CN210767439U - Exempt from to tear open automated production system of coincide floor - Google Patents
Exempt from to tear open automated production system of coincide floor Download PDFInfo
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- CN210767439U CN210767439U CN201921318192.5U CN201921318192U CN210767439U CN 210767439 U CN210767439 U CN 210767439U CN 201921318192 U CN201921318192 U CN 201921318192U CN 210767439 U CN210767439 U CN 210767439U
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Abstract
The utility model relates to an exempt from to tear open automated production system of coincide floor, which comprises a controller, a machine support, set up the conveying unit in the frame, the driving motor who is connected with the conveying unit, span a set of mount of conveying unit, the station is supplied with along the truss muscle that conveying unit's direction of delivery set gradually with the help of the mount, the station is supplied with to the net piece, the station is supplied with to the truss muscle and the fixed station of net piece, the station is supplied with to the fixed block, cement board supplies with station and equipment station, the conveying unit includes the link joint and is located the sprocket at frame both ends, be provided with truss muscle locating hole on the link joint and be located the fixed block guide way of truss muscle locating hole both sides, the automated production of floor has been realized, production efficiency has effectively been improved, guarantee product quality.
Description
Technical Field
The utility model belongs to the technical field of the building production facility, a production system of floor is related to, specific exempt from to tear open automated production system of coincide floor that says so.
Background
The prior pouring construction process for the floor slab comprises the following steps: paying off, formwork making and vertical installation, manufacturing and binding of steel bars and steel bars, concrete pouring, concrete curing, formwork removal and completion cleaning. During construction, the formwork needs to be manufactured and erected firstly, and then is detached after pouring is completed, so that the construction time is long, the difficulty is high, and the labor cost is high. Therefore, the disassembly-free composite floor slab comprises a cement board, fixing blocks, a reinforcing steel bar net rack and truss ribs, wherein the fixing blocks, the reinforcing steel bar net rack and the truss ribs are installed on the cement board, the floor slab does not need to be disassembled after pouring, the automatic production of the floor slab cannot be realized by utilizing the existing equipment, the floor slab still needs to be manually assembled in advance, and the production efficiency and the construction difficulty are still to be improved.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model provides an exempt from to tear open automated production system of coincide floor has realized the automated production of floor, guarantees product quality, and has effectively improved production efficiency, shortens the engineering time of pouring the construction, reduces the construction degree of difficulty.
The utility model adopts the technical proposal that:
the utility model provides an exempt from to tear automatic production system of coincide floor open, includes controller, frame, sets up conveying unit in the frame and the driving motor who is connected with conveying unit, and the key lies in, this production system still including span a set of mount of conveying unit, with the help of the truss muscle that the direction of delivery of mount conveying unit set gradually supply with the station, the net piece supplies with station, the fixed block supplies with station, the fixed station of truss muscle and net piece, cement board supply with station and equipment station, conveying unit include the link joint and be located the sprocket at frame both ends, the link joint on be provided with truss muscle locating hole and be located the fixed block guide way of truss muscle locating hole both sides.
The truss rib supply station comprises a first travelling mechanism arranged on the fixing frame, a first electromagnet arranged on the first travelling mechanism by means of a hoist, and a group of first pneumatic clamping jaws which are positioned on two sides of the first electromagnet and matched with truss ribs, wherein a truss rib placing area matched with the truss rib supply station is arranged on one side of the chain plate, and the first travelling mechanism has the degree of freedom of transverse movement on the fixing frame.
The mesh feeding station comprises a first travelling mechanism arranged on the fixing frame, a second electromagnet arranged on the first travelling mechanism by means of a hoist, and a group of second pneumatic clamping jaws which are positioned on two sides of the second electromagnet and matched with the mesh, wherein a mesh placing area matched with the mesh feeding station is arranged on one side of the chain plate, and the first travelling mechanism has the degree of freedom of transverse movement on the fixing frame.
The fixed station comprises a second travelling mechanism arranged on the fixed frame and a steel bar binding machine connected with the second travelling mechanism by virtue of a lifting cylinder, a horizontal telescopic cylinder is arranged between the steel bar binding machine and the lifting cylinder, and the second travelling mechanism has the degree of freedom of transverse movement on the fixed frame.
The angle α between the horizontal telescopic cylinder and the mesh sheet on the horizontal plane of the steel bar binding machine is 30-60 degrees.
The fixed block supply station comprises vibration discs positioned on two sides of the chain plate, a second travelling mechanism arranged on the fixed frame and a third pneumatic clamping jaw connected with the second travelling mechanism by virtue of a lifting cylinder, the output end of the vibration disc is connected with a belt conveyor, the second travelling mechanism has the degree of freedom of transverse movement on the fixed frame, a propelling cylinder is arranged between the third pneumatic clamping jaw and the lifting cylinder along the conveying direction of the conveying unit, and the fixed block guide groove is matched with the propelling cylinder.
The cement plate supply station comprises a first travelling mechanism arranged on the fixed frame and a group of vacuum suckers arranged on the first travelling mechanism by means of a hoist, the upper ends of the vacuum suckers are communicated with vacuum equipment, a cement plate placing area matched with the cement plate supply station is arranged on one side of the chain plate, and the first travelling mechanism has the freedom degree of transverse movement on the fixed frame.
The assembling station comprises a longitudinal travelling mechanism arranged on the fixing frame, a punching unit and a screw locking unit, wherein the punching unit and the screw locking unit are connected with the longitudinal travelling mechanism by virtue of a lifting cylinder.
The frame on be provided with a set of backing roll that is located the link joint below, be provided with the arch that matches with link joint both sides chain on the outer circumference of sprocket.
The utility model has the advantages that: the automatic production system is sequentially provided with a truss rib grabbing unit, a mesh grabbing unit, a truss rib and mesh fixing unit, a fixed block supplying unit, a cement board grabbing unit and a fixed block and cement board assembling unit along the conveying direction, and the concrete operation comprises the steps of placing truss ribs, meshes, fixing the truss ribs and the meshes, placing fixed blocks, cement boards, drilling holes and installing fastening bolts, changing the conventional assembling mode, and inversely installing a non-dismantling superposed floor slab, so that the automatic and mechanical production of the non-dismantling superposed floor slab is realized, the assembling difficulty is greatly reduced, and the production efficiency is improved; be provided with truss muscle locating hole and be located the fixed block guide way of truss muscle locating hole one side on the link joint, truss muscle locating hole fixes a position the truss muscle, improve the stability that the truss muscle was placed, and then guarantee placing steadily of net piece, the fixed block guide way carries out the guide positioning to the fixed block, make the fixed block can realize with the effective supporting chucking of net piece, make the fixed block have good roughness, make placing steadily reliable of cement board, the next process of being convenient for simultaneously can realize punching and fastening bolt's installation in the effective position, the precision of assembly has been improved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic view of the structure of the conveying unit;
fig. 3 is a top view of the gantry.
Fig. 4 is a schematic structural view of the link plate.
Fig. 5 is an assembly view of the fixed frame, the first traveling mechanism, and the hoist.
Fig. 6 is a left side view of the truss rib feeding station.
Fig. 7 is a left side view of the web feed station.
Fig. 8 is a schematic diagram of the matched working state of the first electromagnet and the first pneumatic clamping jaw.
Fig. 9 is a left side view of fig. 8.
Fig. 10 is a schematic structural view of the fixing station.
Fig. 11 is a left side view of fig. 10.
Fig. 12 is a top view of the truss ribs and mesh at a securing station.
Fig. 13 is a schematic structural view of a fixed block feeding station.
Fig. 14 is a schematic view in the direction of a-a of fig. 13.
Fig. 15 is a schematic view of the structure of the floor slab feeding station.
Fig. 16 is a schematic view of the structure of the assembly station.
Fig. 17 is a top view of fig. 16.
Figure 18 is a front view of a non-demolition composite floor slab.
Figure 19 is a top view of a non-demolition laminated floor slab.
In the drawing, 0, a controller, 1, a frame, 2, a fixing frame, 3, a truss rib supply station, 4, a mesh sheet supply station, 5, a fixing block supply station, 6, a fixing station, 7, a cement board supply station, 8, an assembly station, 9, a chain plate, 10, a chain wheel, 11, a truss rib positioning hole, 12, a fixing block guide groove, 13, a first traveling mechanism, 14, a lifter, 15, a first electromagnet, 16, a first pneumatic clamping jaw, 17, a truss rib placing area, 18, a second electromagnet, 19, a second pneumatic clamping jaw, 20, a mesh sheet placing area, 21, a second traveling mechanism, 22, a lifting cylinder, 23, a reinforcing steel binding machine, 24, a horizontal telescopic cylinder, 25, a vibrating plate, 26, a third pneumatic clamping jaw, 27, a pushing cylinder, 28, a vacuum suction cup, 29, a cement board placing area, 30, a longitudinal traveling mechanism, 31, a punching unit, 32, a mesh sheet placing area, a lifting plate placing area, a lifting, The device comprises a screw locking unit, 33, supporting rollers, 34, protrusions, 35, a belt conveyor, 36, a dismantling station, 37, a turning station, 38, truss ribs, 39, a net sheet, 40, fixing blocks, 41 and a cement board, wherein an arrow indicates a conveying direction.
Detailed Description
The utility model relates to an exempt from to tear open automated production system of coincide floor, including controller 0, frame 1, set up the conveying unit on frame 1 and with the driving motor who conveys the unit connection, the key is, this production system still including span a set of mount 2 of conveying unit, with the help of the truss muscle that mount 2 set gradually along conveying unit's direction of delivery supply station 3, net piece supply station 4, the fixed block supplies with station 5, truss muscle 38 and the fixed station 6 of net piece 39, cement board supply station 7 and equipment station 8, conveying unit include link joint 9 and the sprocket 10 that is located frame 1 both ends, link joint 9 on be provided with truss muscle locating hole 11 and be located the fixed block guide way 12 of truss muscle locating hole 11 both sides.
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
In the specific embodiment, as shown in fig. 1 to 19, a set of supporting rollers 33 is disposed below the link plate 9 on the frame 1, the supporting rollers 33 support the link plate 9 above the supporting rollers to enable the link plate 9 to be transported smoothly, protrusions 34 matched with chains on two sides of the link plate 9 are disposed on the outer circumference of the sprocket 10, the protrusions 34 are matched with the chains on two sides of the link plate 9 to provide a larger friction force to the link plate 9, and the driving motor is a servo motor to effectively and accurately control the number of turns and the rotation angle of the sprocket 10, thereby ensuring accurate control of the transportation distance of the link plate 9. The controller 0 may be provided at any position convenient for operation. The control end of the controller 0 is respectively connected with the controlled end of the servo motor, the controlled end of the truss rib supply station 3, the controlled end of the mesh supply station 4, the controlled end of the truss rib 38 and the fixing station 6 of the mesh 39, the controlled end of the fixing block supply station 5, the controlled end of the cement board supply station 7 and the controlled end of the assembly station 8 for control.
The truss rib supply station 3, the mesh supply station 4 and the cement board supply station 7 are respectively provided with an independent fixed frame and a first travelling mechanism. And the fixing station 6 and the fixing block supplying station 5 are respectively provided with an independent fixing frame and a second travelling mechanism. A separate holder is arranged at the assembly station 8.
When the automatic conveying device works, the controller 0 controls the servo motor to work, the chain wheel 10 rotates, and the chain plate 9 is driven to start conveying. And simultaneously, the controller 0 controls the truss rib supply station 3 to start working. A truss rib placing area 17 parallel to the truss rib feeding station 3 is arranged on one side of the chain plate 9, truss ribs 38 are placed in the truss rib placing area 17, the truss rib feeding station 3 comprises a first travelling mechanism 13 arranged on the fixed frame 2, a first electromagnet 15 arranged on the first travelling mechanism 13 by means of a lifting machine 14, and a group of first pneumatic clamping jaws 16 which are positioned on two sides of the first electromagnet 15 and matched with the truss ribs 38, the first travelling mechanism 13 has a freedom degree of transverse movement on the fixed frame 2, the controller 0 controls the first travelling mechanism 13 to transversely move to the truss rib placing area 17, then controls the lifting machine 14 to descend, switches on the first electromagnet 15, the first electromagnet 15 adsorbs the truss ribs 38 on the truss rib placing area 17, meanwhile, the first pneumatic clamping jaw 16 works to hook the truss rib 38, so that the truss rib 38 is prevented from falling off due to the failure of the first electromagnet 15; then the controller 0 controls the hoisting machine 14 to ascend, the truss ribs 38 are lifted, the first travelling mechanism 13 reversely moves to the position above the chain plate 9, the hoisting machine 14 descends, the first electromagnet 15 is powered off and loses magnetic force, the first pneumatic clamping jaw 16 opens, the truss ribs 38 are placed on the chain plate 9 and are placed in a matched mode with the truss rib positioning holes 11 in the chain plate 9, the truss rib positioning holes 11 are in a funnel-shaped structure matched with the truss ribs 38, and the inverted truss ribs 38 are prevented from inclining.
The first traveling mechanism 13 is a rail traveling trolley on which a traveling motor is mounted, and the fixed frame 2 is provided with a rail matched with the first traveling mechanism 13. The lifting machine 14 is a pneumatic module, and the linear movement of the sliding table is realized through the combined transmission of the cylinder and the linear slide rail, and the linear slide rail is vertically arranged.
The chain plate 9 drives the truss ribs 38 to convey, the truss ribs pass through the mesh sheet supply station 4, a mesh sheet placing area 20 parallel to the mesh sheet supply station 4 is arranged on one side of the chain plate 9, the mesh sheet supply station 4 comprises a first travelling mechanism 13 arranged on the fixed frame 2, a second electromagnet 18 arranged on the first travelling mechanism 13 by means of a hoisting machine 14, and a group of second pneumatic clamping jaws 19 which are positioned on two sides of the second electromagnet 18 and matched with the mesh sheets 39, the first travelling mechanism 13 has the freedom degree of transverse movement on the fixed frame 2, the supply flow of the mesh sheets 39 is the same as that of the truss ribs 38, the controller 0 controls the first travelling mechanism 13 to transversely move to the mesh sheet placing area 20, then the hoisting machine 14 is controlled to descend, the second electromagnet 18 is switched on, the second electromagnet 18 adsorbs the mesh sheets 39 on the mesh sheet placing area 20, meanwhile, the second pneumatic clamping jaws 19 work to hook the mesh, the mesh sheet 39 is prevented from falling off due to the failure of the second electromagnet 18; then the controller 0 controls the lifting machine 14 to ascend, the net sheet 39 is lifted, the first travelling mechanism 13 reversely moves to the position above the chain plate 9, the lifting machine 14 descends, the second electromagnet 18 is powered off to lose magnetic force, and the second pneumatic clamping jaw 19 is opened, so that the net sheet is stably placed on the truss ribs on the chain plate 9. The assembly relationship between the second electromagnet 18 and the second pneumatic clamping jaw 19 is the same as that between the first electromagnet 15 and the second pneumatic clamping jaw 16.
Then the truss ribs 38 and the meshes 39 are conveyed to a fixed block feeding station 5; the fixed block supply station 5 comprises vibrating discs 25 positioned on two sides of the chain plate 9, a second travelling mechanism 21 arranged on the fixed frame 2 and a third pneumatic clamping jaw 26 connected with the second travelling mechanism 21 by virtue of a lifting cylinder 22, the output end of the vibrating disc 25 is connected with a belt conveyor 35, the second travelling mechanism 21 has the freedom degree of transverse movement on the fixed frame 2, a propulsion cylinder 27 is arranged between the third pneumatic clamping jaw 26 and the lifting cylinder 22 along the conveying direction of the conveying unit, and the propulsion direction of the propulsion cylinder 27 is parallel to the conveying direction; the vibrating disk 25 is an auxiliary feeding device, the fixed blocks 40 can be orderly arranged, the hopper of the vibrating disk 25 vibrates in the vertical direction, the inclined spring pieces drive the hopper to do torsional vibration around the vertical axis of the hopper, and the fixed blocks 40 in the hopper rise along the spiral track of the vibrating disk 25 under the vibration, so that the fixed blocks 40 are conveyed freely, orderly, regularly and directionally arranged and orderly. The controller 0 controls the vibration disc 25 to work, the fixed blocks are arranged in a straight line at the output end of the vibration disc 25, the fixed blocks 40 are conveyed to the belt conveyor 35 to be conveyed, the controller 0 controls the second travelling mechanism 21 to travel to the position above the belt conveyor 35, the lifting cylinder 22 drives the third pneumatic clamping jaw 26 to descend, the controller 0 controls the third pneumatic clamping jaw 26 to vertically clamp one fixed block 40, then the lifting cylinder 22 drives the third pneumatic clamping jaw 26 to ascend, the pushing cylinder 27 adjusts the position of the third pneumatic clamping jaw 26 clamped with the fixed block 40 along the conveying direction through the expansion and contraction of the telescopic end of the pushing cylinder, the pushing cylinder is located above the fixed block guide groove 12, then the lifting cylinder 22 drives the third pneumatic clamping jaw 26 to descend into the fixed guide groove 12, and the second travelling mechanism 21 drives the third pneumatic clamping jaw 26 to transversely move to adjust the position of the fixed block 40.
The chain plate 9 conveys the truss ribs 38, the net sheets 39 on the truss ribs 38 and the fixing blocks 40 to pass through the fixing station 6, the fixing station 6 comprises a second travelling mechanism 21 arranged on the fixing frame 2 and a steel bar binding machine 23 connected with the second travelling mechanism 21 by virtue of a lifting cylinder 22, a horizontal telescopic cylinder 24 is arranged between the steel bar binding machine 23 and the lifting cylinder 22, the second travelling mechanism 21 has the freedom degree of transverse movement on the fixing frame 2, the second travelling mechanism 21 can carry out the transverse position of the steel bar binding machine 23 according to the specifications of different workpieces so as to adapt to various workpieces, when the workpieces with one specification are produced and fixed, the positions of the net sheets 39 and the steel bars on the truss ribs 38 are fixed, and therefore, the second travelling mechanism 21 is controlled to reach the designated position by a controller 0 in advance; during binding, the controller 0 controls the extension of the telescopic end of the lifting cylinder 22 to enable the steel bar binding machine 23 to descend, the steel bar binding machine 23 is located in a blank space between the steel bars of the net piece 39 after descending, and then the horizontal telescopic cylinder 24 extends to push the steel bar binding machine 23 to a node needing binding, so that interference between the steel bar binding machine 23 and the steel bars in the lifting process is prevented. The second traveling mechanism 21 is a servo module, which can be adjusted by 80-130mm according to the distance between the workpieces.
An included angle α between the steel bar binding machine 23 and the horizontal telescopic cylinder 24 and the net piece 39 on the horizontal plane is 30-60 degrees, preferably 45 degrees, specifically, an included angle of 45 degrees is formed between the steel bar binding machine 23 and the horizontal telescopic cylinder 24 and the steel bars of the net piece 39 on the horizontal plane, and the 45 degrees can be better close to the crossed position of the steel bars to bind the nodes of the steel bars, which are crossed by the truss bars 38 and the net piece 39, of the steel bar binding machine.
The fixing station 6 further comprises longitudinal compression cylinders which are transversely arranged at two ends of the net piece 39, the fixed ends of the longitudinal compression cylinders are connected with the fixing frame 2, and the telescopic ends of the longitudinal compression cylinders are connected with spring washers.
After the binding is finished, the horizontal telescopic cylinder 24 and the lifting cylinder 22 are retracted in sequence, and the chain plate 9 drives the bound net sheets 39 and the truss ribs 38 to be conveyed to the cement plate supply station 7 continuously.
The utility model discloses in adopt earlier to place fixed block 40, back to truss muscle 38, net piece 39 carries out the order of ligature, can make fixed block 40 and net piece 39's reinforcing bar cooperation, form the pre-fixing of position between the two, when subsequent fixed station 6, rebar tying machine 23 compresses tightly net piece 39, fixed block 40 has the effect that the position was injectd to net piece 39's reinforcing bar simultaneously, can effectively prevent earlier when putting fixed block 40 after the ligature net piece 39 produces the unable normal condition of placing of fixed block 40 that deformation leads to in the ligature in-process and produce.
A cement board placing area 29 parallel to the cement board supply station 7 is arranged on one side of the chain plate 9, the cement board supply station 7 comprises a first travelling mechanism 13 arranged on the fixed frame 2 and a group of vacuum suckers 28 arranged on the first travelling mechanism 13 by means of a hoist 14, the upper ends of the vacuum suckers 28 are communicated with vacuum equipment (such as a vacuum generator) through connecting pipes, the controlled end of the vacuum equipment is connected with the control end of a controller 0, the first travelling mechanism 13 has the freedom degree of transverse movement on the fixed frame 2, the controller 0 controls the first travelling mechanism 13 to move to the cement board placing area 29, the hoist 14 descends, the controller 0 starts the vacuum equipment to suck, negative air pressure is generated in the vacuum suckers 28, and the vacuum suckers 28 are contacted with the upper surface of the cement board 41 to adsorb the cement board 41; then the elevator 14 rises, the first travelling mechanism 13 transversely travels to the position above the chain plate 9, the elevator 14 descends, after the cement board 41 is placed on the fixing block 40, the vacuum suction cup 28 is smoothly inflated, negative air pressure in the vacuum suction cup 28 is changed into zero air pressure or slightly positive air pressure, the vacuum suction cup 28 is separated from the cement board 41, the elevator 14 rises, and the cement board 41 is placed once. The power of the travelling motor used by the first travelling mechanism 13 in the cement supply station 7 is 1.5KW and the power of the hoisting motor used by the hoisting machine 14 is 1.5 KW.
The truss ribs 38, the meshes 39, the fixing blocks 40 and the cement plates 41 on the fixing blocks 40 are continuously conveyed forward to the assembling station 8 under the driving of the chain plates 9, the assembling station 8 comprises a longitudinal travelling mechanism 30 arranged on the fixing frame 2, a punching unit 31 and a screw locking unit 32 which are connected with the longitudinal travelling mechanism 30 through the lifting cylinder 22, and the punching unit 31 and the screw locking unit 32 are sequentially arranged along the conveying direction. After the cement board enters the assembly station 8, only the punching unit 31 works in the first operation of the assembly station 8, and then the punching unit 31 and the screw locking unit 32 work simultaneously when the longitudinal walking mechanism walks by one step pitch until the last punching operation is completed and then moves by one step pitch, at this time, the punching unit 31 does not work, and the screw locking unit 32 works. The punching unit 31 comprises a set of drill bits which are transversely arranged and matched with the placement positions of the fixing blocks 40, the screw locking units 32 are a set of automatic screw locking machines which are one-to-one and correspond to the drill bits in the longitudinal direction and blow air, the drill bits descend to drill holes in the cement board 41 and the fixing blocks 40, the screw locking units 32 blow dry wall nails into the drilled holes, the dry wall nails are screwed tightly, and the fixing blocks 40 and the cement board 41 are fixed. The longitudinal travelling mechanism is an air cylinder with the same stretching direction and conveying direction, and a sliding guide fit is formed between the mounting frame of the punching unit 31 and the fixing frame 2.
Furthermore, a dismounting station 36, an overturning station 37 and a stacker are sequentially arranged behind the assembling station 8, the dismounting station 36 uses a vacuum chuck to take down the manufactured finished plates from the conveying unit, the overturning station 37 uses an overturning suction crane to adsorb the manufactured finished plates by using the vacuum chuck, the finished plates are lifted and overturned by 180 degrees to be stacked on a platform, and the stacker lifts and stacks the finished plates.
Utilize the utility model discloses a production system produces:
1. production content
| Name of item | Specification and model | Number of | Remarks for note |
| Folding floor line without dismantling | XL-MCL1200 | 1 strip | Annual output of 200000m2Floor without dismantling |
2. Working system and annual time base number of equipment
(1) 300 days of work per year;
(2) production shifts are 2 shifts every day;
(3) the working time of each shift is 10 hours;
3. basic data of product
Thickness of the disassembly-free composite floor slab: 20mm
Width: 1200mm
Length: 2400-6900mm
4. Production beat (for design time reference only)
The floor is not dismantled: calculating according to the length of 3600mm of the standard plate, and the production beat is 6 minutes;
5. capacity calculation
Formwork-removal-free prefabricated floor production lineThe beat is measured for 6 minutes, and the floor slabs are mainly produced, the size of the floor slabs is 3.6m multiplied by 1.2m, and the average thickness of each slab is about 4.3m2. The effective production time is calculated according to 300 days, the work is carried out for 20 hours every day, and the calculated productivity is 4.3 multiplied by 10 multiplied by 20 multiplied by 300 which is 258000m2A component. The production capacity calculation is considered to be influenced by a plurality of factors such as building structures, building size scales, floor slab splitting forms and the like, and the annual design production capacity is determined to be 20 ten thousand meters2The prefabricated floor slab is free from form removal.
The utility model discloses an it is integrated that technology such as automation, intellectuality, mechanization, standardization has realized the automated production system of exempting from to tear open coincide floor through the mode of flip-chip, need not manual assembly, and production efficiency is high, and the finished product stable quality, the finished product of making need not to dismantle, has effectively shortened the time of pouring the construction, reduces the construction degree of difficulty.
Claims (9)
1. The utility model provides an exempt from to tear automated production system of coincide floor open, includes controller (0), frame (1), sets up the conveying unit in frame (1) and the driving motor who is connected with conveying unit, its characterized in that: the production system further comprises a group of fixing frames (2) stretching over the conveying unit, a truss rib supply station (3), a mesh supply station (4), a fixing block supply station (5), a truss rib (38) and a fixing station (6) of a mesh (39), a cement plate supply station (7) and an assembly station (8) which are sequentially arranged along the conveying direction of the conveying unit by means of the fixing frames (2), the conveying unit comprises chain plates (9) and chain wheels (10) located at two ends of the frame (1), and the chain plates (9) are provided with truss rib positioning holes (11) and fixing block guide grooves (12) located on two sides of the truss rib positioning holes (11).
2. The automated production system of non-dismantling laminated floor slabs of claim 1, wherein: the truss rib supply station (3) comprises a first travelling mechanism (13) arranged on a fixed frame (2), a first electromagnet (15) arranged on the first travelling mechanism (13) by means of a lifting machine (14), and a group of first pneumatic clamping jaws (16) which are positioned on two sides of the first electromagnet (15) and matched with truss ribs (38), wherein a truss rib placing area (17) matched with the truss rib supply station (3) is arranged on one side of a chain plate (9), and the first travelling mechanism (13) has the freedom degree of transverse movement on the fixed frame (2).
3. The automated production system of non-dismantling laminated floor slabs of claim 1, wherein: the mesh feeding station (4) comprises a first travelling mechanism (13) arranged on the fixing frame (2), a second electromagnet (18) arranged on the first travelling mechanism (13) by means of a lifting machine (14), and a group of second pneumatic clamping jaws (19) which are located on two sides of the second electromagnet (18) and matched with the mesh (39), wherein a mesh placing area (20) matched with the mesh feeding station (4) is arranged on one side of the chain plate (9), and the first travelling mechanism (13) has the degree of freedom of transverse movement on the fixing frame (2).
4. The automated production system of non-dismantling laminated floor slabs of claim 1, wherein: the fixed station (6) comprises a second travelling mechanism (21) arranged on the fixed frame (2) and a steel bar binding machine (23) connected with the second travelling mechanism (21) by means of a lifting cylinder (22), a horizontal telescopic cylinder (24) is arranged between the steel bar binding machine (23) and the lifting cylinder (22), and the second travelling mechanism (21) has the degree of freedom of transverse movement on the fixed frame (2).
5. The automated production system of non-dismantling laminated floor slabs of claim 4, wherein the angle α between the horizontal plane of the reinforcing steel binding machine (23) and the mesh (39) and the horizontal telescopic cylinder (24) is 30-60 degrees.
6. The automated production system of non-dismantling laminated floor slabs of claim 1, wherein: the fixed block supply station (5) comprises vibration discs (25) located on two sides of a chain plate (9), a second walking mechanism (21) arranged on a fixing frame (2) and a third pneumatic clamping jaw (26) connected with the second walking mechanism (21) through a lifting cylinder (22), the output end of the vibration disc (25) is connected with a belt conveyor (35), the second walking mechanism (21) has the degree of freedom of transverse movement on the fixing frame (2), a propelling cylinder (27) is arranged between the third pneumatic clamping jaw (26) and the lifting cylinder (22) along the conveying direction of a conveying unit, and a fixed block guide groove (12) and the propelling cylinder (27) are arranged in a matched mode.
7. The automated production system of non-dismantling laminated floor slabs of claim 1, wherein: the cement board supply station (7) comprises a first travelling mechanism (13) arranged on the fixed frame (2) and a group of vacuum suckers (28) arranged on the first travelling mechanism (13) by means of a hoist (14), the upper ends of the vacuum suckers (28) are communicated with vacuum equipment, a cement board placing area (29) matched with the cement board supply station (7) is arranged on one side of the chain plate (9), and the first travelling mechanism (13) has the freedom degree of transverse movement on the fixed frame (2).
8. The automated production system of non-dismantling laminated floor slabs of claim 1, wherein: the assembling station (8) comprises a longitudinal travelling mechanism (30) arranged on the fixing frame (2), a punching unit (31) and a screw locking unit (32) which are connected with the longitudinal travelling mechanism (30) by virtue of a lifting cylinder (22).
9. The automated production system of non-dismantling laminated floor slabs of claim 1, wherein: the chain wheel is characterized in that a group of supporting rollers (33) located below the chain plate (9) is arranged on the rack (1), and protrusions (34) matched with chains on two sides of the chain plate (9) are arranged on the outer circumference of the chain wheel (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201921318192.5U CN210767439U (en) | 2019-08-14 | 2019-08-14 | Exempt from to tear open automated production system of coincide floor |
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|---|---|---|---|
| CN201921318192.5U CN210767439U (en) | 2019-08-14 | 2019-08-14 | Exempt from to tear open automated production system of coincide floor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110453842A (en) * | 2019-08-14 | 2019-11-15 | 河北雪龙机械制造有限公司 | A kind of mechanized production system for exempting to tear laminated floor slab open |
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2019
- 2019-08-14 CN CN201921318192.5U patent/CN210767439U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110453842A (en) * | 2019-08-14 | 2019-11-15 | 河北雪龙机械制造有限公司 | A kind of mechanized production system for exempting to tear laminated floor slab open |
| CN110453842B (en) * | 2019-08-14 | 2024-04-02 | 河北雪龙机械制造有限公司 | Automatic production system of split-free composite floor slab |
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