SUMMERY OF THE UTILITY MODEL
According to the not enough of above prior art, the utility model aims to solve the technical problem that a high low temperature test sorting all-in-one is proposed, through rational arrangement, with the test equipment between a plurality of temperature intervals integrated on an equipment completely, saved the space in ground, reduce product handling time, practiced thrift the cost, improved work efficiency.
A high and low temperature test sorting all-in-one machine comprises:
the throwing device is used for conveying the components and separating and sequencing the components;
the first normal-temperature detection device is used for receiving the components separated and sequenced by the putting device, providing a normal-temperature detection environment, carrying out first normal-temperature electrical parameter test on the components before low-temperature test, and recording information data of the first normal-temperature electrical parameter test;
the low-temperature detection device is used for receiving the components from the first normal-temperature detection device, providing a low-temperature detection environment, testing low-temperature electrical parameters of the components and recording information data of the low-temperature electrical parameter test;
the transfer device receives the components from the low-temperature detection device, conducts the temperature of the components in a low-temperature state with room-temperature air, gradually recovers the heat absorbed by the components to the room temperature, and then transfers the components to the next procedure;
the high-temperature detection device is used for receiving the components from the transfer device, providing a high-temperature detection environment, testing high-temperature electrical parameters of the components and recording information data of the high-temperature electrical parameter test;
the second normal-temperature detection device is used for receiving the components from the high-temperature detection device, providing a normal-temperature detection environment, performing a second normal-temperature electrical parameter test on the components after the high-temperature test, and recording information data of the second normal-temperature electrical parameter test;
and the position correcting device is arranged between the feeding device and the first normal temperature detection device, between the high temperature detection device and the second normal temperature detection device, and corrects the direction and the position of the components to keep the direction and the position of each component consistent.
Optionally, put in the device including vibration feeder, components and parts check rod, electrostatic elimination fan, pneumatic pay-off track and high-speed separating mechanism, vibration feeder has input and output, and the input of vibration feeder sets up to components and parts storage tray, and the output of vibration feeder is connected with the orbital input of pneumatic pay-off, the lateral part of vibration feeder are equipped with and detect components and parts the static electrostatic elimination fan of components and parts check rod and elimination components and parts static, the orbital output of pneumatic pay-off is equipped with high-speed separating mechanism, high-speed separating mechanism's lateral part is equipped with the separation driving motor that the high-speed separating mechanism of drive carries out the separation to components and parts.
Optionally, the first normal temperature detection device includes a first test seat connection seat, a first test seat support plate, a first test seat, a first positioning clamp, a first test PCB board and a first test line connection hole, the upper end surface of the first test seat connection seat is connected to the first test seat through the first test seat support plate, the first test PCB board is fixed to the upper end surface of the first test seat, the first positioning clamp is fixed to the first test PCB board, the end portion of one end of the first test PCB board is further electrically connected to the first test line connection hole, a first Z-axis adjustment plate is arranged at the lower end of the first test seat connection seat, a first X-axis adjustment plate is arranged at the lower end of the first Z-axis adjustment plate, and a first Y-axis adjustment plate is arranged at the lower end of the first X-axis adjustment plate;
the second normal temperature detection device comprises a second test seat connecting seat, a second test seat supporting plate, a second test seat, a second positioning clamp, a second test PCB and a second test line connecting hole, wherein the upper end face of the second test seat connecting seat passes through the second test connecting seat supporting plate and is connected with the second test seat, the upper end face of the second test seat is fixed with the second test PCB, the second test PCB is fixed on the second test PCB, the end parts of the two ends of the second test PCB are electrically connected with the second test line connecting hole, the lower end of the second test seat connecting seat is provided with a second Z-axis adjusting plate, the lower end of the second Z-axis adjusting plate is provided with a second X-axis adjusting plate, and the lower end of the second X-axis adjusting plate is provided with a second Y-axis adjusting plate.
Optionally, the periphery of the low-temperature detection device is wrapped by a refrigeration heat insulation board, the low-temperature detection device comprises a low-temperature feeding mechanism, a refrigeration track mechanism and a low-temperature discharging mechanism, the input end of the refrigeration track mechanism is connected with the output end of the low-temperature feeding mechanism, the output end of the refrigeration track mechanism is connected with the input end of the low-temperature discharging mechanism, the low-temperature feeding mechanism comprises a low-temperature feeding detection sensor, a low-temperature feeding end boosting mechanism, a low-temperature feeding track cover plate, a low-temperature feeding track height adjusting mechanism and a low-temperature feeding support plate, the low-temperature feeding track height adjusting mechanism is arranged on the low-temperature feeding support plate, the low-temperature feeding track cover plate is fixed on the upper end face of the low-temperature feeding track height adjusting mechanism, the input end of the low-temperature feeding track is provided with the, the upper end of the low-temperature feeding track is covered with the low-temperature feeding track cover plate, the refrigeration track mechanism comprises a refrigeration track, a refrigeration track cover plate, a refrigeration heat-conducting plate, a refrigeration medium conduit, a refrigeration internal heat insulation plate and a low-temperature testing mechanism, the output end of the low-temperature feeding track is communicated with the input end of the refrigeration track, the upper end of the refrigeration track is covered with the refrigeration track cover plate, the refrigeration heat-conducting plate is fixed at the lower end of the refrigeration track, the refrigeration medium conduit communicated with the refrigeration track is arranged at the refrigeration heat-conducting plate, the refrigeration internal heat insulation plate is also arranged at the refrigeration track, the low-temperature testing mechanism comprises a low-temperature testing circuit board, a low-temperature testing pneumatic pressing mechanism, a low-temperature testing pneumatic material retaining mechanism and a low-temperature testing limiting mechanism, the low-temperature testing circuit board is fixed at the, the low-temperature testing pneumatic pressing mechanism is provided with the low-temperature testing pneumatic stop mechanism and the low-temperature testing limiting mechanism for limiting the running track of the low-temperature testing pneumatic stop mechanism, the low-temperature discharging mechanism comprises a low-temperature discharging detection sensor and a low-temperature discharging track, the input end of the low-temperature discharging track is communicated with the output end of the refrigerating track, and the output end of the low-temperature discharging track is provided with the low-temperature discharging detection sensor;
the high-temperature detection device is wrapped with heating heat insulation boards, the high-temperature detection device comprises a high-temperature feeding mechanism, a heating track mechanism and a high-temperature discharging mechanism, the input end of the heating track mechanism is connected with the output end of the high-temperature feeding mechanism, the output end of the heating track mechanism is connected with the input end of the high-temperature discharging mechanism, the high-temperature feeding mechanism comprises a high-temperature feeding detection sensor, a high-temperature feeding end boosting mechanism, a high-temperature feeding track cover plate, a high-temperature feeding track height adjusting mechanism and a high-temperature feeding support plate, the high-temperature feeding track height adjusting mechanism is arranged on the high-temperature feeding support plate, the high-temperature feeding track cover plate is fixed on the upper end face of the high-temperature feeding track height adjusting mechanism, the high-temperature feeding detection sensor and the high-temperature feeding end boosting mechanism are arranged at the input, high temperature pan feeding track upper end covers has high temperature pan feeding track apron, heating track mechanism include heating track, heating track apron, heating heat-conducting plate, heating rod and high temperature test mechanism, high temperature pan feeding orbital output with heating track's input intercommunication, heating track upper end covers has heating track apron, heating track's lower extreme is fixed with heating heat-conducting plate, heating heat-conducting plate department is equipped with and adds heating track intercommunication the heating rod, high temperature test mechanism includes high temperature test circuit board, high temperature test pneumatic hold-down mechanism, high temperature test pneumatic stock stop and high temperature test stop gear, and high temperature orbital output is fixed with through high temperature test clamp plate high temperature test circuit board, high temperature test circuit board upper end is equipped with high temperature test pneumatic hold-down mechanism, high temperature test pneumatic hold-down mechanism department are equipped with states high temperature test pneumatic stock stop gear and carry out spacing to high temperature test pneumatic stock stop motion orbit High temperature test stop gear, high temperature discharge mechanism include high temperature ejection of compact detection sensor and high temperature ejection of compact track the orbital input of high temperature ejection of compact communicates with the orbital output of refrigeration, and orbital output of high temperature ejection of compact is equipped with high temperature ejection of compact detects the sensor.
Optionally, the transfer device includes a high-speed handling device and a middle heat transfer station, and the high-speed handling device is used for transferring the components from the low-temperature detection device to the middle heat transfer station and transferring the components from the middle heat dissipation station to the high-temperature detection device;
the high-speed carrying device comprises a motor mounting seat, a transmission motor, a connecting rod assembly, an electromagnetic adsorption device, an electromagnet fixing piece, a transferring push rod, a linear guide rail and a transferring suction nozzle, wherein the transmission motor is mounted on the motor mounting seat, an output shaft of the transmission motor is in transmission connection with the connecting rod assembly, the linear guide rail is arranged on the connecting rod assembly, the transferring push rod is connected onto the linear guide rail in a sliding manner, the electromagnet fixing piece is fixed at the upper end part of the transferring push rod, the transferring suction nozzle is fixed at the lower end part of the transferring push rod, and the electromagnetic adsorption device is arranged;
the transfer heat conduction platform comprises a transfer direct drive motor, a transfer disc, a component guide die, a transfer vacuum distribution mechanism, a transfer feeding detection sensor and a transfer discharging detection sensor, wherein an output shaft of the transfer direct drive motor is in transmission connection with the transfer disc, the component guide die is distributed on the transfer disc in a plurality of circumferential distributions, the transfer vacuum distribution mechanism is arranged on the transfer disc and connected with the component guide die, the transfer feeding detection sensor and the transfer discharging detection sensor are arranged on the lateral part of the transfer disc respectively, and the transfer feeding detection sensor is arranged on one side of the transfer discharging detection sensor.
Optionally, the position correcting device includes a rotation correcting device and a positioning correcting device;
the rotary correcting device is arranged between the feeding device and the first normal temperature detecting device and comprises a rotary correcting base, a rotary correcting component detecting sensor, a steering servo motor and a rotary correcting seat, wherein the steering servo motor is installed on the rotary correcting base, an output shaft of the steering servo motor penetrates through the rotary correcting base and is in transmission connection with the rotary correcting seat, the rotary correcting component detecting sensor is arranged on the side part of the rotary correcting seat, a rotary correcting Z-axis adjusting plate is arranged at the lower end of the rotary correcting base, a rotary correcting X-axis adjusting plate is arranged at the lower end of the rotary correcting Z-axis adjusting plate, and a rotary correcting Y-axis adjusting plate is arranged at the lower end of the rotary correcting X-axis adjusting plate;
the device setting is corrected in the location between high temperature detect device and second normal atmospheric temperature detection device, correct base, location including the location and correct components and parts detection sensor and location and correct the seat, the location is corrected and is fixed with on the base the location corrects the seat, and the lateral part of location correcting the seat is equipped with the location is corrected components and parts detection sensor, and the lower extreme of correcting the base in the location is equipped with the location and corrects Z axle adjusting plate, the lower extreme of correcting the Z axle adjusting plate in the location is equipped with the location and corrects X axle adjusting plate, the lower extreme of correcting the X axle adjusting plate in the location is equipped with the location and corrects Y axle adjusting plate.
Optionally, the device further comprises a braid packaging device for packaging components by braiding, the braid packaging device is arranged after the second normal temperature detection device, and a three-dimensional five-surface visual detection device and a centralized material distribution device are sequentially arranged between the braid packaging device and the second normal temperature detection device according to the sequence of the processes.
Optionally, a component visual image detection device for performing visual image inspection on the component to determine the direction and position of the component is further arranged between the feeding device and the rotation correction device.
Optionally, the main tower turntable device is used for transferring components and parts, and comprises a main tower direct-drive motor, a main tower carrying disc, a vacuum air guide rod, a main tower vacuum distribution mechanism, a voice coil motor pressing mechanism and suction nozzles, wherein the main tower direct-drive motor is in transmission connection with an output shaft of the main tower direct-drive motor, the main tower carrying disc is provided with the suction nozzles in a plurality of circumferential distribution, the main tower carrying disc is provided with the vacuum air guide rod and the main tower vacuum distribution mechanism, the vacuum air guide rod is communicated with the main tower vacuum distribution mechanism, the main tower vacuum distribution mechanism is connected with the suction nozzles, and the voice coil motor pressing mechanism is arranged above the suction nozzles.
The utility model has the advantages that: by reasonable layout, the machine equipment is divided into a device putting area, a normal temperature testing area, a low temperature testing area, a middle heat transfer area, a high temperature testing area, an appearance testing area, a braid and classification area and the like, so that semiconductor electronic devices are arranged on the same equipment, and production processes such as normal temperature electrical test, low temperature electrical test, high temperature electrical test, appearance detection, sorting and classification, braid packaging and the like are realized by a mechanical high-speed picking and placing transfer technology, the normal temperature, low temperature and high temperature testing and sorting equipment which originally needs multiple independence is integrated on one equipment, so that the electrical performance test of the electronic devices under multiple temperature environment states is realized, the result can meet the packaging process requirements of the electrical performance measurement of the semiconductor electronic devices under normal, low and high temperature environments, the site space is saved, and the product carrying time is reduced, the cost is saved, and the working efficiency is improved.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
As an embodiment, the utility model provides an all-in-one is selected separately in high low temperature test, include:
the throwing device is used for conveying the components and separating and sequencing the components;
the first normal-temperature detection device is used for receiving the components separated and sequenced by the putting device, providing a normal-temperature detection environment, carrying out first normal-temperature electrical parameter test on the components before low-temperature test, and recording information data of the first normal-temperature electrical parameter test;
the low-temperature detection device is used for receiving the components from the first normal-temperature detection device, providing a low-temperature detection environment, testing low-temperature electrical parameters of the components and recording information data of the low-temperature electrical parameter test;
the transfer device receives the components from the low-temperature detection device, the components in a low-temperature state conduct the temperature with the room-temperature air, and the components absorb heat and gradually return to the room temperature;
the high-temperature detection device is used for receiving the components from the transfer device, providing a high-temperature detection environment, testing high-temperature electrical parameters of the components and recording information data of the high-temperature electrical parameter test;
the second normal-temperature detection device is used for receiving the components from the high-temperature detection device, providing a normal-temperature detection environment, performing a second normal-temperature electrical parameter test on the components after the high-temperature test, and recording information data of the second normal-temperature electrical parameter test;
and the position correcting device is arranged between the feeding device and the first normal temperature detection device, between the high temperature detection device and the second normal temperature detection device, and corrects the direction and the position of the components to keep the direction and the position of each component consistent.
Through the design of the integrated machine, the machine equipment is divided into a device putting area, a normal temperature testing area, a low temperature testing area, a middle heat transfer area, a high temperature testing area, an appearance testing area, a braid, a classification area and the like through reasonable layout, so that semiconductor electronic devices are arranged on the same equipment, and the production processes of normal temperature electrical property testing, low temperature electrical property testing, high temperature electrical property testing, appearance testing, sorting, braid packaging and the like are realized through a mechanical high-speed picking and placing transfer technology, the sorting equipment which originally needs various independent normal temperature, low temperature and high temperature testing is integrally integrated on the same equipment, the electronic devices are subjected to electrical property testing under various temperature environmental states, the result can meet the packaging process requirements of electrical property measurement degrees of the semiconductor electronic devices under normal, low and high temperature environments, and the field space is saved, the product handling time is reduced, the cost is saved, and the working efficiency is improved.
The following describes the preferred embodiments of the present invention in detail.
Referring to fig. 1, 2 and 3, the integrated machine includes:
the throwing device 2 is used for conveying the components and separating and sequencing the components;
the first normal temperature detection device 3 receives the components separated and sequenced by the feeding device 2, provides a normal temperature detection environment, performs a first normal temperature electrical parameter test on the components before a low temperature test, and records information data of the first normal temperature electrical parameter test;
the low-temperature detection device 4 is used for receiving the components from the first normal-temperature detection device 3, providing a low-temperature detection environment, testing low-temperature electrical parameters of the components and recording information data of the low-temperature electrical parameter test;
the transfer device 5 receives the components from the low-temperature detection device 4, conducts the temperature of the components in a low-temperature state with room-temperature air, gradually recovers the heat absorbed by the components to room temperature, and transfers the components to the high-temperature detection device 6;
the high-temperature detection device 6 is used for receiving the components from the transfer device 5, providing a high-temperature detection environment, testing high-temperature electrical parameters of the components and recording information data of the high-temperature electrical parameter test;
the second normal-temperature detection device 7 receives the components from the high-temperature detection device 6, provides a normal-temperature detection environment, performs a second normal-temperature electrical parameter test on the components after the high-temperature test, and records information data of the second normal-temperature electrical parameter test;
the position correcting device 8 is arranged between the feeding device 2 and the first normal temperature detection device 3 and between the high temperature detection device 6 and the second normal temperature detection device 7, and is used for correcting the direction and the position of the components to keep the direction and the position of each component consistent;
the main tower rotary table device 1 is responsible for transferring components, for example, from the loading device 2 to the first room temperature detection device 3, from the first room temperature detection device 3 to the low temperature detection device 4, from the high temperature detection device 6 to the second room temperature detection device 7, and from the second room temperature detection device 7 to the subsequent processes.
Referring to fig. 4, the feeding device 2 includes a vibration feeder 21, a component detection rod 23, an electrostatic elimination fan 24, a pneumatic feeding track 25 and a high-speed separation mechanism 26, the vibration feeder 21 has an input end and an output end, the input end of the vibration feeder 21 is set as a component storage tray 22, the output end of the vibration feeder 21 is connected with the input end of the pneumatic feeding track 25, the side portion of the vibration feeder 21 is provided with the component detection rod 23 for detecting whether a component is present or not and the electrostatic elimination fan 24 for eliminating static electricity of the component, and when the component detection rod 23 detects that no component is present on the component storage tray 22, the feeding can be prompted, so as to ensure continuous production of the whole machine. A plurality of air blowing grooves are obliquely and forwardly distributed in the pneumatic feeding track 25, when components are pushed into the pneumatic feeding track 25 from the vibration feeder 21, the components are in a semi-suspension state under the action of air flow and are pushed to the high-speed separation mechanism 26 at the output end of the pneumatic feeding track 25 by the air flow, the side part of the high-speed separation mechanism 26 is provided with a separation driving motor 27 for driving the high-speed separation mechanism 26 to separate the components, the separation principle of the high-speed separation mechanism 26 is that an eccentric wheel mechanism and a connecting rod mechanism are in transmission connection with the output end of the separation driving motor 27, so that a first component at the foremost end of the output end of the pneumatic feeding track 25 is separated from the pneumatic feeding track 25, meanwhile, a blocking piece is arranged on the connecting rod mechanism and can block a second component, and when the stroke of the eccentric wheel returns, the blocking piece is lifted to enable the, when the eccentric wheel leaves, the next element is blocked, and the circulation is carried out, so that each element is separated.
Referring to fig. 5, the first room temperature detecting device 3 is similar to the second room temperature detecting device 7, and the first room temperature detecting device 3 is taken as an example for description. The first normal temperature detection device 3 comprises a first test seat connecting seat 31, a first test seat supporting plate 32, a first test seat 33, a first positioning clamp 34, a first test PCB plate 35 and a first test wire connecting hole 36, wherein the upper end surface of the first test seat connecting seat 31 is connected with the first test seat 33 through the first test seat supporting plate 32, the upper end surface of the first test seat 33 is fixed with the first test PCB plate 35, the first test PCB plate 35 is fixed with the first positioning clamp 34, the end part of one end of the first test PCB plate 35 is also electrically connected with the first test wire connecting hole 36, the lower end of the first test seat connecting seat 31 is provided with a first Z-axis adjusting plate 37, the lower end of the first Z-axis adjusting plate 37 is provided with a first X-axis adjusting plate 38, the lower end of the first X-axis adjusting plate 38 is provided with a first Y-axis adjusting plate 39, the first test PCB 35 is subjected to fine adjustment of position by the first Z-axis adjustment plate 37, the first X-axis adjustment plate 38, and the first Y-axis adjustment plate 39.
The second normal temperature detection device 7 comprises a second test seat connecting seat, a second test seat supporting plate, a second test seat, a second positioning clamp, a second test PCB and a second test line connecting hole, the upper end face of the second test seat connecting seat is connected with the second test seat through the second test connecting seat supporting plate, the upper end face of the second test seat is fixed with the second test PCB, the second test PCB is fixed with the second positioning clamp, the end parts of the two ends of the second test PCB are electrically connected with the second test line connecting hole, the lower end of the second test seat connecting seat is provided with a second Z-axis adjusting plate, the lower end of the second Z-axis adjusting plate is provided with a second X-axis adjusting plate, and the lower end of the second X-axis adjusting plate is provided with a second Y-axis adjusting plate.
Referring to fig. 6 and 7, the periphery of the low temperature detection device 4 is covered with a refrigeration insulation board 44, the low temperature detection device 4 includes a low temperature feeding mechanism 41, a refrigeration track mechanism 42 and a low temperature discharging mechanism 43, an input end of the refrigeration track mechanism 42 is connected with an output end of the low temperature feeding mechanism 41, an output end of the refrigeration track mechanism 42 is connected with an input end of the low temperature discharging mechanism 43, the low temperature feeding mechanism 41 includes a low temperature feeding detection sensor 411, a low temperature feeding end boosting mechanism 412, a low temperature feeding track 413, a low temperature feeding track cover plate 414, a low temperature feeding track height adjusting mechanism 415 and a low temperature feeding support plate 416, the low temperature feeding support plate 416 is provided with a low temperature feeding track height adjusting mechanism 415, an upper end face of the low temperature feeding track height adjusting mechanism 415 is fixed with a low temperature feeding track cover plate 414, an input end of the low temperature feeding track 413 is provided with a low temperature feeding detection sensor 411 and a low temperature feeding end, the upper end of the low-temperature feeding track 413 is covered with a low-temperature feeding track cover plate 414, the refrigeration track mechanism 42 comprises a refrigeration track, a refrigeration track cover plate 421, a refrigeration heat conducting plate 422, a refrigeration medium conduit 423, a refrigeration internal heat insulation plate 424 and a low-temperature testing mechanism, the output end of the low-temperature feeding track 413 is communicated with the input end of the refrigeration track, the upper end of the refrigeration track is covered with the refrigeration track cover plate 421, the lower end of the refrigeration track is fixed with the refrigeration heat conducting plate 422, the refrigeration medium conduit 423 communicated with the refrigeration track is arranged at the refrigeration heat conducting plate 422, the refrigeration track is also provided with the refrigeration internal heat insulation plate 424, the low-temperature testing mechanism comprises a low-temperature testing circuit board 425, a low-temperature testing pneumatic pressing mechanism 426, a low-temperature testing pneumatic stopping mechanism 427 and a low-temperature testing limiting mechanism 428, the output end of the refrigeration track is fixed, the low-temperature test pneumatic pressing mechanism 426 is provided with the low-temperature test pneumatic material blocking mechanism 427 and a low-temperature test limiting mechanism 428 for limiting the running track of the low-temperature test pneumatic material blocking mechanism 427, the low-temperature discharging mechanism 43 comprises a low-temperature discharging detection sensor 431 and a low-temperature discharging track 432, the input end of the low-temperature discharging track 432 is communicated with the output end of the refrigerating track, and the output end of the low-temperature discharging track 432 is provided with the low-temperature discharging detection sensor 431.
Referring to fig. 8 and 9, the periphery of the high temperature detection device 6 is covered with a heating insulation board 64, the high temperature detection device 6 includes a high temperature feeding mechanism 61, a heating track mechanism 62 and a high temperature discharging mechanism 63, an input end of the heating track mechanism 62 is connected with an output end of the high temperature feeding mechanism 61, an output end of the heating track mechanism 62 is connected with an input end of the high temperature discharging mechanism 63, the high temperature feeding mechanism 61 includes a high temperature feeding detection sensor 611, a high temperature feeding end boosting mechanism 612, a high temperature feeding track 613, a high temperature feeding track cover 614, a high temperature feeding track height adjusting mechanism 615 and a high temperature feeding support plate 616, the high temperature feeding support plate 616 is provided with a high temperature feeding track height adjusting mechanism 615, an upper end of the high temperature feeding track height adjusting mechanism 615 is fixed with a high temperature feeding track cover 614, an input end of the high temperature feeding track 613 is provided with a high temperature feeding detection sensor 611 and a high temperature feeding end boosting mechanism 612, the upper end of the high-temperature feeding track 613 is covered with a high-temperature feeding track cover plate 614, the heating track mechanism 62 comprises a heating track, a heating track cover plate 621, a heating heat conducting plate 622, a heating rod 623 and a high-temperature testing mechanism, the output end of the high-temperature feeding track 613 is communicated with the input end of the heating track, the upper end of the heating track is covered with the heating track cover plate 621, the lower end of the heating track is fixed with the heating heat conducting plate 622, the heating rod 623 communicated with the heating track is arranged at the heating heat conducting plate 622, in addition, a temperature sensing probe for testing the temperature can be arranged in the heating track, the high-temperature testing mechanism comprises a high-temperature testing circuit board 625, a high-temperature testing pneumatic pressing mechanism 626, a high-temperature testing pneumatic stopping mechanism 627 and a high-temperature testing limiting mechanism 628, the output end of the high-temperature track is fixed with the high-temperature testing circuit board 625 through a high-, pneumatic hold-down mechanism 626 department of high temperature test is equipped with the pneumatic stock stop 627 of high temperature test and carries out spacing high temperature test stop 628 to the pneumatic stock stop 627 orbit of high temperature test, and high temperature discharge mechanism 63 includes high temperature ejection of compact detection sensor 631 and high temperature ejection of compact track 632, the input of high temperature ejection of compact track 632 communicates with the orbital output of refrigeration, and the output of high temperature ejection of compact track 632 is equipped with high temperature ejection of compact detection sensor 631.
The upper end surfaces of the refrigerating track and the heating track are provided with a plurality of hole grooves. The refrigeration track that corresponds and heating track side are equipped with a plurality of components and parts boosting mechanism, and this boosting mechanism includes boosting motor, boosting pole and boosting pole head, and the output shaft transmission of boosting motor connects the boosting pole, is equipped with the boosting pole head that sets up with the boosting pole is perpendicular on the boosting pole, and boosting motor during operation drives the boosting pole head and rotates, stirs components and parts and moves ahead in the track, and refrigeration track and heating track all can the slope setting, the advancing of components and parts of being convenient for.
The transfer device 5 includes a high-speed handling device 51 and a middle heat transfer platform 52, the high-speed handling device 51 is used for transferring the components from the low-temperature detection device 4 to the middle heat transfer platform 52, and the middle heat transfer platform 52 transfers the components to the high-temperature detection device 6.
Referring to fig. 10, the high-speed carrying device 51 includes a motor mounting base 511, a transmission motor 512, a connecting rod assembly 513, an electromagnetic adsorption device 514, an electromagnet fixing member 515, a transfer push rod 516, a linear guide rail 517 and a transfer nozzle 518, the transmission motor 512 is mounted on the motor mounting base 511, an output shaft of the transmission motor 512 is in transmission connection with the connecting rod assembly 513, the connecting rod assembly 513 is provided with the linear guide rail 517, the linear guide rail 517 is in sliding connection with the transfer push rod 516, the electromagnet fixing member 515 is fixed at an upper end of the transfer push rod 516, the transfer nozzle 518 is fixed at a lower end of the transfer push rod 516, the electromagnetic adsorption device 514 is disposed above the electromagnet fixing member 515, the transmission motor 512 drives the connecting rod assembly 513 to move, so as to realize a process that the transfer nozzle 518 gradually approaches or gradually gets away from the component, and, the electromagnet holding member 515 moves upward to complete the operation of picking up the component.
Referring to fig. 11, the transfer heat conduction platform 52 includes a transfer direct drive motor 521, a transfer tray 522, a component guide mold 523, a transfer vacuum distribution mechanism 524, a transfer feeding detection sensor 525 and a transfer discharging detection sensor 526, an output shaft of the transfer direct drive motor 521 is in transmission connection with the transfer tray 522, a plurality of component guide molds 523 are circumferentially distributed on the transfer tray 522, the transfer vacuum distribution mechanism 524 is arranged on the transfer tray 522, the transfer vacuum distribution mechanism 524 is connected with the component guide mold 523, a transfer feeding detection sensor 525 and a transfer discharging detection sensor 526 are respectively arranged on a side portion of the transfer tray 522, and the transfer feeding detection sensor 525 is arranged on one side of the transfer discharging detection sensor 526. The transfer direct drive motor 521 drives the transfer tray 522 to rotate, and the transfer tray 522 is provided with a plurality of component guide molds 523 which are responsible for loading components, in the embodiment, the number of the component guide molds 523 is 16, the transfer vacuum distribution mechanism 524 is communicated with each component guide mold 523 through a pipeline, and the components are adsorbed by negative pressure, so that the components are stably placed in the component guide molds 523.
The position correcting device 8 includes a rotation correcting device 81 and a positioning correcting device 82.
Referring to fig. 12, the rotation correction device 81 is disposed between the feeding device 2 and the first normal temperature detection device 3, and includes a rotation correction base 811, a rotation correction component detection sensor 812, a rotation correction servo motor 813 and a rotation correction base 814, wherein the rotation correction base 811 is provided with the rotation correction servo motor 813, an output shaft of the rotation correction servo motor 813 penetrates through the rotation correction base 811 and is in transmission connection with the rotation correction base 814, a rotation correction component detection sensor 812 is disposed at a side of the rotation correction base 814, a rotation correction Z-axis adjustment plate 815 is disposed at a lower end of the rotation correction base 811, a rotation correction X-axis adjustment plate 816 is disposed at a lower end of the rotation correction Z-axis adjustment plate 815, and a rotation correction Y-axis adjustment plate 817 is disposed at a lower end of the rotation correction X-axis adjustment plate 816. The steering servo motor 813 drives the rotation correction base 814 to rotate, the rotation correction base 814 is matched with the components, and then the direction and the position of the components are corrected, so that the direction and the position of each component are kept consistent.
Referring to fig. 13, the positioning correction device 82 is disposed between the high temperature detection device 6 and the second normal temperature detection device 7, and includes a positioning correction base 821, a positioning correction component detection sensor 822 and a positioning correction base 823, the positioning correction base 821 is fixed with the positioning correction base 823, a positioning correction component detection sensor 822 is disposed on a side portion of the positioning correction base 823, a positioning correction Z-axis adjustment plate 824 is disposed at a lower end of the positioning correction base 821, a positioning correction X-axis adjustment plate 825 is disposed at a lower end of the positioning correction Z-axis adjustment plate 824, and a positioning correction Y-axis adjustment plate 826 is disposed at a lower end of the positioning correction X-axis adjustment plate 825. The positioning correction base 823 is used for fine adjustment of the position of the component, and fine adjustment of the position of the positioning correction base 821 is performed by the positioning correction Z-axis adjustment plate 824, the positioning correction X-axis adjustment plate 825, and the positioning correction Y-axis adjustment plate 826.
The device is characterized by further comprising a braid packaging device 12 for braid packaging of components, wherein the braid packaging device 12 is arranged after the second normal temperature detection device 7, and a three-dimensional five-surface visual detection device 10 and a centralized material distribution device 11 are sequentially arranged between the braid packaging device 12 and the second normal temperature detection device 7 according to the sequence of the processes.
A component visual image detection device 9 for performing visual inspection on the component to determine the direction and position of the component is further provided between the feeding device 2 and the rotation correction device 81.
Referring to fig. 14 and 15, the main tower turntable device 1 includes a main tower direct drive motor 101, a main tower carrying tray 102, a vacuum air guide rod 103, a main tower vacuum distribution mechanism 104, a voice coil motor pressing mechanism 105 and a suction nozzle 106, an output shaft of the main tower direct drive motor 101 is in transmission connection with the main tower carrying tray 102, a plurality of suction nozzles 106 are distributed on the circumference of the main tower carrying tray 102, the main tower carrying tray 102 is provided with the vacuum air guide rod 103 and the main tower vacuum distribution mechanism 104, the vacuum air guide rod 103 is communicated with the main tower vacuum distribution mechanism 104, the main tower vacuum distribution mechanism 104 is connected with the suction nozzle 106, and the voice coil motor pressing mechanism 105 is arranged above the suction nozzle 106. The voice coil motor pressing mechanism 105 presses the suction nozzles 106, the suction nozzles 106 are in contact with the components, the main tower vacuum distribution mechanism 104 is communicated with each suction nozzle 106 through a pipeline, air is extracted or ventilated through the vacuum air guide rod 103, and negative pressure component adsorption or positive pressure component blowing and unloading are achieved.
Referring to fig. 16 and 17, the working flow of the all-in-one machine is as follows:
s1) placing the component devices on the component storage tray 22 of the putting device 2, carrying out vibration feeding by the vibration feeder 21, carrying out automatic sequencing and separation from the pneumatic feeding track 25, and conveying to the lower part of the working position of the suction nozzle 106 of the main tower turntable device 1;
s2) extracting components through the suction nozzle 106 of the main tower rotary table device 1, transmitting them to the component visual image detection device 9, performing visual image inspection on the components through a CCD high-speed industrial camera, determining the direction and position of the components on the suction nozzle 106, collecting data for post-process processing, wherein the component visual image detection device 9 is used for detecting whether the components are shifted too much, discarding the components if the components are shifted too much, and for determining the polarity of the component direction in which the external shape is asymmetric, but the polarity of the component direction cannot be determined for components with symmetric external shapes, so a special polarity test device may be used to determine the polarity of the component direction, the suction nozzle 106 drives the components to transmit to the polarity test device, and the polarity test device performs polarity test determination on the components on the suction nozzle 106, determines the direction of the components on the suction nozzle 106, and records information data;
s3) the suction nozzle 106 continues to drive the component to the rotation correcting device 81, and the rotation correcting device 81 corrects the direction and position of the component according to the information data collected from the previous process, so that the direction and position of each component on the suction nozzle 106 are consistent;
s4), after the correction is completed, the suction nozzle 106 continues to drive the component to be transmitted to the first normal temperature detection device 3, and the first normal temperature detection device 3 tests the electrical parameter and collects the record information data according to the test requirements of the component product;
s5) the suction nozzle 106 continues to drive components to be transmitted to the input end of the low temperature detection device 4, the low temperature feeding detection sensor 411 passes through the feeding blowing nozzle after detecting the components, the feeding suction nozzle is arranged in the low temperature detection device 4 and the high temperature detection device 6 independently, the air flow direction is horizontal, the components enter the refrigeration track or the heating track through blown air flow, the components are adsorbed by the suction nozzle 106 under negative pressure, when positive pressure is connected, the components are only released, the air flow direction is vertical, the components are separated from the suction nozzle 106 through the air flow of the feeding blowing nozzle and enter the refrigeration track (0 ℃ to-50 ℃), the components are subjected to electrical test in a low temperature environment after being fully heat-conducted in the refrigeration track, information data are collected and recorded, and after the test is finished, the components are transmitted to the output end of the low temperature detection device 4 through the boosting mechanism;
s6) after the low-temperature discharge detection sensor 431 of the low-temperature detection device 4 detects the component, the high-speed transportation device 51 transfers the component to the component guide mold 523 of the relay heat conduction platform 52, the relay heat conduction platform 52 rotates to transport the component to the discharge detection relay discharge detection sensor 526, and the other group of high-speed transportation device 51 transfers the component from the component guide mold 523 of the relay heat conduction platform 52 to the input end of the high-temperature detection device 6;
s7) after the high-temperature feeding detection sensor 611 at the input end of the high-temperature detection device 6 detects the components, the components are fed into a heating track (80-150 ℃) through a feeding blowing nozzle, the components are subjected to electrical test in a high-temperature environment after being fully heat-conducted in the heating track, recorded information data are collected, and after the test is finished, the components are fed to the output end of the high-temperature detection device 6 through a boosting mechanism;
s8) after the high-temperature discharge detection sensor 631 at the output end of the high-temperature detection device 6 detects the component, the component is extracted through the suction nozzle 106 of the main tower turntable device 1 and is transmitted to the positioning correction device 82, and the positioning correction device 82 corrects the position of the component, so that the corrected position of each component on the suction nozzle 106 is consistent;
s9) the suction nozzle 106 drives the component to be transmitted to the second normal temperature detection device 7, and the second normal temperature detection device 7 tests the electrical parameter and collects the recorded information data according to the test requirement of the component product;
s10) the suction nozzle 106 drives the component to be transmitted to the three-dimensional five-surface visual detection device 10 for appearance detection, five-surface appearance detection is carried out on the component adsorbed on the suction nozzle 106 through the CCD high-speed industrial camera, and information data is recorded;
s11) the suction nozzle 106 continues to drive the components to be conveyed to the centralized material distributing device 11, and the centralized material distributing device 11 carries out centralized grading classification processing on the components on the suction nozzle 106 according to the electrical parameters and visual appearance detection information collected by the system in the previous procedures of normal temperature testing, low temperature testing, high temperature testing and the like;
s12) for some kinds of components, the suction nozzle 106 will also drive the components to be transmitted to the braid packaging device 12, the suction nozzle 106 will put the components into the braid carrying belt, after packaging visual inspection, hot pressing packaging with the cover belt, and collecting the products by reel according to a certain quantity, and also set up a corresponding material cleaning recovery device, the material cleaning recovery device function is to clean the components on the turret suction nozzle and recover them to avoid mixing materials when the equipment is stopped midway or reset.
To sum up, the utility model has the advantages that: by reasonable layout, the machine equipment is divided into a device putting area, a normal temperature testing area, a low temperature testing area, a middle heat transfer area, a high temperature testing area, an appearance testing area, a braid and classification area and the like, so that semiconductor electronic devices are arranged on the same equipment, and production processes such as normal temperature electrical test, low temperature electrical test, high temperature electrical test, appearance detection, sorting and classification, braid packaging and the like are realized by a mechanical high-speed picking and placing transfer technology, the normal temperature, low temperature and high temperature testing and sorting equipment which originally needs multiple independence is integrated on one equipment, so that the electrical performance test of the electronic devices under multiple temperature environment states is realized, the result can meet the packaging process requirements of the electrical performance measurement of the semiconductor electronic devices under normal, low and high temperature environments, the site space is saved, and the product carrying time is reduced, the cost is saved, and the working efficiency is improved.
It will be appreciated by those skilled in the art that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The embodiments disclosed above are therefore to be considered in all respects as illustrative and not restrictive. All changes which come within the scope of the invention or which are equivalent to the scope of the invention are embraced by the invention.