CN215640886U - Full-automatic identification and detection assembly line - Google Patents

Abstract

The utility model discloses a full-automatic identification and detection assembly line, which comprises: the device comprises a conveying line, a detection device and a control device, wherein the conveying line is sequentially provided with a feeding station, an identification station, a detection station and a discharging station along the conveying direction; an identification component located at the identification station; and a detection assembly located at the detection station; the conveying line is used for conveying the jigs, at least two workpieces are arranged in the jigs, the recognition assemblies respectively recognize the jigs located at the recognition stations and each workpiece, and the detection assemblies detect each workpiece located at the detection stations. According to the utility model, the recognition-detection integration is closely and efficiently matched, so that the recognition and detection efficiency is greatly improved, and the production efficiency is finally improved; meanwhile, the utility model has simple structure, reasonable layout and wide market application value.

Description

Full-automatic identification and detection assembly line

Technical Field

The utility model relates to the field of nonstandard automation. More particularly, the present invention relates to a fully automated identification and detection pipeline.

Background

In the non-standard automation field, it is well known to adopt recognition and detection pipelines with different structural forms to realize efficient recognition and detection of workpieces. At the research and the in-process that realizes the high-efficient discernment of work piece and detect, utility model people discover that the discernment among the prior art detects the assembly line and has following problem at least:

the existing identification detection assembly line can only detect a single part of a workpiece, when different parts are required to be detected, the workpiece needs to be rotated for many times to detect different parts of the workpiece, or the workpiece needs to be detected by being divided into a plurality of detection steps, so that the efficiency is low.

In view of the above, there is a need to develop a fully automatic identification and detection pipeline to solve the above problems.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model mainly aims to provide a full-automatic identification and detection assembly line, which identifies a jig through an upper identification module, identifies each workpiece through a lower identification module, and detects the upper end and the lower end of each workpiece through an upper detection assembly and a lower detection assembly respectively, so that the identification-detection integration is closely and efficiently matched, the identification and detection efficiency is greatly improved, and the production efficiency is finally improved; meanwhile, the utility model has simple structure, reasonable layout and wide market application value.

To achieve these objects and other advantages in accordance with the purpose of the utility model, there is provided a fully automatic identification and detection pipeline comprising: the device comprises a conveying line, a detection device and a control device, wherein the conveying line is sequentially provided with a feeding station, an identification station, a detection station and a discharging station along the conveying direction;

an identification component located at the identification station; and

a detection assembly located at the detection station;

the conveying line is used for conveying the jigs, at least two workpieces are arranged in the jigs, the recognition assemblies respectively recognize the jigs located at the recognition stations and each workpiece, and the detection assemblies detect each workpiece located at the detection stations.

Preferably, the identification component comprises: the upper identification module is positioned at the identification station and is arranged right above the conveying line; and

the lower identification module is positioned at the identification station and is arranged right below the conveying line;

the upper identification module identifies the jig, and the lower identification module identifies each workpiece in the jig.

Preferably, the upper identification module includes: the supporting frame is fixedly connected above the conveying line; and

the first identification sensor is arranged along the Z-axis direction and fixedly connected to the surface of the support frame;

the first recognition sensor is used for recognizing the jig.

Preferably, the lower identification module comprises: a first conveying module arranged along the Y-axis direction;

the second conveying module is arranged along the X-axis direction and is in transmission connection with the movable part of the first conveying module; and

the second identification sensor is arranged along the Z-axis direction and is in transmission connection with the movable part of the second conveying module through the connecting seat;

the first conveying module drives the second recognition sensor to reciprocate along the Y-axis direction, and the second conveying module drives the second recognition sensor to reciprocate along the X-axis direction so as to control the second recognition sensor to recognize each workpiece respectively.

Preferably, the detection assembly comprises: a third conveying module arranged along the Y-axis direction;

the bearing seat is in transmission connection with the movable part of the third conveying module;

the upper detection module is fixedly connected to the surface of the bearing seat through a fixing plate; and

the lower detection module is fixedly connected to the surface of the bearing seat, and the lower detection module and the upper detection module are symmetrically arranged along the Z-axis direction;

and the third conveying module drives the upper detection module and the lower detection module to reciprocate along the Z-axis direction.

Preferably, the upper detection module includes: at least two groups of position fine-tuning units and at least two detection sensors;

each group of position fine-tuning units is movably arranged on the surface of the fixed plate, and the two position fine-tuning units are symmetrically arranged;

each detection sensor is arranged on the surface of the corresponding group of position fine adjustment units, and the two detection sensors are symmetrically arranged.

Preferably, the position fine-tuning unit includes: a first adjusting plate, a second adjusting plate and a third adjusting plate;

the second adjusting plate is movably arranged on the surface of the first adjusting plate, and the third adjusting plate is movably arranged on the surface of the second adjusting plate.

Preferably, a first adjusting bolt is arranged on the surface of the bearing seat, the first adjusting bolt is arranged along the X-axis direction, and the first adjusting bolt is in threaded connection with the first adjusting plate;

the surface of the first adjusting plate is provided with a second adjusting bolt, the second adjusting bolt is arranged along the Y-axis direction, and the second adjusting bolt is in threaded connection with the second adjusting plate;

the surface of second regulating plate is equipped with third adjusting bolt, third adjusting bolt sets up along the Z axle direction, third adjusting bolt with third regulating plate looks spiro union.

One of the above technical solutions has the following advantages or beneficial effects: the jig is identified through the upper identification module, each workpiece is identified through the lower identification module, and the upper end and the lower end of each workpiece are respectively detected through the upper detection assembly and the lower detection assembly, so that the identification-detection integration is closely and efficiently matched, the identification and detection efficiency is greatly improved, and the production efficiency is finally improved; meanwhile, the utility model has simple structure, reasonable layout and wide market application value.

Additional advantages, objects, and features of the utility model will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the utility model.

Drawings

In order to more clearly illustrate the technical solution of the embodiments of the present invention, the drawings of the embodiments will be briefly described below, and it is apparent that the drawings in the following description relate only to some embodiments of the present invention and are not limiting thereof, wherein:

FIG. 1 is a three-dimensional structural view of a fully automated identification and detection pipeline according to one embodiment of the present invention;

FIG. 2 is a front view of a guidance and positioning lane in a fully automated identification and detection pipeline according to one embodiment of the present invention;

FIG. 3 is a three-dimensional structural view of a lower recognition module in a fully automatic recognition and detection pipeline according to an embodiment of the present invention;

FIG. 4 is a three-dimensional view of a detection assembly in a fully automated identification and detection pipeline according to one embodiment of the present invention;

fig. 5 is a three-dimensional structural view of a position fine-tuning unit in a fully automatic identification and detection pipeline according to an embodiment of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.

In the drawings, the shape and size may be exaggerated for clarity, and the same reference numerals will be used throughout the drawings to designate the same or similar components.

Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description and claims of the present application do not denote any order, quantity, or importance, but rather the terms are used to distinguish one element from another. Also, the use of the terms "a," "an," or "the" and similar referents do not denote a limitation of quantity, but rather denote the presence of at least one. The word "comprise" or "comprises", and the like, means that the element or item listed before "comprises" or "comprising" covers the element or item listed after "comprising" or "comprises" and its equivalents, and does not exclude other elements or items. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.

In the following description, terms such as center, thickness, height, length, front, back, rear, left, right, top, bottom, upper, lower, etc., are defined with respect to the configurations shown in the respective drawings, and in particular, "height" corresponds to a dimension from top to bottom, "width" corresponds to a dimension from left to right, "depth" corresponds to a dimension from front to rear, which are relative concepts, and thus may be varied accordingly depending on the position in which it is used, and thus these or other orientations should not be construed as limiting terms.

Terms concerning attachments, coupling and the like (e.g., "connected" and "attached") refer to a relationship wherein structures are secured or attached, either directly or indirectly, to one another through intervening structures, as well as both movable or rigid attachments, unless expressly described otherwise.

According to an embodiment of the present invention, referring to fig. 1 to 5, it can be seen that the fully automatic identification and detection assembly line 1 includes: the device comprises a conveying line 11, wherein the conveying line 11 is sequentially provided with a feeding station, an identification station, a detection station and a discharging station along the conveying direction;

an identification component 12 located at the identification station; and

a detection assembly 13 located at the detection station;

the conveying line 11 is used for conveying jigs, at least two workpieces are arranged in the jigs, the recognition component 12 respectively recognizes the jigs located at the recognition stations and each workpiece, and the detection component 13 detects each workpiece located at the detection stations.

In a preferred embodiment, the fully automatic identification and detection pipeline further comprises: the fixed bottom plate 14, the transfer chain 11, the recognition component 12 and the detection component 13 are all arranged above the fixed bottom plate 14.

It can be understood that the jig provided with the workpieces is loaded from the loading station and conveyed to the identification station through the conveying line 11, the identification component 12 identifies the jig and each workpiece located at the identification station, after identification is completed, the conveying line 11 is conveyed to the detection station through the jig, the detection component 13 detects each workpiece located at the detection station, and after detection is completed, the conveying line 11 conveys the jig to the unloading station for unloading.

Further, the identification component 12 comprises: the upper identification module 121 is positioned at the identification station, and the upper identification module 121 is arranged right above the conveying line 11; and

the lower identification module 122 is positioned at the identification station, and the lower identification module 122 is arranged right below the conveying line 11;

the upper identification module 121 identifies the jig, and the lower identification module 122 identifies each workpiece in the jig.

In a preferred embodiment, a support portion 141 is provided at a lower end of the fixed base plate 14, and the lower recognition module 122 is provided on a surface of the support portion 141.

Further, the upper identification module 121 includes: a support 1211 fixed above the conveyor line 11; and

a first recognition sensor 1212 disposed along the Z-axis direction, wherein the first recognition sensor 1212 is fixed to a surface of the support 1211;

the first identification sensor 1212 is used to identify the jig.

Further, the lower identification module 122 includes: a first conveyance module 1221 arranged in the Y-axis direction;

the second conveying module 1222 is arranged along the X-axis direction, and the second conveying module 1222 is in transmission connection with the movable portion of the first conveying module 1221; and

a second recognition sensor 1224, which is disposed along the Z-axis direction, and the second recognition sensor 1224 is in transmission connection with the movable portion of the second transport module 1222 through a connection seat 1223;

the first conveying module 1221 drives the second recognition sensor 1224 to reciprocate along the Y-axis direction, and the second conveying module 1222 drives the second recognition sensor 1224 to reciprocate along the X-axis direction, so as to control the second recognition sensor 1224 to recognize each workpiece respectively.

In a preferred embodiment, a first sensing piece 1225 is disposed at a side end of the second conveying module 1222, at least two first position sensors 1226 are disposed beside the first conveying module 1221, the first position sensors 1226 are regularly arrayed along the Y-axis direction, and the first position sensors 1226 are adapted to the first sensing piece 1225;

the position of the second recognition sensor 1224 is monitored in real time by the cooperation of the first position sensor 1226 and the first sensing piece 1225.

The side of the first conveying module 1221 is further provided with a first guide rail 1228, the first guide rail 1228 extends along the Y-axis direction, a movable portion of the first guide rail 1228 is in transmission connection with the second conveying module 1222, and the first guide rail 1228 guides the second conveying module 1222.

At least two limit blocks 1227 are disposed on the surface of the second conveying module 1222, the two limit blocks 1227 are respectively disposed on two sides of the second conveying module 1222 along the X-axis direction, and the limit of the second identification sensor 1224 is performed by the cooperation of the limit blocks 1227 and the connecting base 1223.

Further, the detection assembly 13 includes: a third conveyance module 131 provided along the Y-axis direction;

a support seat 132, which is in transmission connection with the movable part of the third conveying module 131;

an upper detection module 133 fixed to the surface of the support base 132 through a fixing plate 138; and

a lower detection module 134 fixed to the surface of the support 132, wherein the lower detection module 134 and the upper detection module 133 are symmetrically arranged along the Z-axis direction;

the third conveying module 131 drives the upper detection module 133 and the lower detection module 134 to reciprocate along the Z-axis direction.

In a preferred embodiment, a second sensing piece 135 is disposed at a side end of the supporting seat 132, at least two second position sensors 136 are disposed beside the third conveying module 131, the second position sensors 136 are regularly arrayed along the Y-axis direction, and the second position sensors 136 are adapted to the second sensing piece 135, so that the positions of the upper detecting module 133 and the lower detecting module 134 are monitored in real time through cooperation between the second sensing piece 135 and the second position sensors 136.

The side of third transport module 131 still is equipped with two at least second guide rail 137, every second guide rail 137 all extends along the Y axle direction, and every the movable part of second guide rail 137 all with bearing seat 132 transmission is connected, second guide rail 137 is right bearing seat 132 leads, and then is right go up detect module 133 and detect module 134 leads down.

It can be understood that the third conveying module 131 drives the upper detection module 133 and the lower detection module 134 to reciprocate along the Z-axis direction, so as to control the upper detection module 133 to detect the top end of each workpiece and control the lower detection module 134 to detect the bottom end of each workpiece.

Further, the upper detection module 133 includes: at least two sets of position trimming units 1331 and at least two detection sensors 1332;

each set of the position fine-tuning units 1331 is movably disposed on the surface of the fixing plate 138, and the two position fine-tuning units 1331 are symmetrically disposed;

each of the detecting sensors 1332 is disposed on a surface of a corresponding set of the position fine-tuning units 1331, and the two detecting sensors 1332 are symmetrically disposed.

It can be understood that each group of the position fine-tuning units 1331 finely tunes the position of a corresponding one of the detection sensors 1332 in the X-axis direction, the Y-axis direction and the Z-axis direction, so that each detection sensor 1332 is precisely located right above the workpiece, thereby precisely detecting the workpiece and improving the detection efficiency and the detection precision.

Further, the position fine adjustment unit 1331 includes: a first regulating plate 13311, a second regulating plate 13312 and a third regulating plate 13313;

the second adjusting plate 13312 is movably disposed on the surface of the first adjusting plate 13311, and the third adjusting plate 13313 is movably disposed on the surface of the second adjusting plate 13312.

A first adjusting bolt 13314 is arranged on the surface of the fixing plate 138, the first adjusting bolt 13314 is arranged along the X-axis direction, and the first adjusting bolt 13314 is screwed with the first adjusting plate 13311;

a second adjusting bolt 13315 is disposed on the surface of the first adjusting plate 13311, the second adjusting bolt 13315 is disposed along the Y-axis direction, and the second adjusting bolt 13315 is screwed with the second adjusting plate 13312;

a third adjusting bolt 13316 is provided on a surface of the second adjusting plate 13312, the third adjusting bolt 13316 is provided along the Z-axis direction, and the third adjusting bolt 13316 is screwed with the third adjusting plate 13313.

It can be understood that the first adjusting bolt 13314 drives the first adjusting plate 13311 to reciprocate along the X-axis direction, and further drives the detection sensor 1332 to reciprocate along the X-axis direction, so as to finely adjust the position of the detection sensor 1332 along the X-axis direction;

the second adjusting bolt 13315 drives the second adjusting plate 13312 to reciprocate along the Y-axis direction, and further drives the detection sensor 1332 to reciprocate along the Y-axis direction, so as to finely adjust the position of the detection sensor 1332 along the Y-axis direction;

the third adjusting bolt 13316 drives the third adjusting plate 13313 to reciprocate along the Z-axis direction, and further drives the detection sensor 1332 to reciprocate along the Z-axis direction, so as to finely adjust the position of the detection sensor 1332 along the Z-axis direction.

In a preferred embodiment, the structure of the lower detection module 134 is the same as that of the upper detection module 133.

In summary, the utility model provides a full-automatic identification and detection assembly line, which identifies a jig through an upper identification module, identifies each workpiece through a lower identification module, and detects the upper end and the lower end of each workpiece through an upper detection assembly and a lower detection assembly respectively, so that the identification-detection integration is closely and efficiently matched, the identification and detection efficiency is greatly improved, and the production efficiency is finally improved; meanwhile, the utility model has simple structure, reasonable layout and wide market application value.

The number of apparatuses and the scale of the process described herein are intended to simplify the description of the present invention. Applications, modifications and variations of the present invention will be apparent to those skilled in the art.

While embodiments of the utility model have been disclosed above, it is not intended to be limited to the uses set forth in the specification and examples. It can be applied to all kinds of fields suitable for the present invention. Additional modifications will readily occur to those skilled in the art. It is therefore intended that the utility model not be limited to the exact details and illustrations described and illustrated herein, but fall within the scope of the appended claims and equivalents thereof.

Claims (8)

1. The utility model provides a full-automatic discernment and detection assembly line which characterized in that includes: the device comprises a conveying line (11), wherein the conveying line (11) is sequentially provided with a feeding station, an identification station, a detection station and a discharging station along the conveying direction;

an identification component (12) located at the identification station; and

a detection assembly (13) located at the detection station;

the conveying line (11) is used for conveying jigs, at least two workpieces are arranged in the jigs, the recognition component (12) respectively recognizes the jigs located at the recognition stations and each workpiece, and the detection component (13) detects each workpiece located at the detection stations.

2. The fully automated identification and detection pipeline according to claim 1, wherein the identification component (12) comprises: the upper identification module (121) is positioned at the identification station, and the upper identification module (121) is arranged right above the conveying line (11); and

the lower identification module (122) is positioned at the identification station, and the lower identification module (122) is arranged right below the conveying line (11);

the upper identification module (121) identifies the jig, and the lower identification module (122) identifies each workpiece in the jig.

3. The fully automatic identification and detection pipeline according to claim 2, characterized in that said upper identification module (121) comprises: a support frame (1211) fixed above the conveying line (11); and

a first recognition sensor (1212) arranged along the Z-axis direction, wherein the first recognition sensor (1212) is fixed on the surface of the support frame (1211);

wherein the first recognition sensor (1212) is used for recognizing the jig.

4. The fully automatic identification and detection pipeline according to claim 2, characterized in that said lower identification module (122) comprises: a first transport module (1221) disposed along the Y-axis direction;

the second conveying module (1222) is arranged along the X-axis direction, and the second conveying module (1222) is in transmission connection with the movable part of the first conveying module (1221); and

a second identification sensor (1224) arranged along the Z-axis direction, wherein the second identification sensor (1224) is in transmission connection with a movable part of the second conveying module (1222) through a connecting seat (1223);

wherein the first conveying module (1221) drives the second recognition sensor (1224) to reciprocate along the Y-axis direction, and the second conveying module (1222) drives the second recognition sensor (1224) to reciprocate along the X-axis direction, so as to control the second recognition sensor (1224) to recognize each workpiece respectively.

5. The fully automatic identification and detection pipeline according to claim 1, characterized in that said detection component (13) comprises: a third transport module (131) disposed along the Y-axis direction;

a bearing seat (132) which is in transmission connection with the movable part of the third conveying module (131);

an upper detection module (133) fixedly connected to the surface of the bearing seat (132) through a fixing plate (138); and

the lower detection module (134) is fixedly connected to the surface of the bearing seat (132), and the lower detection module (134) and the upper detection module (133) are symmetrically arranged along the Z-axis direction;

the third conveying module (131) drives the upper detection module (133) and the lower detection module (134) to reciprocate along the Z-axis direction.

6. The fully automatic identification and detection pipeline according to claim 5, characterized in that said upper detection module (133) comprises: at least two sets of position trimming units (1331) and at least two detection sensors (1332);

each group of the position fine-tuning units (1331) is movably arranged on the surface of the fixing plate (138), and the two position fine-tuning units (1331) are symmetrically arranged;

each detection sensor (1332) is arranged on the surface of the corresponding group of position fine adjustment units (1331), and the two detection sensors (1332) are symmetrically arranged.

7. The fully automatic identification and detection pipeline according to claim 6, characterized in that said position trimming unit (1331) comprises: a first regulating plate (13311), a second regulating plate (13312) and a third regulating plate (13313);

the second adjusting plate (13312) is movably arranged on the surface of the first adjusting plate (13311), and the third adjusting plate (13313) is movably arranged on the surface of the second adjusting plate (13312).

8. The fully automatic identification and detection line of claim 7, wherein the surface of the bearing seat (132) is provided with a first adjusting bolt (13314), the first adjusting bolt (13314) is arranged along the X-axis direction, and the first adjusting bolt (13314) is in threaded connection with the first adjusting plate (13311);

a second adjusting bolt (13315) is arranged on the surface of the first adjusting plate (13311), the second adjusting bolt (13315) is arranged along the Y-axis direction, and the second adjusting bolt (13315) is in threaded connection with the second adjusting plate (13312);

the surface of the second adjusting plate (13312) is provided with a third adjusting bolt (13316), the third adjusting bolt (13316) is arranged along the Z-axis direction, and the third adjusting bolt (13316) is in threaded connection with the third adjusting plate (13313).

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