CN215437258U

CN215437258U - Full-automatic perforated plate case packer

Info

Publication number: CN215437258U
Application number: CN202121635467.5U
Authority: CN
Inventors: 覃俭湘
Original assignee: Guangzhou Zhongyou Mechanical Equipment Co ltd
Current assignee: Guangzhou Zhongyou Mechanical Equipment Co ltd
Priority date: 2021-07-19
Filing date: 2021-07-19
Publication date: 2022-01-07
Anticipated expiration: 2031-07-19

Abstract

The application discloses full-automatic perforated plate case packer, include: a frame; a first transmission mechanism, a second transmission mechanism and a packing box positioning mechanism are arranged on the frame; further comprising: the grabbing mechanism is used for grabbing the perforated plate on the second conveying mechanism into the packaging box on the first conveying mechanism; the rack is also provided with a driving mechanism, a counting mechanism and a control mechanism; the counting mechanism is arranged at the input end of the first transmission mechanism; the grabbing mechanism is fixedly connected to the driving mechanism; first transmission device, second transmission device, snatch mechanism, counting mechanism, packing box positioning mechanism and actuating mechanism all are connected with control mechanism is electric, and the beneficial effect of this application is: the automatic perforated plate placement is realized through a mechanical mechanism, the production efficiency is high, the angle and the position of the perforated plate placement are accurate, and the shockproof and protective effects on the glass bottles in the packing box can be furthest realized.

Description

Full-automatic perforated plate case packer

Technical Field

The utility model relates to the technical field of packaging equipment, in particular to a full-automatic perforated plate boxing machine.

Background

In the production field of beverages, wines and the like, although plastic bottles can be prevented from collision and falling, plastic products are seriously polluted, are easy to wear and are inconvenient to recycle; after the glass bottles are packed, the glass bottles need to be transported for a long distance from a manufacturer, so that the glass bottles in the box are prevented from colliding with each other and being damaged due to transportation vibration, and buffer articles are placed among the glass bottles. Except the foam grid among the prior art, there is a buffering limiting plate that has the round hole, and the round hole on the cardboard generally matches with the bottle diameter of glass bottle, after the glass bottle vanning finishes, can put into the cardboard carton with the hardboard, and the round hole cover is on the glass bottle for keep the distance between the glass bottle, avoid the glass bottle to bump. In current production technology, this perforated plate is usually for people manually put in the carton, and inefficiency, and if the position of perforated plate placed has some deviations, can lead to the shockproof effect to reduce by a wide margin.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model aims to provide a full-automatic perforated plate boxing machine which is used for solving the problems that the efficiency of manually placing perforated plates is low and the placing angle is easy to be inclined in the prior production technology.

The technical purpose of the utility model is realized by the following technical scheme:

a full-automatic perforated plate case packer, comprising: a frame; the frame is provided with a first transmission mechanism for transmitting the packing box, a second transmission mechanism for transmitting a perforated plate matched with the opening of the packing box and a packing box positioning mechanism for preventing the closing of a mask plate of the packing box;

the full-automatic perforated plate case packer further comprises: at least one gripping mechanism for gripping the perforated plate on the second conveying mechanism into the packing box on the first conveying mechanism;

the rack is also provided with a driving mechanism for driving the grabbing mechanism to move, a counting mechanism for counting the number of the packing boxes transmitted by the first transmission mechanism and a control mechanism;

the counting mechanism is arranged at the input end of the first transmission mechanism; the grabbing mechanism is fixedly connected to the driving mechanism; the first transmission mechanism, the second transmission mechanism, the grabbing mechanism, the counting mechanism, the packing box positioning mechanism and the driving mechanism are all electrically connected with the control mechanism.

Further, the first transmission mechanism includes: a first conveyor belt assembly and a first rotating electrical machine; the first conveyor belt device and the first rotating motor are both arranged on the rack; the first transmission belt device is in transmission connection with the first rotating motor; the first rotating motor is electrically connected with the control mechanism;

the second transport mechanism includes: a second conveyor belt device and a second rotating motor; the second conveying belt device and the second rotating motor are both arranged on the rack; the second transmission belt device is in transmission connection with the second rotating motor; the second rotating electric machine is electrically connected to the control mechanism.

Further, the driving mechanism includes: a third rotating electrical machine and a first support frame; the third rotating motor is fixedly arranged on the rack, the first supporting frame is arranged on the rack in a sliding mode, and the first supporting frame is in transmission connection with an output shaft of the third rotating motor; a fourth rotating motor is further arranged on the first supporting frame; a second supporting frame is also arranged on the first supporting frame in a sliding manner; an output shaft of the fourth rotating motor is in transmission connection with the first supporting frame; the grabbing mechanism is fixedly arranged at the bottom end of the second supporting frame; the third rotating electrical machine and the fourth rotating electrical machine are both electrically connected to the control mechanism.

Further, the grasping mechanism includes: the vacuum chuck comprises a fifth rotating motor, a third supporting frame, a transmission rod, a first connecting rod, a second connecting rod, a base and a vacuum chuck; the upper end of the third supporting frame is fixedly arranged at the bottom end of the driving mechanism; the fifth rotating motor is arranged on the third supporting frame, and the base is rotatably arranged at the bottom end of the third supporting frame; the transmission rod is rotatably arranged on the third support frame; the transmission rod is in transmission connection with the fifth rotating motor; one end of the first connecting rod is connected with the transmission rod in a key mode, the other end of the first connecting rod is rotatably connected with one end of the second connecting rod, and the other end of the second connecting rod is rotatably connected to the top of the base; the vacuum chuck is fixedly connected to the bottom of the base; and the vacuum chuck and the fifth rotating motor are electrically connected with the control mechanism.

Further, the packing box positioning mechanism comprises; a lifting plate and a cylinder; the air cylinder is fixedly arranged on the rack; the piston of the cylinder is fixedly connected with the lifting plate; the lifting plate is provided with a rectangular hole matched with the opening of the packing box; the size of the rectangular hole is smaller than the opening of the packing box, and the size of the rectangular hole is larger than that of the perforated plate; a limiting plate for preventing the closing of the covering plate of the packing box is arranged at the edge of the rectangular hole; under the condition that the lifting plate descends, the limiting plate is inserted into an opening of the packing box; the cylinder is electrically connected with the control mechanism.

Further, the counting mechanism is a photoelectric gate sensor.

Furthermore, a box vibrating mechanism for righting the glass bottles in the packaging box is also arranged on the rack; the box vibrating mechanism is electrically connected with the control mechanism.

Furthermore, seven grabbing mechanisms are fixedly arranged on the transmission mechanism.

In conclusion, the utility model has the following beneficial effects: the application discloses full-automatic perforated plate case packer, include: a frame; the frame is provided with a first transmission mechanism for transmitting the packing box, a second transmission mechanism for transmitting a perforated plate matched with the packing box and a packing box positioning mechanism for preventing the closing of a mask plate of the packing box; the full-automatic perforated plate case packer further comprises: at least one gripping mechanism for gripping the perforated plate on the second conveying mechanism into the packing box on the first conveying mechanism; the rack is also provided with a driving mechanism for driving the grabbing mechanism to move, a counting mechanism for counting the number of the packing boxes transmitted by the first transmission mechanism and a control mechanism; the counting mechanism is arranged at the input end of the first transmission mechanism; the grabbing mechanism is fixedly connected to the driving mechanism; first transmission device, second transmission device, snatch mechanism, counting mechanism, packing box positioning mechanism and actuating mechanism all with the control mechanism electricity is connected, and the beneficial effect of this application is: the automatic perforated plate placement is realized through a mechanical mechanism, the production efficiency is high, the device can accurately control the position and the angle of the imitation of the perforated plate, and the shockproof and protective effects can be provided for the glass bottles in the packing box to the maximum extent.

Drawings

FIG. 1 is a left side view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a left side view of the horizontal configuration of the grasping mechanism of the present invention;

FIG. 4 is a left side view of the side-tipping configuration of the grasping mechanism of the present invention;

in the figure:

1. a frame; 11. a counting mechanism; 12. a box vibrating mechanism; 2. a first transmission mechanism; 21. a first conveyor belt device; 22. a first rotating electrical machine; 3. a second transport mechanism; 31. a second conveyor means; 32. a second rotating electrical machine; 4. a grabbing mechanism; 41. a fifth rotating electrical machine; 42. a third support frame; 43. a transmission rod; 44. a first link; 45. a second link; 46. a base; 47. a vacuum chuck; 5. a drive mechanism; 51. a third rotating electrical machine; 52. a first support frame; 53. a fourth rotating electrical machine; 54. a second support frame; 6. a control mechanism; 7. a packing box positioning mechanism; 71. a cylinder; 72. a lifting plate; 73. a rectangular hole; 74. and a limiting plate.

Detailed Description

In order to make the objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. Several embodiments of the utility model are presented in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations. The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature.

In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature. The terms "vertical," "horizontal," "left," "right," "up," "down," and the like are used for descriptive purposes only and are not intended to indicate or imply that the referenced devices or elements must be in a particular orientation, configuration, and operation, and therefore should not be construed as limiting the present invention.

The utility model is described in detail below with reference to the figures and examples.

Referring to fig. 1-4, a fully automatic perforated plate container loader includes: a frame 1; the frame 1 is provided with a first transmission mechanism 2 for transmitting the packing box, a second transmission mechanism 3 for transmitting a perforated plate matched with the opening of the packing box and a packing box positioning mechanism 7 for preventing the closing of a mask plate of the packing box; the full-automatic perforated plate case packer further comprises: at least one gripping means 4 for gripping the perforated sheet on said second transfer means 3 into the packaging box on said first transfer means 2; the rack 1 is also provided with a driving mechanism 5 for driving the grabbing mechanism 4 to move, a counting mechanism 11 for counting the number of the packing boxes transmitted by the first transmission mechanism 2 and a control mechanism 6; the counting mechanism 11 is arranged at the input end of the first transmission mechanism 2; the grabbing mechanism 4 is fixedly connected to the driving mechanism 5; the first transmission mechanism 2, the second transmission mechanism 3, the grabbing mechanism 4, the counting mechanism 11, the packing box positioning mechanism 7 and the driving mechanism 5 are all electrically connected with the control mechanism 6.

Particularly, the perforated plate is placed in the packing box and sleeved on the glass bottle in the glass bottle packing process, the glass bottle is limited, and the hard board with the round hole, which is damaged due to the fact that the glass bottle is collided in a back and forth movement, is avoided. In the existing production process, the placement of the perforated plate usually needs a worker to manually place the perforated plate on a ring of the assembly line, but because the speed of the assembly line is usually high, the manual operation usually has the situations of poor placement and infirm limiting of glass bottles, and the manual operation is high in cost and low in efficiency. The application provides a full-automatic perforated plate case packer, in its working process, through 3 transmission perforated plates of second transmission device, be used for transmitting the packing box of having placed the glass bottle through first transmission device 2, make statistics of through counting mechanism 11 the quantity of packing box, after reaching predetermined quantity in quantity, just no longer transmit the packing box through 2 transmission device of first transmission device, snatch under 4 re-actuating mechanism 5's of mechanism drive, will be located the perforated plate on 3 of second transmission device and grab and transfer to the packing box in, after the perforated plate placed the target in place, follow-up mechanism is transmitted with the packing box to first transmission device 2, still conveys processing position with subsequent packing box simultaneously.

Further, the first transmission mechanism 2 includes: a first belt conveying device 21 and a first rotating electric machine 22; the first conveyor belt device 21 and the first rotating electric machine 22 are both arranged on the frame 1; the first belt conveyor 21 is in transmission connection with the first rotating motor 22; the first rotating electric machine 22 is electrically connected to the control mechanism 6;

the second transfer mechanism 3 includes: a second belt conveyor device 31 and a second rotating electrical machine 32; the second conveying belt device 31 and the second rotating motor 32 are both arranged on the rack 1; the second conveying belt device 31 is in transmission connection with the second rotating motor 32; the second rotating electric machine 32 is electrically connected to the control mechanism 6.

Further, the drive mechanism 5 includes: a third rotating electrical machine 51 and a first support frame 52; the third rotating electric machine 51 is fixedly arranged on the rack 1, the first supporting frame 52 is slidably arranged on the rack 1, and the first supporting frame 52 is in transmission connection with an output shaft of the third rotating electric machine 51; a fourth rotating motor 53 is further arranged on the first supporting frame 52; a second supporting frame 54 is also arranged on the first supporting frame 52 in a sliding manner; an output shaft of the fourth rotating electric machine 53 is in transmission connection with the first support frame 52; the grabbing mechanism 4 is fixedly arranged at the bottom end of the second supporting frame 54; the third rotating electric machine 51 and the fourth rotating electric machine 53 are both electrically connected to the control mechanism 6.

Specifically, the third rotating electrical machine 51 is fixed on the rack 1, the third rotating electrical machine 51 is in transmission connection with the first support frame 52, such as a gear and a rack connection, a transmission gear is arranged on the third rotating electrical machine, a transmission rack matched with the transmission gear is arranged on the first support frame 52, and the third rotating electrical machine 51 rotates to enable the first support frame 52 to transversely reciprocate; the fourth rotating motor 53 is fixedly arranged on the first supporting frame 52 and can reciprocate along with the first supporting frame 52, the second supporting frame 54 is used for being matched with the fourth rotating motor 53 to realize longitudinal reciprocating motion, and the grabbing mechanism 4 is fixedly arranged at the bottom end of the second supporting frame 54 and used for grabbing the perforated plates on the second transmission mechanism 3 and transferring the perforated plates into the packing box.

Further, the grasping mechanism 4 includes: a fifth rotating electric machine 41, a third supporting frame 42, a transmission lever 43, a first link 44, a second link 45, a base 46, and a vacuum chuck 47; the upper end of the third supporting frame 42 is fixedly arranged at the bottom end of the driving mechanism 5; the fifth rotating electric machine 41 is disposed on the third supporting frame 42, and the base 46 is rotatably disposed at the bottom end of the third supporting frame 42; the transmission rod 43 is rotatably arranged on the third supporting frame 42; the transmission rod 43 is in transmission connection with the fifth rotating motor 41; one end of the first link 44 is in key connection with the transmission rod 43, the other end of the first link 44 is rotatably connected with one end of the second link 45, and the other end of the second link 45 is rotatably connected with the top of the base 46; the vacuum suction cup 47 is fixedly connected to the bottom of the base 46; the vacuum chuck 47 and the fifth rotating electric machine 41 are electrically connected to the control mechanism 6.

Specifically, in this embodiment, the perforated plate on the second conveying mechanism 3 is vertically stacked and transported, and therefore, in order to turn over the vertical perforated plate to be horizontal and to match with the placing position of the glass bottles in the packing box, the grabbing mechanism 4 can not only move horizontally and vertically under the action of the driving mechanism 5, but also can turn over by its own driving, specifically as follows: the base 46 is rotatably arranged on the third supporting frame 42, and the joint of the third supporting frame 42 and the base 46 is arranged at the center line position of two sides of the base 46, so that the base 46 can be turned over under the action of the two rotating shafts; the fifth rotating motor 41 is in transmission connection with a transmission rod 43, the transmission rod 43 is in key connection with the first connecting rod 44, the first connecting rod 44 is in rotational connection with the second connecting rod 45, the second connecting rod 45 is in rotational connection with the base 46, and the connection part is positioned on one side of the top end of the base 46; the transmission rod 43, the first link 44, and the second link 45 are all used for converting the rotational force of the fifth rotating motor 41 into a reverse driving force of the base 46, so that the base 46 drives the vacuum chuck 47 to turn over.

Further, the packing box positioning mechanism 7 comprises; a lift plate 72 and an air cylinder 71; the cylinder 71 is fixedly arranged on the frame 1; the piston of the cylinder 71 is fixedly connected with the lifting plate 72; the lifting plate 72 is provided with a rectangular hole 73 matched with the opening of the packing box; the size of the rectangular hole 73 is smaller than the opening of the packing box, and the size of the rectangular hole 73 is larger than that of the perforated plate; a limit plate 74 for preventing the closing of the mask plate of the packing box is arranged at the edge of the rectangular hole 73; the limit plate 74 is inserted into the opening of the packing box with the lifting plate 72 lowered; the cylinder 71 is electrically connected to the control mechanism 6.

Specifically, in order to ensure that the opening of the packaging box transferred by the first transfer mechanism 2 is opened so that the perforated plate can be smoothly placed into the packaging box, the frame 1 is further provided with a packaging box positioning mechanism 7 for keeping the opening of the packaging box, the packaging box positioning mechanism 7 can move up and down, the lifting plate 72 of the packaging box positioning mechanism 7 is provided with a rectangular hole 73 for passing through the grabbing mechanism 4, the edge of the rectangular hole 73 is provided with a limiting plate 74 for opening the mask of the packaging box, after the packaging box is transferred to a specified position by the first transfer mechanism 2, the lifting plate 72 can be driven by the cylinder 71 to descend downwards, the limiting plate 74 can be inserted into the opening of the packaging box, the limiting plate can prevent the mask of the packaging box from being closed to cause that the perforated plate cannot be placed into the packaging box, and can also play a role in limiting the position of the packaging box, to ensure that the perforated plate is accurately placed in the packaging box.

Further, the counting mechanism 11 is a photo gate sensor.

Further, a box-shaking mechanism 12 for righting the glass bottles in the packing box is also arranged on the frame 1; the box-shaking mechanism 12 is electrically connected to the control mechanism 6.

Furthermore, seven grabbing mechanisms 4 are fixedly arranged on the transmission mechanism; seven perforated plates can be placed into the packing box by the seven grabbing mechanisms 4 at the same time, and the boxing efficiency of the perforated plates is greatly improved.

To sum up, the full-automatic perforation trigger of this application can be with automatic, the accurate placing of perforated plate in the packing carton, and work efficiency, repeatability and precision all are higher than the manual work and place the perforated plate, the effectual production efficiency who improves the enterprise has reduced the damage probability of packing glass bottle.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.

Claims

1. The utility model provides a full-automatic perforated plate case packer which characterized in that includes: a frame; the frame is provided with a first transmission mechanism for transmitting the packing box, a second transmission mechanism for transmitting a perforated plate matched with the opening of the packing box and a packing box positioning mechanism for preventing the closing of a mask plate of the packing box;

2. The fully automatic perforated plate boxing machine according to claim 1, wherein the first transmission mechanism comprises: a first conveyor belt assembly and a first rotating electrical machine; the first conveyor belt device and the first rotating motor are both arranged on the rack; the first transmission belt device is in transmission connection with the first rotating motor; the first rotating motor is electrically connected with the control mechanism;

3. The fully automatic perforated plate boxing machine according to claim 1, wherein the driving mechanism comprises: a third rotating electrical machine and a first support frame; the third rotating motor is fixedly arranged on the rack, the first supporting frame is arranged on the rack in a sliding mode, and the first supporting frame is in transmission connection with an output shaft of the third rotating motor; a fourth rotating motor is further arranged on the first supporting frame; a second supporting frame is also arranged on the first supporting frame in a sliding manner; an output shaft of the fourth rotating motor is in transmission connection with the first supporting frame; the grabbing mechanism is fixedly arranged at the bottom end of the second supporting frame; the third rotating electrical machine and the fourth rotating electrical machine are both electrically connected to the control mechanism.

4. The fully automatic perforated plate boxing machine according to claim 1, wherein the grabbing mechanism comprises: the vacuum chuck comprises a fifth rotating motor, a third supporting frame, a transmission rod, a first connecting rod, a second connecting rod, a base and a vacuum chuck; the upper end of the third supporting frame is fixedly arranged at the bottom end of the driving mechanism; the fifth rotating motor is arranged on the third supporting frame, and the base is rotatably arranged at the bottom end of the third supporting frame; the transmission rod is rotatably arranged on the third support frame; the transmission rod is in transmission connection with the fifth rotating motor; one end of the first connecting rod is connected with the transmission rod in a key mode, the other end of the first connecting rod is rotatably connected with one end of the second connecting rod, and the other end of the second connecting rod is rotatably connected to the top of the base; the vacuum chuck is fixedly connected to the bottom of the base; and the vacuum chuck and the fifth rotating motor are electrically connected with the control mechanism.

5. A fully automatic perforated plate boxing machine as claimed in claim 1, wherein said packing box positioning mechanism comprises; a lifting plate and a cylinder; the air cylinder is fixedly arranged on the rack; the piston of the cylinder is fixedly connected with the lifting plate; the lifting plate is provided with a rectangular hole matched with the opening of the packing box; the size of the rectangular hole is smaller than the opening of the packing box, and the size of the rectangular hole is larger than that of the perforated plate; a limiting plate for preventing the closing of the covering plate of the packing box is arranged at the edge of the rectangular hole; under the condition that the lifting plate descends, the limiting plate is inserted into an opening of the packing box; the cylinder is electrically connected with the control mechanism.

6. The fully automatic perforated plate boxing machine of claim 1, wherein the counting mechanism is a photoelectric gate sensor.

7. The full-automatic perforated plate boxing machine as claimed in claim 1, wherein the rack is further provided with a box shaking mechanism for righting the glass bottles in the packaging box; the box vibrating mechanism is electrically connected with the control mechanism.

8. The fully automatic perforated plate boxing machine according to claim 1, wherein seven grabbing mechanisms are fixedly arranged on the driving mechanism.