CN209615378U - A kind of iron core assembly insulation sleeve automatic assembly line - Google Patents
A kind of iron core assembly insulation sleeve automatic assembly line Download PDFInfo
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- CN209615378U CN209615378U CN201920234642.6U CN201920234642U CN209615378U CN 209615378 U CN209615378 U CN 209615378U CN 201920234642 U CN201920234642 U CN 201920234642U CN 209615378 U CN209615378 U CN 209615378U
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- insulation sleeve
- traversing
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Abstract
The utility model relates to a kind of iron core assembly insulation sleeve automatic assembly lines, affiliated iron core assembly insulation sleeve automatic assembly equipment technical field, including assembling rack, it assembles rack and is equipped with iron core feeding material component, iron core feeding material component a side is equipped with iron core feeding assembly, another side of iron core feeding material component is equipped with traversing component, transition cradle is equipped between traversing component and iron core feeding material component, it assembles rack and is equipped with several insulation sleeve charging group arrangements with the perpendicular distribution of traversing component, insulation sleeve charging group arrangement and traversing inter-module are equipped with assembly rotary components, rollover stand is equipped between two adjacent assembly rotary components.Have the advantages that compact-sized, simple and convenient, working strength is low, high production efficiency, stable and reliable product quality and improve Business Economic Benefit.Manual operation is substituted, artificial manufacturing cost is reduced.Automatic production mounting technology is improved, while guaranteeing product quality.
Description
Technical field
The utility model relates to iron core assembly insulation sleeve automatic assembly equipment technical fields, and in particular to a kind of iron core assembly
Insulation sleeve automatic assembly line.
Background technique
Most of electromechanics is required using iron core member, and existing iron core member mounting technology largely passes through manually
Assembly mode is assembled.Hand assembled operation difficulty is big, and Automated assembly degree is low, especially manually carries out adding circle ring iron core
Adding insulant, there is artificial sub-material and the multinomial division of labor of Assembling Production is needed, not only takes a lot of work laborious, cost of labor improves simultaneously,
Production efficiency is low, and manual operation can be brought and cause enameled wire to collide with iron core member, is easy to be damaged, product quality is difficult to control
System.Therefore the labor intensity that not only will increase operator, can also largely effect on Assembling Production efficiency.
The assembly work of core assembly refers to by iron core riveting on the axis of commutator assembly, and the winding slot face of iron core
The line hanging plate of commutator.In existing assembling process, the feeding and finished product of iron core assembly insulation sleeve or commutator assembly
Blanking is mostly to carry out installation exercise by the way of manual assembly operation or shunting waterline by manually circulating, automatic
Change degree is low, and manual assembly is easy to appear defective products there are human factor, and assembly period is long, and production efficiency is very low, Gao Cheng
Originally, assembling quality is poor, and how defect and backward situation, core assembly based on the prior art dig international market, becomes mechanical
One of industry research project.
As new technology, new process are constantly progressive, electricity generator stator core component is also evolving, constantly push away it is old go out
Newly, automatization level is continuously improved, Chinese Enterprise facing challenges are increasing, and competition is also increasingly stronger.When the country is sent out
Motor stator core component market increasingly tends to be saturated, and how state time generator stator core elements enterprise finds bigger wider
International market and domestic market, how to find new market breakthroughs mouth, it is extremely urgent.Current world economy globalization,
Integrative development is swift and violent, and competition in the international market is increasingly fierce.Company passes through to market survey and the many-sided information analysis of collection, needle
To above-mentioned there are problem, iron core assembly insulation sleeve automatic assembly line, which is produced, becomes current top priority to grab.
Summary of the invention
The utility model mainly solves to exist in the prior art that automated production degree is low, and production assembly manipulation intensity is big,
Both be unfavorable for improve production efficiency, be unfavorable for control reduce the artificial manufacturing cost of product, and be easy there is manual operations to bring
Damage of colliding with caused by iron core member deficiency, provide a kind of iron core assembly insulation sleeve automatic assembly line, have
Have compact-sized, simple and convenient, working strength is low, high production efficiency, stable and reliable product quality and improve business economic
The advantages of benefit.Manual operation is substituted, artificial manufacturing cost is reduced.Automatic production mounting technology is improved, while guaranteeing product product
Matter.
Above technical problems of the utility model are mainly solved by the following technical scheme:
A kind of iron core assembly insulation sleeve automatic assembly line, including assembly rack, the assembly rack are equipped with iron
Core feeding material component, described iron core feeding material component a side are equipped with iron core feeding assembly, the iron core feeding material component other side
Side is equipped with traversing component, transition cradle is equipped between the traversing component and iron core feeding material component, in the assembly rack
Equipped with several and perpendicular distribution of traversing component insulation sleeve charging group arrangement, the insulation sleeve charging group arrangement and cross
It moves inter-module and is equipped with assembly rotary components, be equipped with rollover stand between two adjacent assembly rotary components.The iron core feeding assembly
Including feed frame, the feed frame is equipped with several iron core carriages, and the iron core carriage top is equipped with and iron
The iron core stock shelf that core carriage phase shift formula touches.The iron core feeding material component includes iron core cradle.Described is traversing
Component includes traversing mounting rack, and the traversing mounting rack is equipped with several cross with the mutually movable sliding rail interlocking of traversing mounting rack
Move clamping frame.The assembly rotary components include swivel mount, and the swivel mount upper end is equipped with several assembled fixtures.Described
Insulation sleeve charging group arrangement includes insulation sleeve feed frame, and the insulation sleeve feed frame is equipped with vibrating disk and directly shakes frame,
The vibrating disk directly shakes frame front end equipped with blank frame, and the blank frame front end is equipped with insulation sleeve angle testing stand, described
Insulation sleeve angle testing stand side is equipped with insulation sleeve feeding transfer frame.
Preferably, the iron core carriage includes several in the roller fixed plate being placed in parallel, adjacent two roller is solid
It is equipped with several with the mutually movable roller for being sleeved and fixed connection of roller fixed plate between fixed board, the roller fixed plate lower end is equipped with
Fixing and mounting bracket, described roller fixed plate one end are equipped with charging and put frame in advance, and the roller fixed plate other end is equipped with iron core
Barrier assembly.The iron core barrier assembly includes stopping fixed frame, is equipped in the obstruction fixed frame both ends of the surface several
The iron core stop cylinder of symmetrical distribution, the iron core stop cylinder upper end are equipped with barrier plate, and the barrier plate is equipped with
Several is in integrated and phase horizontal vertical arranged distribution block axis with barrier plate.
It is detected in place preferably, the iron core carriage front end is equipped with charging detection station, the charging in place
Station front end is equipped with and the mutually movable splicing frame being bonded of iron core carriage.The splicing frame includes connection frame, the company
Frame is connect equipped with swivel plate, the swivel plate upper end is equipped with and the mutually movable baffle touched of iron core carriage, the rotation
Rotating plate lower end is equipped with the receiving cylinder being connected and fixed with connection frame phase flange form, is equipped with cylinder below the connection frame and installs
Plate is equipped with several guiding axis between the cylinder mounting plate and connection frame, the connection frame lower end is equipped with and cylinder mounting plate
The mutually rising cylinder of limit socket.The iron core stock shelf is equipped with the feeding transfer frame touched with splicing frame phase shift formula,
The feeding transfer frame includes feeding gripper cylinder, and lower sending down abnormally ascending is equipped between the feeding gripper cylinder and iron core stock shelf
Cylinder is equipped with cylinder connecting plate, between the decline cylinder and feeding gripper cylinder between the decline cylinder and iron core stock shelf
Equipped with gripper link block, the feeding gripper cylinder lower end is equipped with a pair of symmetrical and is in the movable feeding gripper touched,
Urethane pad is equipped in the feeding gripper.
Preferably, the iron core cradle, which is equipped with, swings pneumatic clamper cylinder, the swing pneumatic clamper cylinder front end is set
There is gas clamping jaw, pneumatic clamper lifting cylinder, the iron core cradle side are equipped between the swing pneumatic clamper cylinder and iron core cradle
Side is equipped with rotating electric machine mounting base, and the rotating electric machine mounting base upper end is equipped with turntable, the rotating electric machine mounting base
Interior be equipped with is equipped with and stepper motor phase cable company with the mutually limit-type nested stepper motor of turntable, the turntable upper side
The positioning camera connect.
Preferably, the insulation sleeve feeding transfer frame is equipped with the insulation touched with the mutually movable compression of assembled fixture
Feeding assembling pressure clamping frame is covered, the insulation sleeve feeding assembling pressure clamping frame side is equipped with and insulation sleeve angle testing stand phase shift formula
The insulation sleeve feeding clamping frame touched.The vibrating disk directly shake frame tail end be equipped with directly shake with vibrating disk frame phase tangent-type connect consolidate
The side of fixed vibrating disk, the vibrating disk is equipped with and the mutually bolted vibrating disk feed bin of insulation sleeve feed frame.It is described
Insulation sleeve feeding assembling pressure clamping frame include cylinder mount frame, the cylinder mount frame be equipped with pressure folder lower air cylinder, it is described
Pressure folder lower air cylinder and insulation sleeve feeding transfer frame between be equipped with pressure folder decline cylinder, described pressure folder lower air cylinder lower end is equipped with
Four paws cylinder I, I lower end of four paws cylinder are equipped with several insulation sleeve clamping jaws being connected and fixed with I phase embedded of four paws cylinder,
Leading truck is equipped between the four paws cylinder I and cylinder mount frame, the leading truck lower end is equipped with several insulation sleeve locating pieces.
The insulation sleeve feeding clamping frame includes pneumatic clamper mounting plate, is equipped between the pneumatic clamper mounting plate and insulation sleeve feeding transfer frame
Clamping decline cylinder, the pneumatic clamper mounting plate are equipped with clamping pneumatic clamper, and the clamping pneumatic clamper lower end is equipped with several grippers.
Preferably, the swivel mount side is equipped with the positioning supporting frame mutually fixed with assembled fixture, the positioning
It is equipped with and the mutually movable lifting frame touched of assembled fixture between support frame and swivel mount.The assembled fixture includes jig bottom
Plate, the jig bottom plate are equipped with locking plate, and several big latch segments being distributed in a ring are equipped in the locking plate, described
Big latch segment in be equipped with several small latch segments being distributed in a ring, the locking plate side be equipped with and jig bottom plate phase screw
The horizontal pushing cylinder being connected and fixed pushes away connecting rod equipped with horizontal between the horizontal pushing cylinder and locking plate.
Preferably, the traversing mounting rack end face two sides be equipped with it is traversing clamping frame it is mutually limit-type touch it is traversing delay
Device is rushed, the traversing mounting rack back side is equipped with the transverse cylinder connecting with traversing clamping frame phase Mobile flange.The cross
Moving clamping frame includes traversing mounting base, and the traversing mounting base end face two sides are equipped with four paws cylinder mounting plate, and described four
Pawl cylinder mounting plate lower end is equipped with four paws cylinder II, and II lower end of four paws cylinder is equipped with to be limited with II phase inlaid type of four paws cylinder
The finger mounted block that position is connected and fixed, the finger mounted block lower end are equipped with and the mutually movable clamping hand touched of assembled fixture
Refer to, the buffer mounting block of a pair of symmetrical distribution, the buffer mounting block are equipped between the four paws cylinder mounting plate
It is equipped with the buffer to socket-connect with buffer mounting block.
Preferably, the traversing component tail end is equipped with assembling finished product discharge component, the assembling finished product discharging group
Part includes the relaying rack touched with traversing mounting rack phase shift formula, and the relaying rack side is equipped with discharging transversely-moving rack, institute
The discharging transversely-moving rack stated is equipped with finished product and clamps frame, and the discharging transversely-moving rack front end is equipped with discharge power rack.The finished product
Clamping frame includes pneumatic clamper connecting plate, is equipped between the pneumatic clamper connecting plate and discharging transversely-moving rack and the discharging mutually movable card of transversely-moving rack
Embedding finished product clamp removes sending down abnormally ascending cylinder, and the pneumatic clamper connecting plate lower end is equipped with elastic pneumatic clamper, and the elastic pneumatic clamper upper end is equipped with
With the mutually bolted height detection sensor of pneumatic clamper connecting plate.
The utility model can reach following effect:
The utility model provides a kind of iron core assembly insulation sleeve automatic assembly line, compared with prior art, tool
Have compact-sized, simple and convenient, working strength is low, high production efficiency, stable and reliable product quality and improve business economic
The advantages of benefit.Manual operation is substituted, artificial manufacturing cost is reduced.Automatic production mounting technology is improved, while guaranteeing product product
Matter.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of the iron core feeding assembly of the utility model.
Fig. 3 is the structural schematic diagram of the iron core carriage of the utility model.
Fig. 4 is the structural schematic diagram of the iron core barrier assembly of the utility model.
Fig. 5 is the structural schematic diagram for feeding detection station in place of the utility model.
Fig. 6 is the structural schematic diagram of the feeding transfer frame of the utility model.
Fig. 7 is the structural schematic diagram of the iron core feeding material component of the utility model.
Fig. 8 is the structural schematic diagram of the insulation sleeve charging group arrangement of the utility model.
Fig. 9 is the structural schematic diagram of the insulation sleeve feeding assembling pressure clamping frame of the utility model.
Figure 10 is the structural schematic diagram of the insulation sleeve feeding clamping frame of the utility model.
Figure 11 is the structural schematic diagram of the traversing component of the utility model.
Figure 12 is the structural schematic diagram of the traversing clamping frame of the utility model.
Figure 13 is the structural schematic diagram of the assembly rotary components of the utility model.
Figure 14 is the structural schematic diagram of the assembled fixture of the utility model.
Figure 15 is the structural schematic diagram of the assembling finished product discharge component of the utility model.
Figure 16 is the structural schematic diagram of the finished product clamping frame of the utility model.
In figure: iron core feeding assembly 1, iron core feeding material component 2, transition cradle 3, traversing component 4 assemble rotary components 5,
Rollover stand 6, insulation sleeve charging group arrangement 7 assemble finished product discharge component 8, assemble rack 9, iron core stock shelf 10, charging is in place
Detection station 11, feeding transfer frame 12, iron core carriage 13, feed frame 14, splicing frame 15, roller fixed plate 16, roller
17, frame 18, fixing and mounting bracket 19, iron core barrier assembly 20, block axis 21, barrier plate 22, obstruction fixed frame 23, iron are put in charging in advance
Core stop cylinder 24, baffle 25, swivel plate 26, receiving cylinder 27, connection frame 28, guiding axis 29, cylinder mounting plate 30 rise gas
Cylinder 31, cylinder connecting plate 32 decline cylinder 33, gripper link block 34, feeding gripper cylinder 35, feeding gripper 36, urethane pad
37, iron core cradle 38, swing pneumatic clamper cylinder 39, gas clamping jaw 40, turntable 41, positioning camera 42, rotating electric machine mounting base 43,
Stepper motor 44, pneumatic clamper lifting cylinder 45, insulation sleeve feeding, which assembles, presses clamping frame 46, insulation sleeve feeding transfer frame 47, on insulation sleeve
Feed collet takes frame 48, insulation sleeve angle testing stand 49, blank frame 50, and vibrating disk directly shakes frame 51, vibrating disk 52, vibrating disk feed bin 53,
Insulation sleeve feed frame 54, pressure folder decline cylinder 55, pressure folder lower air cylinder 56, cylinder mount frame 57, leading truck 58, four paws cylinder
I 59, insulation sleeve clamping jaw 60, insulation sleeve locating piece 61, clamping decline cylinder 62, pneumatic clamper mounting plate 63, clamping pneumatic clamper 64, gripper
65, traversing buffer 66, traversing mounting rack 67, traversing clamping frame 68, transverse cylinder 69, traversing mounting base 70, buffer installation
Block 71, buffer 72, four paws cylinder mounting plate 73, four paws cylinder II 74, finger mounted block 75 clamp finger 76, assembled fixture
77, swivel mount 78, lifting frame 79, positioning supporting frame 80, jig bottom plate 81, horizontal pushing cylinder 82 is horizontal to push away connecting rod 83, big latch segment
84, small latch segment 85, locking plate 86, discharge transversely-moving rack 87, and finished product clamps frame 88, relays rack 89, discharge power rack 90, finished product
Clamping decline cylinder 91, pneumatic clamper connecting plate 92, height detection sensor 93, elastic pneumatic clamper 94.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
Embodiment: as shown in Figure 1, a kind of iron core assembly insulation sleeve automatic assembly line, including assembly rack 9, assembly
Rack 9 is equipped with iron core feeding material component 2, and 2 a side of iron core feeding material component is equipped with iron core feeding assembly 1, and iron core feeding material component 2 is another
A side is equipped with traversing component 4, and traversing 4 tail end of component is equipped with assembling finished product discharge component 8.Traversing component 4 and iron core feeding group
Transition cradle 3 is equipped between part 2, assembly rack 9 is equipped with 2 sets and the insulation sleeve of the perpendicular distribution of traversing component 4 feeds assembling
Component 7 is equipped with assembly rotary components 5, two adjacent assembly rotary components 5 between insulation sleeve charging group arrangement 7 and traversing component 4
Between be equipped with rollover stand 6.
As shown in figures 2-6, iron core feeding assembly 1 includes feed frame 14, and feed frame 14 is equipped with 2 layers of iron core carriage
13, it is in the roller fixed plate 16 being placed in parallel that iron core carriage 13, which includes 10, is equipped with 33 between adjacent two rollers fixed plate 16
With the mutually movable roller 17 for being sleeved and fixed connection of roller fixed plate 16,16 lower end of roller fixed plate is equipped with fixing and mounting bracket 19,
16 one end of roller fixed plate is equipped with charging and puts frame 18 in advance, and 16 other end of roller fixed plate is equipped with iron core barrier assembly 20.Iron core resistance
Keeping off component 20 includes stopping fixed frame 23, and the iron core that a pair of symmetrical distribution is equipped in obstruction 23 both ends of the surface of fixed frame stops gas
Cylinder 24,24 upper end of iron core stop cylinder are equipped with barrier plate 22, and it is in integrated and phase that barrier plate 22, which is equipped with 16 with barrier plate 22,
The block axis 21 of horizontal vertical arranged distribution.The iron touched with 13 phase shift formula of iron core carriage is equipped with above iron core carriage 13
Core stock shelf 10.Iron core stock shelf 10 is equipped with the feeding transfer frame 12 touched with 15 phase shift formula of splicing frame, feeding transfer frame
12 include feeding gripper cylinder 35, and decline cylinder 33 is equipped between feeding gripper cylinder 35 and iron core stock shelf 10, declines cylinder 33
It is equipped with cylinder connecting plate 32 between iron core stock shelf 10, declines and is equipped with gripper link block between cylinder 33 and feeding gripper cylinder 35
34,35 lower end of feeding gripper cylinder is equipped with a pair of symmetrical and is in the movable feeding gripper 36 touched, in feeding gripper 36
Equipped with urethane pad 37.13 front end of iron core carriage is equipped with charging detection station 11 in place, feeds 11 front end of detection station in place
Equipped with the mutually movable splicing frame 15 being bonded of iron core carriage 13.Splicing frame 15 includes connection frame 28, and connection frame 28 is equipped with
Swivel plate 26,26 upper end of swivel plate be equipped with the mutually movable baffle 25 touched of iron core carriage 13,26 lower end of swivel plate is equipped with
The receiving cylinder 27 being connected and fixed with 28 phase flange form of connection frame is equipped with cylinder mounting plate 30, cylinder installation below connection frame 28
4 guiding axis 29 are equipped between plate 30 and connection frame 28,28 lower end of connection frame is equipped with upper with the limit socket of 30 phase of cylinder mounting plate
Rise cylinder 31.
As shown in fig. 7, iron core feeding material component 2 includes iron core cradle 38.Iron core cradle 38, which is equipped with, swings pneumatic clamper gas
Cylinder 39 swings 39 front end of pneumatic clamper cylinder and is equipped with gas clamping jaw 40, swings and be equipped with pneumatic clamper liter between pneumatic clamper cylinder 39 and iron core cradle 38
Sending down abnormally ascending cylinder 45,38 side of iron core cradle are equipped with rotating electric machine mounting base 43, and 43 upper end of rotating electric machine mounting base is equipped with turntable
41, interior be equipped with of rotating electric machine mounting base 43 sets with the mutually limit-type nested stepper motor 44 of turntable 41,41 upper side of turntable
There is the positioning camera 42 with 44 phase cable connection of stepper motor.
As shown in Fig. 8, Fig. 9 and Figure 10, insulation sleeve charging group arrangement 7 includes insulation sleeve feed frame 54, on insulation sleeve
Material rack 54 is equipped with vibrating disk and directly shakes frame 51, and vibrating disk directly shakes 51 front end of frame equipped with blank frame 50, and 50 front end of blank frame is equipped with
Insulation sleeve angle testing stand 49,49 side of insulation sleeve angle testing stand are equipped with insulation sleeve feeding transfer frame 47.Insulation sleeve feeding moves
Carrier 47, which is equipped with, assembles pressure clamping frame 46, insulation sleeve feeding group with the mutually movable insulation sleeve feeding touched that compresses of assembled fixture 77
Dress pressure clamping frame 46 include cylinder mount frame 57, cylinder mount frame 57 be equipped with pressure folder lower air cylinder 56, pressure folder lower air cylinder 56 with
Pressure folder decline cylinder 55 is equipped between insulation sleeve feeding transfer frame 47, pressure folder 56 lower end of lower air cylinder is equipped with four paws cylinder I 59, four paws
I 59 lower end of cylinder is equipped with 4 insulation sleeve clamping jaws 60 being connected and fixed with I 59 phase embedded of four paws cylinder, four paws cylinder I 59 and gas
Leading truck 58 is equipped between cylinder mounting rack 57,58 lower end of leading truck is equipped with 4 pieces of insulation sleeve locating pieces 61.Insulation sleeve feeding assembling pressure folder
46 side of frame is equipped with the insulation sleeve feeding touched with 49 phase shift formula of insulation sleeve angle testing stand and clamps frame 48.Feed collet on insulation sleeve
Taking frame 48 includes pneumatic clamper mounting plate 63, and clamping decline cylinder 62 is equipped between pneumatic clamper mounting plate 63 and insulation sleeve feeding transfer frame 47,
Pneumatic clamper mounting plate 63 is equipped with clamping pneumatic clamper 64, and clamping 64 lower end of pneumatic clamper is equipped with several grippers 65.Vibrating disk directly shakes 51 tail end of frame
Equipped with the vibrating disk 52 that the 51 phase tangent-type of frame that directly shakes with vibrating disk is connected and fixed, the side of vibrating disk 52 is equipped with and insulation sleeve feeding
The mutually bolted vibrating disk feed bin 53 of rack 54.
As is illustrated by figs. 11 and 12, traversing component 4 include traversing mounting rack 67, traversing 67 end face two sides of mounting rack be equipped with
The mutually limit-type traversing buffer 66 touched of traversing clamping frame 68, traversing 67 back side of mounting rack are equipped with living with traversing 68 phase of clamping frame
The transverse cylinder 69 of dynamic formula flanged joint.Traversing mounting rack 67 is equipped with 2 groups and rabbets with the mutually movable sliding rail of traversing mounting rack 67
Traversing clamping frame 68, traversing clamping frame 68 include traversing mounting base 70, traversing 70 end face two sides of mounting base are equipped with four paws gas
Cylinder mounting plate 73,73 lower end of four paws cylinder mounting plate are equipped with four paws cylinder II 74, and II 74 lower end of four paws cylinder is equipped with and four paws gas
II 74 phase inlaid type of cylinder limits the finger mounted block 75 being connected and fixed, and 75 lower end of finger mounted block is equipped with living with 77 phase of assembled fixture
The clamping finger 76 that dynamic formula touches is equipped with the buffer mounting block 71 of a pair of symmetrical distribution between four paws cylinder mounting plate 73, delays
It rushes device mounting blocks 71 and is equipped with the buffer 72 to socket-connect with buffer mounting block 71.
As shown in Figure 13 and Figure 14, assembly rotary components 5 include swivel mount 78, and 78 side of swivel mount is equipped with and assembled fixture
The fixed positioning supporting frame 80 of 77 phases, is equipped between positioning supporting frame 80 and swivel mount 78 and assembled fixture 77 is mutually movable touches
Lifting frame 79.78 upper end of swivel mount is equipped with several assembled fixtures 77, and assembled fixture 77 includes jig bottom plate 81, on jig bottom plate 81
Equipped with locking plate 86,16 pieces of big latch segments 84 being distributed in a ring are equipped in locking plate 86, being equipped with 16 pieces in big latch segment 84 is in
The small latch segment 85 of annular spread, 86 side of locking plate are equipped with the horizontal pushing cylinder 82 being connected and fixed with 81 phase screw of jig bottom plate,
Connecting rod 83 is pushed away equipped with horizontal between horizontal pushing cylinder 82 and locking plate 86.
As shown in Figure 15 and Figure 16, assembling finished product discharge component 8 includes in touching with traversing 67 phase shift formula of mounting rack
After rack 89, relays 89 side of rack and be equipped with discharging transversely-moving rack 87, discharging transversely-moving rack 87 is equipped with finished product and clamps frame 88, finished product clamp
Taking frame 88 includes pneumatic clamper connecting plate 92, is equipped between pneumatic clamper connecting plate 92 and discharging transversely-moving rack 87 mutually movable with discharging transversely-moving rack 87
The finished product clamp of inlay card removes sending down abnormally ascending cylinder 91, and 92 lower end of pneumatic clamper connecting plate is equipped with elastic pneumatic clamper 94, elastic 94 upper end of pneumatic clamper be equipped with
The mutually bolted height detection sensor 93 of pneumatic clamper connecting plate 92.87 front end of transversely-moving rack discharge equipped with discharge power rack 90.
Circular iron core is manually put the charging on iron core carriage 13 to put in advance on frame 18, and stir iron core drive its from
Roller 17 in roller fixed plate 16 slides into iron core barrier assembly 20, and the iron core stop cylinder 24 of iron core barrier assembly 20 is initial
In upper top position, block axis 21 can stop iron core to fall.When detection station 11 detects iron core in place in place for charging, iron core resistance
The iron core stop cylinder 24 of gear component 20 rises again after declining, and guarantees that only one iron core slides into splicing frame 15 every time.In iron core
After the upper layer and lower layer of carriage 13 are well placed iron core, iron core stop cylinder 24 is moved at the same time so that 8 iron cores slide to splicing simultaneously
On frame 15.After being finished the iron core on 13 upper layer of iron core carriage, the rising cylinder 31 of splicing frame 15 declines, and continues to convey iron core
The iron core of 13 lower layer of frame is conveyed.
Baffle 25 in splicing frame 15 is after receiving iron core, and the decline of receiving cylinder 27 keeps swivel plate 26 horizontal, at this time iron core
Feeding transfer frame 12 on stock shelf 10 can clamp on iron core to iron core feeding material component 2 in turn.Feeding transfer frame 12 is using decline
Cylinder 33 declines so that in the insertion iron core of feeding gripper 36, drives feeding gripper 36 to strut realization to iron by feeding gripper cylinder 35
The clamping of core.It is next to complete iron core clamp, the rising of decline cylinder 33 is simultaneously traversing to 2 top of iron core feeding material component, declines cylinder at this time
33 lower general who has surrendered's iron cores are placed on iron core feeding material component 2, and feeding gripper cylinder 35 unclamps and shrinks feeding gripper 36, completes iron
Core feeding process.
When iron core is sent to turntable 41 on iron core feeding material component 2, by positioning camera 42 to iron core carry out it is positive and negative and
The identification of angle.When clock synchronization, stepper motor 44 do not drive the angle of the adjustment iron core of turntable 41 to iron core angle.When iron core is anti-,
Gas clamping jaw 40 on iron core cradle 38 will clamp iron core, be lifted by pneumatic clamper lifting cylinder 45, then by swing pneumatic clamper
Cylinder 39 completes iron core overturning, while iron core is transferred to transition cradle 3.Iron core transverse on last transition cradle 3 moves to
On traversing component 4, the process of iron core feeding is completed, is then placed into iron core by the traversing clamping frame 68 on traversing component 4
On assembled fixture 77 in first group of assembly rotary components 5.
Insulation sleeve is imported in the vibrating disk feed bin 53 on insulation sleeve feed frame 54, vibrating disk feed bin 53 passes through belt-type
Insulation sleeve is transmitted to vibrating disk 52, insulation sleeve is vibrated to by vibrating disk using vibrating disk 52 and is directly shaken in frame 51, blank is subsequently entered
Frame 50, the frame 48 of insulation sleeve feeding clamping at this time clamp the insulation sleeve that blank frame 50 is cut enterprising to insulation sleeve angle testing stand 49
Row angle correction then assembles pressure clamping frame 46 by insulation sleeve feeding and clamps the insulation corrected on insulation sleeve angle testing stand 49
Set, while insulation sleeve feeding clamping frame 48 clamps the insulation sleeve that blank frame 50 is cut.Insulation sleeve feeding transfer frame 47 is synchronized to exhausted
Edge covers feeding assembling pressure clamping frame 46 and insulation sleeve feeding clamping frame 48 carries out Bit andits control.Insulation sleeve feeding clamping frame 48 is moved to
50 top of blank frame, clamping decline cylinder 62 drive the clamping pneumatic clamper 64 on pneumatic clamper mounting plate 63 to decline, are expanded by gripper 65
Insulation sleeve is clamped, clamping decline cylinder 62 is promoted after clamping.The pressure clamping frame 46 of insulation sleeve feeding assembling at this time presss from both sides lower sending down abnormally ascending by pressure
Cylinder 55 drives cylinder mount frame 57 to decline, and controls insulation sleeve clamping jaw 60 by four paws cylinder I 59 and clamps insulation sleeve angle testing stand 49
On adjust the insulation sleeve of angle, then pressure folder decline cylinder 55 is promoted.After completing clamping, insulation sleeve feeding assembling pressure clamping frame 46
48 synchronous shift of frame is clamped with insulation sleeve feeding, insulation sleeve is placed into assembly rotary components by insulation sleeve feeding assembling pressure clamping frame 46
On assembled fixture 77 in 5, while insulation sleeve is placed on insulation sleeve angle testing stand 49 by insulation sleeve feeding clamping frame 48.Absolutely
Edge set angle testing stand 49 detects the angle of assembling position of insulation sleeve.
Insulation sleeve feeding assembling pressure clamping frame 46 clamps insulation sleeve to 77 top of assembled fixture in assembly rotary components 5
When, assembled fixture 77 assembles cored at this time, then carries out positioning blowing by several insulation sleeve locating pieces 61 under leading truck 58
It is pushed several times by pressure folder lower air cylinder 56 simultaneously, and will be exhausted under lifting frame 79 and the mate-assist of positioning supporting frame 80
Edge set is accurate must to be pressed into single side iron core.After the assembly for completing insulation sleeve and single side iron core, first group of assembly rotary components 5 is used
Two assembled fixtures 77 of iron core and the iron core for having assembled insulation sleeve equipped with unassembled insulation sleeve are carried out 180 degree by swivel mount 78
Rotation.
After completing single-sided insulation set assembly, the single side iron core for having assembled insulation sleeve is first passed through into rollover stand 6 by traversing component 4
After carrying out turn-over, folder is then grabbed again and is transported at second group of assembly rotary components 5, and at this time on first group of assembly rotary components 5
Assembled fixture 77 synchronize the iron core for delivering unassembled insulation sleeve；Second group of assembly rotary components 5 is passed through using swivel mount 78
The insulation sleeve assembling process of the completion iron core another side of insulation sleeve charging group arrangement 7.
The iron core for completing the assembly of two sides insulation sleeve passes through again after swivel mount 78 rotates 180 degree will have been assembled by traversing component 4
At iron core be delivered to assembling finished product discharge component 8 at, finally by assembling finished product discharge component 8 by finished product iron core transmit export.
When traversing component 4 is with assembly 5 course of work of rotary components, traversing component 4 controls finger mounted block using four paws cylinder II 74
Clamping finger 76 on 75 carries out stretching, extension and clamps iron core and shrink the process for placing iron core.Assembling rotary components 5 passes through cross simultaneously
Push cylinder 82 drives the horizontal connecting rod 83 that pushes away to make the big latch segment 84 in locking plate 86 and the lock of small latch segment 85 realization and iron core
Process that is tight and unclamping.When the iron core for assembling insulation sleeve is placed into trunk desk by clamping frame 68 traversing on traversing component 4
On frame 89, frame 88 is clamped by the finished product on discharging transversely-moving rack 87 at this time, sending down abnormally ascending cylinder 91 is removed for elastic pneumatic clamper 94 by finished product clamp
Decline and clamp the iron core on relaying rack 89, while detecting the distance of elastic pneumatic clamper 94 by height detection sensor 93, mentions
The positional accuracy of high iron core clamping.Finished product clamp removes the elastic pneumatic clamper 94 that sending down abnormally ascending cylinder 91 promotes ribbon core after the completion of clamping, leads to
Finished product of overdriving clamping frame 88 is moved to 90 top of discharge power rack, then removes sending down abnormally ascending cylinder 91 by finished product clamp and drops to iron core
It is after 90s to touch discharge power rack, elastic pneumatic clamper 94, which is shunk, unclamps iron core completion blanking operation.
In conclusion the iron core assembly insulation sleeve automatic assembly line, has compact-sized, simple and convenient, work
The advantages of making low intensity, high production efficiency, stable and reliable product quality and improving Business Economic Benefit.Substitute manual operation, drop
Low artificial manufacturing cost.Automatic production mounting technology is improved, while guaranteeing product quality.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned example embodiment, and
Without departing substantially from the essential characteristic of utility model, the utility model can be realized in other specific forms.Therefore nothing
By from the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, the scope of the utility model by
Appended claims rather than above description limit, it is intended that will fall within the meaning and scope of the equivalent elements of the claims
All changes be embraced therein.It should not treat any reference in the claims as limiting related power
Benefit requires.
In short, the foregoing is merely specific embodiment of the utility model, but the structure feature of the utility model not office
It is limited to this, in the field of the utility model, made changes or modifications all cover in this reality any those skilled in the art
Among novel the scope of the patents.
Claims (8)
1. a kind of iron core assembly insulation sleeve automatic assembly line, it is characterised in that: including assembling rack (9), the assembly
Rack (9) is equipped with iron core feeding material component (2), and described iron core feeding material component (2) a side is equipped with iron core feeding assembly (1),
Iron core feeding material component (2) another side is equipped with traversing component (4), the traversing component (4) and iron core feeding material component
(2) transition cradle (3) are equipped between, the assembly rack (9) is equipped with several exhausted with traversing component (4) perpendicular distribution
Edge set charging assembling component (7) is equipped with assembly rotation between the insulation sleeve charging group arrangement (7) and traversing component (4)
Component (5) is equipped with rollover stand (6) between two adjacent assembly rotary components (5)；
The iron core feeding assembly (1) includes feed frame (14), and it is defeated that the feed frame (14) is equipped with several iron cores
It send frame (13), the iron core stock shelf touched with iron core carriage (13) phase shift formula is equipped with above the iron core carriage (13)
(10)；
The iron core feeding material component (2) includes iron core cradle (38)；
The traversing component (4) includes traversing mounting rack (67), the traversing mounting rack (67) be equipped with it is several with it is traversing
The traversing clamping frame (68) of the mutually movable sliding rail interlocking of mounting rack (67)；
The assembly rotary components (5) include swivel mount (78), and the swivel mount (78) upper end is equipped with several assembled fixtures
(77)；
The insulation sleeve charging group arrangement (7) includes insulation sleeve feed frame (54), the insulation sleeve feed frame
(54) it is equipped with vibrating disk directly to shake frame (51), the vibrating disk directly shakes frame (51) front end equipped with blank frame (50), and described cuts
Expect that frame (50) front end is equipped with insulation sleeve angle testing stand (49), insulation sleeve angle testing stand (49) side is equipped with insulation sleeve
Feeding transfer frame (47).
2. iron core assembly insulation sleeve automatic assembly line according to claim 1, it is characterised in that: the iron core is defeated
Sending frame (13) includes several in the roller fixed plate (16) being placed in parallel, and is equipped between adjacent two rollers fixed plate (16) several with rolling
Cylinder fixed plate (16) mutually movable roller (17) for being sleeved and fixed connection, roller fixed plate (16) lower end are equipped with fixed peace
It shelves (19), described roller fixed plate (16) one end is equipped with charging and puts frame (18) in advance, and the roller fixed plate (16) is another
End is equipped with iron core barrier assembly (20)；
The iron core barrier assembly (20) includes stopping fixed frame (23), is all provided in described obstruction fixed frame (23) both ends of the surface
There is the iron core stop cylinder (24) of several symmetrical distributions, iron core stop cylinder (24) upper end is equipped with barrier plate (22),
The barrier plate (22) be equipped with it is several with barrier plate (22) in integrated and phase horizontal vertical arranged distribution block axis
(21).
3. iron core assembly insulation sleeve automatic assembly line according to claim 2, it is characterised in that: the iron core is defeated
Frame (13) front end is sent to be equipped with charging detection station (11) in place, detection station (11) front end is equipped with and iron core in place for the charging
The splicing frame (15) of carriage (13) mutually movable fitting；
The splicing frame (15) includes connection frame (28), and the connection frame (28) is equipped with swivel plate (26), the rotation
Rotating plate (26) upper end be equipped with the mutually movable baffle (25) touched of iron core carriage (13), the swivel plate (26) lower end is set
There is the receiving cylinder (27) being connected and fixed with connection frame (28) phase flange form, is equipped with cylinder below the connection frame (28) and installs
Plate (30) is equipped with several guiding axis (29) between the cylinder mounting plate (30) and connection frame (28), the connection frame (28)
Lower end is equipped with the rising cylinder (31) that socket is mutually limited with cylinder mounting plate (30)；
The iron core stock shelf (10) is equipped with the feeding transfer frame (12) touched with splicing frame (15) phase shift formula, described
Feeding transfer frame (12) includes feeding gripper cylinder (35), is set between the feeding gripper cylinder (35) and iron core stock shelf (10)
Have decline cylinder (33), is equipped with cylinder connecting plate (32) between the decline cylinder (33) and iron core stock shelf (10), it is described
Decline and is equipped with gripper link block (34) between cylinder (33) and feeding gripper cylinder (35), described feeding gripper cylinder (35) lower end
Equipped with a pair of symmetrical and be in the movable feeding gripper (36) touched, urethane pad is equipped in the feeding gripper (36)
(37).
4. iron core assembly insulation sleeve automatic assembly line according to claim 1, it is characterised in that: the iron core is sent
Expect that frame (38) are equipped with and swing pneumatic clamper cylinder (39), swing pneumatic clamper cylinder (39) front end is equipped with gas clamping jaw (40), described
Swing pneumatic clamper cylinder (39) and iron core cradle (38) between be equipped with pneumatic clamper lifting cylinder (45), the iron core cradle (38)
Side is equipped with rotating electric machine mounting base (43), and rotating electric machine mounting base (43) upper end is equipped with turntable (41), described
It is equipped with and the mutually limit-type nested stepper motor (44) of turntable (41), the turntable in rotating electric machine mounting base (43)
(41) upper side is equipped with the positioning camera (42) with stepper motor (44) phase cable connection.
5. iron core assembly insulation sleeve automatic assembly line according to claim 1, it is characterised in that: the insulation sleeve
Feeding transfer frame (47), which is equipped with, assembles pressure clamping frame (46) with the mutually movable insulation sleeve feeding touched that compresses of assembled fixture (77),
Insulation sleeve feeding assembling pressure clamping frame (46) side is exhausted equipped with touching with insulation sleeve angle testing stand (49) phase shift formula
Edge puts on feed collet and takes frame (48)；The vibrating disk directly shakes frame (51) tail end equipped with frame (51) phase tangent-type company of directly shaking with vibrating disk
It connects fixed vibrating disk (52), the side of the vibrating disk (52) is equipped with mutually bolted with insulation sleeve feed frame (54)
Vibrating disk feed bin (53)；
Insulation sleeve feeding assembling pressure clamping frame (46) includes cylinder mount frame (57), and the cylinder mount frame is set on (57)
There is pressure folder lower air cylinder (56), pressure folder decline is equipped between pressure folder lower air cylinder (56) and insulation sleeve feeding transfer frame (47)
Cylinder (55), pressure folder lower air cylinder (56) lower end are equipped with four paws cylinder I (59), described four paws cylinder I (59) lower end
Equipped with several insulation sleeve clamping jaws (60) being connected and fixed with four paws cylinder I (59) phase embedded, the four paws cylinder I (59) with
Leading truck (58) are equipped between cylinder mount frame (57), the leading truck (58) lower end is equipped with several insulation sleeve locating pieces (61)；
Insulation sleeve feeding clamping frame (48) includes pneumatic clamper mounting plate (63), the pneumatic clamper mounting plate (63) and insulation sleeve
Clamping decline cylinder (62) is equipped between feeding transfer frame (47), the pneumatic clamper mounting plate (63) is equipped with clamping pneumatic clamper (64),
Clamping pneumatic clamper (64) lower end is equipped with several grippers (65).
6. iron core assembly insulation sleeve automatic assembly line according to claim 1 or 5, it is characterised in that: the rotation
Pivoted frame (78) side is equipped with the positioning supporting frame (80) mutually fixed with assembled fixture (77), the positioning supporting frame (80) and rotation
It is equipped with and the mutually movable lifting frame (79) touched of assembled fixture (77) between pivoted frame (78)；
The assembled fixture (77) includes jig bottom plate (81), and the jig bottom plate (81) is equipped with locking plate (86), institute
It is equipped with several big latch segments (84) being distributed in a ring in the locking plate (86) stated, is equipped in the big latch segment (84) several
The small latch segment (85) being distributed in a ring, the locking plate (86) side are equipped with and are connected and fixed with jig bottom plate (81) phase screw
Horizontal pushing cylinder (82), be equipped between the horizontal pushing cylinder (82) and locking plate (86) and horizontal push away connecting rod (83).
7. iron core assembly insulation sleeve automatic assembly line according to claim 6, it is characterised in that: the traversing peace
(67) end face two sides are shelved to be equipped with and the mutually limit-type traversing buffer (66) touched of traversing clamping frame (68), the traversing peace
It shelves (67) back side and is equipped with the transverse cylinder (69) connecting with traversing clamping frame (68) phase Mobile flange；
The traversing clamping frame (68) includes traversing mounting base (70), and described traversing mounting base (70) the end face two sides are equipped with
Four paws cylinder mounting plate (73), four paws cylinder mounting plate (73) lower end are equipped with four paws cylinder II (74), the four paws
Cylinder II (74) lower end, which is equipped with, limits the finger mounted block (75) being connected and fixed with four paws cylinder II (74) phase inlaid type, described
Finger mounted block (75) lower end is equipped with and the mutually movable clamping finger (76) touched of assembled fixture (77), the four paws cylinder
The buffer mounting block (71) of a pair of symmetrical distribution is equipped between mounting plate (73), the buffer mounting block (71) is equipped with
The buffer (72) to socket-connect with buffer mounting block (71).
8. iron core assembly insulation sleeve automatic assembly line according to claim 1, it is characterised in that: described traversing group
Part (4) tail end is equipped with assembling finished product discharge component (8), and the assembling finished product discharge component (8) includes and traversing mounting rack
(67) the relaying rack (89) that phase shift formula touches, relaying rack (89) side is equipped with discharging transversely-moving rack (87), described
Discharging transversely-moving rack (87) be equipped with finished product clamping frame (88), discharging transversely-moving rack (87) front end be equipped with discharge power rack
(90)；
Finished product clamping frame (88) includes pneumatic clamper connecting plate (92), the pneumatic clamper connecting plate (92) and discharging transversely-moving rack
(87) it is equipped between and is removed sending down abnormally ascending cylinder (91) with the finished product clamp of discharging transversely-moving rack (87) mutually movable inlay card, the pneumatic clamper connecting plate
(92) lower end is equipped with elastic pneumatic clamper (94), and elastic pneumatic clamper (94) upper end is equipped with and is mutually bolted with pneumatic clamper connecting plate (92)
Height detection sensor (93).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920234642.6U CN209615378U (en) | 2019-02-25 | 2019-02-25 | A kind of iron core assembly insulation sleeve automatic assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920234642.6U CN209615378U (en) | 2019-02-25 | 2019-02-25 | A kind of iron core assembly insulation sleeve automatic assembly line |
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| Publication Number | Publication Date |
|---|---|
| CN209615378U true CN209615378U (en) | 2019-11-12 |
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ID=68454648
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|---|---|---|---|
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732531A (en) * | 2019-02-25 | 2019-05-10 | 杭州泰尚机械有限公司 | Iron core assembly insulation sleeve automatic assembly line and its control method |
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2019
- 2019-02-25 CN CN201920234642.6U patent/CN209615378U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109732531A (en) * | 2019-02-25 | 2019-05-10 | 杭州泰尚机械有限公司 | Iron core assembly insulation sleeve automatic assembly line and its control method |
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