CN218893174U

CN218893174U - Automatic line equipment

Info

Publication number: CN218893174U
Application number: CN202223131049.XU
Authority: CN
Inventors: 张爱杰; 李建军
Original assignee: Luxcase Precision Technology Yancheng Co Ltd
Current assignee: Luxcase Precision Technology Yancheng Co Ltd
Priority date: 2022-11-24
Filing date: 2022-11-24
Publication date: 2023-04-21
Anticipated expiration: 2032-11-24

Abstract

The utility model belongs to the technical field of automatic line equipment, and discloses automatic line equipment. The automatic line equipment comprises a conveying mechanism, a detecting mechanism and a stacking mechanism, wherein the conveying mechanism comprises a conveying platform, the conveying platform is used for conveying a material box, a product is contained in the material box, a blocking piece is arranged above the conveying platform, and a material collecting position is further arranged on a scanning piece conveying platform positioned at the downstream of the blocking piece; the detection mechanism is positioned at one side of the conveying mechanism and comprises a first manipulator and a detection assembly, after the blocking piece blocks the material box from moving, the first manipulator can absorb products to the detection assembly, and the detection assembly is used for detecting the products; the material stacking mechanism is arranged at the downstream of the conveying mechanism and comprises a second manipulator and a material stacking machine, the second manipulator can absorb products into a scanning area of the scanning piece, and the second manipulator can clamp a material box containing the products into the material stacking machine. The automatic line equipment provided by the utility model can effectively improve the product detection efficiency.

Description

Automatic line equipment

Technical Field

The utility model relates to the technical field of automatic line equipment, in particular to automatic line equipment.

Background

The production line process design scheme is divided into an automatic line and a manual line according to the production operation mode. The direct investment of the manual line is low, but the production cost of manual work and the like is high, the efficiency of manual work is low, and the risk of misoperation exists in the manual work. The existing automatic line often comprises a detection mechanism and a scanning mechanism, and the two parts are not completed simultaneously in one production line, but are distributed in different operation areas, so that the detection and scanning efficiency is greatly reduced.

Disclosure of Invention

The utility model aims to provide automatic line equipment, which aims to improve the detection efficiency of a production line.

To achieve the purpose, the utility model adopts the following technical scheme:

an automatic line apparatus comprising:

the conveying mechanism comprises a conveying platform, wherein the conveying platform is used for conveying a material box, a product is contained in the material box, a blocking piece and a scanning piece positioned at the downstream of the blocking piece are arranged above the conveying platform, the blocking piece can block the material box from moving, the scanning piece is used for scanning the product, the conveying platform is also provided with a receiving material level, the receiving material level is arranged at the tail end of the conveying platform, and the receiving material level is arranged close to the scanning piece;

the detection mechanism is positioned at one side of the conveying mechanism and comprises a first manipulator and a detection assembly, the first manipulator can absorb the product to the detection assembly after the blocking piece blocks the material box from moving, and the detection assembly is used for detecting the product;

the material stacking mechanism is arranged at the downstream of the conveying mechanism and comprises a second manipulator and a material stacking machine, the second manipulator can absorb the product to the scanning area of the scanning piece so that the scanning piece scans the product, and the second manipulator can clamp the material box containing the product into the material stacking machine.

Optionally, a plurality of guide members are arranged above the conveying platform, the extending direction of the guide members is the same as the conveying direction of the products, the guide members are arranged in a conical shape, and the large ends of the guide members are close to the scanning members.

Optionally, both sides of the conveying platform are all provided with fixing frames, the fixing frames are provided with accommodating grooves, the blocking piece is accommodated in the accommodating grooves, and the blocking piece is close to the large end of the guiding piece.

Optionally, the blocking member includes a cylinder and a blocking member provided at an output end of the cylinder.

Optionally, receive the material level and be equipped with and receive the material subassembly, receive the material subassembly including receiving the flitch and a plurality of rotation respectively and locate receive the leading wheel of the both sides of flitch, receive the flitch and extend along the direction of delivery of product, just receive the flitch and locate conveying platform's top, conveying platform is equipped with first support and the second support that are parallel to each other, receive the both ends of flitch respectively with first support with second support fixed connection, just the scanning piece is located first support is kept away from receive one side of flitch.

Optionally, a third bracket is further arranged on the conveying platform, and the guide piece is connected with the conveying platform through the third bracket.

Optionally, the detection mechanism further includes a base and a positioning fixture slidably disposed on the base, where the positioning fixture is used for positioning the product.

Optionally, the stacking machine comprises a second frame and a lifting assembly slidably connected to the second frame, and the second manipulator can clamp the material box onto a receiving surface of the lifting assembly.

Optionally, the automatic line device further comprises a wharf, the wharf is arranged at the downstream of the stacker, the stacker further comprises a synchronous belt assembly, and after the receiving surface is fully stacked with the material box, the synchronous belt assembly conveys the material box to the wharf.

Optionally, the second manipulator includes the manipulator main part and with the clamping jaw that the manipulator main part rotates to be connected, the clamping jaw includes the second and absorbs the piece with press from both sides, the second absorbs the piece and is used for absorbing the product, press from both sides and get the piece and be used for pressing from both sides and get the magazine.

The utility model has the beneficial effects that: according to the automatic line equipment provided by the utility model, the blocking piece is arranged above the conveying platform, when the material box containing the product moves to the preset position, the blocking piece blocks the material box to prevent the material box from continuing to move along the conveying direction, the first manipulator sucks the product in the material box to the detection assembly for detection, and the blocking piece is arranged to stop the material box at the preset position, so that the first manipulator can be effectively ensured to accurately take materials; after detection, the first manipulator sucks the product and puts back into the magazine, the blocking piece is retracted, the magazine continues to move along the conveying direction, when the magazine moves to a receiving position, the second manipulator sucks the product into a scanning area of the scanning piece so that the scanning piece scans the product, after scanning, the second manipulator puts the product back into the magazine, and then clamps the material taking box into the stacking machine, so that guarantee is provided for normal circulation of automatic line equipment, and the production efficiency of the product is improved.

Drawings

FIG. 1 is a top view of an automatic line apparatus provided in an embodiment of the present utility model;

FIG. 2 is a schematic view of a transport mechanism according to an embodiment of the present utility model;

FIG. 3 is a diagram of the positional relationship of the transport mechanism and the detection mechanism provided by the embodiment of the utility model;

FIG. 4 is a schematic structural diagram of a detection mechanism according to an embodiment of the present utility model;

fig. 5 is a schematic structural diagram of a stacking mechanism according to an embodiment of the present utility model;

fig. 6 is a schematic structural diagram of a second manipulator according to an embodiment of the present utility model.

In the figure:

100. a transport mechanism; 110. a transfer platform; 111. receiving a material level; 120. a blocking member; 121. a cylinder; 122. a blocking piece; 130. a scanning member; 140. a guide member; 150. a first bracket; 160. a second bracket; 170. a connecting piece; 180. a material receiving assembly; 181. a material collecting plate; 182. a guide wheel; 190. a third bracket;

200. a detection mechanism; 210. a first manipulator; 211. a first absorbent member; 220. a detection assembly; 221. a light source; 222. a camera; 230. a base; 240. positioning jig; 250. a first frame; 260. a support cabinet; 270. a display; 280. a slide rail; 290. a first driving member;

300. a stacking mechanism; 310. a second manipulator; 311. a clamping jaw; 3111. a second adsorption member; 3112. a clamping member; 320. a stacking machine; 321. a second frame; 3221. a rack; 323. a timing belt assembly; 3231. a synchronous belt; 3232. a synchronous belt shaft; 324. a wire rail;

400. a dock; 410. and a conveying mechanism.

Detailed Description

The utility model is described in further detail below with reference to the drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the structures related to the present utility model are shown in the drawings.

In the description of the present utility model, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.

In the description of the present embodiment, the terms "upper", "lower", "right", etc. orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description and simplicity of operation, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the utility model. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.

The present embodiments provide an automatic line apparatus for the delivery, detection and collection of related products.

Specifically, as shown in fig. 1-3, the automatic line equipment comprises a conveying mechanism 100, a detecting mechanism 200 and a stacking mechanism 300, wherein the conveying mechanism 100 comprises a conveying platform 110, the conveying platform 110 is used for conveying a material box, a product is contained in the material box, a blocking piece 120 and a scanning piece 130 positioned at the downstream of the blocking piece 120 are arranged above the conveying platform 110, the blocking piece 120 can block the movement of the material box, the scanning piece 130 is used for scanning the product, the conveying platform 110 is also provided with a material receiving position 111, the material receiving position 111 is arranged at the tail end of the conveying platform 110, and the material receiving position 111 is arranged close to the scanning piece 130; the detecting mechanism 200 is located at one side of the transporting mechanism 100, and comprises a first manipulator 210 and a detecting assembly 220, after the blocking member 120 blocks the movement of the cartridge, the first manipulator 210 can suck the product onto the detecting assembly 220, and the detecting assembly 220 is used for detecting the product; the stacking mechanism 300 is disposed downstream of the transporting mechanism 100, and includes a second manipulator 310 and a stacking machine 320, where the second manipulator 310 can draw the product into the scanning area of the scanning member 130, so that the scanning member 130 scans the product, and the second manipulator 310 can clamp the material box containing the product into the stacking machine 320.

According to the automatic line equipment provided by the utility model, the blocking piece 120 is arranged above the conveying platform 110, when the material box containing the product moves to the preset position, the blocking piece 120 blocks the material box, so that the material box is prevented from moving continuously along the conveying direction (the direction indicated by the arrow in fig. 1 is the conveying direction), the first manipulator 210 sucks the product in the material box to the detection assembly 220 for detection, and the blocking piece 120 is arranged, so that the material box is stopped at the preset position, and the accurate material taking of the first manipulator 210 can be effectively ensured; after the detection is finished, the first manipulator 210 sucks the product and returns the product to the material box, the blocking piece 120 is retracted, the material box continues to move along the conveying direction, when the material box moves to the material receiving position 111, the second manipulator 310 sucks the product to the scanning area of the scanning piece 130, so that the scanning piece 130 scans the product, after the scanning is finished, the second manipulator 310 returns the product to the material box, then clamps the material box to the material stacking machine 320, and guarantees are provided for normal circulation of automatic line equipment, and the production efficiency of the product is improved.

With continued reference to fig. 2, optionally, a plurality of guide members 140 are disposed above the conveying platform 110, the guide members 140 extend in the same direction as the conveying direction of the product, the guide members 140 are disposed in a tapered shape, and the large ends of the guide members 140 are disposed near the scanning member 130. The guide member 140 is arranged in a conical shape, and the inclination from the small end to the large end of the guide member 140 can effectively guide the movement of the cartridge along the channel guided by the guide member 140, so that the stability of the movement of the cartridge is improved. Illustratively, the guide 140 may be provided one and located in the middle of the transfer platform 110. In other embodiments, the number of the first electrodes may be other, for example, three, as required.

Further, both sides of the conveying platform 110 are provided with fixing frames, the fixing frames are provided with accommodating grooves, the blocking piece 120 is accommodated in the accommodating grooves, the blocking piece 120 is arranged close to the large end of the guide piece 140, the blocking piece 120 is accommodated in the accommodating grooves, the accommodating grooves can protect the blocking piece 120 from being damaged by the outside, the blocking piece 120 is arranged at the large end of the guide piece 140, and when the material box moves to the position of the large end of the guide piece 140, the blocking piece 120 can block the movement of the material box, so that the first manipulator 210 can absorb the material box onto the detection assembly 220.

In this embodiment, the blocking member 120 includes an air cylinder 121 and a blocking block 122 disposed at an output end of the air cylinder 121, when the magazine moves to a large end position of the guiding member 140, the air cylinder 121 pushes the blocking block 122 to extend out of the accommodating groove to block the magazine, and the air cylinder 121 has a simple structure, is convenient to install, and can ensure that the blocking block 122 moves along a straight line.

Optionally, the material receiving position 111 is provided with a material receiving component 180, the material receiving component 180 includes a material receiving plate 181 and a plurality of guide wheels 182 respectively rotating and arranged at two sides of the material receiving plate 181, the material receiving plate 181 extends along a conveying direction of a product, the material receiving plate 181 is arranged above the conveying platform 110, the conveying platform 110 is provided with a first bracket 150 and a second bracket 160 which are parallel to each other, two ends of the material receiving plate 181 are respectively fixedly connected with the first bracket 150 and the second bracket 160, and the scanning piece 130 is arranged at one side of the first bracket 150 away from the material receiving plate 181. When the material box moves to the material receiving plate 181, the material box moves to the tail end of the conveying platform 110 along the guide wheel 182 so as to stop the material box to the material receiving position 111, and the second manipulator 310 is convenient to absorb the product; the scanning element 130 is disposed at one side of the first support 150 away from the material receiving plate 181, and after the second manipulator 310 sucks the product, the product is directly transported to the scanning area of the scanning element 130, so that the scanning element 130 is convenient to scan the product.

Preferably, the end of the receiving plate 181 near the guide 140 is tapered to facilitate movement of the cartridge to both sides of the receiving plate 181 and along the guide wheel 182 to move the cartridge to the end of the transfer platform 110.

Optionally, a third bracket 190 is further provided on the transfer platform 110, and the guide 140 is connected to the transfer platform 110 through the third bracket 190. By providing the third bracket 190, the installation stability of the guide 140 is improved.

Specifically, the third support 190 includes two parallel side plates, the two side plates are respectively disposed at two sides of the conveying platform 110, the third support 190 further includes a top plate, two ends of the top plate are respectively connected with the two side plates, the side plates support the top plate, a sufficient distance is provided between the top plate and the conveying platform 110, the smooth conveying of the material box from the lower side of the top plate is ensured, the third support 190 further includes a connecting piece 170, the guide piece 140 is connected with the top plate through the connecting piece 170, and the connection stability of the guide piece 140 is improved.

In this embodiment, the connecting member 170 includes a first connecting plate and a second connecting plate disposed at right angles, the first connecting plate is connected with the guiding member 140, and the second connecting plate is connected with the top plate, so that the contact area between the first connecting plate and the guiding member 140, and between the second connecting plate and the top plate is increased, and further, the connection reliability is improved.

Preferably, the first robot 210 is provided with a first suction member 211 for sucking the product, preventing damage to the surface of the product, and the first suction member 211 is connected to the vacuum extractor through a vacuum line.

As shown in fig. 4, the detection mechanism 200 further includes a base 230 and a positioning jig 240 slidably disposed on the base 230, the first manipulator 210 sucks a product onto the positioning jig 240, and the positioning jig 240 positions the product, so as to improve positioning stability of the product.

Optionally, a plurality of positioning holes are provided on the positioning jig 240, and the plurality of positioning holes correspond to positioning pieces on the product. Or, the positioning jig 240 is also provided with a plurality of clamping protrusions, and the clamping protrusions are enclosed on the outer peripheral side of the product, so as to improve the positioning reliability.

Further, the base 230 is provided with a sliding rail 280, the positioning jig 240 is provided with a sliding groove matched with the sliding rail 280, and the matching structure of the sliding rail 280 and the sliding groove improves the stability of the movement of the positioning jig 240. The detecting mechanism 200 further includes a first driving member 290, where the first driving member 290 can drive the positioning fixture 240 to move along the sliding rail 280. Illustratively, the first driving member 290 is a cylinder member. In other embodiments, such as a push rod, may be used, as desired.

The detection mechanism 200 further includes a first housing 250, the first housing 250 being mounted to the base 230, and the detection assembly 220 being mounted to the first housing 250. In the present embodiment, the detecting assembly 220 includes a camera 222 and a light source 221, the camera 222 and the light source 221 are respectively mounted on the first rack 250, and the camera 222 and the light source 221 are disposed opposite to each other. After the first manipulator 210 sucks the product and puts the product on the positioning jig 240, the first driving member 290 drives the positioning jig 240 to slide to the detection area of the detection assembly 220, so that the detection assembly 220 detects or scans the product.

Further, the detecting mechanism 200 further includes a display 270, the display 270 is disposed on the first rack 250, and the display 270 can be electrically connected to the camera 222, and the display 270 is used for displaying a scanning or detecting result of the camera 222.

Optionally, the detecting mechanism 200 further includes a supporting cabinet 260, where the first rack 250 is disposed on the supporting cabinet 260 to raise the height of the first rack 250, and the supporting cabinet 260 may be used to hold other detecting components.

As shown in fig. 5, the stacker 320 of the automatic line apparatus includes a second frame 321 and a lifting assembly slidably connected to the second frame 321, where the second manipulator 310 clamps the cartridges onto a receiving surface of the lifting assembly, and after the cartridges are placed on the receiving surface, the lifting assembly moves down to a position of one cartridge, so that a plurality of cartridges can be stacked in sequence.

Optionally, the lifting assembly includes a motor, a gear disposed on an output shaft of the motor, and a rack 3221 disposed on the second frame 321, where the rack 3221 is meshed with the gear, the second frame 321 is slidably connected with a support plate, the motor is disposed on a bottom of the support plate, and an upper surface of the support plate forms a receiving surface. Specifically, the second frame 321 is provided with a wire rail 324, and the support plate is connected to the second frame 321 through the wire rail 324.

Further, the automatic line apparatus further includes a dock 400, the dock 400 is disposed downstream of the stacker 320, the stacker 320 further includes a timing belt assembly 323, and the timing belt assembly 323 transfers the cassettes to the dock 400 after the cassettes on the receiving surface are stacked. Of course, it is conceivable that the timing belt assembly 323 may alternatively have other rail/guide structures capable of achieving conveyance, and may be set according to actual needs.

Optionally, the dock 400 is provided with a conveying mechanism 410, where the conveying mechanism 410 is used to convey the cartridges into other external containers, and the conveying mechanism 410 is not limited to one of belt conveying, roller conveying, or tube chain conveying.

Optionally, the synchronous belt assembly 323 includes two parallel synchronous belts 3231 and two parallel synchronous belt shafts 3232, two ends of each synchronous belt shaft 3232 are respectively provided with two synchronous wheels, two ends of the synchronous belt 3231 are respectively connected with the synchronous wheels on the two synchronous belt shafts 3232 to form two groups of parallel synchronous belt structures, the synchronous wheels drive the synchronous belt 3231 to rotate, the synchronous belt 3231 has high transmission efficiency, stable transmission, vibration absorption and small noise.

As shown in fig. 6, preferably, the second manipulator 310 includes a manipulator body and a jaw 311 rotatably connected to the manipulator body, the jaw 311 includes a second suction member 3111 and a gripping member 3112, the second suction member 3111 is for sucking a product, the second suction member 3111 is in communication with a vacuum extractor through a vacuum line, and the gripping member 3112 is for gripping the material cartridge.

It is to be understood that the above examples of the present utility model are provided for clarity of illustration only and are not limiting of the embodiments of the present utility model. Various obvious changes, rearrangements and substitutions can be made by those skilled in the art without departing from the scope of the utility model. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are desired to be protected by the following claims.

Claims

1. Automatic line equipment, its characterized in that includes:

the conveying mechanism (100) comprises a conveying platform (110), wherein the conveying platform (110) is used for conveying a material box, a product is contained in the material box, a blocking piece (120) and a scanning piece (130) positioned at the downstream of the blocking piece (120) are arranged above the conveying platform (110), the blocking piece (120) can block the movement of the material box, the scanning piece (130) is used for scanning the product, the conveying platform (110) is also provided with a receiving material position (111), the receiving material position (111) is arranged at the tail end of the conveying platform (110), and the receiving material position (111) is arranged close to the scanning piece (130);

the detection mechanism (200) is positioned on one side of the conveying mechanism (100), the detection mechanism (200) comprises a first manipulator (210) and a detection assembly (220), after the blocking piece (120) blocks the movement of the material box, the first manipulator (210) can absorb the product to the detection assembly (220), and the detection assembly (220) is used for detecting the product;

the stacking mechanism (300) is arranged at the downstream of the conveying mechanism (100), the stacking mechanism (300) comprises a second manipulator (310) and a stacking machine (320), the second manipulator (310) can absorb products to the scanning area of the scanning piece (130), the scanning piece (130) scans the products, and the second manipulator (310) can clamp the material box containing the products into the stacking machine (320).

2. The automatic line device according to claim 1, characterized in that a plurality of guide members (140) are arranged above the conveying platform (110), the extending direction of the guide members (140) is the same as the conveying direction of the products, the guide members (140) are arranged in a conical shape, and the large ends of the guide members (140) are arranged close to the scanning members (130).

3. The automatic line equipment according to claim 2, characterized in that both sides of the conveying platform (110) are provided with a fixing frame, the fixing frame is provided with a containing groove, the blocking piece (120) is contained in the containing groove, and the blocking piece (120) is arranged close to the large end of the guiding piece (140).

4. An automatic line device according to claim 3, characterized in that the blocking member (120) comprises a cylinder (121) and a blocking block (122) provided at the output of the cylinder (121).

5. The automatic line equipment according to claim 1, characterized in that the material receiving position (111) is provided with a material receiving assembly (180), the material receiving assembly (180) comprises a material receiving plate (181) and a plurality of guide wheels (182) which are respectively arranged on two sides of the material receiving plate (181) in a rotating mode, the material receiving plate (181) extends along the conveying direction of products, the material receiving plate (181) is arranged above the conveying platform (110), the conveying platform (110) is provided with a first support (150) and a second support (160) which are parallel to each other, two ends of the material receiving plate (181) are respectively fixedly connected with the first support (150) and the second support (160), and the scanning piece (130) is arranged on one side, far away from the material receiving plate (181), of the first support (150).

6. The automatic line device according to claim 2, characterized in that a third support (190) is further provided on the transfer platform (110), the guide (140) being connected to the transfer platform (110) by means of the third support (190).

7. The automatic line apparatus of claim 1, wherein the detection mechanism (200) further comprises a base (230) and a positioning jig (240) slidably disposed on the base (230), the positioning jig (240) being used for positioning the product.

8. The automatic line device according to claim 1, characterized in that the stacker (320) comprises a second frame (321) and a lifting assembly slidingly connected to the second frame (321), the second robot (310) being able to grip the magazine onto a receiving surface of the lifting assembly.

9. The automatic line apparatus of claim 8, further comprising a dock (400), the dock (400) being located downstream of the stacker (320), the stacker (320) further comprising a timing belt assembly (323), the timing belt assembly (323) delivering the cartridges onto the dock (400) after the cartridges on the receiving surface are stacked.

10. The automatic line apparatus according to claim 1, wherein the second robot (310) comprises a robot body and a gripper (311) rotatably connected to the robot body, the gripper (311) comprising a second suction member (3111) and a gripping member (3112), the second suction member (3111) being for sucking the product, the gripping member (3112) being for gripping the cartridge.