CN101955883A - Multifunctional biological solid fermentation tank - Google Patents

Multifunctional biological solid fermentation tank Download PDF

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CN101955883A
CN101955883A CN 200910152154 CN200910152154A CN101955883A CN 101955883 A CN101955883 A CN 101955883A CN 200910152154 CN200910152154 CN 200910152154 CN 200910152154 A CN200910152154 A CN 200910152154A CN 101955883 A CN101955883 A CN 101955883A
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tank
fermentation
jar
solid
auger
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余晓斌
冯岩
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Jiangnan University
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/16Solid state fermenters, e.g. for koji production
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02Stirrer or mobile mixing elements
    • C12M27/06Stirrer or mobile mixing elements with horizontal or inclined stirrer shaft or axis
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/20Degassing; Venting; Bubble traps
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/16Screw conveyor
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    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18Heat exchange systems, e.g. heat jackets or outer envelopes
    • C12M41/22Heat exchange systems, e.g. heat jackets or outer envelopes in contact with the bioreactor walls
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/40Means for regulation, monitoring, measurement or control, e.g. flow regulation of pressure

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Abstract

一种多功能生物固体发酵罐,发酵罐主体结构为卧式螺旋桨,罐底下方安装螺旋绞龙推进桨叶片。从罐底下方绞龙直接通蒸汽灭菌,通空气冷却,从罐体上部喷雾管喷洒菌液接种,也可喷水雾调湿,可以实现均匀接种和湿度控制;采用独特的罐体内卧式螺旋桨与罐体下方绞龙配合系统,通过控制转速和转动方向,实现发酵过程中固体物料在罐体内循环流动,充分混合,避免反复使用电机进行正转反转造成的搅拌不均匀性,发酵结束后可实现自动出料,且出料干净完全。固体发酵所需的灭菌、冷却、接种、发酵、控温、控湿、通气、真空烘干等操作均可在本发明的生物固体发酵罐中完成,具有不易染菌,占地空间小、自动化程度高、节省劳动力、节约投资等优点。

Figure 200910152154

A multifunctional biological solid fermentation tank, the main structure of the fermentation tank is a horizontal propeller, and the screw auger propeller blade is installed under the bottom of the tank. Direct steam sterilization from the auger under the bottom of the tank, air cooling, spraying the bacteria liquid inoculation from the spray pipe on the upper part of the tank, and spraying water mist to adjust the humidity, which can achieve uniform inoculation and humidity control; adopt a unique horizontal tank The propeller and the auger under the tank cooperate with the system. By controlling the speed and direction of rotation, the solid material circulates in the tank during the fermentation process and is fully mixed to avoid stirring unevenness caused by repeated use of the motor for forward and reverse rotation. Fermentation is over Finally, automatic discharge can be realized, and the discharge is clean and complete. Sterilization, cooling, inoculation, fermentation, temperature control, humidity control, ventilation, vacuum drying and other operations required for solid fermentation can all be completed in the biological solid fermentation tank of the present invention, which is not easy to infect bacteria, occupies a small space, It has the advantages of high degree of automation, labor saving and investment saving.

Figure 200910152154

Description

A kind of multifunctional bio solid-state fermentation tank
Affiliated technical field
The present invention relates to the biological fermentation field of machining and machinebuilding technology, a kind of biosolids fermentor tank, especially a kind of multifunctional bio solid-state fermentation tank.
Background technology
Solid fermentation is risen in China, has long history in several thousand.Solid fermentation can be used for producing biological fodder, bio-feritlizer, and biological pesticide, zymin, organic acid, numerous products such as functional food have the production efficiency height, and facility investment is few, advantages such as environmentally safe.Solid fermentation is made up of water-insoluble solid, a spot of moisture and air, fermenting process production by biological thermal conductance causes moisture evaporation, make fermentation system have the solid inhomogeneous three-phase of vapour-liquid, there are serious concentration gradient and heat transfer, mass transfer difficulty, be difficult to control pH, moisture, leavening temperature etc. like this, fermentation yield is descended greatly.Fairly large solid fermentation device mainly contains shallow tray fermentation at present, thick-layer ventilating fermentation pond, disc type solid fermentation, vertical tapered solid fermentor tank etc.But shallow tray fermentation exists the amount of labour used big, the easy microbiological contamination of inoculation culture link, can't large-scale production etc. shortcoming; Thick-layer ventilating fermentation pond exists the charging discharging can't automatization, and inoculation and the easy microbiological contamination of fermenting process such as can't mix at shortcoming; The disc type solid fermentation exists coefficient low, mix inhomogeneous, inoculation difficulty, shortcoming such as discharging is unclean has only single fermentation function, can't realize functions such as sterilization, vacuum dehydrating at lower temperature; Vertical tapered solid fermentor tank mixing of materials is inhomogeneous, and energy consumption is big, inoculation difficulty, and no functions/drying can't uniform mixing to material in the fermenting process, non-uniform temperature.Therefore there are many shortcomings in existing solid fermentation apparatus, and the production application of solid fermentation is almost stayed cool, and can't realize the suitability for industrialized production of solid fermentation.
Summary of the invention
Low in order to overcome existing disc type solid fermentation coefficient, mix inhomogeneous, inoculation difficulty, discharging is unclean, can't realize functions such as sterilization, vacuum dehydrating at lower temperature; Inhomogeneous in order to overcome vertical tapered solid fermentor tank mixing of materials, energy consumption is big, inoculation difficulty, and no functions/drying can't uniform mixing to material in the fermenting process, the uneven temperature deficiency.The invention provides a kind of multifunctional bio solid-state fermentation tank, the functions such as required sterilization, cooling, liquid inoculation, temperature control, fermentation, control are wet, ventilation, vacuum drying of can fermenting to solid materials are finished in solid-state fermentation tank simultaneously.And by horizontal spiral oar and tank body below auger coupled system in unique tank body, solid materials is formed in tank body to circulate, the low thorough mixing of shearing, avoiding using repeatedly motor just changeing the inhomogeneous or material of stirring that counter-rotating causes at one end ties extremely, and can realize self-emptying, and discharging is totally complete.
The technical solution adopted for the present invention to solve the technical problems is: the fermentor tank agent structure is the horizontal spiral blade, has installed screw auger and has advanced the blade sheet side under jar, material stainless steel or carbon steel, chuck and vent-pipe insulation cooling, tank body internal screw blade is that forward and reverse are one when work, square screw auger advances the blade sheet that material is advanced to equilibrium in the other direction under jar, open the discharge port door during discharging, start a jar beneath square screw auger and advance the blade self-emptying, no ramming material in jar, it is convenient to clean, temperature automatically controlled, automatically control pH, ventilate, automatic stepless speed-regulating control screw blade and screw auger advance blade sheet rotating speed, adopt bottom sterile air shunt conduit to ventilate, to adopt the multiple logical oxygen mode of different controls to different material and different nutrient solutions, can adopt the air-flow pulse mode to make a jar interior material roll temperature in the controlling tank up and down, moisture content and amount of oxygen, revolving oar by spiral rotates, about when material is moved in jar, about roll and make material in jar, not change dead and be bonded together, make material distributed equalization in jar.
The present invention adopts the sterile air shunt conduit under jar bottom auger to ventilate and switches to steam, make a jar interior material high-temperature sterilization, reach aseptic requirement, the logical sterile air of vent-pipe under logical water coolant of chuck and jar bottom auger cools off fast, adopt tank body top injection spray pipe to insert liquid seeds, adopt interior horizontal spiral oar of tank body and jar beneath side opposite direction screw auger, make material uniform mixing in jar, adopt bottom sterile air pipeline or adopt the air-flow pulse mode that a jar interior material is rolled up and down, temperature and air flow in the controlling tank, because fermentation is carried out in airtight solid-state fermentation tank, realized pollution-free fermentation, after the fermentation ends, interlayer is heated, with water spraying pulling vacuum concentrate drying, make and reach desired moisture in the material, start a jar beneath square screw auger and advance the blade self-emptying, fermenting process does not have waste water, waste discharge, realized that zero pollutes, so multifunctional bio solid-state fermentation tank of the present invention, can finish the required sterilization of solid materials fermentation, cooling, liquid inoculation, temperature control, fermentation, control is wet, ventilation, operating process such as vacuum drying, and owing to adopt chuck cooling and vent-pipe or two kinds of temperature control methods of pulse ventilation, the burning Qu Wenti that has avoided the too high generation bulk fermentation of material thickness heat to cause, therefore biosolids fermentor tank volume of the present invention and coefficient all improve a lot, and can realize commercial scale production.
The present invention adopts horizontal spiral oar and tank body below auger coupled system in unique tank body, solid materials is formed in tank body circulate, and thorough mixing avoids using repeatedly motor just changeing the stirring ununiformity that counter-rotating causes; The directly logical down steam sterilizing of square flood dragon under the jar, blowing air cools off, aerobic fermentation; Adopt tank body top that a plurality of atomizers spray inoculations are arranged, the damping of also can spraying water realizes evenly inoculation and controlling moisture; Can carry out the low-shearing power thorough mixing to material during the fermentation, but and self-emptying.
Beneficial effect of the present invention is: the solid fermentation all operations all can be finished in multifunctional bio solid-state fermentation tank of the present invention, thoroughly solved conventional solid fermentation equipment function singleness, easily microbiological contamination, labor capacity is big, coefficient is low, difficult problems such as uncontrollable mixing stirring, temperature, humidity have realized commercial scale production, have reduced production cost and facility investment.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 multifunctional bio solid-state fermentation tank sectional view
Among the figure 1, discharge port, 2, auger, 3, temp probe, 4, axle sleeve, 5, injection spray pipe, 6, the spraying pipe box, 7, tensimeter, 8, the air pressure cap, 9, opening for feed, 10, insulation jacket, 11, the bearing big envelope, 12, bearing support, 13, main shaft, 14, steam, the air isocon, 15, steam, air is responsible for, 16, air decompression electrovalve, 17, vacuum buffer tank, 18, the vacuum air water separator, 19, the vacuum cooling tower, 20, cooling-water pump, 21, vacuum pump, 22, the visor mouth, 23, the horizontal spiral blade, 24, the chuck water-in, 25, the chuck water outlet, 26, insulation interlayer cover, 27, the visor lamp.
Embodiment
Characteristics of the present invention can illustrate by following structure iron and example.
Fig. 1 has represented (Fig. 1) multifunctional bio solid-state fermentation tank sectional view among this embodiment.
The embodiment step is: fermentation raw material is from opening for feed 9, and in solid-state fermentation tank, feeding quantity is a jar cumulative volume about 50%, adds suitable moisture by machinery or hand-fed; Starting speed governing master's motor and jar beneath square auger motor, horizontal spiral blade 23 stirs with auger 2 motion in the other direction, and material in the jar is stirred, and makes material reach even; Sealing charging opening 9 feeds 120-125 ℃ of steam by square auger bottom main steam header 15 under the jar and steam diversion pipe 14 material is carried out high-temperature sterilization; The logical water coolant 24,25 of chuck cools off, and is cooled to predetermined leavening temperature; Jar top has a plurality of injection spray pipe 5 usefulness aseptic compressed airs that the liquid seeds in the seeding tank is sprayed in the solid-state fermentation tank; By the air person in charge 15 in square auger bottom under the jar and the 14 logical sterile air pressurizes of air isocon; Venting port air pressure cap 8 and air decompression electrovalve 16 control free air deliveries are arranged on tank body top; Jar internal pressure table 7 pressure reaches when preestablishing pressure, opens vent valve automatically by air decompression electrovalve 16 on the vapor pipe, and material in the jar is carried out dynamic temperature-regulating, and damping and pulse mix; Fermentation ends is closed sterile air and is responsible for valve on 15, and logical hot water or directly logical steam heat material in the jar in chuck; After having arrived certain temperature, pulling vacuum on exhaust pipe makes to reach the dried baking of low temperature purpose outside material moisture content is pulled out jar, and dried baking of low temperature is scheduled to moisture; Open discharge port 1, start speed regulating motor, horizontal spiral blade 23 will fully clean automatically discharging with auger 2.

Claims (1)

1. multifunctional bio solid-state fermentation tank.It is characterized in that: the fermentor tank agent structure is the horizontal spiral blade, has installed screw auger and has advanced the blade sheet side under jar, material stainless steel and carbon steel, chuck cooling, insulation, the horizontal spiral blade is that forward and reverse are one in the jar when work, and square screw auger advances the blade sheet that material is evenly advanced to opposite direction under jar, opens the discharge port valve during discharging, a square screw auger advances the blade just can self-emptying under starting jar, jar interior no ramming material.
CN 200910152154 2009-07-14 2009-07-14 Multifunctional biological solid fermentation tank Withdrawn CN101955883A (en)

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Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102093949A (en) * 2010-12-08 2011-06-15 江南大学 Multifunctional biological solid fermentation tank
CN102634454A (en) * 2012-04-27 2012-08-15 镇江江工生物工程成套设备有限公司 Solid-state rapid sterilizing microorganism reactor and control method thereof
CN102864074A (en) * 2012-09-26 2013-01-09 苏州汉酶生物技术有限公司 Dual-purpose device for culture rotation and steam supply
CN103374521A (en) * 2013-02-04 2013-10-30 中国科学院青岛生物能源与过程研究所 Mechanical and hydraulic combined stirring straw anaerobic fermentation biogas preparation engineering device
CN103497891A (en) * 2013-10-09 2014-01-08 长沙理工大学 Microbiological solid-state seed producing and fermenting device
CN103695294A (en) * 2013-12-20 2014-04-02 中粮生物化学(安徽)股份有限公司 Microorganism solid-state culture system
CN106135503A (en) * 2015-04-07 2016-11-23 勐海茶业有限责任公司 A kind of Folium camelliae assamicae Horizontal type solid fermentation tank and fermentation process
CN106431541A (en) * 2016-08-31 2017-02-22 辜再元 Waste treatment device
CN106701563A (en) * 2017-01-24 2017-05-24 郑州良源分析仪器有限公司 Full-automatic control multifunctional solid-state fermentation tank
CN107245438A (en) * 2017-05-04 2017-10-13 湖南农业大学 A kind of device dedicated liquid bacterial classification inoculation apparatus of one-shot forming bacterium base
CN107436081A (en) * 2017-07-28 2017-12-05 芜湖市三山龙城新材料有限公司 The drying unit and its application method of coating processing
CN108485920A (en) * 2018-06-15 2018-09-04 泰山恒信有限公司 Fermented soya bean rotor fermenter and fermented soya bean manufacture craft
CN108504573A (en) * 2018-06-19 2018-09-07 汇森生物设备镇江有限公司 A kind of uniform cell culture medium automatic fermenter of sterilizing
CN109007245A (en) * 2018-07-16 2018-12-18 新乡市佰牧饲料有限公司 A kind of feed addictive that universal poultry is fattened
CN109052887A (en) * 2018-08-14 2018-12-21 南京唯诺尔科技项目管理有限公司 A kind of biotechnology conversion equipment
CN109609363A (en) * 2019-01-11 2019-04-12 中国农业科学院兰州畜牧与兽药研究所 An anaerobic fermentation material mixing tank
CN110699251A (en) * 2019-11-07 2020-01-17 福建农林大学 Fermentation device with temperature and humidity control
CN112812958A (en) * 2021-03-05 2021-05-18 四川蜀凤梧环保科技有限公司 Special tank for storing and fermenting organic garbage before digestion of hermetia illucens and using method
CN113648435A (en) * 2021-09-02 2021-11-16 江苏天宇伟业科技有限公司 Multifunctional horizontal sterilizing kettle
CN114317207A (en) * 2022-02-28 2022-04-12 天津骐讯科技有限公司 Process and device for producing methane-methane biosynthesis methanol through biomass anaerobic fermentation
CN115197005A (en) * 2021-04-14 2022-10-18 北京华信大成环保有限公司 Single-tank fermentation system and method for treating organic waste
CN115197004A (en) * 2021-04-14 2022-10-18 北京华信大成环保有限公司 A three-tank fermentation system and method for processing organic waste

Cited By (28)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102093949A (en) * 2010-12-08 2011-06-15 江南大学 Multifunctional biological solid fermentation tank
CN102634454A (en) * 2012-04-27 2012-08-15 镇江江工生物工程成套设备有限公司 Solid-state rapid sterilizing microorganism reactor and control method thereof
CN102864074A (en) * 2012-09-26 2013-01-09 苏州汉酶生物技术有限公司 Dual-purpose device for culture rotation and steam supply
CN103374521A (en) * 2013-02-04 2013-10-30 中国科学院青岛生物能源与过程研究所 Mechanical and hydraulic combined stirring straw anaerobic fermentation biogas preparation engineering device
CN103497891A (en) * 2013-10-09 2014-01-08 长沙理工大学 Microbiological solid-state seed producing and fermenting device
CN103695294A (en) * 2013-12-20 2014-04-02 中粮生物化学(安徽)股份有限公司 Microorganism solid-state culture system
CN103695294B (en) * 2013-12-20 2015-08-19 中粮生物化学(安徽)股份有限公司 Microorganism solid-state culture system
CN106135503A (en) * 2015-04-07 2016-11-23 勐海茶业有限责任公司 A kind of Folium camelliae assamicae Horizontal type solid fermentation tank and fermentation process
CN106431541A (en) * 2016-08-31 2017-02-22 辜再元 Waste treatment device
CN106701563A (en) * 2017-01-24 2017-05-24 郑州良源分析仪器有限公司 Full-automatic control multifunctional solid-state fermentation tank
CN106701563B (en) * 2017-01-24 2019-11-08 郑州良源分析仪器有限公司 Automatic Control multifunctional solid fermentor
CN107245438A (en) * 2017-05-04 2017-10-13 湖南农业大学 A kind of device dedicated liquid bacterial classification inoculation apparatus of one-shot forming bacterium base
CN107245438B (en) * 2017-05-04 2020-03-27 湖南农业大学 Special liquid strain inoculation device for one-step forming of bacterial blanks
CN107436081A (en) * 2017-07-28 2017-12-05 芜湖市三山龙城新材料有限公司 The drying unit and its application method of coating processing
CN108485920A (en) * 2018-06-15 2018-09-04 泰山恒信有限公司 Fermented soya bean rotor fermenter and fermented soya bean manufacture craft
CN108485920B (en) * 2018-06-15 2024-03-01 泰山恒信有限公司 Fermented soybean rotary fermentation tank and fermented soybean manufacturing process
CN108504573A (en) * 2018-06-19 2018-09-07 汇森生物设备镇江有限公司 A kind of uniform cell culture medium automatic fermenter of sterilizing
CN109007245A (en) * 2018-07-16 2018-12-18 新乡市佰牧饲料有限公司 A kind of feed addictive that universal poultry is fattened
CN109052887A (en) * 2018-08-14 2018-12-21 南京唯诺尔科技项目管理有限公司 A kind of biotechnology conversion equipment
CN109609363A (en) * 2019-01-11 2019-04-12 中国农业科学院兰州畜牧与兽药研究所 An anaerobic fermentation material mixing tank
CN110699251A (en) * 2019-11-07 2020-01-17 福建农林大学 Fermentation device with temperature and humidity control
CN112812958A (en) * 2021-03-05 2021-05-18 四川蜀凤梧环保科技有限公司 Special tank for storing and fermenting organic garbage before digestion of hermetia illucens and using method
CN112812958B (en) * 2021-03-05 2022-10-11 四川蜀凤梧环保科技有限公司 Special tank for storing and fermenting organic garbage before digestion of hermetia illucens and using method
CN115197005A (en) * 2021-04-14 2022-10-18 北京华信大成环保有限公司 Single-tank fermentation system and method for treating organic waste
CN115197004A (en) * 2021-04-14 2022-10-18 北京华信大成环保有限公司 A three-tank fermentation system and method for processing organic waste
CN113648435A (en) * 2021-09-02 2021-11-16 江苏天宇伟业科技有限公司 Multifunctional horizontal sterilizing kettle
CN114317207A (en) * 2022-02-28 2022-04-12 天津骐讯科技有限公司 Process and device for producing methane-methane biosynthesis methanol through biomass anaerobic fermentation
CN114317207B (en) * 2022-02-28 2022-06-17 天津骐讯科技有限公司 Process and device for producing methane-methane biosynthesis methanol through biomass anaerobic fermentation

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