CN212504866U - Solid fermentation tank - Google Patents
Solid fermentation tank Download PDFInfo
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- CN212504866U CN212504866U CN202020027952.3U CN202020027952U CN212504866U CN 212504866 U CN212504866 U CN 212504866U CN 202020027952 U CN202020027952 U CN 202020027952U CN 212504866 U CN212504866 U CN 212504866U
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- fermentation tank
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- 238000000855 fermentation Methods 0.000 title abstract description 23
- 230000004151 fermentation Effects 0.000 title abstract description 23
- 239000007787 solid Substances 0.000 title abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 83
- 239000005457 ice water Substances 0.000 claims abstract description 14
- 238000011081 inoculation Methods 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims description 15
- 238000010563 solid-state fermentation Methods 0.000 claims description 14
- 238000000889 atomisation Methods 0.000 claims description 7
- 238000004321 preservation Methods 0.000 claims description 5
- 238000005070 sampling Methods 0.000 claims description 4
- 239000011490 mineral wool Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000001502 supplementing effect Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 description 10
- 230000001954 sterilising effect Effects 0.000 description 7
- 238000001816 cooling Methods 0.000 description 5
- 239000011343 solid material Substances 0.000 description 4
- 238000004659 sterilization and disinfection Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 230000000249 desinfective effect Effects 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- -1 feed Substances 0.000 description 2
- 239000003337 fertilizer Substances 0.000 description 2
- 239000001963 growth medium Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 239000002609 medium Substances 0.000 description 2
- 244000005700 microbiome Species 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010025 steaming Methods 0.000 description 2
- 239000013589 supplement Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000011020 pilot scale process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
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Abstract
The utility model provides a solid fermentation tank, which comprises a tank body, wherein the tank body is fixed through a bracket, a stirrer is arranged in the tank body, the stirrer is connected with a motor, the outer wall of the tank body is provided with a jacket, the jacket is provided with a first steam inlet, a water outlet and a water inlet, and is also provided with a water heater and an ice water machine which are connected in parallel, the water outlet is communicated with the inlets of the water heater and the ice water machine through a water pipe, the water inlet is communicated with the outlets of the water heater and the ice water machine through a water pipe, and the inlets of the water heater and the ice water machine and the water pipe of the water outlet; still set up feed inlet, discharge gate, atomizer, air inlet, gas vent, second steam inlet, inoculation mouth, sample connection, temperature sensor and humidity transducer on the jar body, temperature sensor, humidity transducer, atomizer, solenoid valve, circulating pump and motor all are connected with the controller electricity. The fermentation tank is convenient for automatic control.
Description
Technical Field
The utility model relates to a solid state fermentation jar belongs to fermentation technical field.
Background
The solid fermentation is widely applied to the solid fermentation production of raw materials such as feed, medicine, health care products, fertilizer and the like. At present, traditional carousel formula, plough groove formula solid fermentation equipment can not realize sterilizing and disinfecting on the spot, need use solid material steaming pot to carry solid material to solid fermentation tank through a large amount of auxiliary assembly such as aseptic material conveying system behind sterilizing and disinfecting solid material in advance, and operation process is complicated, inconvenient automated control.
SUMMERY OF THE UTILITY MODEL
The utility model provides a solid fermentation tank, which can effectively solve the problems.
The utility model discloses a realize like this:
a solid fermentation tank comprises a tank body, wherein the tank body is fixed through a support, a stirrer is arranged in the tank body, the stirrer is connected with a motor, a jacket is arranged on the outer wall of the tank body, a first steam inlet, a water outlet and a water inlet are arranged on the jacket, a water heater and an ice water machine which are connected in parallel are further arranged, the water outlet is communicated with inlets of the water heater and the ice water machine through a water pipe, the water inlet is communicated with outlets of the water heater and the ice water machine through a water pipe, inlets of the water heater and the ice water machine and water pipes of the water outlet are connected with a circulating pump, a first electromagnetic valve is arranged on the water inlet, a second electromagnetic valve is arranged at an inlet of the water heater, and a third electromagnetic valve; the tank body is also provided with a feed inlet, a discharge outlet, a sprayer, an air inlet, an exhaust port, a second steam inlet, a seed inoculation port, a sampling port, a temperature sensor and a humidity sensor, the sprayer is arranged at the upper part of the tank body and is externally connected to an atomization water supplementing system, the air inlet is externally connected to a sterile air system, the first steam inlet and the second steam inlet are both externally connected to a steam system, and the temperature sensor, the humidity sensor, the sprayer, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the circulating pump and the motor are all electrically connected with the controller; and the outer wall of the jacket is also provided with a heat-insulating layer.
As a further improvement, the feed inlet is arranged at the upper part of the tank body, and the discharge outlet is arranged at the lower part of the tank body.
As a further improvement, the area of the feed inlet is 20-40cm2。
As a further improvement, the tank body is also provided with an observation port.
As a further improvement, a standby port is also arranged on the tank body.
As a further improvement, an atomization inoculator is arranged on the inoculation port.
As a further improvement, the agitator is a mechanical rake agitator.
As a further improvement, the motor is a forward and reverse rotating motor.
As a further improvement, an air gauge is mounted on the air inlet.
As a further improvement, the heat-insulating layer is made of rock wool materials, and the tank body is made of stainless steel materials.
The utility model has the advantages that:
in the solid fermentation tank of the utility model, the outer wall of the tank body is provided with the jacket, and the jacket is provided with the water outlet and the water inlet, so that the circulating water in the jacket can control the temperature of the tank body; all set up the steam import on the jacket and the jar body, can let in steam to preheat in the jacket, later, directly let in steam in to jar, assist special mixing system, can carry out sterilization on throne to the solid medium material, traditional carousel formula has been saved, plough groove type solid fermentation equipment's solid material steaming material pot, a large amount of auxiliary assembly such as aseptic material conveying system, can adopt jacket circulating water cooling during the cooling, only need a jar body can realize sterilizing outside and cooling, small in floor area, simple structure, easy operation, easy automated control.
The utility model discloses a solid state fermentation jar is equipped with temperature sensor and humidity transducer, temperature sensor, humidity transducer, atomizer, first solenoid valve, second solenoid valve, third solenoid valve, circulating pump and motor all are connected with the controller electricity, the controller can be according to the switch of the first solenoid valve of temperature data control, second solenoid valve, third solenoid valve, circulating pump that temperature sensor detected, and then the water inlet of control jacket advances the outflow of hot water and cooling water to realize the automatic control of temperature. Similarly, the controller can control the atomizer to atomize and supplement water according to the humidity data detected by the humidity sensor, so as to realize the automatic control of the humidity.
The utility model discloses a solid state fermentation jar function is diversified, can regard as high low temperature drying-machine or stirring to mix the machine and use, also can do the vacuum drying machine behind the external vacuum pump and use.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic structural diagram of a solid fermentation tank according to an embodiment of the present invention.
Reference numerals: the device comprises a tank body 1, a support 2, a stirrer 3, a motor 4, a jacket 5, a first steam inlet 6, a water outlet 7, a water inlet 8, a water heater 9, a circulating pump 10, a first electromagnetic valve 11, a feed inlet 12, a discharge outlet 13, a sprayer 14, an air inlet 15, an exhaust port 16, a second steam inlet 17, an inoculation port 18, a sampling port 19, a temperature sensor 20, a humidity sensor 21, a heat preservation layer 22, an observation port 23, a standby button 24, an ice water machine 25, a second electromagnetic valve 26 and a third electromagnetic valve 27.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined to clearly and completely describe the technical solutions of the embodiments of the present invention, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1, the utility model provides a solid fermentation tank, including a jar body 1, jar body 1 is fixed through support 2, jar body 1 crouches and places. The improved water heater is characterized in that a stirrer 3 is arranged in the tank body 1, the stirrer 3 is connected with a motor 4, the outer wall of the tank body 1 is provided with a jacket 5, the jacket 5 is provided with a first steam inlet 6, a water outlet 7 and a water inlet 8, the water heater 9 and the water chiller 25 are further arranged and connected in parallel, the water outlet 7 is communicated with inlets of the water heater 9 and the water chiller 25 through a water pipe, the water inlet 8 is communicated with outlets of the water heater 9 and the water chiller 25 through a water pipe, inlets of the water heater 9 and the water chiller 25 and a water pipe of the water outlet 7 are connected with a circulating pump 10, the water inlet 8 is provided with a first electromagnetic valve 11, an inlet of the water heater 9 is provided with a second electromagnetic valve 26, and an inlet of the water chiller 25.
The tank body 1 is also provided with a feeding hole 12, a discharging hole 13, a sprayer 14, an air inlet 15, an exhaust port 16, a second steam inlet 17, an inoculation port 18, a sampling port 19, a temperature sensor 20 and a humidity sensor 21. The sprayer 14 is arranged at the upper part of the tank body 1 and is externally connected to an atomization water replenishing system, the air inlet 15 is externally connected to a sterile air system (not shown in the figure), and sterile air enters the fermentation tank to ensure that microorganisms in the tank stably grow under the sterile condition. First steam inlet 6 and second steam inlet 17 all connect the steam system (not shown in the figure), can let in steam to preheat in pressing from both sides cover 1, later, directly let in steam in the fermentation cylinder, assist with special mixing system, carry out sterilization on throne to the culture medium material, the material carries out steam sterilization in the limit of rolling in jar body 1, and the sterilization is thoroughly clean. The temperature sensor 20, the humidity sensor 21, the sprayer 14, the first electromagnetic valve 11, the second electromagnetic valve 26, the third electromagnetic valve 27, the circulating pump 10 and the motor 4 are all electrically connected with the controller.
When the temperature sensor 20 detects that the temperature in the tank body 1 is lower than a set value, the controller controls the first electromagnetic valve 11, the second electromagnetic valve 26 and the circulating pump 10 to be opened, the third electromagnetic valve 27 is closed, the circulating pump 10 pumps cold water in the jacket 5 out of the water outlet 7 and enters the heater 9 for heating, hot water enters the jacket 4 from the water inlet 8, and the temperature in the tank body 1 is increased to reach the set value; when the temperature sensor 20 detects that the temperature in the tank body 1 is higher than a set value, the controller controls the first electromagnetic valve 11, the third electromagnetic valve 27 and the circulating pump 10 to be opened, the second electromagnetic valve 26 is closed, the circulating pump 10 pumps hot water in the jacket 5 out to enter the water cooler 25 for cooling, and then the hot water enters the jacket 5 for cooling the tank body 1, so that the set value of the temperature is reached. When the temperature in the tank 1 is just the set value, the controller controls the first electromagnetic valve 11, the second electromagnetic valve 26 and the third electromagnetic valve 27 to be closed. Therefore, the fermentation tank can realize the automatic temperature control of the tank body 1 by the circulating water in the jacket 5.
Similarly, the controller can control the atomizer 14 to atomize and supplement water according to the humidity data detected by the humidity sensor 21, so as to realize the automatic control of the humidity. The controller is a PLC controller, and the model of the PLC is Mitsubishi FX 1N. The controller is electrically connected with the display screen and can display the whole digital display.
Still set up heat preservation 22 on the cover 5 outer wall of pressing from both sides, when needs thermostatic control, can keep warm to jar body 1, practice thrift heat energy.
The feed inlet 12 is arranged on the upper portion of the tank body 1, the discharge outlet 13 is arranged on the lower portion of the tank body 1, so that automatic blanking of a solid culture medium and material taking out are facilitated.
The area of the feed inlet 12 is 20-40cm2The area of the feed inlet 12 is large enough to facilitate the addition of the solid medium.
Still be provided with viewing aperture 23 on jar body 1, the inside fermentation condition of fermentation tank is observed at any time to the operating personnel of being convenient for to better control fermentation condition.
The tank body is also provided with a spare port 24, and if an operator needs to add other additives or modify other inlets, the spare port 24 can be used for spare, so that the selectivity is increased.
The inoculation port 18 is provided with an atomization inoculator, and can perform inoculation in an in-place differential pressure atomization inoculation mode, and the inoculation is uniform with stirring.
The stirrer 3 is a mechanical rake stirrer, the motor 4 is a forward and reverse rotating motor, and the forward and reverse rotation of the rake stirrer can be controlled by a controller to stir materials according to time, so that the materials with different physical properties and strains with different characteristics can be well fermented.
An air gauge (not shown in the figure) is arranged on the air inlet 15, the controllable range of the air gauge is 30-3000L/min, and the air inlet amount can be adjusted according to actual needs.
The heat preservation layer 22 is made of rock wool materials, and has a good heat preservation effect. Jar body 1 is made by stainless steel material, avoids equipment corrosion, reduces the contamination probability.
The volume of the tank body 1 of the solid-state fermentation tank of this example was 10m3The motor 4 is an open-element product YVF225L2-45KW-50HZ, and can realize stepless speed regulation at 0-20 rpm. The power of the circulating pump 10 is 1.5KW, and the flow is 10m3H, the lift is 20 meters. The sterile air system comprises an air filter of twoStage filtration, first stage 0.3 μm, second stage 0.01 μm.
The utility model is suitable for a so the scientific research and the microorganism laboratory of enterprise carry out solid fermentation experiment enlargement culture and pilot scale production, are particularly useful for the solid fermentation production of raw materials such as fodder, medicine, health products, fertilizer.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a solid state fermentation jar, includes a jar body, it is fixed that jar body passes through the support, jar internal agitator that sets up, the agitator links to each other its characterized in that with the motor: the steam boiler comprises a tank body, a water heater, an ice water machine, a water inlet, a water outlet, a circulating pump, a first electromagnetic valve, a second electromagnetic valve and a third electromagnetic valve, wherein the outer wall of the tank body is provided with a jacket, the jacket is provided with a first steam inlet, a water outlet and a water inlet, the water heater and the ice water machine are connected in parallel, the water outlet is communicated with inlets of the water heater and the ice water machine through a water pipe, the water inlet is communicated with outlets of the water heater and the ice water machine through a water pipe, inlets of the water heater and the ice water machine and the water outlet are connected with the circulating pump through water; the tank body is also provided with a feed inlet, a discharge outlet, a sprayer, an air inlet, an exhaust port, a second steam inlet, a seed inoculation port, a sampling port, a temperature sensor and a humidity sensor, the sprayer is arranged at the upper part of the tank body and is externally connected to an atomization water supplementing system, the air inlet is externally connected to a sterile air system, the first steam inlet and the second steam inlet are both externally connected to a steam system, and the temperature sensor, the humidity sensor, the sprayer, the first electromagnetic valve, the second electromagnetic valve, the third electromagnetic valve, the circulating pump and the motor are all electrically connected with the controller; and the outer wall of the jacket is also provided with a heat-insulating layer.
2. The solid state fermentation tank of claim 1, wherein: the feed inlet sets up the upper portion of the jar body, the discharge gate sets up the lower part of the jar body.
3. The solid state fermentation tank of claim 1, wherein: the area of the feed inlet is 20-40cm2。
4. The solid state fermentation tank of claim 1, wherein: the tank body is also provided with an observation port.
5. The solid state fermentation tank of claim 1, wherein: the tank body is also provided with a standby port.
6. The solid state fermentation tank of claim 1, wherein: and an atomization inoculator is arranged on the inoculation port.
7. The solid state fermentation tank of claim 1, wherein: the stirrer is a mechanical rake stirrer.
8. The solid state fermentation tank of claim 1, wherein: the motor is a positive and negative rotation motor.
9. The solid state fermentation tank of claim 1, wherein: and an air gauge is arranged on the air inlet.
10. The solid state fermentation tank of claim 1, wherein: the heat preservation layer is made of rock wool materials, and the tank body is made of stainless steel materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020027952.3U CN212504866U (en) | 2020-01-07 | 2020-01-07 | Solid fermentation tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020027952.3U CN212504866U (en) | 2020-01-07 | 2020-01-07 | Solid fermentation tank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212504866U true CN212504866U (en) | 2021-02-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020027952.3U Active CN212504866U (en) | 2020-01-07 | 2020-01-07 | Solid fermentation tank |
Country Status (1)
| Country | Link |
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| CN (1) | CN212504866U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113773930A (en) * | 2021-10-09 | 2021-12-10 | 贵州省轻工业科学研究所 | Multi-interlayer brewing device and temperature and humidity control method |
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2020
- 2020-01-07 CN CN202020027952.3U patent/CN212504866U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113773930A (en) * | 2021-10-09 | 2021-12-10 | 贵州省轻工业科学研究所 | Multi-interlayer brewing device and temperature and humidity control method |
| CN113773930B (en) * | 2021-10-09 | 2023-12-15 | 贵州省轻工业科学研究所 | Multi-sandwich brewing device and temperature and humidity control method |
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Effective date of registration: 20231127 Address after: Building 1, Minhui Industrial Park, No. 47 Tianluo, Tianbian Village, Jingcheng Town, High tech Zone, Zhangzhou City, Fujian Province, 363601 Patentee after: Zhangzhou Yunji Biotechnology Co.,Ltd. Address before: 361028 unit 69, 1st floor, building A19, Xiamen biomedical industrial park, 2036 wengjiao West Road, Xiamen City, Fujian Province Patentee before: Xiamen yunchuang Biotechnology Co.,Ltd. |