CN107310786B - Automatic box filling machine and using method thereof - Google Patents
Automatic box filling machine and using method thereof Download PDFInfo
- Publication number
- CN107310786B CN107310786B CN201710640857.3A CN201710640857A CN107310786B CN 107310786 B CN107310786 B CN 107310786B CN 201710640857 A CN201710640857 A CN 201710640857A CN 107310786 B CN107310786 B CN 107310786B
- Authority
- CN
- China
- Prior art keywords
- centering
- carton
- plate
- paper
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title abstract description 8
- 230000007246 mechanism Effects 0.000 claims abstract description 198
- 238000012856 packing Methods 0.000 claims abstract description 64
- 239000000463 material Substances 0.000 claims abstract description 58
- 239000000725 suspension Substances 0.000 claims abstract description 10
- 239000005022 packaging material Substances 0.000 claims description 19
- 229910000831 Steel Inorganic materials 0.000 claims description 12
- 239000010959 steel Substances 0.000 claims description 12
- 230000002457 bidirectional effect Effects 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 10
- 230000000903 blocking effect Effects 0.000 claims description 7
- 239000000945 filler Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 230000006698 induction Effects 0.000 claims description 4
- 238000001514 detection method Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000001179 sorption measurement Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000005192 partition Methods 0.000 description 4
- 238000012546 transfer Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/12—Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
- B65B43/14—Feeding individual bags or carton blanks from piles or magazines
- B65B43/16—Feeding individual bags or carton blanks from piles or magazines by grippers
- B65B43/18—Feeding individual bags or carton blanks from piles or magazines by grippers by suction-operated grippers
Abstract
The invention relates to an automatic box filling machine and a using method thereof, and the automatic box filling machine comprises a packing material positioning and conveying mechanism for conveying packing materials and centering and positioning the packing materials and a box filling mechanism arranged at the discharge end of the packing material positioning and conveying mechanism, wherein the box filling mechanism comprises a carton conveying mechanism in suspension connection with the discharge end of the packing material positioning and conveying mechanism, a carton centering mechanism arranged on the carton conveying mechanism, a carton height positioning mechanism arranged above the carton centering mechanism and a box cover righting guide mechanism positioned on the carton height positioning mechanism; the paper separating and taking mechanism is used for placing paper separating and placing the mechanism and is used for taking paper. The invention has the beneficial effects that: realize the automatic vanning of packing material, the packing paper is integrative, improves the vanning efficiency of packing material.
Description
Technical Field
The invention relates to an automatic box filling machine and a using method thereof.
Background
For better storing, packing and transporting materials, the materials need to be vacuumized and packed and then boxed. Meanwhile, in order to prevent the packages in the box from air leakage and material leakage caused by mutual friction and collision, a partition plate (usually a paper sheet) is required to be added in the middle of the package. Meanwhile, due to different properties of materials and different sizes of packaged materials, the adaptability requirement is also provided for the box filling machine.
Disclosure of Invention
Aiming at the defects, the invention provides the automatic box filling machine and the using method thereof, and the box filling efficiency is improved.
The technical scheme adopted by the invention for solving the technical problems is as follows: an automatic box filling machine comprises a packaging material positioning and conveying mechanism and a box filling mechanism, wherein the packaging material positioning and conveying mechanism is used for conveying packaging materials and centering and positioning the packaging materials, the box filling mechanism is arranged at the discharging end of the packaging material positioning and conveying mechanism, and the box filling mechanism comprises a carton conveying mechanism in suspension connection with the discharging end of the packaging material positioning and conveying mechanism, a carton centering mechanism arranged on the carton conveying mechanism, a carton height positioning mechanism arranged above the carton centering mechanism and a box cover righting guide mechanism arranged on the carton height positioning mechanism; the paper separating and taking mechanism is used for placing paper separating and placing the mechanism and is used for taking paper.
Furthermore, the packing material positioning and conveying mechanism comprises a packing material conveying belt horizontally and transversely arranged for conveying packing materials, a baffle plate for blocking the packing materials and a centering assembly for centering the packing materials, wherein the centering assembly comprises a packing material centering rack arranged at the discharge end of the packing materials, a linear guide rail is arranged on the packing material centering rack, and the linear guide rail is vertically arranged at the discharge end of the packing material conveying belt; two ends of the linear guide rail are respectively connected with a first pair of middle plates and a second pair of middle plates in a sliding way through a first sliding block and a second sliding block, and the first pair of middle plates and the second pair of middle plates are symmetrically arranged at two sides of the packing conveyer belt; a first pulley is arranged at the end part of the linear guide rail close to the first middle plate pair, a second pulley is arranged at the end part of the linear guide rail close to the second middle plate pair, one end of a first traction rope is connected with the first middle plate pair, and the other end of the first traction rope is connected with the second middle plate pair through the first pulley; one end of a second traction rope is connected with the second pair of middle plates, the other end of the second traction rope is connected with the first pair of middle plates through a second pulley, and the first pair of middle plates and the second pair of middle plates synchronously move along the linear guide rail under the pulling of the first traction rope and the second traction rope; the packaging material centering rack is also provided with a centering cylinder, the centering cylinder is arranged along the length direction of the linear guide rail, a fixed seat of the centering cylinder is fixed on the packaging material centering rack, and a telescopic rod of the centering cylinder is fixedly connected with the first centering middle plate or the second centering middle plate; the striker plate is vertically arranged at the discharge end of the packing material conveying belt and is positioned between the first pair of middle plates and the second pair of middle plates, and is driven to vertically move by a striker cylinder.
Furthermore, a downward-inclined sliding plate is arranged at the discharge end of the packing conveyer belt, the upper end of the sliding plate is in suspension connection with the discharge end of the packing conveyer belt, and the upper end of the sliding plate is in suspension connection with the carton conveying mechanism.
Further, the carton conveying mechanism comprises a carton conveying belt arranged longitudinally, the carton centering mechanism is arranged at a position where the carton conveying belt and the packing conveying belt are in suspension joint, the carton centering mechanism comprises a carton centering rack, a guide shaft transversely arranged on the carton centering rack, and a left centering plate and a right centering plate which extend longitudinally and are symmetrically arranged on the guide shaft, the left centering plate and the right centering plate are respectively in sliding connection with the guide shaft through a left slider and a right slider, a left pulley and a right pulley are respectively and symmetrically arranged beside the outer sides of the left centering plate and the right centering plate, one end of a first steel wire rope is connected with the left centering plate, the other end of the first steel wire rope is connected with the right centering plate through the left pulley, one end of a second steel wire rope is connected with the right centering plate, the other end of the second steel wire rope is connected with the left centering plate through the right pulley, and the left centering plate and the right centering plate synchronously move along the guide shaft under the pulling of the first steel wire rope and the second steel wire rope; the carton centering machine frame is also provided with a driving cylinder, the driving cylinder is arranged along the length direction of the guide shaft, a fixed seat of the driving cylinder is fixed on the carton centering machine frame, and a telescopic rod of the driving cylinder is fixedly connected with the left centering plate or the right centering plate; and a box baffle plate is arranged on the carton conveyor belt and between the left centering plate and the right centering plate, is vertically arranged and is driven to vertically move by a box baffle cylinder.
Furthermore, the carton height positioning mechanism comprises two vertically arranged lifting cylinders, fixing seats of the two lifting cylinders are symmetrically fixed on two sides of the carton conveying belt respectively, the end parts of telescopic rods of the two lifting cylinders are horizontally connected with a carton pressing plate, and the bottom end of the carton pressing plate is also provided with more than one photoelectric distance measuring sensor used for measuring the distance between the carton pressing plate and the carton conveying belt respectively.
Furthermore, the lifting cylinder is controlled by a middle exhaust electromagnetic valve and an air pressure induction check valve in a matching way.
Further, case lid alignment guiding mechanism set up in on the carton clamp plate, including four alignment mechanisms that set up respectively in carton front side, rear side, left side and right side, alignment mechanism is including installing the bottom plate on the carton clamp plate, be equipped with the mounting bracket of falling L shape on the bottom plate, the top of mounting bracket articulates there is the air cylinder of centering of tailpiece of the piston rod down, the tailpiece of the piston rod of the air cylinder of centering articulates there is the folded plate of buckling downwards, be equipped with the mount pad of inverted T shape on the bottom plate, the folded plate is articulated with the piston rod of centering the air cylinder through a switching piece, switching piece middle part is articulated through pivot and mount pad, the contained angle of folded plate is 106.
Furthermore, a bottom plate of the left-side straightening mechanism is arranged on a transverse screw rod in a sliding mode, the bottom plate of the left-side straightening mechanism is fixed on a nut of the transverse screw rod, and the transverse screw rod is driven to rotate through a first hand wheel; the bottom plates of the front and rear centering mechanisms are arranged on a bidirectional screw rod which is longitudinally arranged, and the bottom plate of the front centering mechanism and the bottom plate of the rear centering mechanism are driven by the bidirectional screw rod to be close to or away from each other respectively; the bidirectional screw is driven by a second hand wheel.
Further, the paper separation placing mechanism comprises a base, a screw rod supporting seat is arranged in the middle of the base, a screw rod which is transversely arranged is installed in the screw rod supporting seat, the middle of the screw rod is rotatably connected with the screw rod supporting seat, two ends of the screw rod penetrate through the screw rod supporting seat, a paper sheet supporting plate for placing paper sheets is arranged above the base, fixed baffles are arranged on the front side and the rear side of the paper sheet supporting plate, movable baffles are arranged on the left side and the right side of the paper sheet supporting plate, the rotating directions of threads at two ends of the screw rod are opposite, nuts in threaded fit with the screw rod are sleeved at two ends of the screw rod, the two nuts are respectively and fixedly connected with the movable baffles on the left side and the right side, and the screw rod is driven by a third hand wheel; the paper taking mechanism comprises a suction disc frame arranged above the paper sheet supporting plate, the suction disc frame is driven to lift through an electric cylinder, the bottom end of the suction disc frame is connected with a plurality of vacuum suction discs, the vacuum suction discs are connected with a vacuum pump through vacuum tubes, and electromagnetic valves are arranged on the vacuum tubes; a distance measurement detection switch for detecting the distance between the vacuum chuck and the uppermost paper sheet in the paper sheet supporting plate is arranged below the chuck frame; the paper taking mechanism further comprises a moving mechanism for driving the suction disc frame to move, the moving mechanism is a lead screw moving mechanism, the electric cylinder is connected with the lead screw moving mechanism through a connecting plate, and the electric cylinder moves transversely under the driving of the lead screw moving mechanism; the screw rod moving mechanism comprises a moving bracket arranged above the carton conveying belt and a ball screw rod transversely arranged on the moving bracket, and a sliding nut of the ball screw rod is connected with a fixed seat of the electric cylinder through a connecting plate; the ball screw is connected with a servo motor through a coupler, and the servo motor drives the sliding nut to move transversely.
The invention also provides a using method of the automatic box filling machine, which comprises the steps that a packing material filled with materials is conveyed by the packing material positioning and conveying mechanism, and after the packing material is conveyed to the discharge end of the packing material positioning and conveying mechanism for positioning and centering, the packing material is conveyed into a paper box on the paper box conveying belt; the paper boxes are conveyed to the discharge end of the packing conveyer belt through the paper box conveying mechanism; centering adjustment is carried out through a carton centering mechanism, then height positioning adjustment is carried out on cartons with different sizes through a carton height positioning mechanism, and then the front, rear, left and right carton covers at the top of the cartons are opened and centered through a carton cover centering guide mechanism; after the box cover of the paper box is placed right, the packing materials on the packing material conveying belt are loaded into the paper box one by one, and when each packing bag is loaded, a piece of paper is sucked from the paper separating and placing mechanism through the paper taking mechanism and is placed on the packing materials for separation.
Compared with the prior art, the invention has the following beneficial effects: compact structure, it is integrative to collect packing material transport, vanning, packing paper, improves the vanning efficiency of packing material.
Drawings
The invention is further described with reference to the following figures.
Fig. 1 is a schematic structural diagram of an automatic container loader according to an embodiment of the present invention.
Fig. 2 is a schematic structural view of a package positioning and conveying mechanism of the embodiment of the invention.
Figure 3 is a schematic view of the centering assembly of the package positioning and conveying mechanism according to the embodiment of the invention.
Fig. 4 is a schematic illustration of the coupling of the first and second pull cords of the centering assembly in accordance with an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a boxing mechanism in the embodiment of the invention.
Fig. 6 is a schematic structural diagram of a carton centering mechanism according to an embodiment of the invention.
Fig. 7 is a schematic structural view of a carton height positioning mechanism according to an embodiment of the invention.
Fig. 8 is a control schematic diagram of the lifting cylinder according to the embodiment of the invention.
Fig. 9 is a schematic structural view of a box cover straightening guide mechanism according to an embodiment of the present invention.
Fig. 10 is a schematic diagram of the operation of the correcting mechanism according to the embodiment of the present invention before the cover is corrected.
Fig. 11 is a schematic diagram of the operation of the box cover after the box cover is adjusted by the adjusting mechanism according to the embodiment of the present invention.
Fig. 12 is a schematic structural diagram of a paper separation placing mechanism according to an embodiment of the present invention.
Fig. 13 is a schematic structural view of the paper fetching mechanism according to the embodiment of the present invention.
In the figure: 1-a package positioning and conveying mechanism; 10-a package conveyor belt; 11-a centering assembly; 110-linear guide rail; 111-a first slider; 112-a second slider; 113-a first pair of midplanes; 114-a second pair of middle plates; 115-a first sheave; 116-a second pulley; 117-centering cylinder; 118-a first pull-cord; 119-a second pull cord; 12-a striker plate; 2-a boxing mechanism; 3-a carton conveying mechanism; 30-carton conveyor belts; 4-carton centering mechanism; 40-a guide shaft; 41-left slider; 42-right slider; 43-left centering plate; 44-right centering plate; 45-left pulley; 46-a right pulley; 47-a drive cylinder; 48-a first wire rope; 49-a second wire rope; 5-carton height positioning mechanism; 50-a lifting cylinder; 51-carton press plates; 52-photoelectric distance measuring sensor; 6-aligning the box cover with the guide mechanism; 60-a straightening mechanism; 600-a bottom plate; 601-a mounting frame; 602-centering the cylinder; 603-folding plates; 604-a mounting seat; 605-a transfer block; 606-transverse screw rod; 607-a first hand wheel; 608-a two-way screw; 609 — a second hand-wheel; 7-a paper separating placing mechanism; 70-a base; 71-screw rod supporting seat; 72-screw; 73-a paper pallet; 74-a flapper; 75-a third hand wheel; 8-a paper taking mechanism; 80-a suction cup frame; 81-electric cylinder; 82-a suction cup; 83-vacuum tube.
Detailed Description
The invention is further described with reference to the following figures and detailed description.
As shown in fig. 1 to 13, the automatic container loader of the embodiment includes a container positioning and conveying mechanism 1 for conveying containers and centering and positioning the containers, and a container loading mechanism 2 disposed at a discharge end of the container positioning and conveying mechanism 1, where the container loading mechanism 2 includes a carton conveying mechanism 3 suspended from the discharge end of the container positioning and conveying mechanism 1, a carton centering mechanism 4 disposed on the carton conveying mechanism 3, a carton height positioning mechanism 5 disposed above the carton centering mechanism 4, and a box cover aligning guide mechanism 6 disposed on the carton height positioning mechanism 5; the paper box conveying mechanism is characterized by further comprising a paper separating placing mechanism 7 for placing paper separating and a paper taking mechanism 8 for taking paper, wherein the paper separating placing mechanism 7 is arranged beside the paper box conveying mechanism 3, and the paper taking mechanism 8 is arranged above the paper separating placing mechanism 7.
As can be seen from the above, the present invention has the following advantageous effects: the automatic boxing mechanism 2 that this embodiment provided, compact structure has carton centering regulation and flip and puts the function, realizes during the more accurate transport of packing material to the carton, and has still provided to separate paper placement machine 7 and get paper mechanism 8, has put between every packing material and has separated paper respectively, reduces the mutual friction between the adjacent packing material.
In this embodiment, the package positioning and conveying mechanism 1 includes a package conveying belt 10 horizontally and horizontally disposed for conveying the package, a striker plate 12 for blocking the package, and a centering assembly 11 for centering the package, where the centering assembly 11 includes a package centering rack disposed at a discharge end of the package, the package centering rack is provided with a linear guide rail 110, and the linear guide rail 110 is vertically disposed at the discharge end of the package conveying belt 10; two ends of the linear guide rail 110 are respectively connected with a first middle plate pair 113 and a second middle plate pair 114 in a sliding manner through a first sliding block 111 and a second sliding block 112, and the first middle plate pair 113 and the second middle plate pair are symmetrically arranged at two sides of the packing conveyer belt 10; a first pulley 115 is arranged at the end part of the linear guide rail 110 close to the first pair of middle plates 113, a second pulley 116 is arranged at the end part of the linear guide rail 110 close to the second pair of middle plates 114, one end of a first traction rope 118 is connected with the first pair of middle plates 113, and the other end is connected with the second pair of middle plates 114 through the first pulley 115; one end of a second traction rope 119 is connected with the second pair of middle plates 114, and the other end is connected with the first pair of middle plates 113 through a second pulley 116, and the first pair of middle plates 113 and the second pair of middle plates 114 move synchronously along the linear guide rail 110 under the pulling of the first traction rope 118 and the second traction rope 119; the packing centering rack is also provided with a centering cylinder 117, the centering cylinder 117 is arranged along the length direction of the linear guide rail 110, a fixed seat of the centering cylinder 117 is fixed on the packing centering rack, and a telescopic rod of the centering cylinder 117 is fixedly connected with the first centering middle plate 113 or the second centering middle plate 114; the striker plate 12 is vertically disposed at the discharge end of the packing conveyer belt 10 and located between the first pair of middle plates 113 and the second pair of middle plates 114, and is driven to move vertically by a striker cylinder. When a packaged object is conveyed to the discharge end through the packaged object conveying belt 10, the material blocking cylinder acts, the material blocking plate 12 rises to block the packaged object, the centering adjustment is performed through the centering assembly 11, the centering cylinder 117 is driven to enable the first centering plate 113 and the second centering plate 114 to be close to each other, and the first centering plate 113 and the second centering plate 114 which are symmetrically arranged synchronously move in opposite directions under the action of the first traction rope 118 and the second traction rope 119, so that the centering adjustment of the packaged object is realized; after centering is completed, centering cylinder 117 is driven so that first pair of middle plates 113 and second pair of middle plates 114 move outward at the same time, striker plate 12 descends, and the packages are packed.
In this embodiment, a downward-inclined sliding plate is disposed at the discharge end of the packaging conveyer belt 10, the upper end of the sliding plate is suspended to the discharge end of the packaging conveyer belt 10, and the upper end of the sliding plate is suspended to the carton conveying mechanism 3. The carton conveying mechanism 3 is located at the lower end of the packing material conveying belt 10 and is in suspension joint through the sliding plate, and the boxing efficiency is improved.
In this embodiment, the carton conveying mechanism 3 includes a carton conveying belt 30 disposed along a longitudinal direction, the carton centering mechanism 4 is disposed at a position where the carton conveying belt 30 is suspended from the container conveying belt 10, the carton centering mechanism 4 includes a carton centering frame, a guide shaft 40 disposed transversely on the carton centering frame, and a left centering plate 43 and a right centering plate 44 extending longitudinally and symmetrically on the guide shaft 40, the left centering plate 43 and the right centering plate 44 are slidably connected to the guide shaft 40 through a left slider 41 and a right slider 42, respectively, a left pulley 45 and a right pulley 46 are symmetrically disposed beside an outer side of the left centering plate 43 and the right centering plate 44, respectively, one end of a first cable 48 is connected to the left centering plate 43, the other end of the first cable 48 is connected to the right centering plate 44 through the left pulley 45, one end of a second cable 49 is connected to the right centering plate 44, the other end of the second cable 49 is connected to the left centering plate 43 through the right pulley 46, and the left centering plate 43 and the right centering plate 44 move synchronously along the guide shaft 40 under the pulling of the first cable 48 and the second cable 49; a driving cylinder 47 is further arranged on the carton centering frame, the driving cylinder 47 is arranged along the length direction of the guide shaft 40, a fixed seat of the driving cylinder 47 is fixed on the carton centering frame, and an expansion rod of the driving cylinder 47 is fixedly connected with the left centering plate 43 or the right centering plate 44; a box baffle plate is arranged on the carton conveying belt 30 and between the left centering plate 43 and the right centering plate 44, the box baffle plate is vertically arranged and is driven to vertically move by a box baffle cylinder. The centering principle of the carton centering mechanism 4 is identical to that of the package centering assembly 11.
In this embodiment, the carton height positioning mechanism 5 includes two vertically arranged lifting cylinders 50, fixing bases of the two lifting cylinders 50 are symmetrically fixed to two sides of the carton conveying belt 30, ends of telescopic rods of the two lifting cylinders 50 are horizontally connected to a carton pressing plate 51, and the bottom ends of the carton pressing plate 51 are further respectively provided with one or more photoelectric distance measuring sensors 52 for measuring a distance between the carton pressing plate 51 and the carton conveying belt 30. Can adapt to different carton models through carton height positioning mechanism 5, descend case lid alignment guiding mechanism 6 to different heights.
In this embodiment, the lifting cylinder 50 is controlled by a mid-position exhaust solenoid valve and an air pressure-inducing check valve. The output stroke of the lifting cylinder 50 can be controlled by adopting an air pressure induction check valve and a middle exhaust solenoid valve. The meso position exhaust solenoid valve switches to the right in the initial state, the telescopic shaft of lift cylinder 50 stretches out this moment, lift carton clamp plate 51 to the highest position, when the carton is carried to packing material conveyer belt 10 discharge end department by the conveyer, meso position exhaust solenoid valve switches to the left side, the telescopic link of control lift cylinder 50 withdraws, lift cylinder 50 slowly descends under the dead weight of carton clamp plate 51 and case lid alignment guiding mechanism 6 this moment, until photoelectric ranging sensor 52 detects the carton, meso position exhaust solenoid valve switches to the meso position, the gas of lift cylinder 50 bottom is suppressed by the induced check valve of pneumatics, the gas that holds back in the bottom of lift cylinder 50 supports carton clamp plate 51 and case lid alignment guiding mechanism 6.
In this embodiment, the case cover straightening guide mechanism 6 is disposed on the carton pressing plate 51, and includes four straightening mechanisms 60 respectively disposed on the front side, the rear side, the left side and the right side of the carton, the straightening mechanism 60 includes a bottom plate 600 mounted on the carton pressing plate 51, an inverted L-shaped mounting frame 601 is disposed on the bottom plate 600, a straightening cylinder 602 with a downward piston rod end is hinged to the top of the mounting frame 601, a folded plate 603 bent downward is hinged to the piston rod end of the straightening cylinder 602, a reverse-T-shaped mounting seat 604 is disposed on the bottom plate 600, the folded plate 603 is hinged to a piston rod of the straightening cylinder 602 through a transfer block 605, the middle of the transfer block 605 is hinged to the mounting seat 604 through a rotating shaft, and an included angle of the folded plate 603 is 106 °. Through the mechanism 60 of ajusting that is located carton front side, rear side, left side and right side, realize ajusting the protecgulum, back lid, left side lid and the right side lid of case lid, place the case lid slope, lead to the packing material can't carry to the carton in. Fig. 10-11 are schematic diagrams of the front and back of the carton lid being straightened by the straightening mechanism 60.
In this embodiment, the bottom plate 600 of the left-side centering mechanism 60 is slidably disposed on a transverse screw 606, the bottom plate 600 of the left-side centering mechanism 60 is fixed to a nut of the transverse screw 606, and the transverse screw 606 is driven to rotate by a first hand wheel 607; the bottom plates 600 of the front and rear centering mechanisms 60 are arranged on a bidirectional screw 608, the bidirectional screw 608 is arranged along the longitudinal direction, and the bottom plate 600 of the front centering mechanism 60 and the bottom plate 600 of the rear centering mechanism 60 are driven by the bidirectional screw 608 to approach or separate from each other; the bi-directional screw 608 is driven via a second hand wheel 609. The distance between the left and right aligning mechanisms 60 can be adjusted through the transverse screw rod 606, so that the aligning device is suitable for cartons with different lengths; the space between the front and rear adjusting mechanisms 60 is adjusted by the bidirectional advertising screw 608 on the sky plane, and the carton is suitable for cartons with different widths.
In this embodiment, the paper separation placing mechanism 7 includes a base 70, a screw rod supporting seat 71 is arranged in the middle of the base 70, a screw rod 72 which is transversely arranged is installed in the screw rod supporting seat 71, the middle of the screw rod 72 is rotatably connected with the screw rod supporting seat 71, two ends of the screw rod 72 penetrate through the screw rod supporting seat 71, a paper sheet supporting plate 73 for placing paper sheets is arranged above the base 70, fixed baffles are arranged on the front and rear sides of the paper sheet supporting plate 73, movable baffles 74 are arranged on the left and right sides of the paper sheet supporting plate 73, the rotating directions of threads at two ends of the screw rod 72 are opposite, nuts which are in threaded fit with the screw rod are sleeved at two ends of the screw rod, the two nuts are respectively and fixedly connected with the movable baffles 74 on the left and right sides, and the screw rod 72 is driven by a third handwheel 75; the paper taking mechanism 8 comprises a suction disc frame 80 arranged above the paper sheet supporting plate 73, the suction disc frame 80 is driven to lift through an electric cylinder 81, the bottom end of the suction disc frame 80 is connected with a plurality of vacuum suction discs 82, the vacuum suction discs 82 are connected with a vacuum pump through a vacuum tube 83, and the vacuum tube 83 is provided with an electromagnetic valve; a distance measurement detection switch for detecting the distance between the vacuum sucker 82 and the uppermost paper sheet in the paper sheet supporting plate 73 is arranged below the sucker frame 80; the paper taking mechanism 8 further comprises a moving mechanism for driving the suction disc frame 80 to move, the moving mechanism is a screw rod moving mechanism, the electric cylinder 81 is connected with the screw rod moving mechanism through a connecting plate, and the electric cylinder 81 is driven by the screw rod moving mechanism to move transversely; the screw rod moving mechanism comprises a moving bracket arranged above the carton conveying belt 30 and a ball screw rod transversely arranged on the moving bracket, and a sliding nut of the ball screw rod is connected with a fixed seat of the electric cylinder 81 through a connecting plate; the ball screw is connected with a servo motor through a coupler, and the servo motor drives the sliding nut to move transversely. The paper partition placing mechanism 7 is used for placing the paper partition, and the movable baffle plates 74 on the left side and the right side can move, so that the paper partition placing mechanism can be suitable for placing paper slices with different sizes and is convenient for the suction of the suction cup 82. The position of the sucker 82 is adjusted through the moving mechanism, so that paper sheets are placed into the paper box after the sucker 82 sucks the paper.
The invention also provides a using method of the automatic box filling machine, which comprises the steps of conveying the packages filled with the materials through the package positioning and conveying mechanism 1, positioning and centering the packages at the discharge end of the package positioning and conveying mechanism 1, and conveying the packages into the cartons on the carton conveying belt 30; the cartons are conveyed to the discharge end of a packing conveyer belt 10 through a carton conveying mechanism 3; the carton centering mechanism 4 is used for centering adjustment, then the carton height positioning mechanism 5 is used for positioning and adjusting the heights of cartons with different sizes, and then the box cover straightening guide mechanism 6 is used for opening and straightening the four front, rear, left and right box covers at the top of the carton; after the box cover of the paper box is placed right, the packing materials on the packing material conveying belt 10 are loaded into the paper box one by one, and when each packing bag is loaded, a piece of paper is sucked from the paper separation placing mechanism 7 through the paper taking mechanism 8 and is placed on the packing materials for separation.
In conclusion, the automatic box filler and the using method thereof provided by the invention have the advantages that the structure is compact, the conveying, boxing and paper packing of the packaged objects are integrated, and the box filling efficiency of the packaged objects is improved.
The above-mentioned preferred embodiments, further illustrating the objects, technical solutions and advantages of the present invention, should be understood that the above-mentioned are only preferred embodiments of the present invention and should not be construed as limiting the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides an automatic case packer which characterized in that: the carton positioning and conveying mechanism comprises a carton conveying mechanism, a carton centering mechanism, a carton height positioning mechanism and a box cover straightening and guiding mechanism, wherein the carton conveying mechanism is used for conveying a package and centering and positioning the package, and the box filling mechanism is arranged at the discharge end of the package positioning and conveying mechanism; the paper box conveying mechanism is arranged on the side of the paper box conveying mechanism, and the paper taking mechanism is arranged above the paper separating placing mechanism;
the packaging material positioning and conveying mechanism comprises a packaging material conveying belt horizontally and transversely arranged for conveying packaging materials, a material baffle plate for blocking the packaging materials and a centering assembly for centering the packaging materials, wherein the centering assembly comprises a packaging material centering rack arranged at the discharging end of the packaging materials, a linear guide rail is arranged on the packaging material centering rack, and the linear guide rail is vertically arranged at the discharging end of the packaging material conveying belt; two ends of the linear guide rail are respectively connected with a first pair of middle plates and a second pair of middle plates in a sliding way through a first sliding block and a second sliding block, and the first pair of middle plates and the second pair of middle plates are symmetrically arranged at two sides of the packing conveyer belt; a first pulley is arranged at the end part of the linear guide rail close to the first pair of middle plates, a second pulley is arranged at the end part of the linear guide rail close to the second pair of middle plates, one end of a first traction rope is connected with the first pair of middle plates, and the other end of the first traction rope is connected with the second pair of middle plates through the first pulley; one end of a second traction rope is connected with the second pair of middle plates, the other end of the second traction rope is connected with the first pair of middle plates through a second pulley, and the first pair of middle plates and the second pair of middle plates synchronously move along the linear guide rail under the pulling of the first traction rope and the second traction rope; the packaging material centering rack is also provided with a centering cylinder, the centering cylinder is arranged along the length direction of the linear guide rail, a fixed seat of the centering cylinder is fixed on the packaging material centering rack, and a telescopic rod of the centering cylinder is fixedly connected with the first centering middle plate or the second centering middle plate; the material baffle is vertically arranged at the discharge end of the packing material conveying belt, is positioned between the first pair of middle plates and the second pair of middle plates, and is driven to vertically move by a material baffle cylinder;
when a packaged object is conveyed to the discharge end through the packaged object conveying belt, the material blocking cylinder acts, the material blocking plate rises to block the packaged object, centering adjustment is performed through the centering assembly, the centering cylinder is driven to enable the first centering plate and the second centering plate to be close to each other, and the first centering plate and the second centering plate which are symmetrically arranged synchronously move in opposite directions under the action of the first traction rope and the second traction rope, so that the packaged object is centered and adjusted; after centering is finished, the centering air cylinder is driven, so that the first middle plate pair and the second middle plate pair move outwards simultaneously, the material baffle plate descends, and then packing materials are packed;
a downward inclined sliding plate is arranged at the discharge end of the packing conveyer belt, the upper end of the sliding plate is in suspension joint with the discharge end of the packing conveyer belt, and the upper end of the sliding plate is in suspension joint with the carton conveying mechanism; the sliding plates are used for suspension connection, so that the boxing efficiency is improved;
conveying the packages filled with the materials through a package positioning and conveying mechanism, and conveying the packages into a carton on a carton conveying belt after the packages are conveyed to a discharge end of the package positioning and conveying mechanism for positioning and centering; the paper boxes are conveyed to the discharge end of the packing conveyer belt through the paper box conveying mechanism; centering adjustment is carried out through the carton centering mechanism, then the carton height positioning mechanism carries out height positioning adjustment on cartons of different sizes, and then four front, rear, left and right carton covers at the top of the carton are opened and righted through the carton cover righting guide mechanism; after the box cover of the paper box is placed, the packing materials on the packing material conveying belt are loaded into the paper box one by one, and when every packing bag is loaded, a paper piece is sucked from the paper separation placing mechanism through the paper taking mechanism and is placed on the packing materials to be separated.
2. An automatic box filler as claimed in claim 1, wherein: the carton conveying mechanism comprises a carton conveying belt which is arranged along the longitudinal direction, the carton centering mechanism is arranged at the position where the carton conveying belt is in suspension connection with the packing conveying belt, the carton centering mechanism comprises a carton centering frame, a guide shaft which is transversely arranged on the carton centering frame, and a left centering plate and a right centering plate which extend longitudinally and are symmetrically arranged on the guide shaft, the left centering plate and the right centering plate are respectively in sliding connection with the guide shaft through a left slider and a right slider, a left pulley and a right pulley are respectively symmetrically arranged beside the outer sides of the left centering plate and the right centering plate, one end of a first steel wire rope is connected with the left centering plate, the other end of the first steel wire rope is connected with the right centering plate through the left pulley, one end of a second steel wire rope is connected with the right centering plate, the other end of the second steel wire rope is connected with the left centering plate through the right pulley, and the left centering plate and the right centering plate synchronously move along the guide shaft under the pulling of the first steel wire rope and the second steel wire rope; the carton centering machine frame is also provided with a driving cylinder, the driving cylinder is arranged along the length direction of the guide shaft, a fixed seat of the driving cylinder is fixed on the carton centering machine frame, and a telescopic rod of the driving cylinder is fixedly connected with the left centering plate or the right centering plate; and a box baffle plate is arranged on the carton conveyor belt and between the left centering plate and the right centering plate, is vertically arranged and is driven to vertically move by a box baffle cylinder.
3. An automatic box filler as claimed in claim 1, wherein: the carton height positioning mechanism comprises two vertically arranged lifting cylinders, fixing seats of the two lifting cylinders are symmetrically fixed on two sides of a carton conveying belt respectively, the end parts of telescopic rods of the two lifting cylinders are horizontally connected with a carton pressing plate, and the bottom end of the carton pressing plate is also provided with more than one photoelectric distance measuring sensor for measuring the distance between the carton pressing plate and the carton conveying belt respectively; through carton height positioning mechanism in order to adapt to different carton models, with the case lid guiding mechanism that rectifies descend to different heights.
4. An automatic box filler as claimed in claim 3, wherein: the lifting cylinder is controlled by a middle exhaust electromagnetic valve and an air pressure induction check valve in a matching way; an air pressure induction check valve and a middle exhaust solenoid valve are adopted to control the output stroke of the lifting cylinder; the meso position exhaust solenoid valve switches to the right at initial state, the telescopic shaft of lift cylinder stretches out this moment, lift the carton clamp plate to highest position, when the carton is carried to packing material conveyer belt discharge end department by the conveyer, meso position exhaust solenoid valve switches to the left side, the telescopic link withdrawal of control lift cylinder, the lift cylinder slowly descends under carton clamp plate and case lid alignment guiding mechanism's dead weight this moment, when until photoelectric ranging sensor detects the carton, meso position exhaust solenoid valve switches to the meso position, the gas of lift cylinder bottom is suppressed by the induced check valve of pneumatics, the gas that holds down in the lift cylinder bottom supports carton clamp plate and case lid alignment guiding mechanism.
5. An automatic box filler as claimed in claim 3, wherein: the box cover straightening guide mechanism is arranged on the carton pressing plate and comprises four straightening mechanisms which are respectively arranged on the front side, the rear side, the left side and the right side of the carton, the straightening mechanism comprises a bottom plate arranged on the carton pressing plate, an inverted L-shaped mounting frame is arranged on the bottom plate, a straightening cylinder with a downward piston rod end is hinged to the top of the mounting frame, a folded plate which is bent downwards is hinged to the piston rod end of the straightening cylinder, an inverted T-shaped mounting seat is arranged on the bottom plate, the folded plate is hinged to a piston rod of the straightening cylinder through a switching block, the middle of the switching block is hinged to the mounting seat through a rotating shaft, and the included angle of the folded plate is 106 degrees; through the mechanism 60 of ajusting that is located carton front side, rear side, left side and right side, the realization is ajusted front cover, back lid, left side lid and the right side lid of case lid.
6. An automatic case packer according to claim 5, wherein: the bottom plate of the left straightening mechanism is arranged on a transverse screw rod in a sliding manner, the bottom plate of the left straightening mechanism is fixed on a nut of the transverse screw rod, and the transverse screw rod is driven to rotate by a first hand wheel; the bottom plates of the front and rear centering mechanisms are arranged on a bidirectional screw rod which is longitudinally arranged, and the bottom plate of the front centering mechanism and the bottom plate of the rear centering mechanism are driven by the bidirectional screw rod to be close to or away from each other respectively; the bidirectional screw is driven by a second hand wheel; the distance between the left and right straightening mechanisms is adjusted through the transverse screw rod, so that the carton straightening mechanism is suitable for cartons with different lengths; the spacing between the front and back adjusting mechanisms is adjusted by the bidirectional screw, so that the carton straightening machine is suitable for cartons with different widths.
7. An automatic box filler as claimed in claim 1, wherein: the paper separation placing mechanism comprises a base, a screw rod supporting seat is arranged in the middle of the base, a transversely arranged screw rod is installed in the screw rod supporting seat, the middle of the screw rod is rotatably connected with the screw rod supporting seat, two ends of the screw rod penetrate through the screw rod supporting seat, a paper piece supporting plate for placing paper pieces is arranged above the base, fixed baffles are arranged on the front side and the rear side of the paper piece supporting plate, movable baffles are arranged on the left side and the right side of the paper piece supporting plate, the rotating directions of threads at two ends of the screw rod are opposite, nuts in threaded fit with the screw rod are sleeved at two ends of the screw rod, the two nuts are respectively and fixedly connected with the movable baffles on the left side and the right side, and the screw rod is driven by a third hand wheel; the paper taking mechanism comprises a suction disc frame arranged above the paper sheet supporting plate, the suction disc frame is driven to lift through an electric cylinder, the bottom end of the suction disc frame is connected with a plurality of vacuum suction discs, the vacuum suction discs are connected with a vacuum pump through vacuum tubes, and electromagnetic valves are arranged on the vacuum tubes; a distance measurement detection switch for detecting the distance between the vacuum chuck and the uppermost paper sheet in the paper sheet supporting plate is arranged below the chuck frame; the paper taking mechanism further comprises a moving mechanism for driving the suction disc frame to move, the moving mechanism is a lead screw moving mechanism, the electric cylinder is connected with the lead screw moving mechanism through a connecting plate, and the electric cylinder moves transversely under the driving of the lead screw moving mechanism; the screw rod moving mechanism comprises a moving bracket arranged above the carton conveying belt and a ball screw rod transversely arranged on the moving bracket, and a sliding nut of the ball screw rod is connected with a fixed seat of the electric cylinder through a connecting plate; the ball screw is connected with a servo motor through a coupler, and the servo motor drives the sliding nut to transversely move; the paper separation placing mechanism is used for placing paper separation, and the movable baffle plates on the left side and the right side can move so as to be suitable for placing paper sheets with different sizes and facilitate the adsorption of the sucking disc; the position of the sucker is adjusted through the moving mechanism, and paper pieces are placed into the paper box after the sucker sucks paper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710640857.3A CN107310786B (en) | 2017-07-31 | 2017-07-31 | Automatic box filling machine and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710640857.3A CN107310786B (en) | 2017-07-31 | 2017-07-31 | Automatic box filling machine and using method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107310786A CN107310786A (en) | 2017-11-03 |
| CN107310786B true CN107310786B (en) | 2022-12-13 |
Family
ID=60174997
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710640857.3A Active CN107310786B (en) | 2017-07-31 | 2017-07-31 | Automatic box filling machine and using method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107310786B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107984805A (en) * | 2017-12-31 | 2018-05-04 | 天津市顺通达包装制品有限公司 | A kind of spool corrugated board corner protector compounding machine glue spreading apparatus with alignment function |
| CN108502261A (en) * | 2018-04-26 | 2018-09-07 | 杭州中亚机械股份有限公司 | A kind of boxing apparatus |
| CN109436474B (en) * | 2018-10-27 | 2020-10-23 | 合肥雄鹰自动化工程科技有限公司 | Full-automatic rubber and plastic product boxing robot |
| CN109230256A (en) * | 2018-11-13 | 2019-01-18 | 浙江厚达智能科技股份有限公司 | Hold in the palm formula optical fiber disk carrying mechanism and light disk delivery method in round belt side |
| CN110498090B (en) * | 2019-09-17 | 2023-10-31 | 漳州佳龙科技股份有限公司 | Automatic boxing device and use method thereof |
| CN111731585B (en) * | 2020-08-03 | 2020-12-25 | 彤轩博智慧供应链(烟台)有限公司 | Vacuum automatic bag opening and packaging device for food packaging |
| CN114261574B (en) * | 2021-12-11 | 2023-07-04 | 武汉船舶通信研究所（中国船舶重工集团公司第七二二研究所） | High-tank packing device |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100328165B1 (en) * | 2000-02-10 | 2002-03-16 | 조명재 | Guiding apparatus of a container for automatic packing |
| CN100548814C (en) * | 2007-08-10 | 2009-10-14 | 中国洛阳浮法玻璃集团有限责任公司 | Automatic sheet-fetching system of ultra-thin glass |
| CN102717382B (en) * | 2012-06-08 | 2015-05-20 | 北京工业大学 | Synchronous clawing mechanism with multiple manipulators |
| CN102826254B (en) * | 2012-08-07 | 2014-06-25 | 武汉人天包装技术有限公司 | Automatic box-packing equipment and process for industrial seismic explosive columns |
| CN103895900B (en) * | 2014-04-10 | 2016-03-02 | 江苏爱动力自动化设备有限公司 | A kind of boxing apparatus of battery pack wiring |
| CN205554709U (en) * | 2016-02-04 | 2016-09-07 | 广东科捷龙机器人有限公司 | Manage vanning machine people quick branch |
| CN105836213B (en) * | 2016-05-16 | 2018-04-13 | 广州门特机械设备有限公司 | A kind of automatic case unpacking machine structure |
| CN207078385U (en) * | 2017-07-31 | 2018-03-09 | 漳州佳龙科技股份有限公司 | A kind of automatic boxing machine |
-
2017
- 2017-07-31 CN CN201710640857.3A patent/CN107310786B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN107310786A (en) | 2017-11-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107310786B (en) | Automatic box filling machine and using method thereof | |
| CN207078385U (en) | A kind of automatic boxing machine | |
| CN110498090B (en) | Automatic boxing device and use method thereof | |
| CN218594685U (en) | Roll-bag type full-automatic ton bag packaging equipment | |
| CN114789805A (en) | Automatic packaging system for flexible container bag | |
| CN110271719A (en) | Vacuum packing machine | |
| CN110654621A (en) | Small bag grabbing type box filling machine | |
| CN210971752U (en) | Packaging equipment | |
| CN210793839U (en) | Automatic box filling machine | |
| CN113859646A (en) | Automatic sorting and bagging equipment | |
| CN219361519U (en) | Automatic boxing device for battery piece packaging boxes | |
| CN116176944A (en) | Bag packing device | |
| CN215707465U (en) | Bag folding machine | |
| EP0153551B1 (en) | Machine and method for batchwise filling containers with articles | |
| CN210971751U (en) | Packaging equipment | |
| CN112124683A (en) | Automatic box filling machine for blow-molded bottles | |
| CN110053816B (en) | Full-automatic granule packagine machine of accurate packing of multiple type | |
| CN111762373A (en) | Host computer feed mechanism | |
| CN115108059B (en) | Six-face vacuum packaging machine and working method thereof | |
| CN217968646U (en) | Plastic bag limiting device of plastic bag filling machine | |
| CN213443302U (en) | Automatic box filling machine for blow-molded bottles | |
| CN213620484U (en) | Automatic product boxing system | |
| CN214139247U (en) | Automatic angle bead placing machine | |
| CN218662627U (en) | Box opening forming device | |
| CN217990105U (en) | Upper paper separation mechanism of silicon wafer paper separation plate separator |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An automatic packing machine and its usage method Effective date of registration: 20231109 Granted publication date: 20221213 Pledgee: Industrial Bank Limited by Share Ltd. Zhangzhou branch Pledgor: ZHANG ZHOU JIA LONG TECHNOLOGY COMPANY LIMITED BY SHARES Registration number: Y2023980064743 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |