CN210681290U

CN210681290U - A all-in-one equipment for automated production electronic components

Info

Publication number: CN210681290U
Application number: CN201920540763.3U
Authority: CN
Inventors: 陈能强; 邓凌思
Original assignee: Wuxi Chang Ding Electronics Co ltd
Current assignee: Wuxi Chang Ding Electronics Co ltd
Priority date: 2019-04-19
Filing date: 2019-04-19
Publication date: 2020-06-05
Anticipated expiration: 2029-04-19

Abstract

The utility model relates to an integrated machine device for automatically producing electronic components, which comprises a machine body (10), a transmission mechanism (6), a feeding mechanism (1), a packaging mechanism (5) and a discharging mechanism (9); the transmission mechanism (6) is arranged in the machine body (10); the feeding mechanism (1), the packaging mechanism (5) and the discharging mechanism (9) are arranged on the upper end face of the machine body (10), and the feeding mechanism further comprises a positioning mechanism (2), a rotating mechanism (3), a testing mechanism (4), a large disc mechanism (7) and a Z-axis mechanism, wherein the feeding mechanism (1) adopts a single-disc double-track vibrating disc feeding mechanism. The utility model discloses a two sets of single disks supply double track feed mode, can reduce cost, intensity of labour and static fan quantity, improve the feed speed.

Description

A all-in-one equipment for automated production electronic components

Technical Field

The utility model relates to an electronic components's production industry, technical field such as electronic components test, chip are selected separately, laser, packing especially relate to an all-in-one equipment for automated production electronic components.

Background

At present, in the production process of small electronic products such as an IC chip, a network transformer and the like, various specification parameters of a finished product, such as pin width, flatness, appearance characters and the like, need to be detected after production is completed, detection is generally completed by manual or semi-automatic equipment, and after the detection is qualified, the product is packaged by packaging equipment such as a packaging machine and the like, that is, the production work of the whole electronic product is completed. In the detection and packaging production process of electronic products, because the equipment for independent detection and packaging is adopted for completion, the equipment is maintained by manpower corresponding to two sets of equipment, the connection between the detection and packaging is also completed by manpower, the labor cost is high, the production efficiency is low, and the manual operation part is easy to make mistakes.

In the existing automatic testing, sorting, laser and packaging integrated machine in the electronic industry, the feeding mode is double-disk feeding and double-track feeding, and the mode can increase the equipment cost and the labor intensity of operators. Secondly, the automatic testing, sorting, laser and packaging integrated machine in the electronic industry at present; the machine speed is 30000-. If 40000/hr or more DD motors are used, the cost is increased.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a: aiming at the defects or shortcomings in the prior art, the four -channel feeding all-in-one machine equipment for automatically producing electronic components is provided, wherein the feeding mode is that two symmetrical single disks supply double-track feeding.

The utility model discloses a technical scheme be like: comprises a machine body 10, a transmission mechanism 6, a feeding mechanism 1, a packaging mechanism 5 and a discharging mechanism 9; the transmission mechanism 6 is arranged inside the machine body 10; the feeding mechanism 1, the packaging mechanism 5 and the discharging mechanism 9 are arranged on the upper end face of the machine body 10, the feeding mechanism 10 comprises a static electric fan 1-1, a single-disc double-track vibrating disc feeding mechanism 1-2, a feeding head 1-3 and a feeding base 1-4, and the single-disc double-track vibrating disc feeding mechanism 1-2 is fixed on the upper end face of the feeding base 1-4; the static electric fan 1-1 is fixed on the upper end surface of the feeding base 1-4 through a fan bracket 1-5;

the all-in-one machine equipment also comprises a positioning mechanism 2, a rotating mechanism 3, a testing mechanism 4, a large disc mechanism 7 and a Z-axis mechanism; the transmission mechanism 6 is respectively connected with the large disc mechanism 7 and the Z-axis mechanism; the Z-axis mechanism is arranged above the large disc mechanism 7; the large disk mechanism 7 and the Z-axis mechanism rotate synchronously and do 24 equal 360-degree rotary motion.

Optionally, the single-disc double-track vibrating disc feeding mechanism 1-2 comprises a funnel 1-9, a disc 1-6, a straight vibrating track 1-8, a fixed frame 1-11 and a first pulse electromagnet 1-171; wherein:

the funnels 1-9 are fixed on the feeding fixed block 14 through funnel fixing columns 1-10; the lower ends of the discs 1-6 are connected with the fixed frame 1-11 through the movable frame 1-18; the movable frame 1-18 is connected with the fixed frame 1-11 through a first spring steel sheet 1-121; a first pulse electromagnet 1-171 is arranged in the fixed frame 1-11; the direct vibration track 1-8 is fixed on the feeding base 1-4 through the movable base 1-16 and the direct vibration base 1-13; a movable plate 1-14 is arranged between the straight vibration track 1-8 and the movable base 1-16; a pulse electromagnet mounting hole 1-15 is formed in the movable base 1-16, and a second pulse electromagnet 1-172 and a steel plate 1-18 are arranged in the pulse electromagnet mounting hole 1-15; the movable plates 1-14 are connected with the movable bases 1-16 through second spring steel sheets 1-122; the movable base 1-16 is connected with the direct vibration base 1-13 through another second spring steel sheet 1-122; the disc 1-6 is provided with a discharge opening and a feeding opening material sensor 1-7, and the discharge opening is connected with the straight vibration track 1-8.

Optionally: the positioning mechanism 2 comprises a positioning guide die fixing seat 2-1, two first guide dies 2-21 and two first material inductors 2-31, wherein: the positioning guide die fixing seat 2-1 is of a convex structure; the first guide die 2-21 is arranged at the top of the positioning guide die fixing seat 2-1; the positioning guide die fixing seat 2-1 is positioned between the two first material inductors 2-31.

Optionally: the rotating mechanism 3 consists of two second material inductors 2-32, two second guide molds 2-22, a rotating mechanism servo motor 3-5, a rotating mechanism driving wheel 3-4 and two rotating mechanism driven wheels 3-2; a rotary mechanism servo motor 3-5 is connected with a rotary mechanism driving wheel 3-4, and the rotary mechanism driving wheel 3-4 is connected with two rotary mechanism driven wheels 3-2 through a rotary mechanism synchronous belt 3-3; the lower ends of the two second guide dies 2-22 are respectively connected with two rotating mechanism driven wheels 3-2; a rotating mechanism driving wheel 3-4 and two rotating mechanism driven wheels 3-2 are arranged between a rotating mechanism fixing plate I3-10 and a rotating mechanism fixing plate II 3-11; a rotary mechanism servo motor 3-5 is fixed on the lower end face of a rotary mechanism fixing plate II 3-11; the second guide die 2-22 is connected with a driven wheel 3-2 of the rotating mechanism through a rotating shaft 3-7 of the rotating mechanism; the first rotating mechanism fixing plate 3-10 and the second rotating mechanism fixing plate 3-11 are vertically fixed on the side face of the upper end of the rotating mechanism vertical plate 3-8, and the lower end of the rotating mechanism vertical plate 3-8 is vertically connected with the rotating mechanism base 3-6.

Optionally: the testing mechanism 4 comprises testing terminal blocks 4-10 and testing gold finger assemblies; the testing golden finger assembly comprises two testing guide molds 4-9, eight upper golden fingers 4-7 and eight lower golden fingers 4-8; the eight upper golden fingers 4-7 are respectively connected with the eight upper golden finger connecting blocks 4-5, and the eight lower golden fingers 4-8 are respectively connected with the eight lower golden finger connecting blocks 4-6; eight contacts are arranged on the side face of each test guide die 4-9 and are respectively connected with four upper golden fingers 4-7 and four lower golden fingers 4-8; the upper golden finger connecting block 4-5 and the lower golden finger connecting block 4-6 are fixed at the upper end of the insulation testing seat 4-4, the lower end of the insulation testing seat 4-4 is connected with the upper end of the testing fixing block 4-3, and the testing fixing block 4-3 is connected with the testing base 4-1 through the testing support column 4-2.

Optionally, the packaging mechanism 5 includes a sealing mechanism, a carrier tape moving mechanism and a tape collecting mechanism; wherein:

the sealing mechanism includes: 5-6 parts of heating rod, 5-3 parts of sealing cutter fixing seat, 5-7 parts of fixing temperature sensing rod and 5-34 parts of sealing cutter; the heating rod 5-6 is fixed on the sealing knife fixing seat 5-3, the fixing temperature sensing rod 5-7 is arranged on the sealing knife fixing seat 5-3 at the same time, the sealing knife 5-34 is fixed on the sealing knife fixing seat 5-3, the temperature of the sealing knife 5-34 is realized through the heating rod 5-6, the temperature of the sealing knife 5-34 is detected through the temperature sensing rod 5-7, the heating time of the heating rod 5-6 is controlled through detecting the temperature of the sealing knife 5-34, and the sealing knife 5-34 realizes the bonding between the cover tape 5-8 and the carrier tape 5-5 through pressing; the first packaging servo motor 5-26 drives an eccentric shaft 5-27 to drive a cam follower 5-29 and a connecting rod 5-30, the connecting rod 5-30 drives a sealing knife fixing plate 5-28, and the sealing knife fixing plate 5-28 drives a sealing knife fixing seat 5-3 and a sealing knife 5-34 to move up and down;

the carrier tape moving mechanism includes: the carrier tape 5-5, the packaging servo motor II 5-2, the front ratchet wheel 5-1 and the rear ratchet wheel 5-4; the front ratchet wheel 5-1 and the rear ratchet wheel 5-4 drive the carrier belt 5-5, the packaging servo motor II 5-2 is connected with the packaging driving belt pulley 5-18, the packaging driving belt pulley 5-18 drives the front packaging driven belt pulley 5-15 and the middle packaging driven belt pulley 5-20 to move through two packaging synchronous belts 5-17, the front ratchet wheel 5-1 is connected with the front packaging driven belt pulley 5-15, and the rear ratchet wheel 5-4 is connected with the middle packaging driven belt pulley 5-20;

receive the tape unit and include: 5-11 parts of a belt collecting tray, 5-21 parts of a material collecting driven wheel, a material collecting driving wheel and 5-24 parts of a material collecting motor; the belt collecting tray 5-11 is connected with a collecting driven wheel 5-21 through a collecting rotating shaft 5-9, and the collecting driving wheel is connected with a collecting motor 5-24; the material receiving driving wheel is connected with the material receiving driven wheel 5-21 through a material receiving synchronous belt.

Optionally, the transmission mechanism 6 comprises: the A disc 24 divides the cam 6-1, the transmission servo motor 6-3 and the transmission speed reducer 6-4; the servo motor 6-3 is connected with the transmission speed reducer 6-4, and the transmission speed reducer 6-4 drives the transmission main shaft 6-8 at the other end of the coupling I6-19 to rotate; a transmission driving belt wheel 6-7 is arranged in the middle of the transmission main shaft 6-8; the transmission driving belt wheel 6-7 is connected with a transmission driven belt wheel 6-14 on the A disc 24 dividing cam 6-1 through a transmission synchronous belt 6-13; the transmission main shaft 6-8 is connected with the encoder 6-12 through a second coupler 6-11; the first coupler 6-15 is arranged between the first transmission fixing plate 6-5 and the second transmission fixing plate 6-6; the second coupler 6-11 is fixed on one side of the third transmission fixing plate 6-10.

Optionally: the large disc mechanism 7 comprises a suction pen mechanism 7-1, a large disc I7-5, a vacuum outer ring 7-7 and a large disc vacuum bin 7-12, wherein:

48 suction pen mechanisms 7-1 are arranged at the edge of the large disc I7-5; the outer wall of the side face of the large-disc vacuum bin 7-12 is provided with a plurality of first air pipe joints 7-6; the upper end surfaces of the large-disc vacuum chambers 7-12 are provided with a plurality of second air pipe connectors 7-10, two large-disc vacuum chamber fixing blocks 7-8 and at least three large-disc vacuum chamber connectors 7-11;

the suction pen mechanism 7-1 includes: 7-13 parts of suction pen, 7-2 parts of suction pen fixing block and 7-14 parts of return spring; the suction pen fixing block 7-2 is arranged at the middle section of the suction pen 7-13, and the top of the suction pen 7-13 is provided with a return spring 7-14; the suction pen fixing block 7-2 is provided with a guide shaft 7-3; a suction pen air pipe connector 7-4 is arranged on the side surface of the suction pen fixing block 7-2; the suction pen mechanism 7-1 is fixed on the first large disc 7-5 through a suction pen fixing block 7-2.

Optionally, the Z-axis mechanism comprises: 8-3 parts of a large disc II, 8-4 parts of a top layer disc, 8-6 parts of an L-shaped bracket and 8-5 parts of an L-shaped bracket fixing block; 48 suction pen pressure heads 8-1 are arranged at the edge of the large disc II 8-3; the top layer disc 8-4 is arranged above the large disc II 8-3; the top layer disc 8-4 is connected with the L-shaped bracket 8-6 through an L-shaped bracket fixing block 8-5;

the transmission mechanism 6 is connected with a first large disc 7-5 in the large disc mechanism 7 through an A disc 24 dividing cam 6-1, and the large disc mechanism 7 is connected with a second large disc 8-3 of the Z-axis mechanism through a fixed rotating column on the upper end surface of the large disc vacuum bin 7-12.

Optionally, the discharging mechanism 9 comprises: the device comprises a box body, a first discharge box 9-1, a second discharge box 9-2 and an air blowing mechanism, wherein:

the first discharging box 9-1 and the second discharging box 9-2 are arranged in the box body, and the air blowing mechanism is arranged at the top of the box body; two air regulating valves 9-3 are respectively arranged at the front side and the rear side of the air blowing mechanism, and two working holes 9-4 are arranged on the upper end surface of the air blowing mechanism.

In summary, due to the adoption of the technical scheme, the beneficial effects of the application at least comprise:

1. the all-in-one machine equipment provided by the application adopts a mode that two groups of single disks supply double-track feeding, so that the cost, the labor intensity and the number of electrostatic fans can be reduced, and the feeding speed is improved;

2. the speed of the machine station can reach 80000 plus 100000 pieces/hour by changing the performance of the cam and optimizing other mechanisms of the all-in-one machine equipment provided by the application;

3. compared with the prior art, the automation degree of the all-in-one machine equipment is obviously improved, the labor cost is reduced, and the error rate is reduced;

4. the detection part of the all-in-one machine equipment can automatically detect whether various electrical properties of the electronic product are qualified or not, has complete detection functions, ensures that the qualified product is sent into the packaging mechanism for packaging, and avoids unqualified products from flowing into the market;

5. the application provides an all-in-one equipment's simple structure, degree of automation is high, convenient to popularize and use.

Drawings

The present application will now be described, by way of example, with reference to the accompanying drawings, in which:

FIG. 1 is a schematic overall view of the all-in-one machine provided herein;

FIG. 2 is a schematic view of a feed mechanism of the all-in-one machine provided herein;

FIG. 3 is a schematic view of a single-disk double-track vibrating disk feeding mechanism of the all-in-one machine apparatus provided by the present application;

FIG. 4 is a schematic view of a mounting frame of a feed mechanism of the all-in-one machine provided herein;

FIG. 5 is a schematic view of a positioning mechanism of the all-in-one machine provided herein;

FIG. 6 is a schematic diagram of a rotation mechanism of the all-in-one machine apparatus provided herein;

FIG. 7 is a schematic diagram of a testing mechanism of the all-in-one machine apparatus provided herein;

FIG. 8 is a schematic side view of a packaging mechanism of the all-in-one machine apparatus provided herein;

FIG. 9 is a schematic view of another side of the packaging mechanism of the all-in-one machine apparatus provided herein;

FIG. 10 is a schematic illustration of the drive mechanism of the all-in-one machine apparatus provided herein;

FIG. 11 is a schematic view of a large disk mechanism of the all-in-one machine provided by the present application;

FIG. 12 is a schematic view of a suction pen mechanism of the all-in-one machine provided herein;

FIG. 13 is a schematic view of a Z-axis mechanism of the all-in-one machine apparatus provided herein;

FIG. 14 is a schematic view of a discharge mechanism of the all-in-one machine provided herein;

fig. 15 is a schematic view of a feed head of the all-in-one machine provided herein.

Detailed Description

All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.

As shown in fig. 1, an all-in-one machine for automatically producing electronic components comprises a machine body 10, a transmission mechanism 6, a feeding mechanism 1, a packaging mechanism 5 and a discharging mechanism 9; the transmission mechanism 6 is arranged inside the machine body 10; the feeding mechanism 1, the packaging mechanism 5 and the discharging mechanism 9 are arranged on the upper end surface of the machine body 10.

The all-in-one machine equipment provided by the application further comprises a positioning mechanism 2, a rotating mechanism 3, a testing mechanism 4, a large disc mechanism 7 and a Z-axis mechanism; the Z-axis mechanism is arranged above the large disc mechanism 7; the large disk mechanism 7 and the Z-axis mechanism rotate synchronously and do 24 equal 360-degree rotary motion. The transmission mechanism 6 acts on the large disc mechanism 7 to drive the 48 suction pen mechanisms 7-1 and the vacuum outer ring 7-7 to do 24-degree equal-division 360-degree rotary motion, so that the processes of feeding of electronic components, positioning of the electronic components, feeding and rotating of the electronic components, feeding and testing of the electronic components, feeding and packaging of the electronic components, feeding and discharging of the electronic components and the like are completed.

As shown in fig. 2, 3 and 4, the feeding mechanism 1 comprises a static electric fan 1-1, a single-disk double-track vibrating disk feeding mechanism 1-2 and a feeding head 1-3; the single-disc double-track vibrating disc feeding mechanism 1-2 is fixed on the upper end face of the feeding base 1-4; the static electric fan 1-1 is fixed on the upper end surface of the feeding base 1-4 through a fan bracket 1-5.

Single-disk double-track vibration disk feeding mechanism 1-2 includes: 1-9 parts of a funnel, 1-6 parts of a disc, 1-8 parts of a straight vibration track, 1-11 parts of a fixed frame, 1-7 parts of a material sensor at a feeding port and 1-171 parts of a first pulse electromagnet.

The funnels 1-9 are fixed on the feeding fixed block 14 through funnel fixing columns 1-10; the lower ends of the discs 1-6 are connected with the fixed frame 1-11 through the movable frame 1-18; the movable frame 1-18 is connected with the fixed frame 1-11 through a first spring steel sheet 1-121; a first pulse electromagnet 1-171 is arranged in the fixed frame 1-11; the direct vibration track 1-8 is fixed on the feeding base 1-4 through the movable base 1-16 and the direct vibration base 1-13; a movable plate 1-14 is arranged between the straight vibration track 1-8 and the movable base 1-16; a pulse electromagnet mounting hole 1-15 is formed in the movable base 1-16, and a second pulse electromagnet 1-172 and a steel plate 1-18 are arranged in the pulse electromagnet mounting hole 1-15; the movable plates 1-14 are connected with the movable bases 1-16 through second spring steel sheets 1-122; the movable base 1-16 is connected with the direct vibration base 1-13 through another second spring steel sheet 1-122; the discs 1-6 are provided with discharge openings which are connected with the straight vibration rails 1-8. The lower ends of the funnels 1-9 are also provided with electromagnets and spring steel sheets.

In practical implementation, electronic components are placed in a funnel 1-9, an electromagnet and a spring steel sheet are arranged on the funnel 1-9, the electronic components in the funnel 1-9 are fed into a disc 1-6 of a single-disc double-track vibrating disc feeding mechanism 1-2 through vibration, the opening and closing of the funnel 1-9 are controlled through a feeding port material sensor 1-7, and the feeding port material sensor 1-7 is used for detecting whether the electronic components exist in materials. The pulse electromagnets 1-17 under the discs 1-6 can make the discs 1-6 vibrate in the vertical direction, the discs 1-6 do torsional oscillation around the vertical axes of the pulse electromagnets 1-17 due to the inclination of the spring steel sheets 1-12, and electronic components in the discs 1-6 need to ascend along a double spiral track due to the vibration until the electronic components are sent to the discharge openings of the discs 1-6. The pulse electromagnets 1-17 below the straight vibration rails 1-8 can make the steel plates 1-18 vibrate in the front-back direction, the straight vibration rails 1-8 vibrate back and forth due to the inclination of the spring steel sheets 1-12 on the movable bases 1-16, and electronic components from the inside of the discs 1-6 to the straight vibration rails 1-8 can move forwards along the straight vibration rails 1-8 due to vibration inertia until the electronic components are sent to the rail outlets until the electronic components enter the feeding heads 1-3.

As shown in fig. 15, electronic components fed in by a single-disk double-track vibrating disk feeding mechanism 1-2 enter a double-air track formed by a double-track baffle plate 1-3-2 and a double-track cover plate 1-3-1, are blown through a feeding air pipe joint 1-3-18 to move to a feeding suction block 1-3-4, and are adsorbed by a feeding vacuum joint 1-3-5, and after the adsorbed electronic components are identified by a material sensor 03, the electronic components are adsorbed by the feeding suction block 1-3-4 to move back and forth; the suction block moves through a feeding fixed seat 1-3-7 and a feeding moving plate 1-3-6, the feeding moving plate 1-3-6 is fixed on a slide block guide rail 1-3-8, a feeding servo motor 1-3-11 rotates to drive a cam follower fixed block 1-3-9 and a cam follower 1-3-10 to move back and forth, and an electronic component is transmitted to the lower part of the suction nozzle; when the electronic element device moves forwards, in order to prevent the electronic element device from falling and increasing the material pressing, the upper end and the lower end of the feeding pressure head 1-3-13 are realized by driving the inclined plane of the feeding fixed block 1-3-14 and the spring steel sheet 1-3-16 in the feeding fixed seat 1-3-15 through the cam follower fixed block II 1-3-19 and the cam follower II 1-3-17.

As shown in fig. 5, the positioning mechanism 2 comprises a positioning guide die fixing seat 2-1, two first guide dies 2-21 and two first material inductors 2-31; the positioning guide die fixing seat 2-1 is of a convex structure; the first guide die 2-21 is arranged at the top of the positioning guide die fixing seat 2-1; the positioning guide die fixing seat 2-1 is positioned between the two first material inductors 2-31; the bottom of the positioning guide die fixing seat 2-1 is connected with a positioning mechanism base 2-6 through a positioning connecting rod 2-5. The mechanism is used for positioning double electronic components, the double suction pen vacuum adsorbs the electronic components to be pressed down into the groove cavities of the first guide dies 2-21, and the disposability of the directions of the electronic components is corrected through four sides. The first material sensor 2-31 is used to detect whether the electronic component is dropped.

As shown in fig. 6, the rotating mechanism 3 includes two second material inductors 2-32, two second guide molds 2-22, a rotating mechanism servo motor 3-5, a rotating mechanism driving wheel 3-4 and two rotating mechanism driven wheels 3-2. A rotary mechanism servo motor 3-5 is connected with a rotary mechanism driving wheel 3-4, and the rotary mechanism driving wheel 3-4 is connected with two rotary mechanism driven wheels 3-2 through a rotary mechanism synchronous belt 3-3; the lower ends of the two second guide dies 2-22 are respectively connected with two rotating mechanism driven wheels 3-2; a rotating mechanism driving wheel 3-4 and two rotating mechanism driven wheels 3-2 are arranged between a rotating mechanism fixing plate I3-10 and a rotating mechanism fixing plate II 3-11; a rotary mechanism servo motor 3-5 is fixed on the lower end face of a rotary mechanism fixing plate II 3-11; the second guide die 2-22 is connected with a driven wheel 3-2 of the rotating mechanism through a rotating shaft 3-7 of the rotating mechanism; the first rotating mechanism fixing plate 3-10 and the second rotating mechanism fixing plate 3-11 are vertically fixed on the side face of the upper end of the rotating mechanism vertical plate 3-8, and the lower end of the rotating mechanism vertical plate 3-8 is vertically connected with the rotating mechanism base 3-6. The servo motor 3-5 of the mechanism rotating mechanism drives the driving wheel 3-4 of the rotating mechanism and then drives the driven wheel 3-2 of the rotating mechanism, the driven wheel 3-2 of the rotating mechanism drives the second guide die 2-22, and when the electronic component is pressed into a groove cavity of the second guide die 2-22 through the vacuum adsorption of the double suction pen, the electronic component rotates to the required direction. The mechanism functions to rotate the electronic component to a desired direction.

As shown in fig. 7, the test mechanism 4 includes test terminal blocks 4-10 and a test gold finger assembly; the test golden finger assembly comprises two test guide molds 4-9, a plurality of (eight are shown in figure 7) upper golden fingers 4-7 and a plurality of (eight are shown in figure 7) lower golden fingers 4-8; the eight upper golden fingers 4-7 in fig. 7 are respectively connected with the eight upper golden finger connecting blocks 4-5 in fig. 7, and the eight lower golden fingers 4-8 in fig. 7 are respectively connected with the eight lower golden finger connecting blocks 4-6 in fig. 7; eight contacts are arranged on the side surface of each test guide die 4-9, and the eight contacts in the figure 7 are respectively connected with four upper golden fingers 4-7 and four lower golden fingers 4-8; the upper golden finger connecting block 4-5 and the lower golden finger connecting block 4-6 are fixed at the upper end of the insulation testing seat 4-4, the lower end of the insulation testing seat 4-4 is connected with the upper end of the testing fixing block 4-3, and the testing fixing block 4-3 is connected with the testing base 4-1 through the testing support column 4-2.

As shown in fig. 8 and 9, the packaging mechanism 5 includes a sealing mechanism, a carrier tape moving mechanism, and a tape retracting mechanism.

The sealing mechanism includes: 5-6 parts of heating rod, 5-3 parts of sealing cutter fixing seat, 5-7 parts of fixing temperature sensing rod and 5-34 parts of sealing cutter; the heating rod 5-6 is fixed on the sealing knife fixing seat 5-3, the sealing knife fixing seat 5-3 is simultaneously provided with a fixed temperature sensing rod 5-7, the sealing knife 5-34 is fixed on the sealing knife fixing seat 5-3, the temperature of the sealing knife 5-34 is realized by the heating rod 5-6, the temperature of the sealing knife 5-34 is detected by the temperature sensing rod 5-7, the heating time of the heating rod 5-6 is controlled by detecting the temperature of the sealing knife 5-34, and the sealing knife 5-34 realizes the bonding between the cover tape 5-8 and the carrier tape 5-5 by pressing down; the first packaging servo motor 5-26 drives the eccentric shaft 5-27 to drive the cam follower 5-29 and the connecting rod 5-30, the connecting rod 5-30 drives the fixed sealing knife plate 5-28, and the fixed sealing knife plate 5-28 drives the fixed sealing knife seat 5-3 and the fixed sealing knife 5-34 to move up and down.

The carrier tape moving mechanism includes: the carrier tape 5-5, the packaging servo motor II 5-2, the front ratchet wheel 5-1 and the rear ratchet wheel 5-4; the front ratchet wheel 5-1 and the rear ratchet wheel 5-4 drive the carrier belt 5-5, the packaging servo motor II 5-2 is connected with the packaging driving belt pulley 5-18, the packaging driving belt pulley 5-18 drives the front packaging driven belt pulley 5-15 and the middle packaging driven belt pulley 5-20 to move through two packaging synchronous belts 5-171, the front ratchet wheel 5-1 is connected with the front packaging driven belt pulley 5-15, and the rear ratchet wheel 5-4 is connected with the middle packaging driven belt pulley 5-20.

Receive the tape unit and include: 5-11 parts of a belt collecting tray, 5-20 parts of a material collecting driven wheel, a material collecting driving wheel and 5-24 parts of a material collecting motor; the belt collecting tray 5-11 is connected with a material collecting driven wheel 5-20 through a material collecting rotating shaft 5-9, and the material collecting driving wheel is connected with a material collecting motor 5-24; the material receiving driving wheel is connected with the material receiving driven wheel 5-20 through a material receiving synchronous belt.

As shown in fig. 10, the transmission mechanism 6 includes: the A disc 24 divides the cam 6-1, the transmission servo motor 6-3 and the transmission speed reducer 6-4; the servo motor 6-3 is connected with a dynamic speed reducer 6-4, and the dynamic speed reducer 6-4 drives a transmission main shaft 6-8 at the other end of the coupling I6-15 to rotate; a transmission driving belt wheel 6-7 is arranged in the middle of the transmission main shaft 6-8; the transmission driving belt wheel 6-7 is connected with a transmission driven belt wheel 6-14 on the A disc 24 dividing cam 6-1 through a transmission synchronous belt 6-13; the transmission main shaft 6-8 is connected with the encoder 6-12 through a second coupler 6-11; the first coupler 6-15 is arranged between the first transmission fixing plate 6-5 and the second transmission fixing plate 6-6; the second coupler 6-11 is fixed on one side of the third transmission fixing plate 6-10.

As shown in FIG. 11, the big disc mechanism 7 comprises a suction pen mechanism 7-1, a big disc I7-5, a vacuum outer ring 7-7 and a big disc vacuum bin 7-12; the edge of the large disc I7-5 is provided with 48 suction pen mechanisms 7-1; the outer wall of the side face of the large-disc vacuum bin 7-12 is provided with a plurality of first air pipe joints 7-6; the upper end surfaces of the large-disc vacuum chambers 7-12 are provided with a plurality of second air pipe connectors 7-10, two large-disc vacuum chamber fixing blocks 7-8 and at least three large-disc vacuum chamber connectors 7-11.

As shown in fig. 12, the suction pen mechanism 7-1 includes: 7-13 parts of suction pen, 7-2 parts of suction pen fixing block and 7-14 parts of return spring; the suction pen fixing block 7-2 is arranged at the middle section of the suction pen 7-13, and the top of the suction pen 7-13 is provided with a return spring 7-14; the suction pen fixing block 7-2 is provided with a guide shaft 7-3; a suction pen air pipe connector 7-4 is arranged on the side surface of the suction pen fixing block 7-2; the suction pen mechanism 7-1 is fixed on the first large disc 7-5 through a suction pen fixing block 7-2.

As shown in fig. 13, the Z-axis mechanism includes: 8-3 parts of a large disc II, 8-4 parts of a top layer disc, 8-6 parts of an L-shaped bracket and 8-5 parts of an L-shaped bracket fixing block; 48 suction pen pressure heads 8-1 are arranged at the edge of the large disc II 8-3; the top layer disc 8-4 is arranged above the large disc II 8-3; the top layer disc 8-4 is connected with the L-shaped bracket 8-6 through an L-shaped bracket fixing block 8-5. The mechanism is mainly a downward pressing suction pen, and is used for completing the actions of feeding electronic components, feeding and positioning electronic components, feeding and rotating electronic components, feeding and testing electronic components, feeding and packaging electronic components, and feeding and discharging electronic components in place.

As shown in fig. 14, the discharging mechanism 9 includes: the box body, the first discharge box 9-1, the second discharge box 9-2 and the blowing mechanism; the first discharge box 9-1 and the second discharge box 9-2 are arranged in the box body, and the air blowing mechanism is arranged at the top of the box body; two air regulating valves 9-3 are respectively arranged at the front side and the rear side of the air blowing mechanism, and two working holes 9-4 are arranged on the upper end surface of the air blowing mechanism.

In summary, the integrated machine equipment provided by the application adopts a mode that two groups of single disks supply double-track materials, so that the cost, the labor intensity and the number of the electrostatic fans can be reduced, and the feeding speed is improved; by changing the performance of the cam and optimizing other mechanisms, the speed of the machine can reach 80000 and 100000 particles/hour.

The application provides a but the detection part automated inspection electronic product's of all-in-one machine equipment the various electrical properties is qualified, detects multiple functional, guarantees to detect qualified product and sends into packagine machine again and construct the packing, has avoided unqualified product to flow into market.

The above-mentioned embodiments are further detailed to explain the objects, technical solutions and advantages of the present application, and it should be understood that the above-mentioned embodiments are only examples of the present application and are not intended to limit the present application. The application extends to any novel feature or any novel combination of features disclosed in this specification and to any novel method or process steps or any novel combination of features disclosed.

Claims

1. An integrated machine device for automatically producing electronic components comprises a machine body (10), a transmission mechanism (6), a feeding mechanism (1), a packaging mechanism (5) and a discharging mechanism (9); the transmission mechanism (6) is arranged in the machine body (10); the feeding mechanisms (1), the packaging mechanism (5) and the discharging mechanism (9) are arranged on the upper end face of the machine body (10), and the packaging machine is characterized in that the feeding mechanisms (1) are divided into two groups, the two groups of feeding mechanisms (1) are symmetrically arranged, each feeding mechanism (1) comprises a static electric fan (1-1), a single-disc double-track vibrating disc feeding mechanism (1-2), a feeding head (1-3) and a feeding base (1-4), and the single-disc double-track vibrating disc feeding mechanism (1-2) is fixed on the upper end face of the feeding base (1-4); the static electric fan (1-1) is fixed on the upper end surface of the feeding base (1-4) through a fan bracket (1-5);

the all-in-one machine equipment also comprises a positioning mechanism (2), a rotating mechanism (3), a testing mechanism (4), a large disc mechanism (7) and a Z-axis mechanism; the transmission mechanism (6) is respectively connected with the large disc mechanism (7) and the Z-axis mechanism; the Z-axis mechanism is arranged above the large disc mechanism (7); the large disc mechanism (7) and the Z-axis mechanism rotate synchronously and do 24-equal 360-degree rotation motion.

2. The all-in-one machine equipment is characterized in that the single-disk double-track vibrating disk feeding mechanism (1-2) comprises a funnel (1-9), a disk (1-6), a straight vibrating track (1-8), a fixed frame (1-11) and a first pulse electromagnet (1-171); wherein:

the funnel (1-9) is fixed on the feeding fixed block (14) through a funnel fixing column (1-10); the lower ends of the discs (1-6) are connected with the fixed frame (1-11) through the movable frame (1-18); the movable frame (1-18) is connected with the fixed frame (1-11) through a first spring steel sheet (1-121); the fixed frame (1-11) is internally provided with the first pulse electromagnet (1-171); the straight vibration track (1-8) is fixed on the feeding base (1-4) through a movable base (1-16) and a straight vibration base (1-13); a movable plate (1-14) is arranged between the straight vibration track (1-8) and the movable base (1-16); a pulse electromagnet mounting hole (1-15) is formed in the movable base (1-16), and a second pulse electromagnet (1-172) and a steel plate are installed in the pulse electromagnet mounting hole (1-15); the movable plates (1-14) are connected with the movable bases (1-16) through second spring steel sheets (1-122); the movable base (1-16) is connected with the direct vibration base (1-13) through another second spring steel sheet (1-122); the disc (1-6) is provided with a discharge opening and a feeding hole material sensor (1-7), and the discharge opening is connected with the direct vibration track (1-8).

3. The all-in-one machine device according to claim 1, wherein: positioning mechanism (2) are including location guide die fixing base (2-1), two first guide die (2-21) and two first material inductors (2-31), wherein:

the positioning guide die fixing seat (2-1) is of a convex structure; the first guide die (2-21) is arranged at the top of the positioning guide die fixing seat (2-1); the positioning guide die fixing seat (2-1) is positioned between the two first material inductors (2-31); the bottom of the positioning guide die fixing seat (2-1) is connected with a positioning mechanism base (2-6) through a positioning connecting rod (2-5).

4. The all-in-one machine device according to claim 1, wherein: the rotating mechanism (3) consists of two second material inductors (2-32), two second guide dies (2-22), a rotating mechanism servo motor (3-5), a rotating mechanism driving wheel (3-4) and two rotating mechanism driven wheels (3-2); the rotary mechanism servo motor (3-5) is connected with a rotary mechanism driving wheel (3-4), and the rotary mechanism driving wheel (3-4) is connected with two rotary mechanism driven wheels (3-2) through a rotary mechanism synchronous belt (3-3); the lower ends of the two second guide dies (2-22) are respectively connected with two rotary mechanism driven wheels (3-2); the rotating mechanism driving wheel (3-4) and the two rotating mechanism driven wheels (3-2) are arranged between the rotating mechanism fixing plate I (3-10) and the rotating mechanism fixing plate II (3-11); the rotary mechanism servo motor (3-5) is fixed on the lower end face of the rotary mechanism fixing plate II (3-11); the second guide die (2-22) is connected with a driven wheel (3-2) of the rotating mechanism through a rotating shaft (3-7) of the rotating mechanism; the first rotating mechanism fixing plate (3-10) and the second rotating mechanism fixing plate (3-11) are vertically fixed on the side face of the upper end of the rotating mechanism vertical plate (3-8), and the lower end of the rotating mechanism vertical plate (3-8) is vertically connected with the rotating mechanism base (3-6).

5. The all-in-one machine device according to claim 1, wherein: the testing mechanism (4) comprises a testing terminal table (4-10) and a testing golden finger assembly; the testing golden finger component comprises two testing guide molds (4-9), eight upper golden fingers (4-7) and eight lower golden fingers (4-8); the eight upper golden fingers (4-7) are respectively connected with the eight upper golden finger connecting blocks (4-5), and the eight lower golden fingers (4-8) are respectively connected with the eight lower golden finger connecting blocks (4-6); eight contacts are arranged on the side face of each test guide die (4-9), and the eight contacts are respectively connected with four upper golden fingers (4-7) and four lower golden fingers (4-8); the upper golden finger connecting block (4-5) and the lower golden finger connecting block (4-6) are fixed at the upper end of the insulation testing seat (4-4), the lower end of the insulation testing seat (4-4) is connected with the upper end of the testing fixing block (4-3), and the testing fixing block (4-3) is connected with the testing base (4-1) through the testing supporting column (4-2).

6. The integrated-machine apparatus according to claim 1, wherein the packaging mechanism (5) comprises a sealing mechanism, a carrier tape moving mechanism and a tape retracting mechanism; wherein:

the sealing mechanism includes: the temperature-sensing device comprises a heating rod (5-6), a sealing knife fixing seat (5-3), a fixed temperature-sensing rod (5-7) and a sealing knife (5-34); the heating rod (5-6) is fixed on a sealing knife fixing seat (5-3), a fixed temperature sensing rod (5-7) is arranged on the sealing knife fixing seat (5-3) at the same time, the sealing knife (5-34) is fixed on the sealing knife fixing seat (5-3), the temperature of the sealing knife (5-34) is realized through the heating rod (5-6), the temperature of the sealing knife (5-34) is detected through the temperature sensing rod (5-7), the heating time of the heating rod (5-6) is controlled through detecting the temperature of the sealing knife (5-34), and the sealing knife (5-34) is pressed down to realize the bonding between the cover tape (5-8) and the carrier tape (5-5); the packaging servo motor I (5-26) drives an eccentric shaft (5-27) to drive a cam follower (5-29) and a connecting rod (5-30), the connecting rod (5-30) drives a sealing knife fixing plate (5-28), and the sealing knife fixing plate (5-28) drives the sealing knife fixing seat (5-3) and the sealing knife (5-34) to move up and down;

the carrier tape moving mechanism includes: the device comprises a carrier tape (5-5), a packaging servo motor II (5-2), a front ratchet wheel (5-1) and a rear ratchet wheel (5-4); the front ratchet wheel (5-1) and the rear ratchet wheel (5-4) drive the carrier belt (5-5), the second packaging servo motor (5-2) is connected with a packaging driving belt pulley (5-18), the packaging driving belt pulley (5-18) drives a front packaging driven belt pulley (5-15) and a middle packaging driven belt pulley (5-20) to move through two packaging synchronous belts (5-17), the front ratchet wheel (5-1) is connected with the front packaging driven belt pulley (5-15), and the rear ratchet wheel (5-4) is connected with the middle packaging driven belt pulley (5-20);

the receipts tape unit constructs and includes: a belt receiving tray (5-11), a receiving driven wheel (5-21), a receiving driving wheel and a receiving motor (5-24); the belt collecting tray (5-11) is connected with the collecting driven wheel (5-21) through a collecting rotating shaft (5-9), and the collecting driving wheel is connected with a collecting motor (5-24); the material receiving driving wheel is connected with the material receiving driven wheel (5-21) through a material receiving synchronous belt.

7. The all-in-one machine device according to claim 1, characterized in that the transmission mechanism (6) comprises: the A disc 24 divides a cam (6-1), a transmission servo motor (6-3) and a transmission speed reducer (6-4); the servo motor (6-3) is connected with the transmission speed reducer (6-4), and the transmission speed reducer (6-4) drives a transmission main shaft (6-8) at the other end of the first coupler (6-19) to rotate; a transmission driving belt wheel (6-7) is arranged in the middle of the transmission main shaft (6-8); the transmission driving belt wheel (6-7) is connected with a transmission driven belt wheel (6-14) on the A disc 24 dividing cam (6-1) through a transmission synchronous belt (6-13); the transmission main shaft (6-8) is connected with the encoder (6-12) through a second coupler (6-11); the first coupler (6-15) is arranged between the first transmission fixing plate (6-5) and the second transmission fixing plate (6-6); the second coupler (6-11) is fixed on one side of the third transmission fixing plate (6-10).

8. The all-in-one machine device according to claim 7, wherein: the large disc mechanism (7) comprises a suction pen mechanism (7-1), a large disc I (7-5), a vacuum outer ring (7-7) and a large disc vacuum bin (7-12), wherein:

48 pen suction mechanisms (7-1) are arranged at the edge of the large disc I (7-5); a plurality of air pipe connectors I (7-6) are arranged on the outer wall of the side surface of the large-disc vacuum bin (7-12); the upper end face of the large-disc vacuum bin (7-12) is provided with a plurality of second air pipe connectors (7-10), two large-disc vacuum bin fixing blocks (7-8) and at least three large-disc vacuum bin connectors (7-11);

the suction pen mechanism (7-1) comprises: the suction pen comprises a suction pen (7-13), a suction pen fixing block (7-2) and a return spring (7-14); the suction pen fixing block (7-2) is arranged at the middle section of the suction pen (7-13), and a return spring (7-14) is arranged at the top of the suction pen (7-13); a guide shaft (7-3) is arranged on the suction pen fixing block (7-2); a suction pen air pipe connector (7-4) is arranged on the side surface of the suction pen fixing block (7-2); the suction pen mechanism (7-1) is fixed on the large disc I (7-5) through the suction pen fixing block (7-2).

9. The all-in-one machine device of claim 8, wherein the Z-axis mechanism comprises: a second large disc (8-3), a top disc (8-4), an L-shaped bracket (8-6) and an L-shaped bracket fixing block (8-5); 48 pen suction pressure heads (8-1) are arranged at the edge of the large disc II (8-3); the top layer disc (8-4) is arranged above the large disc II (8-3); the top layer disc (8-4) is connected with the L-shaped bracket (8-6) through an L-shaped bracket fixing block (8-5);

the transmission mechanism (6) is connected with a first large disc (7-5) in the large disc mechanism (7) through the A disc 24 dividing cam (6-1), and the large disc mechanism (7) is connected with a second large disc (8-3) of the Z shaft mechanism through a fixed rotating column on the upper end surface of the large disc vacuum bin (7-12).

10. The all-in-one machine arrangement according to claim 1, characterized in that the discharge mechanism (9) comprises: the box body, arrange material box (9-1), arrange material box two (9-2) and air blowing mechanism, wherein:

the first discharging box (9-1) and the second discharging box (9-2) are arranged in the box body, and the air blowing mechanism is arranged at the top of the box body; two air regulating valves (9-3) are respectively arranged on the front side and the rear side of the air blowing mechanism, and two working holes (9-4) are formed in the upper end face of the air blowing mechanism.