CN209532330U - Battery strings device for repairing - Google Patents
Battery strings device for repairing Download PDFInfo
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- CN209532330U CN209532330U CN201821917288.9U CN201821917288U CN209532330U CN 209532330 U CN209532330 U CN 209532330U CN 201821917288 U CN201821917288 U CN 201821917288U CN 209532330 U CN209532330 U CN 209532330U
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- Prior art keywords
- battery strings
- welding
- cell piece
- bearing plate
- repairing
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Abstract
The utility model relates to a kind of battery strings device for repairing, at least two welding of battery film are connected using welding and are obtained by the battery strings, the battery strings device for repairing includes: supporting part, tip-off portion and weld part, in which: supporting part is for carrying battery strings to be reprocessed；Tip-off portion is for separating the cell piece damaged in battery strings with welding；Weld part is for welding the replacement cell piece for being placed into the cell piece position damaged in battery strings with welding.The utility model separates the cell piece of damage with welding first with tip-off portion, recycles weld part that will replace cell piece and welding welding, avoids artificial treatment, greatly increase and reprocess efficiency.
Description
Technical field
The utility model relates to solar cell module manufacturing equipment, specifically a kind of battery strings device for repairing.
Background technique
When producing solar cell module, need muti-piece cell piece and welding being welded into battery strings.In production battery
During string, since carrying, movement and cell piece itself are there are due to crack, it is possible that certain in a string of battery strings
The phenomenon that piece cell piece damages；Either during welding of battery film bunchiness, welding and welding of battery film obtain insecure, appearance
The case where rosin joint.
When occurring the problem of certain piece cell piece breakage in battery strings, the cell piece that will be damaged in battery strings is needed to be substituted for
Qualified cell piece；When occurring the problem of certain piece cell piece rosin joint in battery strings, need to occurring the portion of rosin joint in battery strings
It is welded again position.
Traditional mode of reprocessing is using manually handling: when replacement cell piece, using solder horn by the battery of damage
Piece is removed from welding, then qualified cell piece is substituted into the position of damaged cell piece, later again with solder horn by welding
It is welded on qualified cell piece.Not only efficiency is lower for this mode manually reprocessed, but also since battery strings are long, manually
Inconvenience mobile battery string when reprocessing is easy to cause secondary damage to the cell piece in battery strings.
Summary of the invention
The utility model provides a kind of efficient battery strings and returns aiming at the problem that existing battery strings reprocess mode low efficiency
Repair device.
The technical solution of the utility model is as follows: a kind of battery strings device for repairing, which is will at least using welding
Two welding of battery film connections and obtain, which includes: supporting part, tip-off portion and weld part, in which: is held
Load portion is for carrying battery strings to be reprocessed；Tip-off portion is for separating the cell piece damaged in battery strings with welding；Weld part is used
In welding the replacement cell piece for being placed into the cell piece position damaged in battery strings with welding.It will be damaged first with tip-off portion
Bad cell piece is separated with welding, is recycled weld part that will replace cell piece and welding welding, is avoided artificial treatment, greatly
It improves and reprocesses efficiency.
Further, supporting part includes the first sliding rail, plummer and plummer striking gear, and multiple plummers are slidably matched
On the first sliding rail, plummer striking gear is stirred plummer and is slided along the first sliding rail.It is stirred by plummer striking gear
Plummer makes it slide the maintenance, it can be achieved that the cell piece possibly being present on each plummer along the first sliding rail.
Further, supporting part further includes welding pressing device, and welding pressing device is used to for welding to be pressed on replacement electricity
Pond on piece.Welding pressing device can keep the position of welding and cell piece relatively fixed, improve and return when weld part is welded
Repair quality.
Further, supporting part further includes welding positioning device, and welding positioning device includes lower bearing plate and upper bearing plate,
The bearing plate groove for accommodating welding is provided on one of lower bearing plate and upper bearing plate, in lower bearing plate and upper bearing plate
Bearing plate protrusion corresponding with bearing plate groove is provided on another kind；One of lower bearing plate or upper bearing plate are being held
Another kind under the drive of pressing plate driving mechanism in lower bearing plate or upper bearing plate.Welding positioning device can
Welding to be fixed in the groove of the device, it is ensured that efficiency is reprocessed in the accurate location of welding, raising.
Further, battery strings device for repairing further includes battery strings neatening device, and battery strings neatening device is for making wait return
The battery strings repaired are moved to predetermined position.The adjustable battery strings of battery strings neatening device are in the direction of the width and on length direction
Position, battery strings to be reprocessed finally are moved to predetermined position, convenient for determine battery strings in the position of supporting part, after raising
The efficiency of continuous process.
Further, battery strings device for repairing further includes battery strings feed mechanism, and battery strings feed mechanism is used for will be wait return
The battery strings repaired are placed on battery strings neatening device.Battery strings feed mechanism out of magazine for taking battery strings to be reprocessed
It out and is placed on battery strings neatening device, then the battery strings on battery strings neatening device is transported to supporting part, can be improved
Expect efficiency, cell piece is avoided to damage.
Further, battery strings device for repairing further includes cell piece feed mechanism, and cell piece feed mechanism will be for that will replace
Cell piece be placed at the cell piece position damaged in battery strings on supporting part.Cell piece feed mechanism is used for the electricity that will be replaced
Pond piece is placed at the cell piece position damaged in battery strings on supporting part, and the loading efficiency of cell piece can be improved.
Further, cell piece feed mechanism further includes Welding compound spraying coater, and Welding compound spraying coater will be for that will help weldering
Agent sprays in the main gate line of replacement cell piece.It, can by Welding compound spraying coater by scaling powder spraying to replacing on cell piece
Increase the efficiency of cell piece feed mechanism.
Further, battery strings device for repairing further includes battery strings cutting agency, and battery strings cutting agency will be for that will reprocess
Position is reprocessed in good battery strings removal.Position is reprocessed in the battery strings removal that battery strings cutting agency is used to have reprocessed, and improves electricity
The blanking efficiency of pond string.
Further, battery strings device for repairing further includes end welding place device, and end welding place device is used for will
The welding of battery strings end is separated from the cell piece of damage, and the welding of battery strings end is moved in battery strings
The cell piece position of damage.End welding place device from the cell piece of damage for isolating the welding of battery strings end
Come, and the welding of battery strings end is moved to the cell piece position damaged in battery strings, can be used for handling in end
Cell piece is damaged, the use scope of the present apparatus is improved.
Further, tip-off portion and weld part are integrally designed, using heating lamp box.The heating lamp box of integrated design, structure
Simply, technology maturation, versatility are high.
Detailed description of the invention
Fig. 1 is the schematic perspective view of the utility model.
Fig. 2 is the main view of the utility model.
Fig. 3 is the top view of Fig. 2.
Fig. 4 is the left view of Fig. 2.
Fig. 5 is the schematic perspective view of supporting part in the utility model, tip-off portion and weld part.
Fig. 6 is the top view of Fig. 5.
Fig. 7 is the schematic perspective view of the first toggle mechanism and welding positioning device in the utility model.
Fig. 8 is the main view of Fig. 7.
Fig. 9 is the top view of Fig. 7.
Figure 10 is the schematic perspective view of the second toggle mechanism and welding positioning device in the utility model.
Figure 11 is the schematic diagram in the utility model to the battery strings of tip-off.
Figure 12 is the schematic perspective view of the end welding place device in the utility model.
Figure 13 is the main view of the end welding place device in the utility model.
Figure 14 is the top view of Figure 13.
Figure 15 is the left view of Figure 13.
Figure 16 is the schematic perspective view of the battery strings neatening device in the utility model.
Figure 17 is the top view of Figure 16.
Figure 18 is the main view of Figure 16.
Figure 19 is the schematic perspective view of the battery strings feed mechanism in the utility model.
Figure 20 is the schematic perspective view of the cell piece feed mechanism in the utility model.
Figure 21 is the schematic perspective view of the battery strings cutting agency in the utility model.
In FIG. 1 to FIG. 21, including battery strings device for repairing 1, supporting part 10, the first sliding rail 11, plummer 12, gap 121,
Plummer striking gear 13, the first toggle mechanism 131, the first shifting component 1311, the first driving lever 1312, the first driving lever driving machine
Structure 1313, first movement device 1314, the second toggle mechanism 132, the second shifting component 1321, the second driving lever 1322, second groups
Bar driving mechanism 1323, the second mobile device 1324, welding positioning device 14, lower bearing plate 141, upper bearing plate 142, bearing plate
Groove 143, bearing plate protrusion 144, bearing plate driving mechanism 145, bearing plate transverse-moving mechanism 146, tip-off bracket 147, tip-off branch
Frame mobile device 148, solution weld nest 149, the second sliding rail 15, welding pressing device 16, third sliding rail 17, the 4th sliding rail 18, tip-off
Portion 20, weld part 30, battery strings neatening device 40, regular 41, regular groove 411, inductor window 412, regular drive
Motivation structure 42, normalizing mechanism 43, regular plate 431, regular plate mobile mechanism 432, regular sliding rail 44, inductor 45, bottom plate 46,
Battery strings feed mechanism 50, upper absorption lifting cylinder 51, upper absorption bracket 52, upper support bar 53, upper absorption sucker group 54, lower suction
Take tumble cylinder 55, lower support bar 56, lower absorption sucker group 57, battery strings discharging box 58, mounting rack 59, lower absorption bracket 91,
Upper absorption transverse-moving mechanism 92, cell piece feed mechanism 60, Welding compound spraying coater 61, cell piece material loading lifting device 62, battery
Piece feeding traverse displacement unit 63, cell piece feeding sucker 64, cell piece feeding jacking apparatus 65, cell piece feeding magazine 66, detection
Platform 67, battery strings cutting agency 70, battery strings blanking traverse displacement unit 71, battery strings blanking lifting cylinder 72, battery strings blanking
Sucker group 73, end welding place device 80, upper padding plate 81, lower bolster 82, backing plate telescoping mechanism 83, the first cylinder 831, second
Cylinder 832, backing plate elevating mechanism 84, backing plate groove 85, third cylinder 833, bracket 86, battery strings 100, welding 101,101 ',
101 ＂, cell piece 102,102a, 102b, 102c.
Specific embodiment
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have
Body embodiment is described in further detail the utility model.
When producing solar cell module, need muti-piece cell piece and welding being welded into battery strings.As shown in figure 11,
The battery strings 100 are to be welded to connect at least two cell pieces 102 using welding 101 and obtain.Cell piece 102 can be mark
Quasi- single crystal battery piece or polycrystalline cell piece, is also possible to break the battery obtained after piece by the monocrystalline or polycrystalline cell piece of standard
Piece.
When occurring the problem of certain piece cell piece breakage in battery strings 100, need the cell piece of damage being substituted for qualification
Cell piece；The utility model provides for a kind of battery strings device for repairing.
As shown in Figure 1 to 4, which specifically includes that supporting part 10, tip-off portion 20 and weld part 30；
It optionally, can also include under battery strings neatening device 40, battery strings feed mechanism 50, cell piece feed mechanism 60, battery strings
Expect mechanism 70 and end welding place device 80.
Supporting part 10 is for carrying battery strings 100 to be reprocessed.As shown in figures 5 and 6, supporting part 10 includes the first sliding rail
11, plummer 12 and plummer striking gear 13, multiple plummers 12 are slidably fitted on the first sliding rail 11, and plummer stirs dress
It sets 13 and stirs plummer 12 and slided along the first sliding rail 11.First sliding rail 11 is usually two, is arranged in parallel in pairs.Plummer is dialled
Dynamic device 13 stirs plummer 12 and slides the damage electricity, it can be achieved that possibly being present on each plummer 12 along the first sliding rail 11
The maintenance of pond piece 100.
Optionally, plummer striking gear 13 is slidably fitted on the second sliding rail 15, the second sliding rail 15 and the first sliding rail 11
Parallel arrangement.Plummer striking gear 13 is mounted on the second sliding rail 15, structure is simple, high reliablity.
Optionally, the first sliding rail 11 and the second sliding rail 15 are mounted on bottom plate, the stability of whole device can be improved.
Plummer striking gear 13 includes the first toggle mechanism 131 and the second toggle mechanism 132.First toggle mechanism 131
The each plummer 12 for stirring 12 side of target plummer is slided to the direction far from target plummer 12, the second toggle mechanism
The 132 each plummers 12 for stirring 12 other side of target plummer are slided to the direction far from target plummer 12.Pass through two
Toggle mechanism stirs the sliding of plummer 12 that carry 12 two sides of target plummer of the cell piece 102 of damage respectively, to make
The cell piece 102 of damage is separated with welding 101, can be saved the time of tip-off when reprocessing, be improved and reprocess efficiency.
At least side of plummer 12 is provided with gap 121；At this point, the first toggle mechanism 131 includes that corresponding gap 121 is set
The first shifting component 1311 set, the second toggle mechanism 132 include the second shifting component 1321 that corresponding gap 121 is arranged.
As shown in fig. 7~fig. 9, the first shifting component 1311 includes the first driving lever 1312, the first driving lever driving mechanism 1313
And first movement device 1314, the first driving lever 1312 are mounted in the first driving lever driving mechanism 1313, the first driving lever driving mechanism
1313 are mounted on first movement device 1314.First driving lever driving mechanism 1313 drives the first driving lever 1312 to transport to supporting part 10
It moves to be inserted into the gap 121 of opposite plummer 12, first movement device 1314 drives the first driving lever driving mechanism 1313
It is moved along the extending direction of the first sliding rail 11.
As shown in Figure 10, the second shifting component 1321 includes the second driving lever 1322, the second driving lever driving mechanism 1323 and the
Two mobile devices 1324, the second driving lever 1322 are mounted in the second driving lever driving mechanism 1323, the second driving lever driving mechanism 1323
It is mounted in the second mobile device 1324；Second driving lever driving mechanism 1323 drive the second driving lever 1322 to supporting part 10 move with
Be inserted into the gap 121 of opposite plummer 12, the second mobile device 1324 drive the second driving lever driving mechanism 1323 along
The extending direction of first sliding rail 11 is mobile.
Optionally, cylinder or liquid can be respectively adopted in the first driving lever driving mechanism 1313 and the second driving lever driving mechanism 1323
Motor can be respectively adopted in cylinder pressure, first movement device 1314 and the second mobile device 1324.
The sliding of plummer 12 is stirred in such a way that driving lever and gap 121 match, accuracy is high.
A kind of optional embodiment is that the two sides of plummer 12 are provided with gap 121；The gap of 12 two sides of plummer
121 can also be arranged symmetrically.The manufacture and use for being easily carried platform 12 are set in this way.At this point, the first toggle mechanism 131 can wrap
Include two group of first shifting component 1311 that corresponding two sides gap 121 is arranged；Second toggle mechanism 132 may include that corresponding two sides are slitted
Two group of second shifting component 1321 of 121 setting of mouth.Two kinds of toggle mechanisms are respectively arranged with two groups of shifting components, and every kind is stirred machine
Two groups of shifting components of structure can be used simultaneously, to improve stationarity when stirring；Also it can be used one group therein, another group
It is spare, to increase the reliability of device.
Supporting part 10 further includes welding pressing device 16, and welding pressing device 16 is used to for welding 101 to be pressed on replacement electricity
On pond piece 102.Welding pressing device 16 is conventional parts.
Referring again to Fig. 1, tip-off portion 20 is for separating the cell piece damaged in battery strings 100 102 with welding 101；Solution
Weldering portion 20 is located on supporting part 10, heats to the cell piece 102 damaged in the battery strings 100 carried on supporting part 10, with
The welding 101 being connected on cell piece 102 is separated with cell piece 102.Weld part 30 is damaged for making to be placed into battery strings 100
The replacement cell piece 102 of bad 102 position of cell piece is welded with welding 101.Weld part 30 also is located on supporting part 10.
Tip-off portion 20 and weld part 30 can be two independent mechanisms, but under normal circumstances, tip-off portion 20 and weldering
Socket part 30 is integrated design, and using heating lamp box, structure is simple, technology maturation, and versatility is high.Heating lamp box has heating welding
And heating two kinds of functions of separation.
As shown in figs. 5 and 6, supporting part 10 further includes welding positioning device 14, and welding positioning device 14 is set to carrying
The top of portion's plummer 12 carries out positioning separation to the welding 101 of 20 tip-off of tip-off portion separation.Welding positioning device 14 can protect
The accurate location of welding is demonstrate,proved, efficiency is reprocessed in raising.
As shown in Fig. 7~Figure 10, welding positioning device 14 includes lower bearing plate 141 and upper bearing plate 142, lower bearing plate
Be provided on one of 141 and upper bearing plate 142 accommodate welding 101 bearing plate groove 143, lower bearing plate 141 with above hold
Bearing plate protrusion 144 corresponding with bearing plate groove 143 is provided on another kind in pressing plate 142；Lower bearing plate 141 or
One of upper bearing plate 142 under the drive of bearing plate driving mechanism 145 close to or far from lower bearing plate 141 or on hold
Another kind in pressing plate 142.By the cooperation of groove and protrusion, position welding, accurate positioning, precision height.
Optionally, welding positioning device 14 further includes bearing plate transverse-moving mechanism 146, upper bearing plate 142 and bearing plate driving
Mechanism 145 is mounted on bearing plate transverse-moving mechanism 146, and lower bearing plate 141 is mounted in bearing plate driving mechanism 145.Bearing plate
Transverse-moving mechanism 146 drives lower bearing plate 141, upper bearing plate 142 and bearing plate driving mechanism 145 to move along first level direction.
Optionally, the bearing plate transverse-moving mechanism 146 of welding positioning device 14 is mounted on tip-off bracket 147, tip-off bracket
Tip-off rack moving device 148 is installed, tip-off rack moving device 148 drives tip-off bracket 147 along the first sliding rail on 147
11 extending direction is mobile.Bearing plate driving mechanism 145 and bearing plate transverse-moving mechanism 146 generally use cylinder or hydraulic cylinder；
Tip-off rack moving device 148 generally uses motor.
In order to make whole device characteristics of compact layout, welding positioning device 14 and plummer striking gear 13 are generally mounted on one
It rises.Optionally, by plummer striking gear 13 the first toggle mechanism 131 and two groups of welding positioning devices 14 be assembled into one
Component.As shown in fig. 7~fig. 9, the first toggle mechanism 131 is mounted in solution weld nest 149, solution weld nest 149 is slidably fitted in the
On two sliding rails 15；Then the side of tip-off bracket 147 is mounted in solution weld nest 149 by the 4th sliding rail 18, another sideslip
Dynamic cooperation is on third sliding rail 17；Two groups of welding positioning devices 14 are separately mounted to the two sides of tip-off bracket 147.First movement dress
It sets 1314 drive solution weld nests 149 and tip-off bracket 147 and is moved along the second sliding rail 15 with third sliding rail 17；The mobile dress of tip-off bracket
148 drive tip-off brackets 147 and welding positioning device 14 is set to move along the 4th sliding rail 18 with third sliding rail 17.
Meanwhile by plummer striking gear 13 the second toggle mechanism 132 with other 14 groups of two groups of welding positioning device
Another component is dressed up, and is arranged symmetrically with previous component.As shown in Figure 10, the second toggle mechanism 132 is mounted on separately
In one solution weld nest 149, solution weld nest 149 is slidably fitted on the second sliding rail 15；Then the side of tip-off bracket 147 is passed through the
Four sliding rails 18 are mounted in solution weld nest 149, and the other side is slidably fitted on third sliding rail 17；Two groups of welding positioning devices 14 are divided
It is not mounted on the two sides of tip-off bracket 147.Second mobile device 1324 drives solution weld nest 149 and tip-off bracket 147 along second
Sliding rail 15 and third sliding rail 17 are mobile；Tip-off rack moving device 148 drive tip-off bracket 147 and welding positioning device 14 along
4th sliding rail 18 and third sliding rail 17 are mobile.
In addition, as an alternative embodiment, as shown in figs. 5 and 6, tip-off portion 20 being mounted on and is stirred with second
Mechanism 132 integrates on integral tip-off bracket 147.
It as shown in figure 11, is the schematic diagram of the utility model battery strings 100 to be reprocessed.In figure, cell piece 102b is represented
The cell piece of damage, cell piece 102a and the 102c forward and backward cell piece that represent cell piece 102b adjacent, welding 101 ' and 101 ＂ points
The welding of cell piece 102b upper and lower surface Dai Biao be located at.The course of work of the utility model tip-off is as follows:
1. plummer striking gear 13 drives plummer 12 to be moved to discharge position, feeding device is by battery strings to be reprocessed
100 are transported on plummer 12；
2. plummer striking gear 13 drives plummer 12 to be moved to tip-off position, prepare tip-off；
3. tip-off portion 20 is moved to the top of the cell piece 102b to tip-off, tip-off portion 20 declines, heating 101 ' of welding,
101 ＂ and cell piece 102b, melt solder；
4. the plummer 12 that carry cell piece 102b is target plummer, the first toggle mechanism 131 and second stirs machine
Plummer of the structure 132 respectively with moving-target plummer two sides is mobile to the direction far from target plummer, to make cell piece
102a drives 101 ' of welding mobile to the direction far from target plummer, and cell piece 102c drives 101 ＂ of welding to hold to far from target
The direction of microscope carrier is mobile, and 101 ' of welding, 101 ＂ are separated with the cell piece 102b of damage, completes tip-off movement.
As shown in Figure 1 to 4, battery strings device for repairing 1 further includes end welding place device 80, and effect is to make to be located at
The cell piece of the damage of battery strings end to be reprocessed is separated with welding.
As shown in Figure 12~Figure 15, which includes upper padding plate 81, lower bolster 82, backing plate telescopic machine
Structure 83 and backing plate elevating mechanism 84.Upper padding plate 81 is mounted on backing plate elevating mechanism 84, and backing plate elevating mechanism 84 is mounted on underlay
On plate 82, lower bolster 82 is mounted on backing plate telescoping mechanism 83.Backing plate elevating mechanism 84 drives the lower general who has surrendered end weldering of upper padding plate 81
Band is clamped between upper padding plate 81 and lower bolster 82, and backing plate telescoping mechanism 83 drives upper padding plate 81 to move horizontally with lower bolster 82,
To which end welding be extracted out.
The end welding place device 80 clamps welding by the cooperation of upper lower bolster, real by backing plate telescoping mechanism 83
The movement of existing horizontal direction, the movement of vertical direction is realized by backing plate elevating mechanism 84, is located at battery to be reprocessed to realize
The cell piece of the damage of string end is separated with welding, is avoided artificial treatment, is greatly increased and reprocess efficiency.
Optionally, backing plate telescoping mechanism 83 includes the first cylinder 831 and the second cylinder 832.At this point, upper padding plate 81 and backing plate
Elevating mechanism 84 is mounted on the movable part of the first cylinder 831, and the fixed part and lower bolster 82 of the first cylinder 831 are mounted on second
On the movable part of cylinder 832.First cylinder 831 drive upper padding plate 81 is moved to the top of lower bolster 82, backing plate elevating mechanism 84
Upper padding plate 81 is driven to drop to lower bolster 82, the second cylinder 832 drives the first cylinder 831, lower bolster 82, upper padding plate 81 and backing plate
Elevating mechanism 84 moves horizontally.Backing plate elevating mechanism 84 is general also to use cylinder, and structure is simple, high reliablity.Pass through the first gas
Cylinder 831, the second cylinder 832 and backing plate elevating mechanism 84 cooperation, it can be achieved that the cooperation of upper lower bolster with separate, to realize weldering
The extraction of band, structure is simple, at low cost.
Optionally, telescoping mechanism can also include third cylinder 833, at this point, the fixed part of the second cylinder 832 is mounted on the
On the movable part of three cylinders 833.Third cylinder 833, which is arranged, can increase the stroke moved horizontally, save the length that the present apparatus occupies
Space.
The utility model can also be provided with the backing plate groove for accommodating end welding on upper padding plate 81 and/or lower bolster 82
85.Welding can be located in the groove by backing plate groove 85, accurate positioning, and precision is high.
For the ease of installation and maintenance, backing plate telescoping mechanism 83 can be mounted on bracket 86, become whole device
One entirety.
End welding place device 80 is set to the end of supporting part 10, is fixed on one end of the first sliding rail 11.End weldering
The pedestal of bracket 86 with place device 80 and the first sliding rail 11 is fixed together.
As shown in Figure 1 to 4, the utility model further includes battery strings neatening device 40, it is an optional component,
Effect is that battery strings to be reprocessed is made to be moved to predetermined position before reprocessing.
As shown in Figure 16~Figure 18, which includes: regular 41, regular driving mechanism 42, rule
Complete machine structure 43, regular sliding rail 44, inductor 45 and bottom plate 46.
It is used to for regular 41 carry battery strings 100, regular 41 is installed on regular sliding rail 44.
Regular sliding rail 44 is provided at least a pair of, a pair of regular sliding rail 44 parallel arrangement.Regular sliding rail 44 is pairs of
Arrangement, can increase regular 41 it is mobile when stationarity.Optionally, regular of three pairs of parallel arrangements is provided in the present embodiment
Sliding rail 44.Regular sliding rail 44 is divided into multipair along its length, can reduce cost.
Regular driving mechanism 42 moves it along the extending direction of regular sliding rail 44 for driving regular 41.
Regular driving mechanism 42 is usually using linear motor or pneumatic, hydraulic push rod.
Normalizing mechanism 43 is for keeping battery strings 100 regular fixed on the direction perpendicular to regular 44 extending direction of sliding rail
Position.Optionally, normalizing mechanism 43 includes regular plate 431 and regular plate mobile mechanism 432, and regular plate mobile mechanism 432 drives rule
Whole plate 431 is mobile, so that regular plate 431 is resisted against battery strings frontside edge and the edge of battery strings 100 is made to be moved to predetermined position.
Usually using cylinder, perhaps the regular plate 431 of hydraulic cylinder is mounted on the movable part of cylinder or hydraulic cylinder for regular plate mobile mechanism 432
On.The section steel manufactures such as angle steel can be used in regular plate 431.
The position that regular plate 431 is corresponded on regular 41 is provided with the regular groove 411 to match with regular plate 431.
When regular battery strings, regular groove 411 can avoid generating interference phenomenon.
Regular 41 width at regular groove 411 is less than the width of battery strings 100.When regular battery strings, it can keep away
Exempt from regular plate 431 and regular 41 generation interference phenomenon.
Normalizing mechanism 43 is generally fitted with two sets, is oppositely disposed at regular 41 two sides, constitutes normalizing mechanism group.Rule
Complete machine structure 43 is arranged in pairs, makes its positioning from 100 opposite sides of battery strings respectively, positioning accuracy can be improved.
Normalizing mechanism group can also be equipped with two groups, between extending direction of two groups of normalizing mechanism groups along regular sliding rail 44
Every arrangement.Two groups of normalizing mechanism groups are set, can further improve the positioning accuracy of battery strings 100.
Battery strings neatening device 40 can also include inductor 45, when regular driving mechanism 42 drive regular 41 along
When the extending direction of regular sliding rail 44 is mobile, inductor 45 incude the battery strings 100 on regular 41 whether be moved to it is predetermined
Position.By be arranged inductor 45, can induced cell string 100 position, improve positioning accuracy.
Inductor 45 is generally mounted to regular 41 lower section, and being provided on regular 41 passes through 45 signal of inductor
Inductor window 412.Inductor window 412 can be such that the signal of inductor 45 passes unopposed through, to avoid malfunctioning.
Battery strings neatening device 40 can also include bottom plate 46, regular driving mechanism 42, normalizing mechanism 43 and regular
Sliding rail 44 is mounted on bottom plate 46.By the way that bottom plate 46 is arranged, all components can be mounted on bottom plate 46, composition one is whole
Body, so that the stability of whole device can be improved, and the position easy to remove with adjustment whole device.
Battery strings neatening device 40 can make battery strings to be reprocessed be moved to predetermined position into before reprocessing station, can be real
The efficient operation of existing battery strings device for repairing.
As shown in Figure 1 to 4, battery strings device for repairing 1 further includes battery strings feed mechanism 50, battery strings feed mechanism 50
For battery strings 100 to be reprocessed to be placed into battery strings neatening device 40.
As shown in figure 19, battery strings feed mechanism 50 includes upper absorption lifting cylinder 51, upper absorption bracket 52, upper support bar
53, upper absorption sucker group 54, lower absorption tumble cylinder 55, lower support bar 56, lower absorption sucker group 57, battery strings discharging box 58,
Mounting rack 59, lower absorption bracket 91, upper absorption transverse-moving mechanism 92.
Upper absorption sucker group 54 is mounted on upper support bar 53, and upper support bar 53, which is mounted on, to be drawn on bracket 52, upper suction
It takes bracket 52 to be mounted on mounting rack 59, is equipped on upper absorption bracket 52 and draws lifting cylinder 51, upper absorption lifting cylinder
It is equipped on 51 and draws transverse-moving mechanism 92.
Lower absorption sucker group 57 is mounted on lower support bar 56, and lower support bar 56 is mounted on by lower absorption tumble cylinder 55
On lower absorption bracket 91, lower absorption bracket 91 is slidably mounted on mounting rack 59 by sliding block sliding rail, lower absorption bracket 91
Lower absorption lifting cylinder is provided between mounting rack 59, lower absorption lifting cylinder drives lower absorption bracket 91 to go up and down.
The action process of battery strings feed mechanism 50 is as follows:
The battery strings discharging box 58 that carry battery strings to be reprocessed is placed into the pre-determined bit of lower 57 lower section of absorption sucker group
It sets, the lower lower absorption lifting cylinder drawn on bracket 91 drives lower absorption bracket 91 to decline, and the lower general who has surrendered of lower absorption sucker group 57 waits for
The battery strings reprocessed adsorb, and lower absorption lifting cylinder drives lower absorption bracket 91 to rise, and lower absorption sucker group 57 drives wait return
Repair battery strings rising；Lower absorption tumble cylinder 55 acts, and lower support bar 56 is driven to rotate, so that lower absorption sucker group 57 be driven to inhale
Attached battery strings overturning；
The upper upper absorption lifting cylinder 51 drawn on bracket 52, which drives, draws the decline of bracket 52；Upper absorption sucker group 54 will
The lower battery strings drawn in sucker group 57 adsorb, and upper absorption lifting cylinder 51, which drives, draws the rising of bracket 52, and upper absorption is horizontal
Telephone-moving structure 92, which drives, draws 40 top of battery strings neatening device that bracket 52 is moved to battery strings to be reprocessed, and will be to be reprocessed
Battery strings are placed on battery strings neatening device 40.
As shown in Figure 1 to 4, battery strings device for repairing 1 further includes cell piece feed mechanism 60, cell piece feed mechanism 60
For the cell piece 102 of replacement to be placed at 102 position of cell piece damaged in battery strings 100 on supporting part 10.
As shown in figure 20, cell piece feed mechanism 60 includes cell piece material loading lifting device 62, the traversing dress of cell piece feeding
Set 63, cell piece feeding sucker 64, cell piece feeding jacking apparatus 65, cell piece feeding magazine 66, detection platform 67.
Cell piece feeding magazine 66 is used for placing battery plate, and cell piece feed mechanism 60 is used for cell piece from cell piece
Material magazine 66 is moved in detection platform 67, and detection platform 67 is used to detect the quality of cell piece and positions to cell piece.
Feeding robot (not shown) is used to the cell piece in detection platform 67 be transported to the carrying of supporting part 10
Platform 12.Feeding robot is also used for the damage cell piece on plummer 12 to be transported in waste material box.
Cell piece feed mechanism 60 further includes Welding compound spraying coater 61, and Welding compound spraying coater 61 is for spraying scaling powder
It is coated onto the main gate line of replacement cell piece 102.
The action process of cell piece feed mechanism 60 is as follows:
Cell piece feeding traverse displacement unit 63 drives cell piece material loading lifting device 62 to be moved on cell piece feeding magazine 66
Side, cell piece feeding jacking apparatus 65 jack up the cell piece in cell piece feeding magazine 66, cell piece material loading lifting device 62
It drives cell piece feeding sucker 64 to decline, cell piece is drawn；Cell piece material loading lifting device 62 drives cell piece to rise；Battery
Piece feeding traverse displacement unit 63 drives cell piece material loading lifting device 62 to be moved to 67 top of detection platform；Cell piece feeding lifting dress
The decline of 62 drive cell pieces is set, cell piece is placed into detection platform 67 by cell piece feeding sucker 64；Cell piece feeding sucker 64
Continue a piece of cell piece under drawing；Detection device detection positioning cell piece, feeding robot (not shown) will test positioning
Cell piece afterwards is moved to spraying scaling powder at Welding compound spraying coater 61, then cell piece is transported to the carrying of supporting part 10
On platform 12.
As shown in Figure 1 to 4, battery strings device for repairing 1 further includes battery strings cutting agency 70, battery strings cutting agency 70
For position to be reprocessed in the removal of the battery strings reprocessed 100.
As shown in figure 21, battery strings cutting agency 70 includes battery strings blanking traverse displacement unit 71, battery strings blanking lifting air
Cylinder 72 and battery strings blanking sucker group 73.
The action process of battery strings cutting agency 70 is as follows:
Battery strings blanking traverse displacement unit 71 is moved to 12 top of plummer, and battery strings blanking lifting cylinder 72 drives battery strings
Blanking sucker group 73 declines, and battery strings blanking sucker group 73 adsorbs the battery strings for reprocessing completion；Battery strings blanking lifting cylinder
72 drive battery strings to rise, and battery strings blanking traverse displacement unit 71 drives battery strings blanking sucker group 73 to be moved at blanking box；Electricity
Pond string blanking lifting cylinder 72 drives battery strings blanking sucker group 73 to decline, and battery strings are placed by battery strings blanking sucker group 73
In blanking box, blanking is completed.
As shown in Figure 1 to 4, the action process of battery strings device for repairing 1 is as follows:
1, battery strings 100 to be reprocessed are placed to the predetermined position in battery strings feed mechanism 50, battery strings feeder
The lower absorption sucker group 57 of structure 50 adsorbs battery strings, overturns 180 degree, and upper absorption sucker group 54 adsorbs battery strings；
2, battery strings are moved to battery strings neatening device 40 by upper absorption sucker group 54, and battery strings neatening device 40 acts,
By the regular positioning of battery strings；
3, tip-off portion 20 slides into upper discharge position (battery strings feed mechanism 50 along the sliding rail of supporting part 10 with weld part 30
Between battery strings neatening device 40), battery strings are transported on the plummer 12 of supporting part 10 by upper absorption sucker group 54；
4, tip-off portion 20 and weld part 30 slide back in situ, and tip-off portion 20 and weld part 30 are moved to the battery for needing tip-off
Above piece, solder is melted in the decline heating of tip-off portion 20, after plummer striking gear 13 is moved to scheduled position, driving lever driving
Mechanism drives driving lever to be inserted into the gap 121 on plummer 12, and driving lever driving mechanism striking gear drives plummer 12 mobile,
To realize the separation of welding and cell piece.Welding positioning device 14 is moved to below welding, and lower bearing plate 141 holds welding
Welding is pressed on upper bearing plate 142 by jacking, and welding is positioned and is clamped；
5, the cell piece of damage is transported to waste material box by feeding robot；
6, good cell piece is transported in detection platform 67 by cell piece feed mechanism 60 from cell piece feeding magazine 66,
Wherein the plummer striking gear 13 of side resets, and welding positioning device 14 drives welding to be routed on plummer 12, feeder
Cell piece is placed on the predetermined position of plummer 12 by device people, and the plummer striking gear 13 of the other side resets, and drives welding
It is routed to the top of cell piece, welding pressing device 16 compresses welding and cell piece, the lower general who has surrendered's cell piece of weld part 30 and weldering
Tape welding is connected to together；
7, the battery strings reprocessed are carried out supporting part 10 by battery strings cutting agency 70.
The description with certain particularity detailed enough has been carried out to the utility model above.It is common in fields
It is to be understood by the skilled artisans that the description in embodiment is only exemplary, without departing from the utility model true spirit and
All changes are made under the premise of range all should belong to the protection scope of the utility model.The utility model is claimed
Range is to be defined by described claims, rather than limited by the foregoing description in embodiment.
Claims (10)
1. a kind of battery strings device for repairing, the battery strings are to connect at least two welding of battery film using welding and obtain
, which is characterized in that the battery strings device for repairing includes: supporting part, tip-off portion and weld part, in which:
The supporting part is for carrying battery strings to be reprocessed；The supporting part includes that the first sliding rail, plummer and plummer are stirred
Device, multiple plummers are slidably fitted on first sliding rail, and the plummer striking gear stirs the plummer
It is slided along first sliding rail；
The tip-off portion is for separating the cell piece damaged in the battery strings with the welding；
The weld part is used to make to be placed into the replacement cell piece and the welding for the cell piece position damaged in the battery strings
It is welded.
2. battery strings device for repairing according to claim 1, which is characterized in that the supporting part further includes that welding compresses dress
It sets, the welding pressing device is used to for welding to be pressed on replacement cell piece.
3. battery strings device for repairing according to claim 1, which is characterized in that the supporting part further includes welding positioning dress
It sets, the welding positioning device includes lower bearing plate and upper bearing plate, one of the lower bearing plate and the upper bearing plate
On be provided with the bearing plate groove for accommodating welding, be provided on the another kind in the lower bearing plate and the upper bearing plate and institute
State the corresponding bearing plate protrusion of bearing plate groove；One of the lower bearing plate or the upper bearing plate drive in bearing plate
Another kind under the drive of motivation structure in the lower bearing plate or the upper bearing plate.
4. battery strings device for repairing according to claim 1, which is characterized in that the battery strings device for repairing further includes electricity
Pond string neatening device, the battery strings neatening device is for making battery strings to be reprocessed be moved to predetermined position.
5. battery strings device for repairing according to claim 4, which is characterized in that the battery strings device for repairing further includes electricity
Pond string feed mechanism, the battery strings feed mechanism are used to battery strings to be reprocessed being placed into the battery strings neatening device
On.
6. battery strings device for repairing according to claim 1, which is characterized in that the battery strings device for repairing further includes electricity
Pond piece feed mechanism, the cell piece feed mechanism are used to the cell piece of replacement being placed into the battery strings on the supporting part
At the cell piece position of middle damage.
7. battery strings device for repairing according to claim 6, which is characterized in that the cell piece feed mechanism further includes helping
Solder flux spray equipment, the Welding compound spraying coater are used for the main gate line by scaling powder spraying to replacement cell piece.
8. battery strings device for repairing according to claim 1, which is characterized in that the battery strings device for repairing further includes electricity
Position is reprocessed in pond string cutting agency, the battery strings removal that the battery strings cutting agency is used to have reprocessed.
9. battery strings device for repairing according to claim 1, which is characterized in that the battery strings device for repairing further includes end
Portion's welding place device, the end welding place device from the cell piece of damage for separating the welding of battery strings end
Out, the welding of the battery strings end and is moved to the cell piece position damaged in the battery strings.
10. battery strings device for repairing according to claim 1, which is characterized in that the tip-off portion and the weld part one
Body design, using heating lamp box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821917288.9U CN209532330U (en) | 2018-11-20 | 2018-11-20 | Battery strings device for repairing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821917288.9U CN209532330U (en) | 2018-11-20 | 2018-11-20 | Battery strings device for repairing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209532330U true CN209532330U (en) | 2019-10-25 |
Family
ID=68261826
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821917288.9U Active CN209532330U (en) | 2018-11-20 | 2018-11-20 | Battery strings device for repairing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209532330U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434234A (en) * | 2018-11-20 | 2019-03-08 | 无锡奥特维科技股份有限公司 | Battery strings device for repairing |
| CN113732586A (en) * | 2021-11-05 | 2021-12-03 | 深圳光远智能装备股份有限公司 | Repairing and welding mechanism for solar cell string and repairing process method for solar cell string |
| CN114619112A (en) * | 2022-05-12 | 2022-06-14 | 杭州康奋威科技股份有限公司 | Battery string replacement repair device and repair method |
| CN114744078A (en) * | 2022-04-18 | 2022-07-12 | 无锡奥特维科技股份有限公司 | Battery string repairing device and repairing method |
| CN114864741A (en) * | 2022-04-18 | 2022-08-05 | 无锡奥特维科技股份有限公司 | Battery string repairing device and repairing method |
| CN114744078B (en) * | 2022-04-18 | 2024-04-30 | 无锡奥特维科技股份有限公司 | Battery string repairing device and repairing method |
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2018
- 2018-11-20 CN CN201821917288.9U patent/CN209532330U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109434234A (en) * | 2018-11-20 | 2019-03-08 | 无锡奥特维科技股份有限公司 | Battery strings device for repairing |
| CN109434234B (en) * | 2018-11-20 | 2024-03-01 | 无锡奥特维科技股份有限公司 | Battery string repairing device |
| CN113732586A (en) * | 2021-11-05 | 2021-12-03 | 深圳光远智能装备股份有限公司 | Repairing and welding mechanism for solar cell string and repairing process method for solar cell string |
| CN114744078A (en) * | 2022-04-18 | 2022-07-12 | 无锡奥特维科技股份有限公司 | Battery string repairing device and repairing method |
| CN114864741A (en) * | 2022-04-18 | 2022-08-05 | 无锡奥特维科技股份有限公司 | Battery string repairing device and repairing method |
| CN114744078B (en) * | 2022-04-18 | 2024-04-30 | 无锡奥特维科技股份有限公司 | Battery string repairing device and repairing method |
| CN114864741B (en) * | 2022-04-18 | 2024-04-30 | 无锡奥特维科技股份有限公司 | Battery string repairing device and repairing method |
| CN114619112A (en) * | 2022-05-12 | 2022-06-14 | 杭州康奋威科技股份有限公司 | Battery string replacement repair device and repair method |
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