing wheels.

10. The automatic detection and packaging machine according to claim 9, wherein the packaging workbench comprises a supporting base and two material rails arranged on the supporting base, a track for moving the material belt is formed between the two material rails, an adjusting component for adjusting the width of the track is arranged between the two material rails, the adjusting component comprises a guide rail arranged below the material rails, an adjusting screw rod for driving the material rails to slide along the guide rail, and an adjusting hand wheel, the guide rail is vertically arranged below the material rails, the adjusting hand wheel is coaxially arranged at the tail end of the adjusting screw rod, and the material rails are in threaded connection with the adjusting screw rod.