CN102641942B - Automatic positioning and punching device for shell of solar water tank - Google Patents

Automatic positioning and punching device for shell of solar water tank Download PDF

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Publication number
CN102641942B
CN102641942B CN201210156798.XA CN201210156798A CN102641942B CN 102641942 B CN102641942 B CN 102641942B CN 201210156798 A CN201210156798 A CN 201210156798A CN 102641942 B CN102641942 B CN 102641942B
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Prior art keywords
feed
solar water
water container
mould bases
pin aperture
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CN102641942A (en
Inventor
申文明
任勇
尹振雷
刘秀娟
苏士强
丁倩
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Shandong Linuo Paradigma Co Ltd
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Shandong Linuo Paradigma Co Ltd
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Publication of CN102641942A publication Critical patent/CN102641942A/en
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Abstract

The invention discloses an automatic positioning and punching device for a shell of a solar water tank. The device comprises a mould rack, a feeding mechanism, a transmission motor, a detection device, a side positioning device, a material support mechanism and a controller, wherein the input is connected with the detection device, the transmission motor is controlled by an output, thus the side positioning device, a heading direction positioning device and the material support mechanism control the workpiece to position and support the material, and the restriction to the positioning and the material supporting can be released after the corresponding process of the work station is accomplished. According to the automatic positioning and punching device for the shell of the solar water tank, the processing efficiency is higher.

Description

Solar water container crust Automatic position punching pin aperture apparatus
Technical field
The present invention relates to a kind of device for solar water container crust Automatic position punching pin hole.
Background technology
Be limited to the sheet material insecure restriction in location automatically, the panel beating mode that current solar water container crust adopts adopts the combination processing of common punch press more, each punch press forms a station, complete the processing of an operation of plate, operation circulation adopts a dead lift, then manually locate, to carry out subsequent processing.This mode not only efficiency is low, and artificial demand is larger, also easily occurs industrial accident.
In some implementations, automatically location is applied in the punching processing of solar water container crust, as Chinese CN201677060U Granted publication, adopts many drill bit structures, and these drill bits are separately positioned on a longitudinal slide, each longitudinal slide correspondence is arranged on a mount pad; With the described drill bit corresponding cylinder that drives longitudinal slide to move up and down that is provided with one by one, each cylinder is arranged on corresponding mount pad; Also comprise body and be arranged on horizontal slide rail, the water tank crust fixed mount on body; Described mount pad is all arranged on horizontal slide rail; Described water tank crust fixed mount is positioned at the below of described drill bit; Accordingly, mechanical positioner is set on mount pad.This structure still adopts Manual feeding, the mode of manual discharging, and can only complete an operation on station, can not between station, realize circulation.
China 202079188U Granted publication adopts manipulator loading and unloading to enhance productivity, the loading and unloading problem at a station that remains realizing.
Described in front, current about improving the device of solar water container crust punching, generally adopt the raising of the automatic control implementation efficiency of single station, obviously, due to the processing of solar water container crust, single station has been difficult to porose processing and forming, station circulation is essential, therefore, solve solar water container crust punching efficiency and be not only embodied on the automatic loading/unloading of single station, also should be embodied in station intermediate links.
Summary of the invention
Therefore, the present invention, in order to overcome the lower defect of current solar water container crust punching processing efficiency, provides the solar water container crust Automatic position punching pin aperture apparatus that a kind of working (machining) efficiency is high.
In order to realize goal of the invention of the present invention, the present invention by the following technical solutions:
A solar water container crust Automatic position punching pin aperture apparatus, comprising:
Mould bases, is provided with a plurality ofly along feed direction, form the station of coupling solar water container crust punching processing operation;
Feed mechanism, forms described feed direction, and the work top of feeding plane and mould bases is accepted in turn;
Driving motor, connects the driving link of described feed mechanism, to drive described feed mechanism;
Checkout gear, at least contains the detection means that arrives station region for detection of workpiece;
Side positioner, positions in the left and right sides of direct of travel;
Direction of advance positioner, positions in the front and back of direct of travel;
Material carrying mechanism, holds up workpiece, departs from feed mechanism; And
Controller, input connects described checkout gear, and described driving motor is controlled in output, side positioner, direction of advance positioner and material carrying mechanism, thereby, workpiece location and retainer controlled, and after corresponding station operation completes, remove constraint and the retainer constraint of location.
According to said structure, mould bases is arranged along feed mechanism, during due to punching, mould has taken the very little space of workpiece in horizontal plane, even if the implementation that adopts feed mechanism to be cut off at die location can not affect the normal conveying of feed mechanism yet, by the control to feed mechanism, can complete the accurate stop in precalculated position.Stop is accurately an aspect of location, need to assist lateral register and sagittal location, could meet the uniformity of workpiece processing, pass through for this reason, the pre-determined bit of application checkout gear, then complete the location to workpiece by mechanical side positioner and direction of advance positioner.Picking-up by material carrying mechanism makes workpiece depart from feed mechanism, positioning states in punching press, material carrying mechanism return after punching press, remove location, feed mechanism just can be delivered to next station workpiece, when completing the circulation of station, also can meet the automatic realization of material loading, whole efficiency improves greatly.
Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, also comprises the first detent mechanism of described feed mechanism prime, and this place's detent mechanism comprises:
Feed mechanism, as the prime of described feed mechanism;
Pusher, on horizontal plane, pusher direction is orthogonal to feed direction;
Block, is opposite to described pusher and is arranged in the frame of feed mechanism;
Just whether checkout gear, detect workpiece and arrive on feed mechanism.
Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, described feed mechanism is rollgang, described just checkout gear is optoelectronic switch, and just checkout gear at least comprises the second optoelectronic switch that is arranged on rollgang end.
Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, described pusher comprises the scraping wings that is parallel to feed direction and the first positioning cylinder that drives this scraping wings in pusher direction.
Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, also comprises the base that is provided with the line slideway that is parallel to throughput direction, and described mould bases seat has the free degree of adjusting in throughput direction position in described line slideway; Meanwhile, mould bases has the mould bases guide rail that is flatly orthogonal to described line slideway, and the free degree is adjusted in the position that the mould on mould bases is had in this mould bases guide rail adjustment direction.
Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, the position adjustment of mould bases adopts the handwheel adjustment based on screw lead screw pair.
Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, described feed mechanism is flat rubber belting conveying mechanism, its there is transportation section on feed direction and at mould bases place for getting around the changeover portion of mould.
Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, described platform conveyor structure comprises many parallel flat rubber beltings, and adjacent flat interband leaves gap, and described material carrying mechanism is arranged in described gap;
Described direction of advance positioner is the block piece that is arranged on lift in described gap, and its Lift Part is controlled by described controller.。
Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, described checkout gear is optoelectronic switch.
Above-mentioned solar water container crust Automatic position punching pin aperture apparatus, described feed mechanism mates each station and has a minute feed mechanism, and within each minute, feed mechanism is accepted successively.
Accompanying drawing explanation
Fig. 1 is according to the main TV structure schematic diagram of a kind of solar water container crust Automatic position punching pin aperture apparatus of the present invention.
Fig. 2 is the plan structure schematic diagram corresponding to Fig. 1.
In figure: 1, feed mechanism, 2, transportation section, 3, mould bases, 4, workbench, 5, vertical cylinder, 6, line slideway, 7, changeover portion, 8, base, 9, conveying roller, 10, scraping wings, 11, first positioning cylinder, 12, Y-axis adjusts handwheel, 13, the 3rd optoelectronic switch, the 14, the 4th optoelectronic switch, the 15, the 5th optoelectronic switch, 16, feeding belt, 17, driving motor, 18, Y-axis positioning cylinder, 19, Z axis adjusts handwheel, 20, the second optoelectronic switch, the 21, first optoelectronic switch, 22, block.
The specific embodiment
With reference to a kind of solar water container crust Automatic position punching pin aperture apparatus shown in Figure of description 1 and 2, its basic structure is described below:
First should comprise for the mould bases 3 under punching die, mould bases is placed successively in other words at streamline on workpiece throughput direction, is provided with a plurality ofly along feed direction, forms the station of coupling solar water container crust punching processing operation; Note, the multilist here shows a number, the needed process number of coupling solar water container crust punching, then set station, in the situation that station is definite, the number of mould bases is determined, certain, this programme is not got rid of the situation of selection portion sub-station, and the subjective and objective factors such as space of Workplace can restrict or affect its scale after all.
With workpiece, represent solar water container crust herein, be generally rectangle plate, be applicable to by carrying flat rubber belting, rollgang to carry.
Therefore, selected feed mechanism meets the mechanism that rectangle plate is carried, and those skilled in the art easily selects accordingly, form described feed direction, and the work top of feeding plane and mould bases is accepted in turn according to feed mechanism.
Statement more accurately it should be noted that feed mechanism not singly refers to the feed mechanism of monomer in this article, if should be streamline simultaneously, pay-off in other words, is applicable to the general name of the mechanism of feeding, certainly, can make only to have a feed mechanism, just the upper meeting of design more complicated, is mated
Feed mechanism need to have driving certainly, accordingly, adopts driving motor 17 to drive, and connects the driving link of described feed mechanism, to drive described feed mechanism.
Can adopt frequency conversion further to control more accurately feed mechanism.
Checkout gear, at least contains the detection means that arrives station region for detection of workpiece.
About checkout gear, be divided into two kinds, a kind of is contact measurement, such as travel switch, the triggering of the implementation of inference travel switch by feeding, the mounting means of travel switch has a variety ofly certainly, and pushing away is a kind of mode.
Another kind of mode is can choice larger, and for contactless, such as ultrasound detection, as magnetic induction measurements such as approach switchs, the checkout gear based on photoelectricity, is mainly photoelectric sensor besides, or optoelectronic switch.
About location, select the simplest locate mode herein, namely push and block location, in mechanical clamp and location, is one of most basic locate mode, the location structure manufacturing and designing is according to this fairly simple.
And then, about location, first be the location of the direction of advance left and right sides, for plate, if comparison of coherence can directly adopt well along leading the mode of location, by the structure closing up, undertaken along leading, in order to evade the poor workpiece of uniformity, along a part of leading, it is reference part, a side of the left and right sides on workpiece direct of travel is reference part in other words, and another part is floating structure, by hold down gag, applies certain pressure, such as spring, can complete the location reliably with positioning datum.Side positioner, mainly positions in the left and right sides of direct of travel.
The another kind of location must structure be direction of advance positioner, this class location preferably adopts the mode of gear to realize location, especially workpiece is the mode of frictionally transportation, having the block piece of positioning datum just to block can overcome friction, realize location, certainly, originally can first to feed mechanism, slow down, can obtain better locating effect like this.
Stop by feed mechanism can be carried out punching press, also can carry out by other means punching press, to enhance productivity, such as feed mechanism can continue to carry other workpiece, for this reason, adopts material carrying mechanism, holds up workpiece, departs from feed mechanism.
Also controller should be set, carry out system control, control all parts that needs control noted earlier, checkout gear as described in connecting as inputted, and described driving motor, side positioner, direction of advance positioner and material carrying mechanism are controlled in output, thereby, control workpiece location and retainer, and after corresponding station operation completes, remove constraint and the retainer constraint of location.
About this positioning punching device, preferably also should comprise the first detent mechanism of described feed mechanism prime, preliminary location, can reduce the difficulty that follow-up positioner arranges, meanwhile, for the parts for locating of activity, can reduce stroke, further improve positioning precision, so, this place's detent mechanism comprises:
Feed mechanism, for feeding, as the prime of described feed mechanism; In like manner known, also meet the version that plate is carried;
Pusher, on horizontal plane, pusher direction is orthogonal to feed direction, and as previously mentioned, this programme adopts the lower location structure of manufacture difficulty, and push and block are first-selected structures;
Block 22, is opposite to described pusher and is arranged in the frame of feed mechanism, by pushing away, at block place, is positioned;
Just whether checkout gear, detect workpiece and arrive on feed mechanism, detect also the same described in, facilitate the device of the detection of plate to use, and operating mode is relatively simple, obviously this common class checkout equipment is except considering that price factor, those skilled in the art can choice for use.
Preferably, about described feed mechanism, be preferably chosen as rollgang, have enough space arrange for locate and for detection of device, as when as described in when just detecting Array selection and being optoelectronic switch, optoelectronic switch can be arranged in the space of 9 of conveying rollers, referring to the first optoelectronic switch 21 in accompanying drawing 2 and the setting position of the second optoelectronic switch 20, and just checkout gear at least comprises the second optoelectronic switch that is arranged on rollgang end, can directly the leading section of workpiece be realized and being detected like this, then stop carrying, carry out push and block location.
The first optoelectronic switch 21 about in Fig. 2, is mainly used to detect push and block and puts in place, so just can start the conveying of workpiece, and the first optoelectronic switch 21 is arranged on block 22 places.Certainly, also can directly to pusher, control and realize the detection that puts in place.
About described pusher, comprise the scraping wings 10 that is parallel to feed direction and the first positioning cylinder 11 that drives this scraping wings 10 in pusher direction.
The feature of cylinder is that stop is controlled, and can be used as positioning datum, to an one fulcrum, just can be expressed as and locate, and initial location is coarse positioning after all, does not need too accurate.
In order better to control location, different for workpiece, selection meets the adaptability of same positioner to variety classes workpiece, also comprises the base 8 that is provided with the line slideway 6 that is parallel to throughput direction, and 3 of described mould bases have the free degree of adjusting in throughput direction position in described line slideway 6; Meanwhile, mould bases has the mould bases guide rail that is flatly orthogonal to described line slideway 6, and the free degree is adjusted in the position that the mould on mould bases is had in this mould bases guide rail adjustment direction.According to this structure, can adjust the position of mould bases, the position relationship of adjustment and feed mechanism, realizes this and installs better adaptability.
The position adjustment of mould bases 3 adopts the handwheel adjustment based on screw lead screw pair.In Fig. 2, design Z axis adjusts handwheel 19 and Y-axis is adjusted handwheel 12, adds vertical cylinder 5, forms the three-dimensional adjusting structure of quadrature, and certainly, Z and Y adjust mould bases, and vertically cylinder is realized retainer, forms described material carrying mechanism.
Preferably, described feed mechanism is flat rubber belting conveying mechanism, its there is transportation section 2 on feed direction and at mould bases 3 places for getting around the changeover portion 7 of mould, use flat rubber belting conveying mechanism stroke changeover portion 7 structures as shown in Figure 1 more easily, can't conflict with mould bases, the reasonable disposition by belt wheel can realize.
For the setting of convenient location, checkout gear, described platform conveyor structure comprises many parallel flat rubber beltings, and adjacent flat interband leaves gap, and described material carrying mechanism is arranged in described gap;
Described direction of advance positioner is the block piece that is arranged on lift in described gap, and its Lift Part is controlled by described controller, and when being used as the optoelectronic switch detecting position and workpiece being detected, block piece rises and stops, just can realize the location of direction of advance.
In the structure shown in Fig. 1 and Fig. 2, also comprise a shedding mechanism, be arranged on last station after, the workpiece machining is carried out to discharging, also adopt to be applicable to the mechanism that sheet material is carried, in figure, select conveyer belt mechanism.The 5th optoelectronic switch is set simultaneously, carries out workpiece sensing, to assist discharging to control.
In order to simplify control, described feed mechanism mates each station and has a minute feed mechanism, and within each minute, feed mechanism is accepted successively.Meanwhile, for simplified structure, the number of station had better not surpass 5, and general control is advisable at two or three.

Claims (9)

1. a solar water container crust Automatic position punching pin aperture apparatus, is characterized in that, comprising:
Mould bases (3), is provided with a plurality ofly along feed direction, form the station of coupling solar water container crust punching processing operation;
Feed mechanism, forms described feed direction, and the work top of feeding plane and mould bases is accepted in turn;
Driving motor (17), connects the driving link of described feed mechanism, to drive described feed mechanism;
Checkout gear, at least contains the detection means that arrives station region for detection of workpiece;
Side positioner, positions in the left and right sides of direct of travel;
Direction of advance positioner, positions in the front and back of direct of travel;
Material carrying mechanism, holds up workpiece, departs from feed mechanism; And
Controller, input connects described checkout gear, and described driving motor, side positioner, direction of advance positioner and material carrying mechanism are controlled in output, thereby, control workpiece location and retainer, and after corresponding station operation completes, remove constraint and the retainer constraint of location;
Wherein, described feed mechanism is flat rubber belting conveying mechanism, and it has the transportation section (2) on feed direction and locates the changeover portion (7) for getting around mould at mould bases (3).
2. solar water container crust Automatic position punching pin aperture apparatus according to claim 1, is characterized in that, also comprise the first detent mechanism of described feed mechanism prime, this first detent mechanism comprises:
Feed mechanism, as the prime of described feed mechanism;
Pusher, on horizontal plane, pusher direction is orthogonal to feed direction;
Block (22), is opposite to described pusher and is arranged in the frame of feed mechanism;
Just whether checkout gear, detect workpiece and arrive on feed mechanism.
3. solar water container crust Automatic position punching pin aperture apparatus according to claim 2, it is characterized in that, described feed mechanism is rollgang, and described just checkout gear is optoelectronic switch, and just checkout gear at least comprises the second optoelectronic switch that is arranged on rollgang end.
4. solar water container crust Automatic position punching pin aperture apparatus according to claim 2, is characterized in that, described pusher comprises the scraping wings (10) that is parallel to feed direction and the first positioning cylinder (11) that drives this scraping wings (10) in pusher direction.
5. according to the arbitrary described solar water container crust Automatic position punching pin aperture apparatus of claim 1 to 4, it is characterized in that, also comprise the base (8) that is provided with the line slideway (6) that is parallel to throughput direction, described mould bases (3) is seated at described line slideway (6) and has the free degree of adjusting in throughput direction position; Meanwhile, mould bases has the mould bases guide rail that is flatly orthogonal to described line slideway (6), and the free degree is adjusted in the position that the mould on mould bases is had in this mould bases guide rail adjustment direction.
6. solar water container crust Automatic position punching pin aperture apparatus according to claim 5, is characterized in that, the position adjustment of mould bases (3) adopts the handwheel adjustment based on screw lead screw pair.
7. solar water container crust Automatic position punching pin aperture apparatus according to claim 1, is characterized in that, described flat rubber belting conveying mechanism comprises many parallel flat rubber beltings, and adjacent flat interband leaves gap, and described material carrying mechanism is arranged in described gap;
Described direction of advance positioner is the block piece that is arranged on lift in described gap, and its Lift Part is controlled by described controller.
8. solar water container crust Automatic position punching pin aperture apparatus according to claim 1, is characterized in that, described checkout gear is optoelectronic switch.
9. solar water container crust Automatic position punching pin aperture apparatus according to claim 1, is characterized in that, described feed mechanism mates each station and has a minute feed mechanism, and within each minute, feed mechanism is accepted successively.
CN201210156798.XA 2012-05-21 2012-05-21 Automatic positioning and punching device for shell of solar water tank Active CN102641942B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103212648B (en) * 2013-04-26 2016-05-11 鹤山市科盈自动化设备有限公司 A kind of numerical controlled shearing machine of packaged type centralized positioning feeding

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CN201807647U (en) * 2010-07-02 2011-04-27 无锡市奇能焊接设备有限公司 Automatic flanging device used for cylinders with various specifications and shared with one conveying line
CN202114172U (en) * 2011-05-12 2012-01-18 太原科技大学 Conveying device of metal sheet crushing shears
CN202555676U (en) * 2012-05-21 2012-11-28 山东力诺瑞特新能源有限公司 Automatic positioning punching device for husk of solar water tank

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2190027A (en) * 1986-05-05 1987-11-11 Evg Entwicklung Verwert Ges Making recesses in the tread side of a grating
DE10031185A1 (en) * 1999-10-29 2001-05-03 Hyundai Motor Co Ltd Recess press has material input section, holder/transport device, press with stamping elements mounted on base plate, ejection stage that outputs material to next processing stage
CN2785754Y (en) * 2005-04-29 2006-06-07 苏州斯莱克精密设备有限公司 Workpiece delivery unit of multi-stationed continuous progressive die
CN2850749Y (en) * 2005-12-12 2006-12-27 中国重型汽车集团有限公司 Automatic flanging machine for stamping
CN201015782Y (en) * 2006-10-31 2008-02-06 山东法因数控机械股份有限公司 Numerical controlled eyelet work product line
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CN202114172U (en) * 2011-05-12 2012-01-18 太原科技大学 Conveying device of metal sheet crushing shears
CN202555676U (en) * 2012-05-21 2012-11-28 山东力诺瑞特新能源有限公司 Automatic positioning punching device for husk of solar water tank

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