CN209921686U - Sanitary appliance packaging device - Google Patents
Sanitary appliance packaging device Download PDFInfo
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- CN209921686U CN209921686U CN201920100928.5U CN201920100928U CN209921686U CN 209921686 U CN209921686 U CN 209921686U CN 201920100928 U CN201920100928 U CN 201920100928U CN 209921686 U CN209921686 U CN 209921686U
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Abstract
The utility model relates to a cleaners and polishes packing plant, it includes: the high-frequency machine is used for welding the upper packaging box and the lower packaging box; the high-frequency machine comprises a main body, an upper metal die and a lower metal die, wherein the upper metal die and the lower metal die are arranged on the main body; the sanitary appliance conveying mechanism is used for conveying the sanitary appliance to a grabbing position; the imaging mechanism is used for acquiring an image of the sanitary appliance; a sanitary appliance grabbing mechanism for grabbing and placing the sanitary appliance into a lower metal mold in the high-frequency machine based on the image; the stacking mechanism is used for stacking the packing box, the specification and the upper packing box; and the sucking mechanism is used for sequentially sucking the lower packaging box, the specification and the upper packaging box from the stacking mechanism and putting the lower packaging box, the specification and the upper packaging box into the high-frequency machine. Above-mentioned cleaners and polishes packing plant realizes full automated packaging, and the in-process need not artifically participate in, reduces the cost of labor, and packing efficiency is high simultaneously.
Description
Technical Field
The utility model relates to the technical field of packaging, especially, relate to a cleaners and polishes packing plant.
Background
Sanitary wares are a necessity of daily life, and because of their fragile nature in transportation, they must be packaged before being transported.
Traditionally, the sanitary appliance packaging needs to be manually and sequentially put a lower plastic packaging box, a sanitary appliance, a specification and an upper packaging box into a high-frequency machine, the sanitary appliance packaging is completed by pressing the upper plastic packaging box and the lower plastic packaging box through an upper metal die and a lower metal die of the high-frequency machine, and the sanitary appliance packaging machine is semi-automatic, high in labor cost and low in efficiency.
SUMMERY OF THE UTILITY MODEL
Based on this, there is a need for a new sanitary appliance packaging device.
A plumbing fixture packaging device comprising:
the high-frequency machine is used for welding the upper packaging box and the lower packaging box; the high-frequency machine comprises a main body, an upper metal die and a lower metal die, wherein the upper metal die and the lower metal die are arranged on the main body;
the sanitary appliance conveying mechanism is used for conveying the sanitary appliance to a grabbing position;
the imaging mechanism is used for acquiring an image of the sanitary appliance;
a sanitary appliance grabbing mechanism for grabbing and placing the sanitary appliance into a lower metal mold in the high-frequency machine based on the image;
the stacking mechanism is used for stacking the packing box, the specification and the upper packing box;
and the sucking mechanism is used for sequentially sucking the lower packaging box, the specification and the upper packaging box from the stacking mechanism and putting the lower packaging box, the specification and the upper packaging box into the high-frequency machine.
According to the sanitary appliance packaging device, firstly, the lower packaging box is sucked and placed into the high-frequency machine through the sucking mechanism, then the image of the sanitary appliance is obtained through the imaging mechanism, so that the position and the placing direction of the sanitary appliance are obtained through analysis, then the sanitary appliance is placed into the lower packaging box according to the position through the sanitary appliance grabbing mechanism, then the instruction and the upper packaging box are sucked through the sucking mechanism, and finally the upper packaging box and the lower packaging box are welded together through the high-frequency machine, so that the sanitary appliance packaging is completed; by adopting the sanitary appliance packaging device, full-automatic packaging is realized, no manual work is required in the process, the labor cost is reduced, and meanwhile, the packaging efficiency is high.
Optionally, the imaging mechanism comprises an industrial camera located above the grip position, and an annular light source located outside the industrial camera.
Optionally, the suction mechanism comprises a guide rail, a mechanical arm slidably mounted on the guide rail, and a suction cup located at a head end of the mechanical arm.
Optionally, the stacking mechanism comprises a first sub-stacking mechanism for stacking the lower packaging box, a second sub-stacking mechanism for stacking the instruction book, and a third sub-stacking mechanism for stacking the upper packaging box; the first sub-stacking mechanism, the second sub-stacking mechanism and the third sub-stacking mechanism are arranged at intervals along the direction parallel to the guide rail.
Optionally, the stacking mechanism comprises:
a base;
the lifting plate is used for containing packaging materials; a plurality of sliding holes are formed in the lifting plate;
the lifting ladder is arranged between the base and the lifting plate;
the motor is used for driving the elevator to lift;
and the bottom ends of the sliding rods are fixed on the base, and the sliding rods penetrate through the corresponding sliding holes.
Optionally, the bottom end of the slide rod is in threaded connection with the base; the base is provided with a plurality of threaded holes, and the bottom end of the sliding rod is provided with threads matched with the threaded holes.
Optionally, the diameter of the slide hole is larger than the diameter of the slide rod.
Optionally, the stacking mechanism further comprises a photoelectric switch electrically connected to the motor.
Optionally, the plumbing fixture grasping mechanism includes a six-axis robot.
Optionally, the upper metal mold and the lower metal mold are detachably mounted on the main body.
Drawings
Fig. 1 is a schematic structural view of a sanitary appliance packaging device according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a stacking mechanism according to an embodiment of the present invention.
Fig. 3 is a schematic top view of the base of fig. 2.
Fig. 4 is a schematic top view of the lifter plate of fig. 2.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the following embodiments. It should be understood that the detailed description and specific examples, while indicating the invention, are given by way of illustration only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1, the utility model discloses a sanitary wares packing plant of an embodiment, including high frequency machine 12, sanitary wares transport mechanism 4, imaging mechanism, sanitary wares snatch mechanism 3, stack mechanism and suction means.
Wherein, the high frequency machine 12 is mainly used for welding the upper packing box and the lower packing box. That is, the upper packing box and the lower packing box are welded together by the high frequency machine 12 to form a closed packing body, and the sanitary appliance 5 is sealed in the packing body, thereby completing the packing of the sanitary appliance 5. Specifically, the high frequency machine 12 includes a main body, and an upper metal mold 6 and a lower metal mold 11 mounted on the main body. The shape of the lower metal mold 11 is matched with that of the lower packing box, the shape of the upper metal mold 6 is matched with that of the upper packing box, and when the upper metal mold and the lower metal mold are welded together, the upper packing box and the lower packing box are clamped between the upper metal mold and the lower metal mold.
Preferably, the upper metal mold 6 and the lower metal mold 11 are detachably mounted on the main body. Therefore, different upper and lower packaging boxes can be replaced according to sanitary wares of different shapes, and corresponding upper and lower metal molds can be conveniently adjusted.
Wherein the main function of the sanitary appliance transport mechanism 4 is to transport the sanitary appliance 5 to a gripping position. Specifically, the sanitary appliance conveying mechanism 4 comprises a conveyor belt, the sanitary appliance 5 is conveyed to a designated position through the conveyor belt, and the sanitary appliance is waited to be grabbed by the sanitary appliance grabbing mechanism 3.
The imaging mechanism is mainly used for acquiring images of the sanitary appliance, and the positions and the placing positions of the sanitary appliance are determined by analyzing the images, so that the sanitary appliance grabbing mechanism 3 can grab the sanitary appliance conveniently. Preferably, the imaging mechanism comprises an industrial camera 1 located above the gripping position, and a ring-shaped light source 2 located at the outer rim of the industrial camera 1. In the present embodiment, the industrial camera 1 and the ring light source 2 are both located directly above the conveyor belt.
The main function of the sanitary appliance grabbing mechanism 3 is to grab and place the sanitary appliance into the lower metal mold 11 of the high-frequency machine 12 based on the image acquired by the imaging mechanism. Optionally, the plumbing fixture grasping mechanism 3 comprises a six-axis robot.
Wherein, the main effect of stacking mechanism is used for stacking packing box, description and go up the packing box.
In this embodiment, the stacking mechanism includes a first sub-stacking mechanism 9 for stacking the lower package, a second sub-stacking mechanism 8 for stacking the specification, and a third sub-stacking mechanism 7 for stacking the upper package; the first sub-stacking mechanism 9, the second sub-stacking mechanism 8 and the third sub-stacking mechanism 7 are arranged at intervals. That is, three packing materials of the lower packing box, the specification and the upper packing box are respectively corresponding to one sub stacking mechanism.
Wherein, the main function of the suction mechanism is to suck the lower packing box, the instruction book and the upper packing box from the stacking mechanism in turn and put the lower packing box, the instruction book and the upper packing box into the high-frequency machine 12.
Optionally, the suction mechanism comprises a guide rail 13, a robotic arm 14 slidably mounted on the guide rail 13, and a suction cup 10 at a head end of the robotic arm 14. More preferably, the suction cup 10 is a vacuum cup.
Referring to fig. 2, specifically, the stacking mechanism includes a base 15, a lifting plate 16, a lift 21, a motor 17, and a plurality of slide rods 19. Wherein the lifting plate 16 is used for holding packaging materials, such as upper packaging boxes, instructions, lower packaging boxes, etc. The elevator 21 is arranged between the base 15 and the lifting plate 16; the lifting of the elevator 21 brings the lifting plate 16 closer to or farther from the base 15. The motor 17 is used for driving the elevator 16 to ascend and descend. The bottom end of the slide rod 19 is fixed on the base 15, a plurality of slide holes are arranged on the lifting plate 16, and the slide rod 16 passes through the corresponding slide holes.
Optionally, the diameter of the slide hole is larger than the diameter of the slide rod 19. This facilitates the lifting of the lifting plate 16.
Optionally, the stacking mechanism further comprises a photoelectric switch 18, the photoelectric switch 18 being electrically connected to the motor 17. The photoelectric switch 18 controls the motor 17 to drive the elevator 21 to push the packaging material to a specified height, and the packaging material descends to an initialization height after reaching a limited height.
Referring to fig. 3, the bottom end of the slide rod 16 is screwed to the base 15, that is, the base of the slide rod 16 fixes the base 15 by screw threads. Specifically, a plurality of threaded holes 22 are formed in the base 15, and the bottom end of the slide rod has threads matching the threaded holes 22. More preferably, the threaded holes 22 are arranged in an array.
In this embodiment, the motor 17 is mounted below the base 15, a hole 23 is formed in the base 15, and the elevator 21 extends through the hole 23.
Referring to fig. 4, a packing material placement frame 20 is further provided on the lifting plate 16 for better placement of the packing material. For example, the packing box 24 may be placed on the packing material placing frame 20.
According to the sanitary appliance packaging device, firstly, the lower packaging box is sucked and placed into the high-frequency machine through the sucking mechanism, then the image of the sanitary appliance is obtained through the imaging mechanism, so that the position and the placing direction of the sanitary appliance are obtained through analysis, then the sanitary appliance is placed into the lower packaging box according to the position through the sanitary appliance grabbing mechanism, then the instruction and the upper packaging box are sucked through the sucking mechanism, and finally the upper packaging box and the lower packaging box are welded together through the high-frequency machine, so that the sanitary appliance packaging is completed; by adopting the sanitary appliance packaging device, full-automatic packaging is realized, no manual work is required in the process, the labor cost is reduced, and meanwhile, the packaging efficiency is high.
The specific working process of the sanitary appliance packaging device is explained below.
According to the specific sanitary ware, selecting an upper and lower packaging box and a specification corresponding to the sanitary ware, and adjusting the sizes of an upper metal mold 6 and a lower metal mold 11 in a high-frequency machine 12 according to the specifications of the upper and lower packaging boxes; the base 15 and the lifting plate 16 of the sub-stacking mechanisms 7, 8, 9 are adjusted or replaced at the same time, and the position of the slide rod 19 and the size and position of the vacuum chuck 10 are adjusted.
The cores of the upper and lower plastic packaging boxes and the specifications are kept unchanged on the sub-stacking mechanisms 7, 8 and 9, the core of the lower metal mold 11 is ensured, the movement track of the mechanical arm 14 is ensured not to be modified after initialization, and the size and the position of the suction cup 10 are adjusted to adapt to the dimensional changes of the upper and lower plastic packaging boxes and the specifications.
At the start of packaging, first, the robot 14 sucks the lower package in the stacking apparatus 9, the robot 14 moves to a predetermined position through the guide rail 13, and then the robot 14 is placed in the lower metal mold 11 of the high frequency machine 12.
Then, the industrial camera 1 acquires the sanitary ware image, determines the position and the pose of the sanitary ware through an image processing algorithm, and guides the sanitary ware grabbing mechanism 3 to grab the sanitary ware and place the sanitary ware into the lower metal mold 11 of the high-frequency machine 12.
Then, the robot arm 14 sucks the specification in the stacking apparatus 8 and places it into the lower metal mold 11 of the high frequency machine 12 through the guide rail 13.
Next, the robot arm 14 sucks the upper plastic package in the stacking device 7 and places it into the lower metal mold 11 of the high frequency machine 12 through the guide rail 13.
Finally, the high frequency machine 12 welds together, completes the packaging and places the product into a finished product frame.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.
Claims (10)
1. A plumbing fixture packaging device, comprising:
the high-frequency machine is used for welding the upper packaging box and the lower packaging box; the high-frequency machine comprises a main body, an upper metal die and a lower metal die, wherein the upper metal die and the lower metal die are arranged on the main body;
the sanitary appliance conveying mechanism is used for conveying the sanitary appliance to a grabbing position;
the imaging mechanism is used for acquiring an image of the sanitary appliance;
a sanitary appliance grabbing mechanism for grabbing and placing the sanitary appliance into a lower metal mold in the high-frequency machine based on the image;
the stacking mechanism is used for stacking the packing box, the specification and the upper packing box;
and the sucking mechanism is used for sequentially sucking the lower packaging box, the specification and the upper packaging box from the stacking mechanism and putting the lower packaging box, the specification and the upper packaging box into the high-frequency machine.
2. The plumbing fixture packaging arrangement of claim 1, wherein the imaging mechanism includes an industrial camera located above the grasping location, and an annular light source located at an outer rim of the industrial camera.
3. The plumbing fixture packaging apparatus of claim 1, wherein the suction mechanism comprises a rail, a robotic arm slidably mounted on the rail, and a suction cup at a head end of the robotic arm.
4. The plumbing fixture packaging arrangement of claim 3, wherein the stacking mechanism includes a first sub-stacking mechanism for stacking a lower package, a second sub-stacking mechanism for stacking instructions, and a third sub-stacking mechanism for stacking an upper package; the first sub-stacking mechanism, the second sub-stacking mechanism and the third sub-stacking mechanism are arranged at intervals along a direction parallel to the guide rail.
5. The plumbing fixture packaging arrangement of claim 1, wherein the stacking mechanism comprises:
a base;
the lifting plate is used for containing packaging materials; a plurality of sliding holes are formed in the lifting plate;
the lifting ladder is arranged between the base and the lifting plate;
the motor is used for driving the elevator to lift;
and the bottom ends of the sliding rods are fixed on the base, and the sliding rods penetrate through the corresponding sliding holes.
6. The plumbing fixture packaging arrangement of claim 5, wherein a bottom end of the slide rod is threadably connected to the base; the base is provided with a plurality of threaded holes, and the bottom end of the sliding rod is provided with threads matched with the threaded holes.
7. The plumbing fixture packaging of claim 5, wherein the diameter of the slide aperture is greater than the diameter of the slide rod.
8. The plumbing fixture packaging apparatus of claim 5, wherein the stacking mechanism further comprises a photoelectric switch electrically connected to the motor.
9. The plumbing fixture packaging arrangement of claim 1, wherein the plumbing fixture grasping mechanism comprises a six-axis robot.
10. The plumbing fixture packaging arrangement of claim 1, wherein the upper metal mold and the lower metal mold are removably mounted to the main body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920100928.5U CN209921686U (en) | 2019-01-22 | 2019-01-22 | Sanitary appliance packaging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920100928.5U CN209921686U (en) | 2019-01-22 | 2019-01-22 | Sanitary appliance packaging device |
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| Publication Number | Publication Date |
|---|---|
| CN209921686U true CN209921686U (en) | 2020-01-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920100928.5U Active CN209921686U (en) | 2019-01-22 | 2019-01-22 | Sanitary appliance packaging device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109625410A (en) * | 2019-01-22 | 2019-04-16 | 昆山湖大机器人技术有限公司 | Sanitary ware packing device |
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2019
- 2019-01-22 CN CN201920100928.5U patent/CN209921686U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109625410A (en) * | 2019-01-22 | 2019-04-16 | 昆山湖大机器人技术有限公司 | Sanitary ware packing device |
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