CN209309687U - A kind of LED light engine - Google Patents

A kind of LED light engine Download PDF

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Publication number
CN209309687U
CN209309687U CN201821163701.7U CN201821163701U CN209309687U CN 209309687 U CN209309687 U CN 209309687U CN 201821163701 U CN201821163701 U CN 201821163701U CN 209309687 U CN209309687 U CN 209309687U
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China
Prior art keywords
wafer
led
led light
light engine
aluminum substrate
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Active
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CN201821163701.7U
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Chinese (zh)
Inventor
林广鹏
莫佳声
林少立
杨李明
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Zhongshan Chengyuan Photoelectric Technology Co Ltd
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Zhongshan Chengyuan Photoelectric Technology Co Ltd
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Priority to CN201821163701.7U priority Critical patent/CN209309687U/en
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Abstract

The utility model discloses a kind of LED light engines, it is related to field of lighting devices, luminescence component including aluminum substrate and on the aluminum substrate, the luminescence component includes the rectifier circuit wafer being sequentially connected electrically, LED wafer and linear constant current IC wafer, the luminescence component is still around on the aluminum substrate equipped with box dam glue, the box dam glue is interior to be filled with fluorescent glue.The utility model uses linear constant current technology, electronic component and LED LED wafer is combined together in original LED light source light-emitting surface with light source admittedly simultaneously, and be different from traditional appearance and exchange AC LED light engine with the novel all-in-one of structure.To save traditional driving power, influence caused by solving because of driving power quality and service life to LED lamp simplifies LED lamp structure, reduces the overall cost cost of LED lamp.

Description

A kind of LED light engine
Technical field
The utility model relates to field of lighting devices, particularly relate to a kind of LED light engine.
Background technique
In the prior art, lamp light source mostly drives use or external linear constant current with outside connected switch constant current, i.e., sends out in light source Smooth surface outer patch packaged SMD electronic component drives light source to use.However, outside connected switch constant-current driving power supply occupied space Greatly, electronic component is more, the technological process of production is more complex, and switchs constant-current driving power supply and use electrolytic capacitor, and is electrolysed electricity The appearance service life seriously affects the service life of whole lamp;External linear constant current scheme is attached to light source luminescent face because of packaged electronic component Periphery and causing occupies that PCB plate space is big, and the technological process of production is more and more complex, needs the electronics member device that first patch is packaged A Reflow Soldering is crossed after part further consolidates LED LED wafer wafer, it is subsequent to enclose then after a Reflow Soldering Dam glue needs to carry out more than twice, shown in the Chinese invention patent as disclosed in Publication No. CN103912807A.
Drive that volume is big, the longevity to drive light source and external linear constant current that light source is driven to have in view of existing outside connected switch constant current Order the problems such as short, at high cost, production process process is complicated, it is necessary to develop a kind of light source for overcoming the defect and linear perseverance Thus the new A C LED light engine that stream is integrated, this case generate.
Utility model content
The utility model proposes a kind of LED light engine, solve in the prior art LED light engine volume is big, the service life is short, at The problem of this height, production process process complexity.
The technical solution of the utility model is achieved in that
The utility model proposes a kind of LED light engines, comprising: aluminum substrate and the luminescence component on the aluminum substrate, The luminescence component includes the rectifier circuit wafer being sequentially connected electrically, LED wafer and linear constant current IC wafer, institute It states and is still around the luminescence component on aluminum substrate equipped with box dam glue, the box dam glue is interior to be filled with fluorescent glue.
Further, the aluminum substrate includes at least below three layers be laminated from top to bottom: copper foil layer, insulating layer and aluminium Layer.
Further, the insulating layer is made of PVC material.
Further, the rectifier circuit wafer, LED wafer and linear constant current IC wafer are little by width It is connected in 2 μm of gold threads.
Further, the fluorescent glue is that fluorescent powder and silica gel mix.
Further, the rectifier circuit wafer includes four rectifier diodes.
The utility model has the beneficial effects that: electronic component wafer and LED are shone using linear constant current technology Diode wafer wafer is solid simultaneously to combine together in original LED light source light-emitting surface with light source, and is different from traditional appearance and knot The novel all-in-one of structure exchanges AC LED light engine.To save traditional driving power, solve because of driving power quality and Service life is influenced to caused by LED lamp, simplifies LED lamp structure, reduces the overall cost cost of LED lamp.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it is clear that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for the first technical staff of this field, before not making the creative labor property It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of schematic perspective view of embodiment of the utility model LED light engine.
In figure, 1 it is aluminum substrate, 2 is rectifier circuit wafer, 3 be LED wafer, and 4 be linear constant current IC wafer, 5 be box dam glue, and 6 be fluorescent glue.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, the first technical staff of this field is without creative efforts Every other embodiment obtained, fall within the protection scope of the utility model.
In the description of the present invention, it should be understood that term " center ", "upper", "lower", "front", "rear", The orientation or positional relationship of the instructions such as "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside" is based on attached drawing institute The orientation or positional relationship shown, is merely for convenience of describing the present invention and simplifying the description, rather than indication or suggestion is signified Device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as to this is practical Novel limitation.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified Dress ", " connected ", " setting " shall be understood in a broad sense, for example, it may be being fixedly linked, being arranged, may be a detachable connection, set It sets, or is integrally connected, is arranged.For the ordinary skill in the art, it can understand that above-mentioned term exists with concrete condition Concrete meaning in the utility model.
As shown in Figure 1 be the utility model LED light engine one embodiment, comprising: aluminum substrate 1 and be set to the aluminium base Luminescence component on plate.Preferably, the insulating layer is made of PVC material.The aluminum substrate includes being laminated from top to bottom It is at least three layers following: copper foil layer, insulating layer and aluminum product layer.The luminescence component includes the rectifier circuit wafer being sequentially connected electrically 2, LED wafer 3 and linear constant current IC wafer 4, the rectifier circuit wafer include four rectifier diodes.It is described The luminescence component is still around on aluminum substrate equipped with box dam glue 5, the box dam glue is interior to be filled with fluorescent glue 6, and the fluorescent glue is Fluorescent powder and silica gel mix.
It is advanced optimized as to the present embodiment, the rectifier circuit wafer, LED wafer and linear perseverance It flows gold thread of the IC wafer by width no more than 2 μm to connect, in the present embodiment, gold thread is 1 μm wide, but this is not constituted to this 3 μm wide of silver wire connection also can be used in other embodiments in the limitation of utility model.
A kind of manufacturing method of above-mentioned LED light engine is also provided, comprising the following steps:
(1) by the rectifier circuit wafer, LED wafer and linear constant current IC wafer using scolding tin, tin cream or Red glue is fixed on the aluminum substrate, in the present embodiment, using automatic bonder by rectifier circuit wafer, light emitting diode Wafer and linear constant current IC wafer are fixed on aluminum substrate by elargol;
(2) product obtained to step (1) makees reflow process;
(3) the box dam glue is set around the luminescence component;
(4) the rectifier circuit wafer, LED wafer and linear constant current IC wafer are electrically connected;
(5) fluorescent glue is filled in the box dam glue;
(6) product obtained to step (5) dries processing.
Through the above scheme, using linear constant current technology, electronic component and LED LED wafer are existed admittedly simultaneously It combines together in original LED light source light-emitting surface with light source, and is different from traditional appearance and exchanges AC with the novel all-in-one of structure LED light engine.To save traditional driving power, caused by solving because of driving power quality and service life to LED lamp Influence, simplify LED lamp structure, reduce the overall cost cost of LED lamp.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model Protection scope within.

Claims (6)

1. a kind of LED light engine characterized by comprising aluminum substrate and the luminescence component on the aluminum substrate, the hair Optical assembly includes the rectifier circuit wafer being sequentially connected electrically, LED wafer and linear constant current IC wafer, the aluminium base The luminescence component is still around on plate equipped with box dam glue, the box dam glue is interior to be filled with fluorescent glue.
2. a kind of LED light engine according to claim 1, it is characterised in that: the aluminum substrate includes being laminated from top to bottom It is three layers at least following: copper foil layer, insulating layer and aluminum product layer.
3. a kind of LED light engine according to claim 2, it is characterised in that: the insulating layer is made of PVC material.
4. a kind of LED light engine according to claim 3, it is characterised in that: the rectifier circuit wafer, light-emitting diodes Gold thread of the pipe wafer with linear constant current IC wafer by width no more than 2 μm connects.
5. a kind of LED light engine according to claim 4, it is characterised in that: the fluorescent glue is that fluorescent powder and silica gel are mixed It closes.
6. a kind of LED light engine according to claim 5, it is characterised in that: the rectifier circuit wafer includes four Rectifier diode.
CN201821163701.7U 2018-07-22 2018-07-22 A kind of LED light engine Active CN209309687U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821163701.7U CN209309687U (en) 2018-07-22 2018-07-22 A kind of LED light engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821163701.7U CN209309687U (en) 2018-07-22 2018-07-22 A kind of LED light engine

Publications (1)

Publication Number Publication Date
CN209309687U true CN209309687U (en) 2019-08-27

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Application Number Title Priority Date Filing Date
CN201821163701.7U Active CN209309687U (en) 2018-07-22 2018-07-22 A kind of LED light engine

Country Status (1)

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CN (1) CN209309687U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115052433A (en) * 2022-07-14 2022-09-13 苏州朋协智控科技有限公司 Novel SMT (surface mount technology) chip mounting process for circuit board

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115052433A (en) * 2022-07-14 2022-09-13 苏州朋协智控科技有限公司 Novel SMT (surface mount technology) chip mounting process for circuit board
CN115052433B (en) * 2022-07-14 2024-07-23 苏州朋协智控科技有限公司 Novel SMT (surface mounted technology) chip mounting technology for circuit board

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