CN210526929U

CN210526929U - Automatic push away material binding apparatus and full-automatic sorting and bundling production line

Info

Publication number: CN210526929U
Application number: CN201921403546.6U
Authority: CN
Inventors: 林雅峰; 李瑞峰; 黄胜; 敖兴奎; 蒋清山; 郑伶俊; 林程
Original assignee: Fujian Quanzhou HIT Research Institute of Engineering and Technology
Current assignee: Fujian Quanzhou HIT Research Institute of Engineering and Technology
Priority date: 2019-08-27
Filing date: 2019-08-27
Publication date: 2020-05-15
Anticipated expiration: 2029-08-27

Abstract

The utility model discloses an automatic material pushing and binding device, which relates to the technical field of shoemaking equipment and comprises a bottom frame, a binding machine and a material pushing mechanism, wherein the binding machine and the material pushing mechanism are arranged above the bottom frame; the through type synchronous motor is arranged above the underframe in a way of being adjustable up and down through the mounting bracket; the push plate is detachably arranged at the tail end of a screw rod of the through type synchronous motor through a connecting cylinder, and the lower edge of the push plate is flush with the working table surface of the binding machine. The utility model discloses a set up pushing equipment at the strapper side, this pushing equipment can tie up the material propelling movement that piles up in strapper table surface to tying up the station to finished product material propelling movement to finished product workbin after will tying up, thereby realize automatic material pushing and tying up the process, and not only easy operation is convenient, and equipment cost is low moreover, can extensively be applicable to miniature family formula workshop, and has simple structure, and degree of automation is high and advantages such as work efficiency height.

Description

Automatic push away material binding apparatus and full-automatic sorting and bundling production line

Technical Field

The utility model belongs to the technical field of shoemaking equipment technique and specifically relates to an automatic push away material binding apparatus and full automatic sorting tie up production line.

Background

In shoes production process, need tie up the packing to materials such as cut-parts, vamp and outsole, though there is automatic bundling machine can realize automatic packing process at present, still need the manual work to tie up material propelling movement to automatic bundling machine to the material propelling movement after will tying up to the finished product workbin, it is extremely loaded down with trivial details to operate, wastes time and energy.

In addition, before bundling and packaging the shoe materials, the manual sorting, counting and other operations are needed. At present, although there is full-automatic production water line can accomplish intelligent letter sorting packing process, can fully liberate the labour, provide work efficiency, but most of these automation equipment are bulky, and the structure is complicated, and expensive, only are applicable to large-scale shoes industry producer, and to small family formula workshop producer, because the restriction in manufacturing cost and place, often can't dispose these large-scale automation equipment, consequently still adopt the production mode of traditional manual sorting and count.

Disclosure of Invention

The utility model provides an automatic push away material binding apparatus and full automatic sorting tie up production line, its main aim at solves above-mentioned problem.

The utility model adopts the following technical scheme:

an automatic material pushing and binding device comprises an underframe, a binding machine arranged above the underframe and a material pushing mechanism, wherein the material pushing mechanism comprises a mounting bracket, a through type synchronous motor and a push plate; the through type synchronous motor is arranged above the underframe in a vertically adjustable manner through the mounting bracket; the push plate is detachably arranged at the tail end of the screw rod of the through type synchronous motor through a connecting cylinder, and the lower edge of the push plate is flush with the working table surface of the binding machine.

Furthermore, a hopper is arranged on one side, facing the material pushing mechanism, of the workbench of the binding machine in an extending mode, and the lower edge of the push plate is flush with the hopper.

Furthermore, the hopper is shaped like Contraband with an upward opening, and a reinforcing beam is obliquely arranged at the bottom of the hopper.

Further, the lower end of the mounting bracket is fixedly arranged on the underframe, the upper end of the mounting bracket is provided with a motor base in a lifting manner, and the through type synchronous motor is detachably arranged on the motor base.

Furthermore, the automatic material pushing and bundling device further comprises a finished product bin arranged beside the bottom frame and used for containing bundled finished product materials.

The full-automatic sorting and bundling production line comprises a conveying belt, sorting devices and the automatic material pushing and bundling devices, wherein the sorting devices are arranged above the conveying belt, the automatic material pushing and bundling devices are arranged on one sides of the sorting devices in a matched mode, and defective product boxes used for containing unqualified products are arranged on the other sides of the sorting devices in a matched mode.

Further, the sorting device comprises a rack, a visual recognition device and a parallel robot, wherein the visual recognition device is arranged on the side wall of the rack; the parallel robot is fixedly arranged at the top of the rack, and the tail end of the parallel robot is provided with a sponge sucker for grabbing materials.

Further, the conveyer belt comprises a feeding conveyer belt and an annular circulating conveyer belt which are connected; and a plurality of sorting devices are arranged above the annular circulating conveyer belt.

Furthermore, the full-automatic sorting and bundling production line also comprises an electric control system electrically connected with the visual identification device and the parallel robot.

Compared with the prior art, the utility model discloses the beneficial effect who produces lies in:

1. the utility model discloses a set up pushing equipment at the strapper side, this pushing equipment can tie up the material propelling movement that piles up in strapper table surface to tying up the station to finished product material propelling movement to finished product workbin after will tying up, thereby realize automatic material pushing and tying up the process, and not only easy operation is convenient, and equipment cost is low moreover, can extensively be applicable to miniature family formula workshop, and has simple structure, and degree of automation is high and advantages such as work efficiency height.

2. The utility model provides a production line is tied up in full-automatic sorting can realize automatic sorting, count and tie up the operation such as, replaces traditional manual operation by artificial intelligence, can greatly improve production efficiency, and fundamentally alleviates artificial intensity of labour. And the production line has the advantages of ingenious overall layout, simple structure, and work division and cooperation of all stations, effectively optimizes the processing procedure, and is suitable for the production of different materials.

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural view of the automatic material pushing and binding device of the present invention.

Fig. 3 is a schematic flow chart of the present invention.

Detailed Description

The following describes embodiments of the present invention with reference to the drawings. Numerous details are set forth in the following description in order to provide a thorough understanding of the present invention, but it will be apparent to one skilled in the art that the present invention may be practiced without these details.

Referring to fig. 1 and 2, the full-automatic sorting and bundling production line includes a conveyor belt 100, a sorting device 200 and an automatic material-pushing and bundling device 300, wherein a plurality of sorting devices 200 are arranged above the conveyor belt 100, and one side of the sorting device 200 is provided with the automatic material-pushing and bundling device 300, and the other side is provided with a defective material box 400 for containing defective products. The sorting device 200 can sort the materials on the conveyer belt 100, sort the qualified materials to the automatic material-pushing and bundling device 300 for bundling and packaging, and sort the unqualified materials to the defective material box 400.

Referring to fig. 1 and 2, in particular, the conveyor belt 100 includes a feeding conveyor belt 110 and an endless circulating conveyor belt 120 connected; and a plurality of sorting devices 200 are disposed above the endless circulating conveyor 120. Through setting up mutually independent and interconnect's material loading conveyer belt 110 and annular circulation conveyer belt 120, can guarantee normal material loading on the one hand, on the other hand can ensure to sort and tie up the material circulated transport that the in-process was left to drop, ensures to sort thoroughly.

Referring to fig. 1 and 2, in particular, the sorting apparatus 200 includes a frame 210, a vision recognition apparatus 220, and a parallel robot 230, and further includes an electronic control system electrically connected to the parallel robot 230 and the vision recognition apparatus 220. The visual recognition device 220 is arranged on the side wall of the rack 210; the parallel robot 230 is fixedly arranged at the top of the frame 210, and a sponge suction cup for grabbing materials is arranged at the tail end of the parallel robot 230. The vision recognition device 220 can recognize the materials and the electric control system controls the parallel robot 230 to perform sorting operation. In actual production, the vision recognition devices 220 and the parallel robots 230 at different stations can be controlled by the electric control system to cooperate with each other according to production and mixing conditions, so that materials with fixed shapes can be sorted, and then work division cooperation is realized, and production line procedures are optimized.

Referring to fig. 1, 2 and 3, more specifically, the visual recognition device 220 is composed of two systems of visual quality inspection and visual positioning. The visual quality inspection system can acquire image information of target materials (such as vamps, cut pieces and soles) through scanning of the camera, and then process characteristic information (including material outlines, sizes and the like) contained in the images through an image recognition algorithm, so that the images of the target materials and the images of the standard parts are compared for quality inspection, and then whether the types of the materials and the materials are qualified or not is judged, and a quality inspection result is sent to the electric control system; meanwhile, the visual positioning system acquires the position, posture and speed information of the target material and sends the information to the electric control system; the electric control system controls the parallel robot 230 to act according to the received signals, picks up unqualified materials to the unqualified material box 400, picks and stacks the unqualified material clamps to the hopper 335 of the automatic material pushing and bundling device 300, and accordingly sorting work is completed. Since the visual recognition device 220 is a non-contact measurement, the interference degree of the external environment can be effectively reduced, and thus the determination accuracy is high.

Referring to fig. 1 and fig. 2, in more detail, in the embodiment, the parallel robot 230 is preferably a Delta robot, and the Delta robot has the characteristics of light weight, small volume, fast movement speed, accurate positioning, low cost, high efficiency, and the like, and can meet production requirements. Since the Delta robot is a prior art, detailed components and implementation principles thereof are not described herein.

Referring to fig. 1 and 2, in particular, the automatic material-pushing strapping device 300 includes a base frame 310, and a strapping machine 320 and a material-pushing mechanism 330 which are disposed above the base frame 310, the material-pushing mechanism 330 including a mounting bracket 331, a through-type synchronous motor 332, and a push plate 333. The through type synchronous motor 332 is vertically adjustably arranged above the bottom frame 310 through a mounting bracket 331; the push plate 333 is detachably disposed at the end of the lead screw of the through type synchronous motor 332 through a connecting cylinder 334, and the lower edge of the push plate 333 is flush with the table surface of the binding machine 320. The automatic material-pushing and bundling device 300 further comprises a finished product bin 340 arranged beside the bottom frame 310 and used for containing bundled finished product materials. The utility model discloses a set up pushing equipment 330 at 320 sides of strapper, this pushing equipment 330 can tie up to tying up the station with the material propelling movement that piles up in strapper 330 table surface to the finished product material propelling movement after will tying up to finished product workbin 340, thereby realize automatic material pushing and tying up the process, and not only easy operation is convenient, and equipment cost is low moreover, can extensively be applicable to miniature family formula workshop, and has simple structure, advantages such as degree of automation height and work efficiency height.

Referring to fig. 1 and 2, more specifically, a hopper 335 is provided extending from the table of the strapping machine 320 toward the side of the pusher 330, and the lower edge of the pusher plate 333 is flush with the hopper 335. Preferably, the hopper 335 has an Contraband shape with an upward opening, and a reinforcing beam 336 is obliquely arranged at the bottom of the hopper 335, so as to effectively enhance the structural stability of the hopper 335 and improve the carrying capacity of the hopper 335.

Referring to fig. 1 and 2, more specifically, the mounting bracket 331 has a lower end fixed to the base frame 310, an upper end liftably provided with a motor base 337, and the through type synchronous motor 320 is detachably provided to the motor base 337. The lifting mode between the mounting bracket 331 and the motor base 337 can be realized by conventional means such as a lifting rod or bolt connection, so that the mounting height of the through type synchronous motor 320 can be adjusted conveniently, and the push plate 333 can push materials more accurately.

With reference to fig. 1, 2 and 3, a specific embodiment of the present invention is explained:

(1) feeding: the processed materials such as vamps, cut pieces or undersoles and the like are placed on the feeding conveyor belt 110 by workers or automatic feeding equipment, and single-layer materials such as the cut pieces or the undersoles and the like in the feeding link are ensured to be spread on the feeding conveyor belt, and the same surface faces upwards. After the feeding is completed, the material circulates on the endless circulating conveyor belt 120 to wait for sorting.

(2) Sorting: the visual recognition device 220 acquires image information of the target material, judges whether the target material is qualified or not, and simultaneously acquires the position, the posture and the speed of the target material on the endless circulating conveyor belt 120; if the vision recognition device 220 judges that the target material is an unqualified product, the electric control system controls the parallel robot 230 to clamp the unqualified material to a defective material box; if the materials are judged to be qualified products, the electric control system controls the parallel robot 230 to grab the materials, the materials are adjusted to be in the same posture and then stacked on the hopper 335, and the electric control system accumulates stacking times until stacking of a fixed number is completed.

(3) Bundling: when the materials in the hopper 335 are accumulated to a predetermined amount, the pushing mechanism 330 pushes the materials to the binding machine 320 for automatic binding, and the materials are pushed to the finished product bin 340 by the pushing mechanism 330 after binding.

The above-mentioned be the utility model discloses a concrete implementation way, nevertheless the utility model discloses a design concept is not limited to this, and the ordinary use of this design is right the utility model discloses carry out immaterial change, all should belong to the act of infringement the protection scope of the utility model.

Claims

1. The utility model provides an automatic push away material binding apparatus, includes the chassis and sets up in the strapper of chassis top, its characterized in that: the pushing mechanism comprises a mounting bracket, a through type synchronous motor and a push plate; the through type synchronous motor is arranged above the underframe in a vertically adjustable manner through the mounting bracket; the push plate is detachably arranged at the tail end of a screw rod of the through type synchronous motor through a connecting cylinder, and the lower edge of the push plate is flush with the working table surface of the binding machine.

2. An automated push-to-talk strapping device as in claim 1, wherein: a hopper is arranged on one side, facing the material pushing mechanism, of the workbench of the binding machine in an extending mode, and the lower edge of the push plate is flush with the hopper.

3. An automated push-to-talk strapping apparatus as in claim 2, wherein: the hopper is shaped like Contraband with an upward opening, and a reinforcing beam is obliquely arranged at the bottom of the hopper.

4. An automated push-to-talk strapping device as in claim 1, wherein: the lower extreme of installing support set firmly in the chassis, the upper end is equipped with a motor cabinet with liftable, through synchronous machine detachably sets up in the motor cabinet.

5. An automated push-to-talk strapping device as in claim 1, wherein: the finished product bin is arranged beside the bottom frame and used for containing bundled finished product materials.

6. The utility model provides a production line is tied up in full-automatic sorting which characterized in that: the automatic material pushing and bundling device comprises a conveying belt, a sorting device and the automatic material pushing and bundling device according to any one of claims 1-5, wherein a plurality of sorting devices are arranged above the conveying belt, one side of each sorting device is provided with the automatic material pushing and bundling device, and the other side of each sorting device is provided with a defective material box for containing defective products.

7. The fully automatic sorting and bundling production line according to claim 6, wherein: the sorting device comprises a rack, a visual recognition device and a parallel robot, wherein the visual recognition device is arranged on the side wall of the rack; the parallel robot is fixedly arranged at the top of the rack, and the tail end of the parallel robot is provided with a sponge sucker for grabbing materials.

8. The fully automatic sorting and bundling production line according to claim 6, wherein: the conveying belt comprises a feeding conveying belt and an annular circulating conveying belt which are connected; and a plurality of sorting devices are arranged above the annular circulating conveyer belt.

9. The fully automatic sorting and bundling production line according to claim 7, wherein: the robot system also comprises an electric control system which is electrically connected with the visual recognition device and the parallel robot.