CN109082371A - A kind of Multifunctional, air mode solid fermentation system - Google Patents

A kind of Multifunctional, air mode solid fermentation system Download PDF

Info

Publication number
CN109082371A
CN109082371A CN201810994221.3A CN201810994221A CN109082371A CN 109082371 A CN109082371 A CN 109082371A CN 201810994221 A CN201810994221 A CN 201810994221A CN 109082371 A CN109082371 A CN 109082371A
Authority
CN
China
Prior art keywords
air
valve
steam
fermentor
gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201810994221.3A
Other languages
Chinese (zh)
Other versions
CN109082371B (en
Inventor
朱强
夏艳秋
王衍
李霞
王�华
周翔
陈丽
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Bailun Biotechnology Jiangsu Co ltd
Original Assignee
Lianyungang One Biochemical Technology Co Ltd
JIANGSU MARINE RESOURCES DEVELOPMENT RESEARCH INSTITUTE (LIANYUNGANG)
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lianyungang One Biochemical Technology Co Ltd, JIANGSU MARINE RESOURCES DEVELOPMENT RESEARCH INSTITUTE (LIANYUNGANG) filed Critical Lianyungang One Biochemical Technology Co Ltd
Priority to CN201810994221.3A priority Critical patent/CN109082371B/en
Publication of CN109082371A publication Critical patent/CN109082371A/en
Application granted granted Critical
Publication of CN109082371B publication Critical patent/CN109082371B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00—Bioreactors or fermenters specially adapted for specific uses
    • C12M21/16—Solid state fermenters, e.g. for koji production
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00—Constructional details, e.g. recesses, hinges
    • C12M23/34—Internal compartments or partitions
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
    • C12M27/02—Stirrer or mobile mixing elements
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/04—Filters; Permeable or porous membranes or plates, e.g. dialysis
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/06—Nozzles; Sprayers; Spargers; Diffusers
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/20—Degassing; Venting; Bubble traps
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
    • C12M29/26—Conditioning fluids entering or exiting the reaction vessel
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/04—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus by injection or suction, e.g. using pipettes, syringes, needles
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M37/00—Means for sterilizing, maintaining sterile conditions or avoiding chemical or biological contamination
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M37/00—Means for sterilizing, maintaining sterile conditions or avoiding chemical or biological contamination
    • C12M37/04—Seals
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
    • C12M41/20—Heat exchange systems, e.g. heat jackets or outer envelopes the heat transfer medium being a gas
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/30—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration
    • C12M41/34—Means for regulation, monitoring, measurement or control, e.g. flow regulation of concentration of gas
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/40—Means for regulation, monitoring, measurement or control, e.g. flow regulation of pressure
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M47/00—Means for after-treatment of the produced biomass or of the fermentation or metabolic products, e.g. storage of biomass
    • C12M47/14—Drying

Abstract

The invention discloses a kind of Multifunctional, air mode solid fermentation systems, including fermentation unit, pass through pipe-line system and the tank connected air supply unit of the fermentation, steam steam supplying unit, controlled valve is set in the pipe-line system, the fermentation unit includes fermentor, air control formula Multifunctional transporting disk module, stirring motor, agitating shaft, impeller fixed link, agitator arm, oese and atomizer；The air supply unit device includes empty compressor, aseptic air filter, air heating, cooling system；The steam steam supplying unit includes steam generator, and the steam generator passes through pipeline and the air supply unit pipeline connection；The present invention completes solid pure-blood ferment, realize that material sterilizes in place, is cooling, stirring inoculation, fermentation temperature, humid control, later stage fermentation dry materials, product extract, have gone out the processes such as material automatically, and it is single to solve conventional solid fermentation pure-blood ferment hardly possible, functions of the equipments for high degree of automation, easily controllable operation, is worthy to be popularized.

Description

A kind of Multifunctional, air mode solid fermentation system
Technical field
The present invention relates to a kind of solid fermentation tank arrangement more particularly to a kind of Multifunctional, air mode solid fermentation systems.
Background technique
Fermentation technique is divided into solid state fermentation and deep fermentation by fermentation substrate form, wherein solid fermentation, is low The fermentation process carried out on the solid medium of moisture content is a kind of important method of biological products preparation field, is sent out with liquid Ferment technology is compared, and solid state fermentation has equipment simple, small investment, easy to operate, adaptable, raw material sources are wide, cheap, The advantages that low energy consumption, yield is high, three-waste free discharge, and environmental pollution is small.But when solid fermentation, matrix is by solid material, a small amount of Moisture and air formed, do not have a mobility, matrix nutrition, strain concentration, temperature, humidity etc. can all exist certain dense Spend difference；Biological heat will lead to moisture evaporation fastly simultaneously, there is phenomena such as fermenting slowly or terminating, these will lead to material fermentation Uneven or material fermentation is impermeable, has seriously affected solid fermentation process and product quality.
Bioreactor provides the most adaptable method, the improvement and innovation of solid biologic reactor for biofermentation Design was never interrupted.Solid-state fermentation tank can be divided into static solid fermentor according to the motion conditions of matrix and DYNAMIC SOLID is sent out Two class of fermentation tank.The static closed general bed of material of solid-state fermentation tank is relatively thin, and microorganism growth conditions is good, but most of materials can only be adopted It with sterilizing outside Zymolysis Equipment and is inoculated with, and material static state not can guarantee the consistency of microorganism growing environment and hair is effectively performed The control of ferment process, meanwhile, entire production process cannot achieve automation and whole process without miscellaneous bacteria, easy to pollute, it is difficult to meet real The purebred solid state rheology of meaning.The difficulty that DYNAMIC SOLID Zymolysis Equipment can overcome static solid to ferment, realizes real meaning Pure-blood ferment, the but often bed of material is thick, the growth conditions of microorganism is poor, predominantly heat transfer, mass transfer, pass gas difficulty, and material stirs Mix injury gained in sports mycelia；The distributional difference of temperature, humidity, oxygen and pH value etc. is very big, causes product quality uneven；In short, existing Have dynamic solid state fermentation equipment and static solid state fermentation equipment fermentation condition, fermented quality, production efficiency, the degree of automation, The feasibility of industry amplification etc. all each drawback, the heat transfer of solid fermentation, mass transfer, biography gas difficulty are always that solid-state fermentation tank is set The problem of meter, to also limit the development of solid-fermented technique.
Summary of the invention
It is inconvenient and not smart for the blocking of solid fermentation matrix present in above-mentioned solid-fermented technique stomata, temperature acquisition Standard, gas transmitting, substance interaction, temperature, uneven humidity the problems such as and it is not easy to control the defects of, the present invention proposes one kind Multifunctional, air mode solid fermentation system, specific technical solution are as follows:
A kind of Multifunctional, air mode solid fermentation system, including fermentation unit, at least further include by pipe-line system and institute The tank connected air supply unit of fermentation, steam steam supplying unit are stated, sets controlled valve, the fermentation unit in the pipe-line system Spare mouth, safety valve a, offgas duct, stirring motor, temperature acquisition and wireless biography are equipped with equipped with fermentor, at the top of the fermentor Defeated device, axle envelope connector, pressure gauge a, mirror mouth, material inlet, the offgas duct is equipped with moisture probe a and valve a, described Fermentor side is equipped with material inlet b, solid matter outlet, offgas outlet, and the offgas outlet is equipped with moisture probe c and valve Door z, the fermentor is interior to be equipped with agitating shaft, air control Multifunctional transporting disk module, and the fermenter base is tilted equipped with fermentor Expect device, agitating shaft and air control formula Multifunctional transporting disk module are equipped in the fermentor, the agitating shaft is vertical hollow structure And it is equipped with fermentor rotation fulcrum, the one end of the mixing shaft is fixed at the top of fermentor by axle envelope connector, and the other end passes through Fixes sleeve is fixed on fermenter base, and the agitating shaft is equipped with transverse link, and the transverse link is hollow structure, described Temp probe line is equipped with inside agitating shaft and the transverse link, the transverse link is equipped with fixed ring, the fixed ring It is equipped with connecting rod, the connecting rod is arc shape hollow structure, and end is equipped with stirring for plow-shape overturning structure in the connecting rod Impeller is mixed, the agitator arm is equipped with temp probe a, and the temp probe a is connected on the temp probe line, described Temp probe line is fixed on temperature acquisition and Wireless Transmitter, is equipped with inoculation above the air control formula Multifunctional transporting disk module Ring, oese position cyclic structure, the oese bottom are equipped with atomizer a；Air supply unit, the air supply unit are equipped with Air compressor, aseptic air filter, air heating and cooling system, air humidifying equipment, the air compressor pass through pipe Road is sequentially connected aseptic air filter, air heating and cooling system, air humidifying equipment, the air compressor outlet pipe It is equipped with air robot flowmeter, the air humidifying equipment is connected by fast interface a and the air control formula Multifunctional transporting disk module It connects；Steam steam supplying unit, the steam steam supplying unit includes steam generator, and the steam generator passes through pipeline and the confession Gas unit pipeline connection, steam generator pipeline end are connected by fast interface b with the fermentor.
Further, the air control Multifunctional transporting disk module includes air intake conduit, is arranged on air intake duct road Valve b, gas balance distribution cavity, be located at gas balance branch chamber top be equipped with gas vent b, be equipped with positioned at the front end gas vent b Valve y, interior be equipped with of the gas balance distribution cavity push sliding block, and gas balance branch chamber is divided by the promotion sliding block Upper and lower two chambers, the promotion sliding block side is fixed by sealing ring and gas balance branch cavity wall and can be along interior Wall moves up and down, and the promotion sliding block is equipped with gas passage contact pin, and gas passage contact pin bottom end is fixed on promotion sliding block Lower surface, the gas passage pin tip are arranged through material bearing plate, and the gas passage pin tip is umbrella shape air It is equipped with O-ring seal b in distributor, the umbrella shape air sparger and material bearing plate junction baltimore groove, is located at object Expect bearing plate lower end surface and is equipped with adjustable spring positioned at the gas passage contact pin periphery in promotion upper end of slide block face.
Further, material bearing plate lower end surface is equipped with two groups of annular strong electromagnets.
Further, it is located at below umbrella shape air sparger, gas passage contact pin periphery is equipped with two groups of circle ventholes.
Further, the air heating, cooling system are equipped with filtrated air air inlet and filtrated air gas outlet, valve Door p, valve q, the air heating, cooling system include ice water tank, thermally conductive oil groove, air hose, ice water pipe, heat-conducting oil pipes, institute It states air hose, ice water pipe, heat-conducting oil pipes and constitutes and be set to ice water tank, on thermally conductive oil groove by Z-shaped thermal sheet, the ice Refrigerant, refrigerant, ice water circulation pump are equipped in sink, the ice water circulation pump connects the ice water pipe, the ice water Guan Shangshe There is the external import of ice water, the ice water pipe end is equipped with the outer exit of ice water and ice water return pipe；It is equipped in the thermally conductive oil groove Conduction oil, heating tube, heat conduction oil circulating pump, the heat conduction oil circulating pump are connected with the heat-conducting oil pipes, on the heat-conducting oil pipes Equipped with steam-out (SO) import, the heat-conducting oil pipes end is equipped with steam-out (SO) outlet and thermal oil return.
Further, spray chamber, humid air outlet and waste liquid outlet, the air are equipped in the air humidifying equipment to add Wet equipment is equipped with pump by the sterile water tank of piping connection between the sterile water tank and the air humidifying equipment, described Sterile water tank is equipped with running water inlet, steam inlet valve, the atomizer extended at the top of spray chamber and connects air inlet lines, mist Change spray head b.
Further, the steam generator and the tank connected pipeline of fermentation are equipped with seeding tank, the seeding tank It is equipped with safety valve c, pressure gauge d, gas vent a, valve l.
Further, the inclination discharging device include the thread groove that the arcuate structure on fermenter base surface is set, The screw putter being fitted into mutually with the thread groove of arcuate structure, the screw putter is by positive and negative motor driven.
Compared with prior art, the device have the advantages that it is as follows:
The present invention can complete solid pure-blood ferment, realize that material sterilize in place, is cooling, and stirring is inoculated with, fermentation temperature, wet Processes, the high degree of automations such as degree controls, and later stage fermentation dry materials, product extract, gone out to expect automatically solve conventional solid The problems such as fermentation pure-blood ferment is difficult, functions of the equipments are single.
Detailed description of the invention
It to describe the technical solutions in the embodiments of the present invention more clearly, below will be to required in embodiment technical description Attached drawing to be used does simple introduction, it should be apparent that, drawings in the following description are only some embodiments of the invention, For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings Other attached drawings.
Fig. 1 is a kind of Multifunctional, air mode solid fermentation system overall schematic.
Fig. 2 is air control formula multipurpose tray module diagram.
Fig. 3 is air heating, cooling system schematic diagram.
Fig. 4 is material tray schematic top plan view.
Fig. 5 is gas passage contact pin schematic diagram.
Fig. 6 is air humidifying equipment structural schematic diagram.
Fig. 7 is that plough type overturns agitator arm schematic diagram.
Wherein, 1- fermentor, the spare hole 2-, 3- safety valve a, 4- moisture probe a, 5- valve a, 6- offgas duct, 7- stirring Motor, 8- temperature acquisition and Wireless Transmitter, 9- temp probe line, 10- axle envelope connector, 11- pressure gauge a, 12- visor Mouth, 13- material inlet, 14- oese, 15- atomizer a, 16- fixed ring, 17- temp probe a, 18- solid material go out Mouth, 19- transverse link, 20- impeller connecting rod, 21- material bearing plate, 22- air control formula Multifunctional transporting disk module, 23- gas are flat Weighing apparatus and distribution cavity, 24- thread groove, 25- screw putter, 26- fixes sleeve, the positive and negative motor of 27-, 28-O type sealing ring a, 29- are pushed away Movable slider, 30- strong electromagnet, 31- sealing ring, the fast interface a of 32-, 33- valve b, 34- air humidifying equipment, 35- air add Heat, cooling system, 36- air compressor, 37- air robot flowmeter, 38- steam generator, 39- temp probe b, 40- pressure Power table, 41- valve c, 42- pressure gauge c, 43- safety valve b, 44- aseptic air filter, 45- valve d, 46- valve e, 47- The sterile water storage tank of valve f, 48-, 49- valve g, 50- valve h, 51- valve i, 52- pump a, 53- moisture probe b, 54- valve j, 55- pumps b, 56- seeding tank, 57- valve l, 58- gas vent a, 59- safety valve c, 60- pressure gauge d, 61- valve m, 62- stirring Impeller, 63- running water inlet, 64- valve n, 65- sterile water water inlet pipe, 66- atomizer b, 67- atomizer connect air Inlet pipe, the outlet of 68- humid air, 69- valve o, 70- waste liquid outlet, 71- adjustable spring, 72- gas passage contact pin, 73- umbrella shape are empty Gas distributor, 74-O type sealing ring b, 75- valve p, 76- filtrated air import, the outlet of 77- valve q, 78- filtrated air, 79- The outer exit of valve r, 80- steam, the external import of 81- valve s, 82- ice water, 83- valve t, 84- thermal oil return, 85- Ice water circulation pump, 86- refrigeration machine, 87- valve u, 88- refrigerant, 89- ice water tank, 90- conduction oil, the thermally conductive oil groove of 91-, 92- add Heat pipe, 93- heat conduction oil circulating pump, 94- valve v, 95- valve w, 96- steam-out (SO) import, the outer exit of 97- ice water, 98- ice The external outlet valve of water, 99- ice water return pipe, 100- valve x, 101- venthole, 102- agitating shaft, 103- air intake duct Road, 104- gas vent b, 105- valve, 106- air hose, 107- ice water pipe, 108- heat-conducting oil pipes, 109- spray chamber, 110- object Expect import, 111- offgas outlet, 112- moisture probe c, 113- valve z, 114- the gas vent fast interface b of c, 115-, 116 fermentors Rotation fulcrum, 117- valve k.
Specific embodiment
With reference to the attached drawing in the embodiment of the present invention, technical solution in the embodiment of the present invention carries out clear, complete Ground description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based on this Embodiment in invention, those of ordinary skill in the art are obtained all other under the premise of not making creativity labour Embodiment belongs to the range of protection of the invention.
As shown in Figures 1 to 7, a kind of Multifunctional, air mode solid fermentation system, including fermentation unit, pass through pipe-line system With the tank connected air supply unit of the fermentation, steam steam supplying unit,
The fermentation unit includes fermentor 1, covers the spare mouth 2 of setting, safety valve a3, pressure gauge positioned at fermentor 1 Moisture probe a4 and valve a5, the fermentation are arranged in the offgas duct 6 for a11, mirror mouth 12, material inlet 13, offgas duct 6 Tank 1 is equipped with stirring motor 7, the agitating shaft 102 that is driven by stirring motor 7, passes through axle envelope connector at the top of the agitating shaft 102 10 are fixed on 1 top of fermentor, are equipped with two groups of air control formula Multifunctional transporting disk modules 22, Yi Jishe in 1 tank body of fermentor It is placed in the oese 14 at 22 top of every group of air control formula Multifunctional transporting disk module, it is multi-functional that 1 side of fermentor corresponds to air control formula The position of 22 bottom of pallet module is equipped with solid matter outlet 18, and atomizer a15 is arranged on the oese 14, described to stir It mixes the disposition of axis 102 to be set in fermentor 1, and is arranged through air control formula Multifunctional transporting disk module 22,102 He of agitating shaft 22 junction of air control formula multifunction module is equipped with O-ring seal a28, and the agitating shaft 102 is hollow structure, the stirring Axis 102 is equipped with fermentor rotation fulcrum 116, is arranged transverse link 19 on the agitating shaft 102, during the transverse link 19 is Hollow structure installs the impeller connecting rod 20 and fixed ring 16 of arc hollow structure, arc hollow structure on the transverse link 19 20 end of impeller connecting rod installation plough type overturning agitator arm 62, temp probe a17 is installed on the agitator arm 62, Temp probe line 9, the temp probe line 9 one are installed in 19 hollow structure of the agitating shaft 102 and the transverse link End connection temp probe 17a, the other end are connected on temperature acquisition and Wireless Transmitter 8, the temperature acquisition and wireless transmission Device 8 is fixed on 102 end of agitating shaft, and bottom in fermentor 1, institute are fixed on by fixes sleeve 26 in 102 bottom end of agitating shaft State be equipped with outside 1 bottom end of fermentor arcuate thread slot 24, with the chimeric screw putter 25 mutually of arcuate thread slot 24, the screw thread Push rod is driven by positive and negative motor 27, and 1 side of fermentor is equipped with material inlet 110 and offgas outlet 111, the offgas outlet 111 are equipped with moisture probe c112 and valve z113；
The steam steam supplying unit includes steam generator 38, and the steam generator 38 is equipped with pressure gauge c42, safety Valve b43, the steam generator 38 are equipped with pipeline, are located at pipeline and are equipped with valve d45,38 steam pipe of steam generator is logical It crosses valve e46, valve f47, valve g49, valve 61m and is connected to aseptic air filter 44, sterile water storage tank 48, seed respectively Tank 56, air control formula Multifunctional transporting disk module 22 are equipped with fast between the valve 61m and the air control formula Multifunctional transporting disk module 22 Interface a32, wherein being equipped with valve g49 and pump b55 before and after 56 connecting pipe of the seeding tank, the seeding tank 56 is equipped with pressure Table d60, safety valve c59, gas vent a58, the gas vent a58 are equipped with valve l57, and the seeding tank 56 passes through pipeline and institute It states oese 14 to be connected, the junction is equipped with fast interface b115 and controls the valve j54 of fast interface b115, passes through above-mentioned pipeline All pipelines, seeding tank 56, the annular inoculated tube 14, atomizer a15, sterile water storage tank that air can be flowed through with valve 48, fermentor 1 and solid medium provide steam and sterilize；
The air supply unit includes air compressor 36, aseptic air filter 44, air heating, cooling system 35, Air humidifying equipment 34, the air compressor 36 are equipped with pressure gauge b40, air robot flowmeter are arranged on outlet pipe 37 and valve c41, the air robot flowmeter 37 connect aseptic air filter 44, aseptic air filter by pipeline 44 connect air heating, cooling system 35, the air heating, cooling system 35 and the air humidifying equipment by pipeline The pipeline of 34 connections is equipped with valve h50, and the pipeline connected between the air humidifying equipment 34 and the fermentor 1 is equipped with Temp probe b39, moisture probe b53, valve b33, the air humidifying equipment 34 are multi-functional by fast interface a32 and air control formula Pallet module 22 connects, and the fast interface a32 is equipped with valve m, and the 36 pipeline branch pipe of air compressor is connected with seeding tank 56, sterile water storage tank 48, the sterile water tank 48 and air humidifying equipment 34 connect, which is equipped with valve i51, pump a52；
Preferably, the heating, cooling system 35 are equipped with filtrated air import 76, filtrated air outlet 78, institute Filtrated air import 76 is stated equipped with valve p75, the filtrated air outlet 78 is equipped with valve q77, the air heating is cold, Cooler 35 further includes air hose 106, heat-conducting oil pipes 108, ice water pipe 107, the air hose 106, ice water pipe 107, conduction oil 108 pipeline of pipe is the thin slice of zigzag structure, which increases heat transfer area and air flow resistance, wherein described above-mentioned Pipeline following settings ice water tank 89 and thermally conductive oil groove 91, the ice water tank 89 are equipped with refrigerant 88, the setting of ice water tank 89 refrigeration Machine 86, ice water tank 89 connect ice water pipe 107, ice are arranged on ice water pipe 107 equipped with ice water circulation pump 85, the ice water circulation pump 85 The external import 82 of water, the ice water external tapping 82 are equipped with valve s81, and the ice water pipe 107 is equipped with the outer exit 97 that cuts off the water With return pipe 99, the outer exit 97 of the ice water is equipped with the external outlet valve 98 of ice water, and the return pipe 99 is equipped with valve x100；The thermally conductive oil groove 91 is equipped with conduction oil 90, and heating tube 92 is arranged in the thermally conductive oil groove 91, and the thermally conductive oil groove 91 is equipped with Heat conduction oil circulating pump 93, the heat conduction oil circulating pump 93 connect heat-conducting oil pipes 108, and the heat-conducting oil pipes are equipped with valve v94, institute Setting steam-out (SO) import 96 on heat-conducting oil pipes 108 is stated, the steam-out (SO) import 96 is equipped with valve w95, the conduction oil 108 end of pipe sets steam-out (SO) outlet 80 and thermal oil return 84, and the steam-out (SO) outlet 80 is equipped with valve r79, institute Thermal oil return 84 is stated equipped with valve u87；
Preferably, 34 side of air humidifying equipment is equipped with pipeline, that is, humid air outlet 68, the humid air Outlet 68 is equipped with valve c33, is equipped with spray chamber 109 in the air humidifying equipment 34,109 bottom end of spray chamber is equipped with Waste liquid outlet 70, the waste liquid outlet 70 are equipped with valve o69, and 109 top of spray chamber is equipped with atomizer and connects air Inlet pipe 67, the air inlet pipe are equipped with atomizer b66, and the air humidifying equipment 34 passes through pipeline and the sterile water tank 48 connections, the sterile water tank 48 are equipped with the valve f47 and running water inlet 63 of gas vent c114, control steam disengaging, The gas vent c114 is equipped with valve k117, and the running water inlet 63 is equipped with valve n64；
Preferably, the air control formula Multifunctional transporting disk module 22 include pipeline, i.e., air intake conduit 103, set Valve b33, gas balance and distribution cavity 23 on air inlet pipeline 103 are set, is equipped at the top of the gas balance and branch's chamber 23 Material bearing plate 21, the material bearing plate 21 are fixed in fermentor 1, and promotion is set in the gas balance and distribution cavity 23 and is slided Block 29,29 side end face of promotion sliding block are connected by sealing ring 31 with gas balance and 23 inner wall of distribution cavity, and can be along gas Above and below balance and 23 inner wall of distribution cavity, the promotion sliding block 29 divides gas balance and distribution cavity 23 for epicoele and cavity of resorption, epicoele Gas vent b104 is opened up, the gas vent b104 is equipped with valve y105, and the gas vent 104 moves up reduction in promotion sliding block 29 Resistance installs gas passage contact pin 72 on the promotion sliding block 29, and 72 lower end of gas passage contact pin is by pushing sliding block 29 And be fixed on and push on sliding block 29,72 upper end of gas passage contact pin connects umbrella shape air sparger by material bearing plate 21 73, the umbrella shape air sparger 73 forms airtight passage with O-ring seal b74 in baltimore groove on material bearing plate 21, described 72 periphery of gas passage contact pin is set with the adjustable spring 71 of adjustable pressure, and 71 top of adjustable pressure spring is fixed on material and holds 21 lower end surface of fishplate bar, 71 bottom end of adjustable pressure spring, which is fixed on, pushes 29 upper surface of sliding block, the air control formula Multifunctional transporting 21 lower end surface of material bearing plate also sets up annular strong electromagnet 30, the 72 upper end cylinder of gas passage contact pin in disk module 22 Venthole 101 is arranged in cylinder side, and the venthole 101 is located at 73 bottom of umbrella shape air sparger and is equipped with two groups, the cavity of resorption Connected by the fermentor 1 of the gas passage contact pin 72 of middle hollow structure, venthole 101 and 21 upper surface of material bearing plate It is logical.
Embodiment:
One, preparation:
Material inlet 13 and offgas outlet 111 on fermentor 1 are opened, prepared solid material is added, in seed storage tank It is added in 56 and prepares nutrient solution, opened valve j54, pump b55, pass through the oese 14 and atomizer of circulating line structure Nutrient matrix is sprayed on solid material by a15, starts stirring motor 7 and solid material and nutrient solution are uniformly mixed to spare, pass Close all valves.
Two, fermenter system sterilizes:
It sterilizes to fermentor and material: opening 38 producing steam of steam generator and reach preset value, Open valve d45 and valve M61, steam enter gas balance and distribution cavity 23 by fast interface a32, when gas balance and 23 steam pressure of distribution cavity reach When preset value, pushes sliding block 29 to move up and compress adjustable spring 71 along gas balance and 23 inner wall of distribution cavity, drive simultaneously Gas passage contact pin 72 moves up, and 72 top umbrella shape air sparger 73 and O-ring seal b74 of gas passage contact pin is detached from, and is formed Annular gas passageway, steam are sprayed from venthole 101 along annular gas passageway and equally distributed umbrella shape air sparger 73 It carries out sterilizing in edge injectant solid material；Intermittently starting stirring motor 7, which drives, in sterilization process erects hollow stirring Axis 102 and hollow transverse link 19, the agitator arm 62 of impeller connecting rod 20 and plough the type overturning of arc hollow, turn solid Material makes material moisture, is heated evenly, and material sterilizing is more thorough, opens valve a5 and tail in offgas duct 6 in sterilization process on a small quantity Valve 113z empties cold air in gas outlet 111.
Three, to seeding tank and the sterilizing of inoculation channel:
To fermentor sterilizing while Open valve g49, valve k54, steam enters seeding tank 56 and inoculation by pipeline Ring 14, and entered in fermentor 1 by atomizer a15, the valve of seed upper end gas vent a58 is slightly opened in sterilization process Door l57 empties cold air.
Four, sterilizing is carried out to air pipe line and sterile water storage tank sterilizes:
It sterilizes simultaneously to fermentor, for Open valve e46 by steam pipework, it is right that steam enters aseptic air filter 44 Sterilizing filter sterilizes, and opens valve p75 and valve h50, steam after aseptic air filter 44 into air by adding Air pipe line in heat, cooling system 35, i.e. filtrated air import 76 go out to enter air humidifying equipment from filtrated air outlet 78 34, Open valve b33, steam enter gas balance and distribution cavity 23 by fast interface a32, are entered by gas passage contact pin 72 It sterilizes in solid material；Open valve e47 simultaneously, steam enters sterile water storage tank 48, crack to open venthole c114 upper valve Door k117, empty cold air, close venthole c114 valve k117, open valve i51, steam by atomizer b66 into Enter spray chamber 109, and is pooled together with air pipe line and steam pipework steam and gas balance and distribution are entered by fast interface a32 Chamber 23 is entered in solid material by gas passage contact pin 72 and is sterilized.
Five, sterile water prepares or adds in sterile water storage tank 48:
The valve k117 of the valve n64 and gas vent c114 of the running water inlet 63 of sterile water storage tank 48 are opened, is added suitable Measure tap water, close running water inlet 63 valve n64, open steam valve f47, be passed through steam carry out sterilizing prepare it is sterile Water, the valve k117 of 95 DEG C of closing gas vent c114 make temperature rise to 121 DEG C and control the opening and closing of steam valve 47 and maintain 25 points Clock, sterilizing terminate to close valve.
When fermentor material, seeding tank, air pipe line, sterile water storage tank, which sterilizes, to be terminated, and closes all valves.
Six, solid material ventilation cools:
Opening air compressor 36 in advance makes air pressure reach preset value, opens valve c41, air passes through air robot Flowmeter 37 after adjusting air mass flow, successively opens valve p75, valve h50, valve b33, valve m61, valve a5 and valve Z113, it is multi-functional that air sequentially enters sterilizing filter 44, air heating, cooling system 35, air humidifying equipment 34, air control formula Pallet module 22 and solid material are discharged from fermentation tank tail gas pipe 6 and offgas outlet 111；Air is filtered by filtrated air Filtrated air is formed after device 44, enters air heating, cooling system 35 from filtrated air import 76, while opening in ice water tank 89 Refrigeration machine 86 freezes to refrigerant 88, opens ice water circulation and pumps valve x100 progress on 85, valve t83 and ice water return pipe Ice water circulation, filtrated air form sterile cold air air heats, cooling system 35 and refrigerant carry out heat exchange, then without Bacterium cold air goes out from filtrated air outlet 78, into air humidifying equipment 34；It is visited according to moisture probe a4 on fermentor 1 and humidity Head c112 shows humidity, determines whether filtrated air needs to humidify, if it is desired, opens valve i51 and opens pump a52 to atomization Spray head b66 is pressed into sterile water, and sterile cold air connects air inlet lines 67 by atomizer, sprays from atomizer b66, in mist Change room 109 and carry out air wetting row into sterile cold humid air, enters air control formula by filtrated air outlet 78 and fast interface a32 Multifunctional transporting disk module 22；If you do not need to humidification, cold air directly passes through filtrated air channel 67 and sprays from atomizer b66 Out, enter air control formula Multifunctional transporting disk module 22 by filtrated air outlet 78 and fast interface a32 after spray chamber 109；Nothing Bacterium cold air enters on air control formula Multifunctional transporting disk module 22 and enters in gas balance and distribution cavity 23, when gas balance and distribution Sliding block 29 is pushed to move up and press along gas balance and 23 inner wall of distribution cavity when the sterile cold air pressure of chamber 23 reaches preset value Contracting adjustable spring 71, while gas passage contact pin 72 being driven to move up, 72 top umbrella shape air sparger 73 of gas passage contact pin and O Type sealing ring b74 is detached to form annular gas passageway, and sterile cold air is sprayed from venthole 101, along annular gas passageway and Equally distributed 73 edge of umbrella shape air sparger is rapidly cooled sterile solid material in injectant solid material；It is sterile Cold air carries out heat exchange when through hot solids material, and hot-air is discharged from offgas duct 6 and offgas outlet 111；It is cold in material But intermittently starting stirring motor 7, which drives, during erects hollow stirrer axis 102 and hollow transverse link 19, and arc hollow impeller connects Extension bar 20 and plough type overturn agitator arm 62, and turning solid material keeps material moisture, temperature uniform, when temperature drops to setting value Close valve used, and control offgas duct 6, offgas outlet 111 and valve a5, valve z113 makes to maintain certain positive pressure in tank.
Seven, it is inoculated with:
Strain is added in aseptic seed tank 56 in advance, opens valve j54, pump b55, liquid spawn is entered by pipeline to be connect Kind ring 14 is uniformly sprayed on solid material by atomizer a15, drives setting hollow being inoculated with while opening stirring motor 7 Agitating shaft 102 and hollow transverse link 19, arc hollow impeller connecting rod 20 and plough type overturn agitator arm 62, turn solids Material makes material inoculation more evenly, and inoculation terminates to close all valves and stirring motor.
Eight, ferment control:
It is indicated after inoculation according to solid material temperature and humidity, carries out control of temperature and humidity.
Nine, it heats:
When needing temperature lower than preset value, when needing to heat: open in thermally conductive oil groove 91 heating tube 92 to conduction oil 90 into Row heats, and valve u87 carries out hot-oil circulation, filtrated air on unlatching heat conduction oil circulating pump 93, valve v94 and thermal oil return Heat exchange is carried out in air heating, cooling system 35 and conduction oil, forms heated sterile air, then heated sterile air goes out from air Mouth 78 goes out, and determines whether filtrated air needs to humidify according to humidity of materials into air humidifying equipment 34, if it is desired, open To atomizer b66 indentation sterile water, heated sterile air passes through atomizer and connects air inlet lines 67 by valve 51 and unlatching pump a52 It is sprayed from atomizer b66, carries out air wetting row at sterile Hot wet air heating, by filtrated air outlet 78 in spray chamber 109 And fast interface a32 enters air control formula Multifunctional transporting disk module 22；If you do not need to humidification, heated sterile air directly pass through sterile sky Gas channel 67 is sprayed from atomizer b66, enters wind by filtrated air outlet 78 and fast interface a32 after spray chamber 109 Control formula Multifunctional transporting disk module 22.
Heated sterile air enters on air control formula Multifunctional transporting disk module 22 and enters in gas balance and distribution cavity 23, works as gas When balance and 23 heated sterile air pressure of distribution cavity reach preset value, push sliding block 29 along gas balance and distribution cavity 23 Wall moves up and compresses adjustable spring 71, while gas passage contact pin 72 being driven to move up, 72 top umbrella shape air of gas passage contact pin Distributor 73 and O-ring seal b74 are detached to form annular gas passageway, and heated sterile air is sprayed from venthole 101, along ring-type Gas passage and equally distributed 73 edge of umbrella shape air sparger carry out sterile solid material in injectant solid material quick Heating；Heated sterile air carries out heat exchange when through hot solids material, and cooling air is from offgas duct 6 and offgas outlet 111 Discharge；And control offgas duct 6, offgas outlet 111 and valve a5, valve z113 makes to maintain certain positive pressure in tank, heated in material Cooling procedure according to actual needs can intermittently starting stirring motor 7 drive and erect hollow stirrer axis 102 and hollow transverse link 19, Arc hollow impeller connecting rod 20 and plough type overturn agitator arm 62, and turning solid material keeps temperature of charge uniform, when temperature liter Valve used is closed when to setting value.
Ten, cooling:
When needing temperature to be higher than preset value, when needing cooling: refrigeration machine 86 makes refrigerant 88 in unlatching ice water tank 89 It is cold, it opens ice water circulation and pumps valve x100 on 85, valve t83 and ice water return pipe, carry out ice water circulation, filtrated air is in air Heating, cooling system 35 and refrigerant carry out heat exchange, form sterile cold air；Then sterile cold air goes out from air outlet slit 78, Into air humidifying equipment 34, show that humidity determines filtrated air according to moisture probe a4 on fermentor 1 and moisture probe c112 Whether need to humidify.If desired, opening valve i51 and opening pump a52, sterile water, sterile cold sky are pressed into atomizer b66 Gas is sprayed by filtrated air channel 67 from atomizer b66, carries out air wetting row into sterile cold wet sky in spray chamber 109 Gas enters air control formula Multifunctional transporting disk module 22 by filtrated air outlet 78 and fast interface a32.If you do not need to humidification, cold Air directly passes through filtrated air channel 67 and sprays from atomizer b66, exports after spray chamber 109 by filtrated air 78 and fast interface a32 enters air control formula Multifunctional transporting disk module 22.Sterile cold air enters air control formula Multifunctional transporting disk module 22 It is upper to enter in gas balance and distribution cavity 23.The promotion when gas balance and the sterile cold air pressure of distribution cavity 23 reach preset value Pressure pushes sliding block 29 to move up along gas balance and 23 inner wall of distribution cavity and compress adjustable spring 71, while gas passage being driven to insert Needle 72 moves up, and 72 top umbrella shape air sparger 73 of gas passage contact pin is detached from that form annular gas logical with O-ring seal b74 Road.Sterile cold air is sprayed from venthole 101, along annular gas passageway and equally distributed 73 side of umbrella shape air sparger Edge is rapidly cooled sterile solid material in injectant solid material.Sterile cold air carries out when through hot solids material Heat exchange, hot-air are discharged from offgas duct 6 and offgas outlet 111.Valve used is closed when temperature drops to setting value, and is controlled Offgas duct 6, offgas outlet 111 and valve a5, valve z113 make to maintain certain positive pressure in tank.It is as needed in material cooling procedure Can in intermittently starting stirring motor 7 drive and erect hollow stirrer axis 102 and hollow transverse link 19, arc hollow impeller connecting rod 20 and plough type overturn agitator arm 62, turning solid material keeps material moisture, temperature uniform.
11, it dehumidifies:
It when humidity of materials is more than setting value, can be indicated according to temp probe b39, adjustment air robot flowmeter 37 is empty Throughput, it is just current fermentation temperature that being heated or cooled by heating, cooling system 35, which makes to enter supplies aseptic air themperature, Excessive moisture in material is brought out by tail gas using filtrated air, reaches setting fermentation humidity.
12, it is humidified:
When humidity of materials is lower than setting value, it is passed through in solid material after being humidified by humidifier 34 to filtrated air The humidity of solid material is adjusted, can also be sprayed by seeding tank 56, pump b55, oese 14 and atomizer a15 by vaccination ways Enter sterile water humidification.
13, ventilation oxygen-supplying:
Interruption oxygen supply is carried out during the fermentation.Opening air compressor 36 makes air pressure reach preset value, opens valve Door c41, air is by air robot flowmeter 37, after adjusting air mass flow, successively opens valve p75, valve h50, valve B33, valve m61, valve a5 and valve z113, air sequentially enter sterilizing filter 44, air heating, cooling system 35, sky Gas humidification apparatus 34, air control formula Multifunctional transporting disk module 22 and solid material are discharged from fermentor tail pipe 6 and offgas outlet 111. Air forms filtrated air after through sterilizing filter 44, enters air heating, cooling system 35 from air intlet 76.Then Sterile cold air goes out from air outlet slit 78, into air humidifying equipment 34, filtrated air directly pass through filtrated air channel 67 from Atomizer b66 sprays, and it is multi-functional by filtrated air outlet 78 and fast interface a32 to enter air control formula after spray chamber 109 Pallet module 22.Filtrated air enters on air control formula Multifunctional transporting disk module 22 and enters in gas balance and distribution cavity 23.Work as gas Body balance and 23 filtrated air pressure of distribution cavity push sliding block 29 along 23 inner wall of gas balance and distribution cavity when reaching preset value It moves and compresses adjustable spring 71, while gas passage contact pin 72 being driven to move up, the distribution of 72 top umbrella shape air of gas passage contact pin Device 73 and O-ring seal b74 are detached to form annular gas passageway.Filtrated air sprays logical along annular gas from venthole 101 Ventilation oxygen-supplying is carried out to sterile solid material in 73 edge injectant solid material of road and equally distributed umbrella shape air sparger.It is more Remaining filtrated air and exhaust gas are discharged from offgas duct 6 and offgas outlet 111, valve used are closed at the end of ventilation oxygen-supplying, and control Offgas duct 6, offgas outlet 111 and valve 5a, valve 113z make to maintain certain positive pressure in tank.
14, dry materials:
Work as fermentation ends, when needing that material is dried, opens air compressor 36 in advance and reach preset value.It opens Heating tube 92 heats conduction oil 90 in thermally conductive oil groove 91, opens heat conduction oil circulating pump 93, valve v94 and conduction oil reflux Valve u87 on pipe, carries out hot-oil circulation, and filtrated air carries out heat exchange in air heating, cooling system 35 and conduction oil, formed Heated sterile air.Then heated sterile air goes out from air outlet slit 78, into air humidifying equipment 34.Heated sterile air directly passes through Filtrated air channel 67 is sprayed from atomizer b66, by filtrated air outlet 78 and fast interface a32 after spray chamber 109 Into air control formula Multifunctional transporting disk module 22.Heated sterile air, which enters, enters gas balance on air control formula Multifunctional transporting disk module 22 And in distribution cavity 23.Pressure is pushed to push sliding block 29 when gas balance and 23 heated sterile air pressure of distribution cavity reach preset value It is moved up along gas balance and 23 inner wall of distribution cavity and compresses adjustable spring 71, while gas passage contact pin 72 being driven to move up, gas Contact pin 72 top umbrella shape air sparger 73 and O-ring seal b74 in channel is detached to form annular gas passageway.Heated sterile air from Venthole 101 sprays, along in 73 edge injectant solid material of annular gas passageway and equally distributed umbrella shape air sparger, It is dry that fast heated-air is carried out to sterile solid material.Heated sterile air carries out heat when passing through hot solids material and moisture is handed over It changes, the cooled humid air of moisture is taken out of from offgas duct 6, offgas outlet 111.In material heating, but process according to actual needs may be used Intermittently starting stirring motor 7 drives and erects hollow stirrer axis 102 and hollow transverse link 19, arc hollow impeller connecting rod 20 And plough type overturns agitator arm 62, turning solid material keeps dry materials uniform.When material moisture is down to used in setting value closing Valve.
15, it discharges:
After fermentation ends and solid material drying pretreatment, fast interface a32 and fast interface b115 is disconnected, solids is opened Material outlet 18 opens positive and negative motor 27 and screw putter 25 is driven to rotate, and screw putter 25 engages with arcuate thread slot 24, causes to send out Fermentation tank 1 does solid material discharge port 18 along fermentor rotation fulcrum 116 and is rotated down banking motion.Material stirring electricity is opened simultaneously Machine machine 7 drives and erects hollow stirrer axis 102 and hollow transverse link 19, and arc hollow impeller connecting rod 20 and the overturning of plough type are stirred It mixes impeller 62 and turns solid material, discharging is freely fallen from discharge port.
The present invention completes material in same fermentor by designing a kind of Multifunctional, air mode solid fermentation system, realization Sterilizing, cooling, original place inoculation and fermentation: stir the spray inoculation that impeller is aided in tank using system plough type overturning agitator arm Make material inoculation more evenly, fermentation process stirs the degree of injury that mycelia is effectively reduced.Temp probe on agitator arm compared with Conventional solid fermentor tank skin jack fixed bit temperature collection is more accurate, and abolishing probe influences difficulty to stirring and tank design, Abolish steric hindrance simultaneously and by wireless transmission；It is removed using the air control formula Multifunctional transporting disk module and air of fermentation system setting The conditions such as bacterium, heating, cooling, humidification regulation module energy flexible modulation fermentation temperature, humidity and oxygen supply, meanwhile, the more function of air control formula The design of energy pallet module also effectively prevent feed blocking air vent, and air is made to be evenly distributed, and material fermentation is uniformly thorough, improves Product quality；Fermentor tilts discharging device auxiliary stirring, and material discharging is thoroughly convenient；It is sent out using Multifunctional, air mode solid Ferment system can integrate gas supply (vapour) mass transfer, temperature adjustment, control wet, sterilizing, be inoculated with, is anti-blocking, it may also be used for later period ventilation material It is dried, high degree of automation, easily controllable operation.
The above description is merely a specific embodiment, but the protection scope invented is not limited thereto, any ripe Know those skilled in the art in the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of, should all cover Within the protection scope of invention.

Claims (8)

  1. It at least further include by pipe-line system and described 1. a kind of Multifunctional, air mode solid fermentation system, including fermentation unit Air supply unit, the steam steam supplying unit of fermentor (1) connection set controlled valve in the pipe-line system, and the fermentation is singly Member is equipped with fermentor (1), and spare mouth (2), safety valve a(3 are equipped at the top of the fermentor (1)), offgas duct (6), stirring motor (7), temperature acquisition and Wireless Transmitter (8), axle envelope connector (10), pressure gauge a(11), mirror mouth (12), material inlet (13), the offgas duct (6) is equipped with moisture probe a(4) and valve a(5), fermentor (1) side is equipped with material inlet b (110), solid matter outlet (18), offgas outlet (111), the offgas outlet (111) are equipped with moisture probe c(112) and Valve z(113), the fermentor (1) is interior to be equipped with agitating shaft (102), air control Multifunctional transporting disk module (22), the fermentor (1) bottom is equipped with fermentor and tilts discharging device, it is characterised in that:
    Agitating shaft (102) and air control formula Multifunctional transporting disk module (22), the agitating shaft (102) are equipped in the fermentor (1) For vertical hollow structure and fermentor rotation fulcrum (116) are equipped with, described agitating shaft (102) one end passes through axle envelope connector (10) It is fixed at the top of fermentor (1), the other end is fixed on fermentor (1) bottom, the agitating shaft (102) by fixes sleeve (26) It is equipped with transverse link (19), the transverse link (19) is hollow structure, the agitating shaft (102) and the transverse link (19) internal to be equipped with temp probe line (9), the transverse link (19) is equipped with fixed ring (16), on the fixed ring (16) Equipped with impeller connecting rod (20), the impeller connecting rod (20) is arc shape hollow structure, end on the impeller connecting rod (20) End is equipped with the agitator arm (62) of plow-shape overturning structure, and the agitator arm (62) is equipped with temp probe a(17), the temperature Probe a(17) it is connected on the temp probe line (9), the temp probe line (9) is fixed on temperature acquisition and wireless Transmitter (8), air control formula Multifunctional transporting disk module (22) top are equipped with oese (14), and oese (14) position is cyclic annular Structure, oese (14) bottom are equipped with atomizer a(15)；
    Air supply unit, the air supply unit are equipped with air compressor (36), aseptic air filter (44), air heating cooling system Unite (35), air humidifying equipment (34), the air compressor (36) by pipeline be sequentially connected aseptic air filter (44), Air heating and cooling system (35), air humidifying equipment (34), air compressor (36) outlet pipe turn equipped with air Subflow meter (37), the air humidifying equipment (34) pass through fast interface a(32) and the air control formula Multifunctional transporting disk module (22) it connects；
    Steam steam supplying unit, the steam steam supplying unit include steam generator (38), and the steam generator (38) passes through pipe Road and the air supply unit pipeline connection, steam generator (38) line end pass through fast interface b(115) and the fermentation Tank (1) connection.
  2. 2. a kind of Multifunctional, air mode solid fermentation system as described in claim 1, it is characterised in that: the air control is multi-functional Pallet module (22) includes air intake conduit (103), valve b(33 on air intake conduit (103) is arranged), gas it is flat Weigh distribution cavity (23), be located at gas balance branch chamber (23) top and be equipped with gas vent b(104), it is located at gas vent b(104) front end It equipped with valve y(105), is equipped in the gas balance distribution cavity (23) and pushes sliding block (29), the promotion sliding block (29) is by institute It states gas balance branch chamber (23) and is divided into two chambers up and down, the promotion sliding block (29) side passes through sealing ring (31) and institute It states gas balance branch chamber (23) inner wall to fix and can move up and down along inner wall, the promotion sliding block (29) is logical equipped with gas Road contact pin (72), gas passage contact pin (72) bottom end, which is fixed on, pushes sliding block (29) lower surface, the gas passage contact pin Top (72) is arranged through material bearing plate (21), and gas passage contact pin (72) top is umbrella shape air sparger (73), O-ring seal b(74 is equipped in the umbrella shape air sparger (73) and the material bearing plate (21) junction baltimore groove), position In material bearing plate (21) lower end surface and gas passage contact pin (72) periphery for being located at promotion sliding block (23) upper surface equipped with adjustable Spring (71).
  3. 3. a kind of Multifunctional, air mode solid fermentation system as claimed in claim 2, it is characterised in that: the material bearing plate (21) lower end surface is equipped with two groups of annular strong electromagnets (30).
  4. 4. a kind of Multifunctional, air mode solid fermentation system as claimed in claim 2, it is characterised in that: be located at umbrella shape air point Cloth device (73) below, gas passage contact pin (72) periphery be equipped with two groups of circle ventholes (101).
  5. 5. a kind of Multifunctional, air mode solid fermentation system as described in claim 1, it is characterised in that: the air heating, Cooling system (35) be equipped with filtrated air air inlet (76) and filtrated air gas outlet (78), valve p(75), valve q(77), Air heating, cooling system (35) include ice water tank (89), thermally conductive oil groove (91), air hose (106), ice water pipe (107), Heat-conducting oil pipes (108), the air hose (106), ice water pipe (107), heat-conducting oil pipes (108) are made of simultaneously Z-shaped thermal sheet It is set to ice water tank (89), on thermally conductive oil groove (91), refrigerant (88), refrigerant (86), ice is equipped in the ice water tank (89) Water-circulating pump (85), the ice water circulation pump (85) connect the ice water pipe (107), and the ice water pipe (107) is equipped with ice water External import (82), ice water pipe (107) end are equipped with the outer exit (97) of ice water and ice water return pipe (99)；It is described thermally conductive Conduction oil (90), heating tube (92), heat conduction oil circulating pump (93), the heat conduction oil circulating pump (93) and institute are equipped in oil groove (91) Heat-conducting oil pipes (108) connection is stated, the heat-conducting oil pipes (108) are equipped with steam-out (SO) import (96), the heat-conducting oil pipes (108) End is equipped with steam-out (SO) outlet (80) and thermal oil return (84).
  6. 6. a kind of Multifunctional, air mode solid fermentation system as described in claim 1, it is characterised in that: the air wetting is set Spray chamber (109), humid air outlet (68) and waste liquid outlet (70), the air humidifying equipment (34) is equipped in standby (34) to pass through The sterile water tank of piping connection (48) is equipped with pump between the sterile water tank (48) and the air humidifying equipment (34) (52), the sterile water tank (48) is equipped with running water inlet (63), steam inlet valve (47), extends to spray chamber (109) top The atomizer in portion connects air inlet lines (67), atomizer b(66).
  7. 7. a kind of Multifunctional, air mode solid fermentation system as described in claim 1, it is characterised in that: the steam generator (38) and the pipeline of the fermentor (1) connection is equipped with seeding tank (56), and the seeding tank (56) is equipped with safety valve c (59), pressure gauge d(60), gas vent a(58), valve l(57).
  8. 8. a kind of Multifunctional, air mode solid fermentation system as described in claim 1, it is characterised in that: the inclination discharging dress It sets mutual in the thread groove (24) of the arcuate structure of fermentor (1) bottom surface and the thread groove (24) of arcuate structure including being arranged Mutually chimeric screw putter (25), the screw putter (25) are driven by positive and negative motor (27).
CN201810994221.3A 2018-08-29 2018-08-29 Multifunctional gas-conditioning type solid fermentation system Active CN109082371B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810994221.3A CN109082371B (en) 2018-08-29 2018-08-29 Multifunctional gas-conditioning type solid fermentation system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810994221.3A CN109082371B (en) 2018-08-29 2018-08-29 Multifunctional gas-conditioning type solid fermentation system

Publications (2)

Publication Number Publication Date
CN109082371A true CN109082371A (en) 2018-12-25
CN109082371B CN109082371B (en) 2021-06-29

Family

ID=64795249

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810994221.3A Active CN109082371B (en) 2018-08-29 2018-08-29 Multifunctional gas-conditioning type solid fermentation system

Country Status (1)

Country Link
CN (1) CN109082371B (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109624024A (en) * 2019-01-17 2019-04-16 长江南京航道工程局 A kind of interlocking segment process units system for waterway regulation
CN110693006A (en) * 2019-10-18 2020-01-17 广州工商学院 Carambola enzyme fermentation method and fermentation device
CN111072412A (en) * 2019-12-27 2020-04-28 农业农村部规划设计研究院 Numerical simulation test system for aerobic fermentation process
CN114107038A (en) * 2021-12-16 2022-03-01 孙树霖 Pig is fermenting installation for feed processing with feed mechanism
CN114107030A (en) * 2021-10-18 2022-03-01 广西仙草堂制药有限责任公司 Single-tank continuous preparation method and device for liquid strains of edible fungi
CN116573823A (en) * 2023-07-13 2023-08-11 四川鹏鹞环保设备有限公司 System and fermentation method for high-temperature aerobic fermentation of waste organic matters

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1811015A1 (en) * 2006-01-20 2007-07-25 Eckard, Horst K. Injecting of biogas into a fermenter
CN102102081A (en) * 2009-12-18 2011-06-22 中国科学院过程工程研究所 Pure-culture solid-state fermentation apparatus capable of gas-phase inoculation and feeding, and method thereof
CN104845885A (en) * 2015-04-17 2015-08-19 南京工业大学 Solid state fermentation belt reactor and application thereof
CN105368708A (en) * 2015-11-03 2016-03-02 湖北民族学院 Horizontal solid fermentation system
CN106701563A (en) * 2017-01-24 2017-05-24 郑州良源分析仪器有限公司 Full-automatic control multifunctional solid-state fermentation tank
CN107299053A (en) * 2017-07-27 2017-10-27 东莞市秦智工业设计有限公司 A kind of biological fermentation tank

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1811015A1 (en) * 2006-01-20 2007-07-25 Eckard, Horst K. Injecting of biogas into a fermenter
CN102102081A (en) * 2009-12-18 2011-06-22 中国科学院过程工程研究所 Pure-culture solid-state fermentation apparatus capable of gas-phase inoculation and feeding, and method thereof
CN104845885A (en) * 2015-04-17 2015-08-19 南京工业大学 Solid state fermentation belt reactor and application thereof
CN105368708A (en) * 2015-11-03 2016-03-02 湖北民族学院 Horizontal solid fermentation system
CN106701563A (en) * 2017-01-24 2017-05-24 郑州良源分析仪器有限公司 Full-automatic control multifunctional solid-state fermentation tank
CN107299053A (en) * 2017-07-27 2017-10-27 东莞市秦智工业设计有限公司 A kind of biological fermentation tank

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109624024A (en) * 2019-01-17 2019-04-16 长江南京航道工程局 A kind of interlocking segment process units system for waterway regulation
CN110693006A (en) * 2019-10-18 2020-01-17 广州工商学院 Carambola enzyme fermentation method and fermentation device
CN111072412A (en) * 2019-12-27 2020-04-28 农业农村部规划设计研究院 Numerical simulation test system for aerobic fermentation process
CN114107030A (en) * 2021-10-18 2022-03-01 广西仙草堂制药有限责任公司 Single-tank continuous preparation method and device for liquid strains of edible fungi
CN114107038A (en) * 2021-12-16 2022-03-01 孙树霖 Pig is fermenting installation for feed processing with feed mechanism
CN116573823A (en) * 2023-07-13 2023-08-11 四川鹏鹞环保设备有限公司 System and fermentation method for high-temperature aerobic fermentation of waste organic matters
CN116573823B (en) * 2023-07-13 2023-09-15 四川鹏鹞环保设备有限公司 System and fermentation method for high-temperature aerobic fermentation of waste organic matters

Also Published As

Publication number Publication date
CN109082371B (en) 2021-06-29

Similar Documents

Publication Publication Date Title
CN109082371A (en) A kind of Multifunctional, air mode solid fermentation system
CN101955883A (en) Multifunctional biological solid fermentation tank
CN202124625U (en) Multifunctional biological solid fermentation tank
CN108192819A (en) A kind of biofermentation reaction kettle of the anti-compaction adjusted equipped with temperature
CN109055193A (en) A kind of tilted drum-type vacuum solid fermentor of the built-in helical blade that can exchange heat
CN102093949A (en) Multifunctional biological solid fermentation tank
CN105368708B (en) A kind of Horizontal type solid fermentation system
CN201241154Y (en) White-rot fungi solid fermentation system
CN209010408U (en) A kind of microbial manure installation for fermenting and microbial manure production system
CN201313899Y (en) Novel circulating packed bed reactor
CN101397538B (en) Novel circulation-type packed bed reactor
CN108359588B (en) Photosynthetic culture fermentation tank
CN203807476U (en) Fermentation tank
CN201873685U (en) Multifunctional biological solid fermentation tank
CN216561563U (en) Temperature and humidity control device for microbial fermentation based on beef jerky processing
CN206476909U (en) Microbial-bacterial fertilizer installation for fermenting
CN213172363U (en) Compound bacterial fermentation cylinder of benefit fungus
CN213357378U (en) Shaft aeration system for fertilizer forming device
CN208907122U (en) A kind of bacillus amyloliquefaciens culture apparatus
CN212504866U (en) Solid fermentation tank
CN208604121U (en) A kind of spawn fermentation tank
CN208815005U (en) A kind of Horizontal type solid fermentation device
CN208485886U (en) Solid material continuous sterilization and Zymolysis Equipment and continuous sterilization and fermentation system
CN207775218U (en) A kind of full automatic microorganism installation for fermenting
CN2929479Y (en) High efficiency multifunction safety full automatic temperature-control and humidity-control steam generater

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20230109

Address after: 222142 No. 3, Liangang Road, Lingang Automatic Control Equipment Industrial Zone, Dunshang Town, Ganyu District, Lianyungang City, Jiangsu Province

Patentee after: Bailun Biotechnology (Jiangsu) Co.,Ltd.

Address before: No.59 Cangwu Road, Haizhou District, Lianyungang City, Jiangsu Province 222000

Patentee before: MARINE RESOURCES DEVELOPMENT INSTITUTE OF JIANGSU (LIANYUNGANG)

Patentee before: LIANYUNGANG BAILUN BIOCHEMICAL TECHNOLOGY CO.,LTD.