CN208461191U - A kind of new-energy automobile connector torsional spring jack automated assembling equipment - Google Patents

A kind of new-energy automobile connector torsional spring jack automated assembling equipment Download PDF

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Publication number
CN208461191U
CN208461191U CN201820370347.9U CN201820370347U CN208461191U CN 208461191 U CN208461191 U CN 208461191U CN 201820370347 U CN201820370347 U CN 201820370347U CN 208461191 U CN208461191 U CN 208461191U
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China
Prior art keywords
torsional spring
jack
riveting
feeding
cylinder
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CN201820370347.9U
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Chinese (zh)
Inventor
许军刚
杨小锋
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Wuhan Detena New Energy Technology Co Ltd
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Wuhan Detena New Energy Technology Co Ltd
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Abstract

The utility model provides a kind of new-energy automobile connector torsional spring jack automated assembling equipment, including the turntable (2) being set on workbench (1), turntable (2) border is provided with multiple riveting jigs (3), and gland feeding device (4), torsional spring feeding device (5), jack feeding device (6), riveting device (7), product torpedo device (8) are disposed with around turntable (2).This equipment can be realized torsional spring, the automatic charging of lid, automatic assembling, automatic detection and automatic blanking, can be realized the effect that substitution is artificial, improves efficiency, the Automated assembly for being advantageously implemented connector torsional spring jack in assembling process.

Description

A kind of new-energy automobile connector torsional spring jack automated assembling equipment
Technical field
The utility model relates to automated assembling equipments, and in particular to a kind of new-energy automobile connector torsional spring jack is automatic Change assembly equipment.
Background technique
In the prior art, new-energy automobile connector torsional spring jack is assembled by the way of manually taking material, but exist with Lower disadvantage: can not accomplish to be accurately positioned when 1 lid feeding, be easy bias.The each size of dynamics when 2 torsional spring feeding due to hand is not There is the phenomenon that deformation after equally will lead to assembly, and sweat can carry out corruption to torsional spring surface silver layer in finger contact torsional spring defensive position Erosion.Since small product size is big and longer when 3 jack feeding, when assembly will lead to torsional spring, and to be packed into eccentric dislocation etc. after jack existing As.Each pressure size is inconsistent when 4 manual assembly, and it is unstable to will lead to product size.5 artificial long workings will lead to work There is arm ache phenomenon in industry personnel.6 manual work beats are unstable, low efficiency.
Utility model content
In view of this, in view of the deficiencies of the prior art, the utility model provides a kind of high-efficient, new energy of reliable in quality Source automotive connector torsional spring jack automated assembling equipment, the equipment in assembling process, can be realized torsional spring, lid it is automatic Feeding, automatic assembling, automatic detection and automatic blanking can be realized and substitute effect that is artificial, improving quality and working efficiency.
A kind of new-energy automobile connector torsional spring jack automated assembling equipment, including the turntable being set on workbench, The turntable border is provided with multiple riveting jigs, and gland feeding device is disposed with around turntable, torsional spring feeding device, is inserted Hole feeding device, riveting device, product torpedo device;
The gland feeding device includes the first vibrating disk, and the discharge port of first vibrating disk is provided with first straight line and send Expect that track, first straight line feeding track discharge end are provided with gland assemble mechanism, the gland assemble mechanism includes being fixed on work Make the gland assembly bracket on platform, be provided on gland assembly bracket can be vertically moving capping fixture body and It send for clamping gland to the feeding cylinder of capping fixture body;
The torsional spring feeding device includes the second vibrating disk, and the discharge port of second vibrating disk is provided with second straight line and send Expect that track, second straight line feeding track discharge end are provided with torsional spring assemble mechanism, the torsional spring assemble mechanism includes being fixed on work Make the torsional spring assembly bracket on platform, torsional spring clamp body and being set on torsional spring assembly bracket and provide to be pressed down against the extruding of power and control Tool;
The jack feeding device includes the pallet fixed on the table and the mechanical arm being set to above pallet;
The riveting device includes fixed riveting bracket on the table, and is set to riveting cylinder on riveting bracket, The piston rod of the riveting cylinder is connect with servo motor, and the servo motor is connect with riveting sliding block, and the riveting cylinder mentions The power being pressed down against for riveting sliding block;
The product torpedo device includes the test bench being fixed on the worktable, test bracket and assembles for clamping Jack send to the feeding cylinder of test bench, be provided with jack clamp body, high measure mechanism and plug on the test bracket Power mechanism for testing, be provided with below the jack clamp body output band and substandard products storage box, the high measure mechanism and insert Pull out force mechanism for testing is electrically connected with the controller, and the controller control sorting cylinder operation, the sorting cylinder provides jack folder The power specifically rotated in the horizontal direction.
Traditional assembly method is manually to take the mode of material to assemble, inefficiency and product quality is difficult to ensure.This equipment It realizes that torsional spring, gland export feeding automatically using vibrating disk, crawl is carried out to jack using mechanical arm and realizes conveying feeding, is turned The automatic assembling of torsional spring, gland, jack is realized in disk rotation on riveting jig, and riveting jig is used to for gland being press-fit into place, and Gland inner circle is subjected to expansion locking.The size of assembled product jack after feeding cylinder is clamped to test bench detection assembling And contact engaging and separating force, controller controls sorting cylinder according to test result and runs, so that jack clamp body be driven to carry out different angle It rotates to complete the sorting of product.
Preferably, the gland assemble mechanism further includes the lifting cylinder being fixed on gland assembly bracket, the lifting The piston rod of cylinder is connect with capping fixture body, is provided with rectilinear orbit, the straight line on the lifting cylinder along the vertical direction Track is matched with the first sliding rail of the horizontal direction of the feeding cylinder, and the lifting cylinder drives capping fixture body, feeding Cylinder is vertically moving.
Preferably, divider is provided on the workbench, the divider drives the turntable rotation.
Preferably, the riveting jig includes cylindrical base, and the pedestal top is provided centrally with cylindrical protrusions, described Raised outlet is matched with border in gland.
More preferred, there are six the riveting jig settings, and riveting jig is uniformly distributed along turntable border.
Preferably, the high measure mechanism includes the tested cylinder being set to above test bench, the tested cylinder Piston rod connection displacement sensor simultaneously provides the power that displacement sensor moves downward, and displacement sensor is by jack on test bench Assembly high-degree of conversion is that electric signal passes to controller.
Preferably, the contact engaging and separating force mechanism for testing includes plug tested cylinder, positioning sliding block and the second sliding rail, the sliding rail It is fixed on test bracket along the vertical direction, the positioning sliding block is matched with the second sliding rail, and the positioning sliding block is set to slotting Below the clamp body of hole, the plug tested cylinder provides the power that positioning sliding block and jack clamp body move downward, the plug Tested cylinder receives the work order of controller sending.
Preferably, the first straight line feeding track, second straight line feeding track bottom be mounted on straight line feeder, The straight line feeder provides electromagnetic excitation for linear feeding track.
Preferably, the output, which takes, is provided with separation trough, prevents from damaging between product adjacent on belt;The support Multiple accommodating holes in array distribution are offered on disk.
Compared with prior art, a kind of new-energy automobile connector torsional spring jack Automated assembly provided by the utility model Equipment has following the utility model has the advantages that the design of this device structure rationally, can be realized torsional spring, gland and be inserted in assembling process Automatic charging, automatic assembling, automatic detection and the automatic blanking in hole, feeding is accurate, and assembly dynamics is stably and controllable, effectively avoids Eccentric inconsistent phenomenon after assembly, can effectively substitute manually, significantly reduce manpower, and the product size assembled is stablized, can Achieve the effect that improve quality and working efficiency, there is stronger practical application value.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the structural schematic diagram of the utility model;
Fig. 3 is the enlarged drawing at the position A in Fig. 2;
Fig. 4 is the structural schematic diagram of the utility model;
Fig. 5 is the enlarged drawing at the position B in Fig. 4;
Fig. 6 is the structural schematic diagram of the product assembled needed for the utility model;
Wherein, 1 is workbench, and 2 be turntable, and 3 be riveting jig, and 31 be pedestal, and 32 be protrusion, and 4 fill for gland feeding Set, 41 be the first vibrating disk, 42 be first straight line feeding track, 43 be gland assemble mechanism, 431 for gland assemble bracket, 432 It is feeding cylinder for capping fixture body, 433,434 be lifting cylinder, and 435 be rectilinear orbit, and 436 be the first sliding rail, and 5 be torsional spring Feeding device, 51 be the second vibrating disk, and 52 be second straight line feeding track, and 53 be torsional spring assemble mechanism, and 531 be torsional spring assembly branch Frame, 532 be torsional spring clamp body, and 533 is squeeze jig, and 6 be jack feeding device, and 61 be pallet, and 62 be mechanical arm, and 7 be riveting Pressure device, 71 be riveting bracket, and 72 be riveting cylinder, and 73 be servo motor, and 74 be riveting sliding block, and 8 be product torpedo device, 81 It is test bracket for test bench, 82,83 be feeding cylinder, and 84 be jack clamp body, and 85 be high measure mechanism, and 851 be test Cylinder, 852 be displacement sensor, and 86 be contact engaging and separating force mechanism for testing, and 861 be plug tested cylinder, and 862 be positioning sliding block, 863 It is output band for the second sliding rail, 87,88 be substandard products storage box, and 89 be separation trough, and 9 be divider, and 10 be accommodating hole, and 101 be pressure Lid 102 is torsional spring, 103 is jack.
Specific embodiment
Below in conjunction with specific embodiment to a kind of new-energy automobile connector torsional spring jack provided by the utility model from Dynamicization assembly equipment is further described.
A kind of new-energy automobile connector torsional spring jack automated assembling equipment is present embodiments provided, such as attached drawing 1 and attached Shown in Fig. 2, including workbench 1,1 table top of workbench are provided centrally with turntable 2, divider 9 are fixed with below workbench 1, The divider driving turntable 2 is angularly rotated along clockwise direction.There are six riveting jigs for 2 border of the turntable setting 3, riveting jig 3 is uniformly distributed along 2 border of turntable.The riveting jig 3 includes cylindrical base 31, the 31 top center of pedestal Cylindrical protrusions 32 are provided with, raised 32 outlet is matched with border in gland 101, for gland 101 to be pressed into Position, and 101 inner circle of gland is subjected to expansion locking.
Gland feeding device 4, torsional spring feeding device 5, jack feeding device 6, riveting are disposed with around the turntable 2 Device 7, product torpedo device 8;
The gland feeding device 4 includes the first vibrating disk 41, and the discharge port of first vibrating disk 41 is provided with first Linear feeding track 42,42 bottom of first straight line feeding track are equipped with straight line feeder.First straight line feeding track 42 Discharge end is provided with gland assemble mechanism 43, and the gland assemble mechanism 43 includes the gland assembly branch being fixed on workbench 1 Frame 431, be provided on gland assembly bracket 431 can be vertically moving capping fixture body 432 and for clamping Gland 101 is sent to the feeding cylinder 433 of capping fixture body 432, and 433 bottom surface of feeding cylinder is provided with for clamping gland 101 clamp, the feeding cylinder 433 can move in the horizontal direction along sliding rail 436;Specifically, the gland assembles bracket Lifting cylinder 434 is fixed on 431, the piston rod of the lifting cylinder 434 is connect with capping fixture body 432, the lifting air Rectilinear orbit 435, the level side of the rectilinear orbit 435 and the feeding cylinder 433 are provided on cylinder 434 along the vertical direction To the first sliding rail 436 match, the lifting cylinder 434 is able to drive capping fixture body 432, feeding cylinder 433 along vertical Direction movement.
The torsional spring feeding device 5 includes the second vibrating disk 51, and the discharge port of second vibrating disk 51 is provided with second Linear feeding track 52, the second straight line feeding track 52 are arranged along the tangential direction of the second vibrating disk 51, and second straight line is sent Material 52 bottom of track is equipped with straight line feeder.52 discharge end of second straight line feeding track is provided with torsional spring assemble mechanism 53.Institute Torsional spring assemble mechanism 53 is stated to include torsional spring assembly bracket 531, the torsional spring clamp body 532 being fixed on workbench 1 and be set to torsion The extruding jig 533 for being pressed down against power is provided on spring assembly bracket 531;The torsional spring clamp body 532 is driven by rotary cylinder, energy It enough realizes and carrys out back rotation in horizontal direction, so that the clamping of torsional spring 102 to the riveting of 52 discharge end of second straight line feeding track be controlled Subsequent assembly is carried out on tool 3.
The jack feeding device includes 6 pallets 61 being fixed on workbench 1 and the machinery for being set to 61 top of pallet Arm 62 offers multiple accommodating holes 10 in array distribution on pallet 61, and the jack 103 is vertically fixed on pallet 61 In accommodating hole 10, the mechanical arm 62 can realize that X-axis Y direction operates, and carry out multi-direction crawl operation and carry out to jack 103 It is delivered to after crawl on riveting jig 3 and carries out subsequent assembly.
The riveting device 7 includes the riveting bracket 71 being fixed on workbench 1, and is set on riveting bracket 71 The piston rod of riveting cylinder 72, the riveting cylinder 72 is connect with servo motor 73, the servo motor 73 and riveting sliding block 74 Connection, the riveting cylinder 72 provides the power that riveting sliding block 74 is pressed down against, to the gland on the riveting jig 3 on turntable 101 internal controls carry out interference extrusion, prevent gland 101 from falling off, and complete the assembly of gland 101, torsional spring 102, jack 103.
The product torpedo device 8 includes the test bench 81 being fixed on workbench 1, test bracket 82 and for clamping The jack 103 assembled is sent to the feeding cylinder 83 of test bench 81, and jack clamp body 84, high is provided on the test bracket 82 Mechanism for testing 85 and contact engaging and separating force mechanism for testing 86 are spent, output band 87 and substandard products storage are provided with below the jack clamp body 84 Box 88 is provided with the separation trough 89 for preventing from damaging between product adjacent on belt, the high measure on the output band 87 Mechanism 85 and contact engaging and separating force mechanism for testing 86 are electrically connected with the controller, the controller control sorting cylinder operation, the sorting gas Cylinder provides the power that jack clamp body 84 rotates in the horizontal direction.The high measure mechanism 85 includes being set to test bench 81 The tested cylinder 851 of top, the piston rod connection displacement sensor 852 of the tested cylinder 851 simultaneously provide displacement sensor 852 The power moved downward, tested cylinder 851 run the assembly height that Workpiece clamping is measured to jack 103, and displacement sensor 852 will The assembly high-degree of conversion of jack 103 is that electric signal passes to controller on test bench 81.The contact engaging and separating force mechanism for testing 86 includes Plug tested cylinder 861, positioning sliding block 862 and the second sliding rail 863, the sliding rail 863 are fixed on test bracket along the vertical direction On 82, the positioning sliding block 862 is matched with the second sliding rail 863 allows positioning sliding block 862 along the second sliding rail 863 vertical It is moved back and forth on direction, the positioning sliding block 862 is set to 84 lower section of jack clamp body, and the plug tested cylinder 861 provides The power that positioning sliding block 862 and jack clamp body 84 move downward, the plug tested cylinder 861 receive controller sending Work order.Controller realizes jack clamp body according to high measure result, the control torpedo cylinder operation of contact engaging and separating force test result The rotation of 84 different angles in the horizontal plane, it is bad to product height, contact engaging and separating force is bad carry out it is separated into storage box 88, Non-defective unit is placed on conveyer belt 87.
Above-mentioned new-energy automobile connector torsional spring jack automated assembling equipment is realized in Automated assembly:
(1) gland 101 uses 41 feeding of the first vibrating disk, makes gland 101 in the channel of first straight line feeding track 42 When being conveyed, toward upper, feeding cylinder 433 clamps 42 discharge end of first straight line feeding track to the U-type groove of the gland 101 After gland 101, feeding cylinder 433 is moved along sliding rail 436 and rectilinear orbit 435, and gland 101 is placed on capping fixture body 432 On, capping fixture body 432, which moves downward, to be placed on gland 101 at the protrusion 32 in 3 axle center of riveting jig, and gland 101 is completed Automatic charging.
(2) torsional spring 102 uses 51 feeding of the second vibrating disk, makes torsional spring 102 in the channel of second straight line feeding track 52 When being conveyed, the torsional spring 102 be it is stand-type, torsional spring clamp body 532 by rotary cylinder drive by its clamping part turn to second The discharge end of linear feeding track 52, torsional spring clamp body 532 goes back to initial position, 2 up time of turntable after clamping to torsional spring 102 Needle rotation makes the riveting jig 3 for being placed with gland 101 go to discharge position on torsional spring 102, and torsional spring clamp body 532 puts torsional spring 102 It sets at the protrusion 32 in 3 axle center of riveting jig, completes the automatic charging of gland 101, extruding jig 533, which is pressed down against, completes gland 101 and torsional spring 102 preliminary assembly.
(3) jack 103 uses 62 feeding of mechanical arm, and jack 103 to be assembled is vertically disposed in the accommodating on pallet 61 In hole 10, turntable 2, which rotates clockwise, makes to be placed with gland 101, the riveting jig 3 of torsional spring 102 goes to discharge position on jack, mechanical Arm 62 is delivered at the protrusion 32 in 3 axle center of riveting jig after grabbing to jack 103, complete jack 103 it is automatic on Material.
(4) turntable 2 rotate clockwise make to be placed with gland 101, torsional spring 102, jack 103 riveting jig 3 go to riveting Station, the power that riveting cylinder 72 provides servo motor 73, riveting sliding block 74 is pressed down against, on the riveting jig 3 on turntable 2 Gland 101, torsional spring 102, jack 103 squeezed, complete the assembly of gland 101, torsional spring 102, jack 103.
(5) feeding cylinder 83 clamps the jack assembled from the riveting jig 3 on turntable 2 and send to test bench 81, test The tested cylinder 851 of 81 top of seat, which is run, measures Workpiece clamping the assembly height of jack, and displacement sensor 852 is by test bench 81 The assembly high-degree of conversion of upper jack is that electric signal passes to controller;Controller controls the operation of torpedo cylinder, makes jack clamp body 84, which obtain clamping part, goes to test bench for the jack assembled clamping, then plugs tested cylinder 861 and runs, drives positioning sliding block 862 and jack clamp body 84 move from the bottom up plug measure contact engaging and separating force.
(6) controller judges whether product is qualified products according to contact engaging and separating force test result and assembly height results, controls Device control torpedo cylinder operation realize 84 different angle of jack clamp body rotation, by product height it is bad, contact engaging and separating force it is bad into Row is separated into storage box 88, and non-defective unit is placed on conveyer belt 87.
It is understood that for those of ordinary skill in the art, it can be with technology structure according to the present utility model Think of makes various other changes and modifications, and all these changes and deformation all should belong to the utility model claims Protection scope.

Claims (9)

1. a kind of new-energy automobile connector torsional spring jack automated assembling equipment, it is characterised in that: including being set to workbench (1) turntable (2) on, turntable (2) border are provided with multiple riveting jigs (3), gland are disposed with around turntable (2) Feeding device (4), torsional spring feeding device (5), jack feeding device (6), riveting device (7), product torpedo device (8);
The gland feeding device (4) includes the first vibrating disk (41), the discharge port connection first of first vibrating disk (41) Linear feeding track (42), first straight line feeding track (42) discharge end are provided with gland assemble mechanism (43), the gland dress Fitting mechanism (43) includes gland assembly bracket (431) being fixed on workbench (1), is set on gland assembly bracket (431) Be equipped with can be vertically moving capping fixture body (432) and send taking to capping fixture body (432) for clamping gland Expect cylinder (433);
The torsional spring feeding device (5) includes the second vibrating disk (51), and the discharge port of second vibrating disk (51) is provided with the Two linear feeding tracks (52), second straight line feeding track (52) discharge end are provided with torsional spring assemble mechanism (53), the torsional spring Assemble mechanism (53) includes torsional spring assembly bracket (531) being fixed on workbench (1), torsional spring clamp body (532) and is set to The extruding jig (533) for being pressed down against power is provided in torsional spring assembly bracket (531);
The jack feeding device (6) includes the pallet (61) being fixed on workbench (1) and is set to above pallet (61) Mechanical arm (62);
The riveting device (7) includes the riveting bracket (71) being fixed on workbench (1) and is set on riveting bracket (71) Riveting cylinder (72), the piston rod of the riveting cylinder (72) connect with servo motor (73), the servo motor (73) with Riveting sliding block (74) connection, the riveting cylinder (72) provide the power that riveting sliding block (74) are pressed down against;
The product torpedo device (8) includes the test bench (81) being fixed on workbench (1), test bracket (82) and is used for It clamps the jack that assembles to send to the feeding cylinder of test bench (81) (83), is provided with jack fixture on the test bracket (82) Body (84), high measure mechanism (85) and contact engaging and separating force mechanism for testing (86) are provided with defeated below the jack clamp body (84) Band (87) and substandard products storage box (88) out, the high measure mechanism (85) and contact engaging and separating force mechanism for testing (86) are electrically connected with controller It connects, the rotation of controller control jack clamp body (84).
2. new-energy automobile connector torsional spring jack automated assembling equipment as described in claim 1, it is characterised in that: described Gland assemble mechanism (43) further includes the lifting cylinder (434) being fixed in gland assembly bracket (431), the lifting cylinder (434) piston rod is connect with capping fixture body (432), is provided with straight line rail along the vertical direction on the lifting cylinder (434) Road (435), the rectilinear orbit (435) match with the first sliding rail (436) of feeding cylinder (433) horizontal direction, institute Stating lifting cylinder (434) provides capping fixture body (432), feeding cylinder (433) vertically moving power.
3. new-energy automobile connector torsional spring jack automated assembling equipment as described in claim 1, it is characterised in that: described It is provided on workbench (1) divider (9), the divider (9) drives the turntable (2) angularly to rotate.
4. new-energy automobile connector torsional spring jack automated assembling equipment as described in claim 1, it is characterised in that: described Riveting jig (3) includes cylindrical base (31), and pedestal (31) top is provided centrally with cylindrical protrusions (32), the protrusion (32) outlet is matched with border in gland.
5. new-energy automobile connector torsional spring jack automated assembling equipment as claimed in claim 4, it is characterised in that: described There are six riveting jig (3) settings, and riveting jig (3) is uniformly distributed along turntable (2) border.
6. new-energy automobile connector torsional spring jack automated assembling equipment as described in claim 1, it is characterised in that: described High measure mechanism (85) includes the tested cylinder (851) being set to above test bench (81), the work of the tested cylinder (851) Stopper rod connection displacement sensor (852) simultaneously provides displacement sensor (852) vertically moving power, displacement sensor It (852) is that electric signal passes to controller by the assembly high-degree of conversion of jack on test bench (81).
7. new-energy automobile connector torsional spring jack automated assembling equipment as described in claim 1, it is characterised in that: described Contact engaging and separating force mechanism for testing (86) includes plugging tested cylinder (861), positioning sliding block (862) and the second sliding rail (863), and described second Sliding rail (863) is fixed on along the vertical direction on test bracket (82), and the positioning sliding block (862) and the second sliding rail (863) match It closes, the positioning sliding block (862) is set to below jack clamp body (84), and the plug tested cylinder (861) provides positioning and slides Block (862) and the vertically moving power of jack clamp body (84), the plug tested cylinder (861) receive controller hair Work order out.
8. new-energy automobile connector torsional spring jack automated assembling equipment as described in claim 1, it is characterised in that: described First straight line feeding track (42), second straight line feeding track (52) bottom be mounted on straight line feeder.
9. new-energy automobile connector torsional spring jack automated assembling equipment as described in claim 1, it is characterised in that: described Separation trough (89) are provided on output band (87);Multiple accommodating holes (10) in array distribution are offered on the pallet (61).
CN201820370347.9U 2018-03-19 2018-03-19 A kind of new-energy automobile connector torsional spring jack automated assembling equipment Active CN208461191U (en)

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CN201820370347.9U CN208461191U (en) 2018-03-19 2018-03-19 A kind of new-energy automobile connector torsional spring jack automated assembling equipment

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Application Number Priority Date Filing Date Title
CN201820370347.9U CN208461191U (en) 2018-03-19 2018-03-19 A kind of new-energy automobile connector torsional spring jack automated assembling equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109719506A (en) * 2019-02-27 2019-05-07 浙江威仕顿温控科技有限公司 A kind of temperature sensing package automated assembling equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109719506A (en) * 2019-02-27 2019-05-07 浙江威仕顿温控科技有限公司 A kind of temperature sensing package automated assembling equipment

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