CN209442286U - A kind of automatic high speed segment palletizing production line - Google Patents
A kind of automatic high speed segment palletizing production line Download PDFInfo
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Abstract
本实用新型涉及砌块生产领域的一种自动高速砌块码垛生产线,控制连杆组件下面直接连接有机械手;靠近左侧支架的位置设置有成品砌块运出装置,靠近右侧支架的位置设置有成品砌块运入装置;成品砌块运出装置与成品砌块运入装置之间垂直设置;成品砌块运出装置的入口与成品砌块运入装置的出口靠近设置;成品砌块运出装置的入口和成品砌块运入装置的出口位于机械手的正下方;右侧支架处配合成品砌块运入装置设置有抓取校正检测装置;该实用新型能够实现对砌块机生产出来的砌块进行精准批量转移,并通过机械手夹取各种型号的砌块,而且通过抓取校正检测装置实现机械手抓取的精准定位,避免二次抓取或者砌块在抓取过程中脱落,提高工作效率。
The utility model relates to an automatic high-speed block stacking production line in the field of block production. A manipulator is directly connected under the control link assembly; The finished block delivery device is installed; the finished block delivery device and the finished block delivery device are vertically arranged; the entrance of the finished block delivery device is set close to the exit of the finished block delivery device; the finished block The entrance of the transport-out device and the exit of the finished block transport-in device are located directly below the manipulator; the right side support is equipped with a grasping correction detection device in conjunction with the finished block transport-in device; this utility model can realize the production of the block machine The blocks are transferred accurately in batches, and various types of blocks are picked up by the manipulator, and the precise positioning of the manipulator's grasping is realized through the grasping correction detection device, so as to avoid the secondary grasping or the falling off of the blocks during the grasping process. Improve work efficiency.
Description
技术领域technical field
本实用新型涉及砌块生产领域内一种自动高速砌块码垛生产线。The utility model relates to an automatic high-speed block stacking production line in the field of block production.
背景技术Background technique
砌块是一种比粘土砖体型大的块状建筑制品;其原材料来源广、品种多,可就地取材,价格便宜;按尺寸大小分为大型、中型、小型三类;目前中国以生产中小型砌块为主;块高在380~940mm者为中型; 块高小于380mm者为小型;按材料分为混凝土、水泥砂浆、加气混凝土、粉煤灰硅酸盐、煤矸石、人工陶粒、矿渣废料等砌块;按结构构造砌块分为密实的和空心的两种,空心的又有圆孔、方孔、椭圆孔、单排孔、多排孔等空心砌块;密实的或空心的砌块,都能作承重墙和隔断作用;中国是采用砌块较早的国家之一,早在20世纪30年代,上海便用小型空心砌块建造住宅;50年代,北京、上海等地利用水泥、砂石、炉渣、石灰等生产了中小型砌块;60年代上海等地利用粉煤灰、石灰、石膏和炉渣等制成粉煤灰硅酸盐中型砌块,同时还研制了砌块成型机和轻型吊具,推动了砌块建筑的发展;粉煤灰硅酸盐中型砌块已大量应用并不断改进;近年来又研制了楼面砌块起重机,施工工艺更趋成熟;在砌块运输过程中,砌块量比较大,人工进行运输的时候,运输效率比较低,而且不安全,在运输过程中会将砌块损坏,这样不利于砌块的批量化生产。Block is a block-shaped building product that is larger than clay bricks; its raw materials have a wide range of sources and varieties, and can be obtained locally, and the price is cheap; it is divided into three types according to size: large, medium, and small; currently China is producing Mainly small blocks; those with a block height of 380-940mm are medium-sized; those with a block height less than 380mm are small; according to materials, they are divided into concrete, cement mortar, aerated concrete, fly ash silicate, coal gangue, and artificial ceramsite , slag waste and other blocks; according to the structure, the blocks are divided into dense and hollow blocks, and the hollow blocks have round holes, square holes, oval holes, single-row holes, multi-row holes and other hollow blocks; dense or Hollow blocks can be used as load-bearing walls and partitions; China is one of the earliest countries to use blocks. As early as the 1930s, Shanghai used small hollow blocks to build houses; in the 1950s, Beijing, Shanghai, etc. In the 1960s, Shanghai and other places used fly ash, lime, gypsum and slag to make medium-sized blocks of fly ash silicate, and at the same time developed Block forming machines and light spreaders have promoted the development of block buildings; fly ash silicate medium blocks have been widely used and continuously improved; in recent years, floor block cranes have been developed, and the construction technology has become more mature; In the process of block transportation, the amount of blocks is relatively large. When transporting manually, the transportation efficiency is relatively low, and it is not safe. The blocks will be damaged during the transportation process, which is not conducive to the mass production of blocks.
实用新型内容Utility model content
本实用新型的目的是提供一种自动高速砌块码垛生产线,该实用新型能够实现对砌块机生产出来的砌块进行精准批量转移,并通过机械手夹取各种型号的砌块,而且通过抓取校正检测装置实现机械手抓取的精准定位,避免二次抓取或者砌块在抓取过程中脱落,提高工作效率。The purpose of this utility model is to provide an automatic high-speed block stacking production line, which can realize accurate batch transfer of the blocks produced by the block machine, and pick up various types of blocks through the manipulator, and through The grasping correction detection device realizes the precise positioning of the manipulator's grasping, avoids secondary grasping or blocks falling off during the grasping process, and improves work efficiency.
本实用新型的目的是这样实现的:一种自动高速砌块码垛生产线,包括主支撑框架,所述主支撑框架包括左侧支架、右侧支架及其设置在左侧支架和右侧支架之间的横向轨道;所述横向轨道上配合设置有机械手驱动装置、所述机械手驱动装置下面连接有控制连杆组件,所述控制连杆组件下面直接连接有机械手;靠近左侧支架的位置设置有成品砌块运出装置,靠近右侧支架的位置设置有成品砌块运入装置;所述成品砌块运出装置与成品砌块运入装置之间垂直设置;成品砌块运出装置的入口与成品砌块运入装置的出口靠近设置;所述成品砌块运出装置的入口和成品砌块运入装置的出口位于机械手的正下方;所述右侧支架处配合成品砌块运入装置设置有抓取校正检测装置。The purpose of this utility model is achieved in this way: an automatic high-speed block stacking production line includes a main support frame, and the main support frame includes a left side bracket, a right side bracket, and a bracket arranged between the left side bracket and the right side bracket The transverse track between them; the manipulator driving device is arranged on the transverse track, the control link assembly is connected under the manipulator drive device, and the manipulator is directly connected under the control link assembly; the position close to the left side bracket is provided with The finished block transporting device is equipped with a finished block transporting device near the right side bracket; the finished block transporting device is vertically arranged between the finished block transporting device and the finished block transporting device; the entrance of the finished block transporting device It is set close to the exit of the finished block transporting device; the entrance of the finished block transporting device and the exit of the finished block transporting device are located directly below the manipulator; the right side bracket is matched with the finished block transporting device A grasping correction detection device is provided.
本实用新型工作时,操作人员先将主支撑框架安装完毕,横向轨道安装在左侧支架和右侧支架上,调节好高度,安装完成的后再在横向轨道左侧正下方的位置放置成品砌块运出装置,在横向轨道右侧正下方的位置安装好成品砌块运入装置;在砌块机完成第一批砌块的时候,放置在托盘,然后放置有砌块的托盘通过成品砌块运入装置进行移动并一直移动到抓取校正检测装置的正下方,此时成品砌块运入装置与抓取校正检测装置进行校正,确保装有砌块的托盘正好位于抓取校正检测装置的下方,这样即确保了托盘被抓取的位置;与此同时,机械手驱动装置驱动机械手在横向轨道到进行左右滑动;设置在机械手和机械手驱动装置之间的控制连杆组件能够不断的进行上下位置的调整,来适应机械手的左右移动,避免机械手在成品砌块运出装置和成品砌块运入装置之间进行移动的时候碰坏某些零件;然后机械手通过机械手驱动装置移动到抓取校正检测装置的正上方,通过控制连杆组件缓慢的下降并在经过抓取现在检查装置时进行位置校正,校正好正确的位置之后,直接下降到成品砌块运入装置的托盘处,通过机械手对托盘上按照顺序放置的砌块进行批量一次性抓取,提高抓取效率,抓取完成后再通过抓取校正检测装置朝上收缩,然后将抓取的砌块放置到成品砌块运出装置的入口处,再运输出去,然后依次往复。When the utility model is working, the operator firstly installs the main supporting frame, installs the horizontal rail on the left bracket and the right bracket, adjusts the height, and then places the finished product at the position directly below the left side of the horizontal rail after the installation is completed. Install the finished block delivery device at the position just below the right side of the horizontal track; when the block machine completes the first batch of blocks, place them on the tray, and then place the tray with blocks through the finished block The block input device moves and moves until it is directly below the grasping correction detection device. At this time, the finished block transporting device and the grasping correction detection device are calibrated to ensure that the pallet with blocks is just positioned on the grasping correction detection device. In this way, the position where the pallet is grasped is ensured; at the same time, the manipulator driving device drives the manipulator to slide left and right on the transverse track; the control link assembly arranged between the manipulator and the manipulator driving device can continuously move up and down Adjust the position to adapt to the left and right movement of the manipulator to avoid damaging some parts when the manipulator moves between the finished block out device and the finished block in device; then the manipulator moves to the grabbing correction through the manipulator drive device Directly above the detection device, the connecting rod assembly is slowly lowered by controlling the connecting rod assembly and the position is corrected when the inspection device is grasped. After the correct position is corrected, it is directly lowered to the tray where the finished block is transported into the device, and the mechanical arm is used to correct the position. The blocks placed in order on the pallet are grabbed in batches at one time to improve the grabbing efficiency. After the grabbing is completed, the grabbing correction detection device shrinks upwards, and then the grabbed blocks are placed in the finished block delivery device. At the entrance, it is transported out, and then reciprocated in sequence.
本实用新型的有益效果在于,该实用新型能够实现对砌块机生产出来的砌块进行精准批量转移,并通过机械手夹取各种型号的砌块,而且通过抓取校正检测装置实现机械手抓取的精准定位,避免二次抓取或者砌块在抓取过程中脱落,提高工作效率。The beneficial effect of the utility model is that the utility model can realize the precise batch transfer of the blocks produced by the block machine, and grasp various types of blocks through the manipulator, and realize the grasping of the manipulator through the grasping correction detection device Precise positioning, to avoid secondary grabbing or block falling off during the grabbing process, and improve work efficiency.
作为本实用新型的进一步改进,为保证左侧支架和右侧支架的高度及其距离便于控制,有利于横向轨道对应成品砌块运出装置和成品砌块运出装置;所述左侧支架包括前支撑框架和后支撑框架,所述成品砌块运出装置设置在前支撑框架和后支撑框架之间;所述右侧支架包括前支撑柱和后支撑柱,所述前支撑柱与前支撑框架设置在同一平面上,所述后支撑柱与后支撑框架设置在同一平面上,所述左侧支架、右侧支架上分别配合设置有左侧高度调节装置和右侧高度调节装置,所述左侧支架和右侧支架上还配合横向轨道设置有左侧平移装置和右侧平移装置。As a further improvement of the utility model, in order to ensure that the height and the distance between the left side support and the right side support are easy to control, it is beneficial for the horizontal track to correspond to the finished block delivery device and the finished block delivery device; the left side support includes A front support frame and a rear support frame, the finished block delivery device is arranged between the front support frame and the rear support frame; the right side support includes a front support column and a rear support column, and the front support column and the front support The frame is set on the same plane, the rear support column and the rear support frame are set on the same plane, the left side bracket and the right side bracket are respectively equipped with a left side height adjustment device and a right side height adjustment device. A left translation device and a right translation device are also arranged on the left support and the right support in conjunction with the transverse rail.
作为本实用新型的进一步改进,为保证机械手驱动装置正常的进行移动;所述机械手驱动装置包括设置在横向轨道上的移动小车及其设置在移动小车上的驱动电机;所述横向轨道的两侧设置有导轨,所述移动小车的两侧配合导轨设置有轨道轮;所述移动小车的下侧还配合设置有控制连杆组件上固定座;所述机械手的上面设置有控制连杆组件下固定座。As a further improvement of the utility model, in order to ensure the normal movement of the manipulator driving device; the manipulator driving device includes a moving trolley arranged on the transverse track and a driving motor arranged on the moving trolley; both sides of the transverse track Guide rails are provided, and track wheels are arranged on both sides of the mobile trolley in cooperation with the guide rails; the lower side of the mobile trolley is also equipped with an upper fixing seat of the control linkage assembly; seat.
作为本实用新型的进一步改进,为保证机械手能够正常的驱动进行上下动作而且动作稳定,不会掉落下来,确保有足够的支撑力;所述控制连杆组件包括左侧连杆组件和右侧连杆组件,所述左侧连杆组件和右侧连杆组件的对称设置;所述左侧连杆组件和右侧连杆组件的上端分别与控制连杆组件上固定座铰接,所述左侧连杆组件和右侧连杆组件的下端分别与控制连杆组件下固定座铰接;所述左侧连杆组件和右侧连杆组件分别包括上侧组件、中间铰接座及其下侧组件。As a further improvement of the utility model, in order to ensure that the manipulator can be driven normally to move up and down and the movement is stable, it will not fall down, and sufficient supporting force is ensured; the control linkage assembly includes a left linkage assembly and a right linkage assembly. The connecting rod assembly, the symmetrical setting of the left connecting rod assembly and the right connecting rod assembly; The lower ends of the side link assembly and the right link assembly are respectively hinged to the lower fixing seat of the control link assembly; the left link assembly and the right link assembly respectively include an upper assembly, a middle hinge seat and a lower assembly .
作为本实用新型的进一步改进,为保证上侧组件和下层组件连接稳定牢靠,而且能够负载较大的载荷;所述上侧组件包括上侧第一连杆、上侧第二连杆、上侧第三连杆及其上侧第四连杆;所述下侧组件包括下侧第一连杆、下侧第二连杆、下侧第三连杆及其下侧第四连杆;所述中间铰接座包括前侧铰接块、后侧铰接块及其设置在前侧铰接块、后侧铰接块之间第一铰接轴、第二铰接轴、第三铰接轴和第四铰接轴;所述前侧铰接块和后侧铰接块呈梯形设置;所述上侧组件和下侧组件均采用液压顶杆制成。As a further improvement of the utility model, in order to ensure that the upper component and the lower component are connected stably and securely, and can carry a relatively large load; the upper component includes an upper first connecting rod, an upper second connecting rod, an upper The third connecting rod and its upper fourth connecting rod; the lower assembly includes a lower first connecting rod, a lower second connecting rod, a lower third connecting rod and its lower fourth connecting rod; The middle hinge base includes a front hinge block, a rear hinge block and a first hinge shaft, a second hinge shaft, a third hinge shaft and a fourth hinge shaft arranged between the front hinge block and the rear hinge block; The front hinge block and the rear hinge block are set in trapezoidal shape; the upper side assembly and the lower side assembly are both made of hydraulic ejector rods.
作为本实用新型的进一步改进,为保证机械手能够对批量的砌块进行有效的抓取,提高抓取效率;所述机械手包括机械手固定板、设置在机械手固定板上的转动驱动组件、贯穿设置在机械手中心的主转动轴、设置在主转动轴下面的压紧装置、设置在压紧装置下面的夹取装置;所述转动驱动组件设置在控制连杆组件下固定座内,所述机械手固定板设置在主转动轴中心的位置并分别与转动驱动组件、压紧装置间隔一定的距离设置。As a further improvement of the utility model, in order to ensure that the manipulator can effectively grab batches of blocks and improve the grabbing efficiency; The main rotating shaft at the center of the manipulator, the pressing device arranged under the main rotating shaft, and the clamping device arranged under the pressing device; It is arranged at the center of the main rotating shaft and arranged at a certain distance from the rotating drive assembly and the pressing device respectively.
作为本实用新型的进一步改进,为保证压紧装置能够正常的进行压紧固定,提高压紧的效率,避免被抓取的砌块脱落;所述压紧装置包括若干组平行设置的收紧压条、用于连接收紧压条的收紧固定板、配合收紧压条设置的收紧组件、设置在收紧压条下面的固定卡座;所述固定卡座间隔设置有若干组,相邻的固定卡座之间间隔相等距离设置。As a further improvement of the utility model, in order to ensure that the compression device can be normally compressed and fixed, improve the efficiency of compression, and prevent the blocks from being grasped from falling off; the compression device includes several sets of tightening bars arranged in parallel , the tightening fixing plate used to connect the tightening bead, the tightening assembly arranged in conjunction with the tightening bead, the fixed card seat arranged under the tightened bead; the fixed card seats are provided with several groups at intervals, and the adjacent fixed cards The seats are arranged at equal distances from each other.
作为本实用新型的进一步改进,为保证压紧块能够夹紧批量生产出来的砌块;所述压紧装置包括若干组平行设置的收紧压条、用于连接收紧压条的收紧固定板、配合收紧压条设置的收紧组件、设置在收紧压条下面的固定卡座;所述固定卡座间隔设置有若干组,相邻的固定卡座之间间隔相等距离设置;所述收紧组件包括左侧气缸、右侧气缸、设置在左侧气缸和右侧气缸的之间活动间隙;所述左侧气缸和右侧气缸之间错开设置。As a further improvement of the utility model, in order to ensure that the compression block can clamp the blocks produced in batches; the compression device includes several groups of parallel tightening bars, tightening fixing plates for connecting the tightening bars, The tightening assembly arranged in conjunction with the tightening bead, the fixed card seat arranged under the tightened bead; the fixed card seats are provided with several groups at intervals, and the adjacent fixed card seats are arranged at equal distances; the tightened assembly It includes a left cylinder, a right cylinder, and a movable gap between the left cylinder and the right cylinder; the left cylinder and the right cylinder are arranged in a staggered manner.
作为本实用新型的进一步改进,为保证抓取校正检测装置能够对机械手进行位置精准校正;所述抓取校正检测装置包括设置在右侧支架上的检测装置驱动组件、设置在检测装置驱动组件上的检测支撑、设置在检测支撑上的检测框架;所述检测框架呈四边形设置,所述检测框架内侧四周设置有防撞包边,所述防撞包边采用弹性材料制成,所述防撞包边呈U形设置并卡在检测框架的内侧;所述防撞包边的内侧及其下侧还配合设置有测距传感器。As a further improvement of the utility model, in order to ensure that the grasping correction detection device can accurately correct the position of the manipulator; The detection support and the detection frame arranged on the detection support; the detection frame is arranged in a quadrilateral shape, and the inner side of the detection frame is provided with anti-collision edging, the anti-collision edging is made of elastic material, and the anti-collision The edging is arranged in a U shape and is stuck on the inner side of the detection frame; the inner side and the lower side of the anti-collision edging are also equipped with distance measuring sensors.
作为本实用新型的进一步改进,为保证托盘的在进行位置校正的时候避免对检测框架进行碰撞,进而损坏检测框架;所述防撞包边包括第一包边、第二包边、第三包边和第四包边;所述第一包边的对面设置有第三包边,所述第二包边对面设置有第四包边;每个包边上都设置有测距传感器;第一包边上的测距传感器到第三包边上的测距传感器的距离为横向距离,第二包边上的测距传感器到第四包边上的测距传感器的距离为纵向距离;所述横向距离大于托盘的宽度,所述纵向距离大于托盘的长度。As a further improvement of the utility model, in order to ensure that the pallet avoids collision with the detection frame when performing position correction, and then damages the detection frame; edge and the fourth hemming; the opposite side of the first hemming is provided with a third hemming, and the opposite side of the second hemming is provided with a fourth hemming; each hemming is provided with a distance measuring sensor; the first The distance from the ranging sensor on the wrapping to the third ranging sensor on the wrapping is a transverse distance, and the distance from the ranging sensor on the second wrapping to the distance measuring sensor on the fourth wrapping is a longitudinal distance; The transverse distance is greater than the width of the tray and the longitudinal distance is greater than the length of the tray.
附图说明Description of drawings
图1为本实用新型的立体图一。Fig. 1 is a perspective view one of the utility model.
图2为图1中A处放大图。Figure 2 is an enlarged view of A in Figure 1 .
图3为图1中B处放大图。Fig. 3 is an enlarged view of B in Fig. 1 .
图4为本实用新型的主视图。Fig. 4 is the front view of the utility model.
图5为本实用新型的立体图二。Fig. 5 is the second perspective view of the utility model.
图6为图5中C处放大图。Fig. 6 is an enlarged view of point C in Fig. 5 .
图7为图5中D处放大图。Fig. 7 is an enlarged view at D in Fig. 5 .
图8为机械手主视图。Figure 8 is a front view of the manipulator.
其中,1左侧支架、2右侧支架、3横向轨道、4机械手驱动装置、5控制连杆组件、6机械手、7成品砌块运出装置、8抓取校正检测装置、9成品砌块运入装置、10前支撑框架、11后支撑框架、12前支撑柱、13后支撑柱、14驱动电机、15移动小车、16导轨、17轨道轮、18左侧连杆组件、19右侧连杆组件、20控制连杆组件下固定座、21上侧组件、22中间铰接座、23下侧组件、24上侧第一连杆、25上侧第二连杆、26上侧第三连杆、27上侧第四连杆、28下侧第一连杆、29下侧第二连杆、30下侧第三连杆、31下侧第四连杆、32前侧铰接块、33第一铰接轴、34第二铰接轴、35第三铰接轴、36第四铰接轴、37转动驱动组件、38机械手固定板、39主转动轴、40收紧压条、41收紧固定板、42固定卡座、43压紧块、44左侧气缸、45右侧气缸、46活动间隙、47橡胶防滑垫、48检测框架、49第一包边、50第二包边、51第三包边、52第四包边、53后侧铰接块、54测距传感器、55检测装置驱动组件。Among them, 1 left support, 2 right support, 3 transverse rail, 4 manipulator driving device, 5 control link assembly, 6 manipulator, 7 finished block delivery device, 8 grasping correction detection device, 9 finished block transport Entry device, 10 front support frame, 11 rear support frame, 12 front support column, 13 rear support column, 14 drive motor, 15 mobile trolley, 16 guide rail, 17 track wheel, 18 left link assembly, 19 right link Components, 20 control link assembly lower fixing seat, 21 upper assembly, 22 middle hinge seat, 23 lower assembly, 24 upper first connecting rod, 25 upper second connecting rod, 26 upper third connecting rod, 27 Upper fourth connecting rod, 28 Lower first connecting rod, 29 Lower second connecting rod, 30 Lower third connecting rod, 31 Lower fourth connecting rod, 32 Front hinge block, 33 First hinge Shaft, 34 second hinged shaft, 35 third hinged shaft, 36 fourth hinged shaft, 37 rotating drive assembly, 38 manipulator fixing plate, 39 main rotating shaft, 40 tightening bead, 41 tightening fixing plate, 42 fixed card seat , 43 Compression block, 44 Left cylinder, 45 Right cylinder, 46 Activity gap, 47 Rubber anti-skid pad, 48 Detection frame, 49 First edging, 50 Second edging, 51 Third edging, 52 Fourth Hemming, 53 rear side hinge block, 54 ranging sensor, 55 detection device drive assembly.
具体实施方式Detailed ways
如图1-8所示,本实用新型的目的是这样实现的:一种自动高速砌块码垛生产线,包括主支撑框架,所述主支撑框架包括左侧支架1、右侧支架2及其设置在左侧支架1和右侧支架2之间的横向轨道3;所述横向轨道3上配合设置有机械手驱动装置4、所述机械手驱动装置4下面连接有控制连杆组件5,所述控制连杆组件5下面直接连接有机械手6;靠近左侧支架1的位置设置有成品砌块运出装置7,靠近右侧支架2的位置设置有成品砌块运入装置9;所述成品砌块运出装置7与成品砌块运入装置9之间垂直设置;成品砌块运出装置7的入口与成品砌块运入装置9的出口靠近设置;所述成品砌块运出装置7的入口和成品砌块运入装置9的出口位于机械手6的正下方;所述右侧支架2处配合成品砌块运入装置9设置有抓取校正检测装置8;所述左侧支架1包括前支撑框架10和后支撑框架11,所述成品砌块运出装置7设置在前支撑框架10和后支撑框架11之间;所述右侧支架2包括前支撑柱12和后支撑柱13,所述前支撑柱12与前支撑框架10设置在同一平面上,所述后支撑柱13与后支撑框架11设置在同一平面上,所述左侧支架1、右侧支架2上分别配合设置有左侧高度调节装置和右侧高度调节装置,所述左侧支架1和右侧支架2上还配合横向轨道3设置有左侧平移装置和右侧平移装置;所述机械手驱动装置4包括设置在横向轨道3上的移动小车15及其设置在移动小车15上的驱动电机14;所述横向轨道3的两侧设置有导轨16,所述移动小车15的两侧配合导轨16设置有轨道轮17;所述移动小车15的下侧还配合设置有控制连杆组件上固定座;所述机械手6的上面设置有控制连杆组件下固定座20;所述控制连杆组件5包括左侧连杆组件18和右侧连杆组件19,所述左侧连杆组件18和右侧连杆组件19的对称设置;所述左侧连杆组件18和右侧连杆组件19的上端分别与控制连杆组件上固定座铰接,所述左侧连杆组件18和右侧连杆组件19的下端分别与控制连杆组件下固定座20铰接20;所述左侧连杆组件18和右侧连杆组件19分别包括上侧组件21、中间铰接座22及其下侧组件23;所述上侧组件21包括上侧第一连杆24、上侧第二连杆25、上侧第三连杆26及其上侧第四连杆27;所述下侧组件23包括下侧第一连杆28、下侧第二连杆29、下侧第三连杆30及其下侧第四连杆31;所述中间铰接座22包括前侧铰接块32、后侧铰接块53及其设置在前侧铰接块32、后侧铰接块53之间;所述前侧铰接块32和后侧铰接块53呈梯形设置;所述上侧组件21和下侧组件23均采用液压顶杆制成;所述机械手6包括机械手固定板38、设置在机械手固定板38上的转动驱动组件37、贯穿设置在机械手6中心的主转动轴39、设置在主转动轴39下面的压紧装置、设置在压紧装置下面的夹取装置;所述转动驱动组件37设置在控制连杆组件下固定座20内,所述机械手固定板38设置在主转动轴39中心的位置并分别与转动驱动组件37、压紧装置间隔一定的距离设置;所述压紧装置包括若干组平行设置的收紧压条40、用于连接收紧压条40的收紧固定板41、配合收紧压条40设置的收紧组件、设置在收紧压条40下面的固定卡座42;所述固定卡座42间隔设置有若干组,相邻的固定卡座42之间间隔相等距离设置;所述压紧装置包括若干组平行设置的收紧压条40、用于连接收紧压条40的收紧固定板41、配合收紧压条40设置的收紧组件、设置在收紧压条40下面的固定卡座42;所述固定卡座42间隔设置有若干组,相邻的固定卡座42之间间隔相等距离设置;所述收紧组件包括左侧气缸44、右侧气缸45、设置在左侧气缸44和右侧气缸45的之间活动间隙46;所述左侧气缸44和右侧气缸45之间错开设置;所述抓取校正检测装置8包括设置在右侧支架2上的检测装置驱动组件55、设置在检测装置驱动组件55上的检测支撑、设置在检测支撑上的检测框架48;所述检测框架48呈四边形设置,所述检测框架48内侧四周设置有防撞包边,所述防撞包边采用弹性材料制成,所述防撞包边呈U形设置并卡在检测框架48的内侧;所述防撞包边的内侧及其下侧还配合设置有测距传感器54;所述防撞包边包括第一包边49、第二包边50、第三包边51和第四包边52;所述第一包边49的对面设置有第三包边51,所述第二包边50对面设置有第四包边52;每个包边上都设置有测距传感器54;第一包边49上的测距传感器54到第三包边51上的测距传感器54的距离为横向距离,第二包边50上的测距传感器54到第四包边52上的测距传感器54的距离为纵向距离;所述横向距离大于托盘的宽度,所述纵向距离大于托盘的长度。As shown in Figures 1-8, the purpose of this utility model is achieved in this way: an automatic high-speed block stacking production line includes a main support frame, and the main support frame includes a left side bracket 1, a right side bracket 2 and its The transverse track 3 that is arranged between the left support 1 and the right support 2; Said transverse track 3 is equipped with manipulator driving device 4, and said manipulator driving device 4 is connected with control linkage assembly 5 below, said control A manipulator 6 is directly connected below the connecting rod assembly 5; a finished block delivery device 7 is provided near the left side support 1, and a finished block delivery device 9 is provided near the right side support 2; The delivery device 7 is vertically arranged between the finished block delivery device 9; the entrance of the finished block delivery device 7 is set close to the exit of the finished block delivery device 9; the entrance of the finished block delivery device 7 and the outlet of the finished block importing device 9 is located directly below the manipulator 6; the right side bracket 2 is equipped with a grasping correction detection device 8 in conjunction with the finished block transporting device 9; the left side bracket 1 includes a front support Frame 10 and rear support frame 11, described finished block delivery device 7 is arranged between front support frame 10 and rear support frame 11; Described right support 2 comprises front support column 12 and rear support column 13, described The front support column 12 and the front support frame 10 are arranged on the same plane, the rear support column 13 and the rear support frame 11 are arranged on the same plane, and the left side bracket 1 and the right side bracket 2 are equipped with left side brackets respectively. Height adjustment device and right side height adjustment device, described left side support 1 and right side support 2 are also provided with left side translation device and right side translation device in cooperation with transverse track 3; The mobile trolley 15 on the 3 and the drive motor 14 that is arranged on the mobile trolley 15; The both sides of described transverse track 3 are provided with guide rail 16, and the both sides of described mobile trolley 15 cooperate guide rail 16 to be provided with track wheel 17; The lower side of the mobile trolley 15 is also equipped with an upper fixed seat of the control link assembly; the upper side of the manipulator 6 is provided with a lower fixed seat 20 of the control link assembly; the control link assembly 5 includes a left link assembly 18 and the right side link assembly 19, the symmetrical arrangement of the left side link assembly 18 and the right side link assembly 19; The upper holder is hinged, and the lower ends of the left linkage assembly 18 and the right linkage assembly 19 are respectively hinged 20 with the lower holder 20 of the control linkage assembly; the left linkage assembly 18 and the right linkage assembly 19 Respectively include an upper assembly 21, a middle hinge seat 22 and a lower assembly 23; the upper assembly 21 includes an upper first connecting rod 24, an upper second connecting rod 25, an upper third connecting rod 26 and its The upper fourth connecting rod 27; the lower assembly 23 includes the lower first connecting rod 28, the lower second connecting rod 29, the lower third connecting rod 30 and the lower fourth connecting rod 31; Middle hinge seat 22 comprises front side hinge block 32, rear side hinge block 53 and its joints arranged on front side hinge block 32, rear side hinge block. between the blocks 53; the front hinge block 32 and the rear hinge block 53 are trapezoidally arranged; the upper assembly 21 and the lower assembly 23 are all made of hydraulic push rods; the manipulator 6 includes a manipulator fixing plate 38 , the rotating drive assembly 37 that is arranged on the manipulator fixed plate 38, the main rotating shaft 39 that runs through the center of the manipulator 6, the pressing device that is arranged below the main rotating shaft 39, and the clamping device that is arranged below the pressing device; The rotating drive assembly 37 is arranged in the lower fixing seat 20 of the control link assembly, and the manipulator fixing plate 38 is arranged at the center of the main rotating shaft 39 and is arranged at a certain distance from the rotating driving assembly 37 and the pressing device respectively; The tightening device includes several groups of tightening bars 40 arranged in parallel, a tightening fixing plate 41 for connecting the tightening bars 40, a tightening assembly arranged in conjunction with the tightening bars 40, and a fixing card arranged under the tightening bars 40. seat 42; the fixed clips 42 are provided with several groups at intervals, and the adjacent fixed clips 42 are arranged at equal intervals; the pressing device includes several groups of parallel tightening strips 40 for connecting and tightening The tightening fixing plate 41 of the bead 40, the tightening assembly arranged with the tightening bead 40, the fixed card seat 42 arranged under the tightened bead 40; the fixed card seats 42 are provided with several groups at intervals, and the adjacent fixed cards The space between the seats 42 is arranged at an equal distance; the tightening assembly includes a left side cylinder 44, a right side cylinder 45, and a movable gap 46 between the left side cylinder 44 and the right side cylinder 45; the left side cylinder 44 and the right side cylinder 45 The right side cylinders 45 are staggered and set; the grasping correction detection device 8 includes a detection device driving assembly 55 arranged on the right side support 2, a detection support provided on the detection device drive assembly 55, a detection support provided on the detection support. Detection frame 48; the detection frame 48 is arranged in a quadrilateral shape, and the inner side of the detection frame 48 is provided with anti-collision edging, and the anti-collision edging is made of elastic material, and the anti-collision edging is U-shaped and arranged It is stuck on the inner side of the detection frame 48; the inner side and the lower side of the anti-collision edging are also equipped with a distance measuring sensor 54; the anti-collision edging includes a first edging 49, a second edging 50, a third Hemming 51 and the fourth hemming 52; the opposite side of the first hemming 49 is provided with a third hemming 51, and the opposite side of the second hemming 50 is provided with a fourth hemming 52; each hemming is provided with There is a ranging sensor 54; the distance from the ranging sensor 54 on the first wrapping 49 to the ranging sensor 54 on the third wrapping 51 is a lateral distance, and the distance from the ranging sensor 54 on the second wrapping 50 to the fourth wrapping The distance between the ranging sensors 54 on the side 52 is a longitudinal distance; the transverse distance is greater than the width of the pallet, and the longitudinal distance is greater than the length of the pallet.
本实用新型工作的时候,操作人员先将主支撑框架安装完毕,横向轨道3安装在左侧支架1和右侧支架2上,通过左侧平移装置来平移左侧支架1,通过右侧平移装置来调节右侧支架2,这样可以调节左侧支架1和右侧支架2的相对距离,调节好之后再通过左侧高度调节装置调节左侧支架1的高度,通过右侧高度调节装置调节右侧支架2的高度来控制机械手6与成品砌块运出装置7及其成品砌块运入装置9之间的最佳间隔距离;调节完毕之后,再在横向轨道3左侧正下方的位置安装放置成品砌块运出装置7,在横向轨道3右侧正下方的位置安装好成品砌块运入装置9;在砌块机完成第一批砌块的时候,放置在托盘,然后放置有砌块的托盘通过成品砌块运入装置9进行移动并一直移动到抓取校正检测装置8上检测框架48的正下方,与此同时,操作人员可以通过检测装置驱动组件55来调节检测框架48的高度,确定检测框架48与放置有砌块的托盘之间的最佳距离;完毕后,此时成品砌块运入装置9与检测框架48上第一包边49、第二包边50、第三包边51和第四包边52下侧的测距传感器54进行校正,确保装有砌块的托盘正好位于检测框架48的下方,这样即确保了托盘被抓取的位置;一旦托盘偏离了位置,成品砌块运入装置9会自动进行前后校正,由于托盘左右设置有护栏,所以操作人员只需要对托盘的前后位置进行校正,然后通过成品砌块运入装置9进行微调,直到托盘位于检测框架48的正下方;与此同时,驱动电机14驱动移动小车15在横向轨道3上进行左右移动,移动到时候,轨道轮17可以直接在导轨16上的进行移动,使得移动小车15移动平稳,然后移动小车15逐渐靠近并移动到检测框架48的正上方,此时控制连杆组件5开始工作,并通过左侧连杆组件18和右侧连杆组件19逐渐朝下伸出来,在左侧连杆组件18和右侧连杆组件19处于收缩状态的时候,左侧连杆组件18上的上侧组件21和下侧组件23呈V形设置,右侧连杆组件19上的上侧组件21和下侧组件23也呈V形设置;然后左侧连杆组件18和右侧连杆组件19缓慢的朝下收伸出,使得左侧连杆组件18上的上侧组件21和下侧组件23呈直线形设置,同时使得右侧连杆组件19上的上侧组件21和下侧组件23也成直线形设置;进行伸出的时候,上侧第一连杆24、上侧第二连杆25、上侧第三连杆26及其上侧第四连杆27同时伸出动作,保证了上侧组件21伸出足够的平稳,与此同时下侧第一连杆28、下侧第二连杆29、下侧第三连杆30及其下侧第四连杆31同时伸出,保证了下侧组件23伸出足够的平稳,由于左侧连杆组件18和右侧连杆组件19之间对称设置,所以两侧的同时动作,确保了批量抓取砌块的安全性;在机械手6被控制连杆组件5逐渐下降到检测框架48上面的时候,然后继续朝下移动,此时设置在检测框架48内侧第一包边49、第二包边50、第三包边51和第四包边52上的测距传感器54启动测距作用,然后对机械手6上的固定板上四个边的距离与各个包边上测距传感器54的距离进行测量校正,并通过驱动电机14进行大幅调整,通过转动驱动组件37驱动转动轴进行微调,确保机械手6朝下进行移动的时候不会和第一包边49、第二包边50、第三包边51及第四包边52产生碰撞;可以确保若干组压紧块43能够一次性卡入到相邻砌块之间的间隙内,然后在通过收紧组件的左侧气缸44和右侧气缸45相对进行压紧,减小左侧气缸44和右侧气缸45支架内的活动间隙46进而驱动收紧压条40带动平行设置的压紧块43对砌块进行压紧,此时相邻的两个压紧块43之间夹住处于统一直线上的砌块,固定卡座42在固定压紧块43的同时,可以对压紧块43进入到砌块内的高度进行限位,确保相邻的压紧块43之间能够夹住砌块一半厚度以上,这样才不会掉落;这样被收紧压条40压紧的砌块分成若干列夹取住,左侧防滑面和右侧防滑面可以牢牢的抓取住砌块;然后控制连杆组件5朝上收缩回收,再经过检测框架48,直接将砌块运送到成品砌块运出装置7运出去,这样可以形成批量一次性爪取,提高抓取效率,然后依次往复。When the utility model is working, the operator first installs the main support frame, the transverse rail 3 is installed on the left bracket 1 and the right bracket 2, and the left side bracket 1 is translated by the left translation device, and the right side translation device to adjust the right side bracket 2, so that the relative distance between the left side bracket 1 and the right side bracket 2 can be adjusted. After adjustment, the height of the left side bracket 1 can be adjusted through the left side height adjustment device, and the right The height of the bracket 2 is used to control the optimal distance between the manipulator 6 and the finished block transporting device 7 and the finished block transporting device 9; The finished block transporting device 7 is installed at the position directly below the right side of the transverse rail 3. The finished block transporting device 9 is installed; The pallet is moved through the finished block transporting device 9 and has been moved to the right below the detection frame 48 on the grasping correction detection device 8. At the same time, the operator can adjust the height of the detection frame 48 through the detection device drive assembly 55 , to determine the best distance between the detection frame 48 and the pallet on which the block is placed; The ranging sensor 54 on the underside of the hemming 51 and the fourth hemming 52 is calibrated to ensure that the pallet with blocks is just below the detection frame 48, thus ensuring the position where the pallet is grabbed; once the pallet deviates from the position , the finished block transporting device 9 will automatically perform front and rear corrections. Since there are guardrails on the left and right sides of the pallet, the operator only needs to correct the front and rear positions of the pallet, and then make fine adjustments through the finished block transporting device 9 until the pallet is in the detection position. Right below the frame 48; meanwhile, the drive motor 14 drives the mobile trolley 15 to move left and right on the transverse track 3, and when it moves, the rail wheels 17 can directly move on the guide rail 16, so that the mobile trolley 15 moves smoothly, Then the mobile dolly 15 gradually approached and moved to directly above the detection frame 48, and now the control linkage assembly 5 started to work, and gradually stretched out downwards through the left linkage assembly 18 and the right linkage assembly 19. When the connecting rod assembly 18 and the right connecting rod assembly 19 are in the contracted state, the upper side assembly 21 and the lower side assembly 23 on the left connecting rod assembly 18 are arranged in a V shape, and the upper side assembly on the right connecting rod assembly 19 21 and the lower assembly 23 are also arranged in a V shape; then the left linkage assembly 18 and the right linkage assembly 19 are slowly extended downwards, so that the upper assembly 21 and the lower assembly on the left linkage assembly 18 Assembly 23 is arranged in a straight line, and simultaneously the upper side assembly 21 and the lower side assembly 23 on the right side link assembly 19 are also arranged in a straight line; The connecting rod 25, the third connecting rod 26 on the upper side and the fourth connecting rod 27 on the upper side stretch out at the same time, which ensures that the upper component 21 stretches out smoothly enough, and at the same time the first connecting rod 28 on the lower side, the lower Second link 2 9. The lower third connecting rod 30 and the lower fourth connecting rod 31 protrude at the same time, ensuring that the lower component 23 stretches out smoothly enough, because the left connecting rod component 18 and the right connecting rod component 19 Symmetrical setting, so the simultaneous action on both sides ensures the safety of batch grabbing blocks; when the manipulator 6 is gradually lowered to the detection frame 48 by the control link assembly 5, then it continues to move downwards. At this time, it is set at The ranging sensor 54 on the first wrapping 49, the second wrapping 50, the third wrapping 51 and the fourth wrapping 52 of the detection frame 48 starts the ranging effect, and then the four edges on the fixed plate on the manipulator 6 The distance between the distance and the distance of the ranging sensor 54 on each hemming is measured and corrected, and the driving motor 14 is used for large-scale adjustment, and the rotating shaft is driven by the rotating drive assembly 37 for fine-tuning, so as to ensure that the manipulator 6 will not move with the first when moving downward. Collision occurs between the first wrapping 49, the second wrapping 50, the third wrapping 51 and the fourth wrapping 52; it can be ensured that several groups of pressing blocks 43 can be snapped into the gap between adjacent blocks at one time, and then The left cylinder 44 and the right cylinder 45 of the tightening assembly are pressed against each other, reducing the movable gap 46 in the support of the left cylinder 44 and the right cylinder 45, and then driving the tightening bead 40 to drive the compression blocks arranged in parallel 43 blocks are compressed, and now between two adjacent compression blocks 43, the blocks on the same straight line are clamped, and the fixed clip 42 can compress the compression blocks 43 while fixing the compression blocks 43. The height that enters into the block is limited to ensure that more than half of the thickness of the block can be clamped between adjacent compression blocks 43, so that it will not fall; the blocks compressed by the tightening bead 40 are divided into several Clamp the column, the left anti-slip surface and the right anti-slip surface can firmly grasp the block; then control the connecting rod assembly 5 to shrink upward and recover, and then pass through the detection frame 48 to directly transport the block to the finished block The delivery device 7 is shipped out, so that batches of one-time claws can be formed to improve the grabbing efficiency, and then reciprocate successively.
本实用新型并不局限于上述实施例,在本实用新型公开的技术方案的基础上,本领域的技术人员根据所公开的技术内容,不需要创造性的劳动就可以对其中的一些技术特征作出一些替换和变形,这些替换和变形均在本实用新型的保护范围内。The utility model is not limited to the above-mentioned embodiments. On the basis of the technical solutions disclosed in the utility model, those skilled in the art can make some technical features based on the disclosed technical content without creative work. Replacement and deformation, these replacements and deformations are all within the protection scope of the present utility model.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201822153809.4U CN209442286U (en) | 2018-12-21 | 2018-12-21 | A kind of automatic high speed segment palletizing production line |
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| CN201822153809.4U CN209442286U (en) | 2018-12-21 | 2018-12-21 | A kind of automatic high speed segment palletizing production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109353835A (en) * | 2018-12-21 | 2019-02-19 | 江苏江桥机械制造有限公司 | A kind of automatic high speed segment palletizing production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109353835A (en) * | 2018-12-21 | 2019-02-19 | 江苏江桥机械制造有限公司 | A kind of automatic high speed segment palletizing production line |
| CN109353835B (en) * | 2018-12-21 | 2023-10-13 | 江苏江桥机械制造有限公司 | Automatic high-speed building block stacking production line |
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