CN209287943U - Discarded crystal silicon solar battery component automatic dismantling remanufacture line - Google Patents
Discarded crystal silicon solar battery component automatic dismantling remanufacture line Download PDFInfo
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- CN209287943U CN209287943U CN201821902755.0U CN201821902755U CN209287943U CN 209287943 U CN209287943 U CN 209287943U CN 201821902755 U CN201821902755 U CN 201821902755U CN 209287943 U CN209287943 U CN 209287943U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/20—Waste processing or separation
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Abstract
Discarded crystal silicon solar battery component automatic dismantling remanufacture line belongs to discarded crystal silicon solar battery component recovery processing field, in particular to a kind of discarded crystal silicon solar battery component disassembles remanufacture line automatically.The utility model provides a kind of high degree of automation, and recovery efficiency is high, the high discarded crystal silicon solar battery component automatic dismantling remanufacture line of resource reutilization rate.The utility model is characterized in that: including set gradually feeding device, terminal box disassembling apparatus, discharge device, turnover device, tear frame device, heating device, TPT backboard stripping off device and eva film and tempered glass separator open.
Description
Technical field
The utility model belongs to discarded crystal silicon solar battery component recovery processing field, in particular to a kind of discarded crystalline substance
Body silicon solar battery assembly disassembles remanufacture line automatically.
Background technique
With the development of society, crystal silicon solar battery component will face high speed development in following decades.?
While crystal silicon solar battery component large-scale application, largely discarded crystal silicon solar battery component will be also welcome
Recycling problem.
Figure 32 is crystal silicon solar battery component production breakdown figure.Crystal silicon solar battery component is by crystal silicon cell
Group 112, tempered glass 114 and high transparency eva film 113(second it is dilute-the dilute copolymer of acetic acid second), common eva film 111, TPT
Backboard 110(polyvinyl fluoride composite membrane), the composition such as long and short aluminium frame H, G and terminal box 118.Crystal silicon solar energy battery group
Part is the carrier of crystal silicon battery group 112 in encapsulation process, with tempered glass 114.Firstly, by first layer high transparency eva film
113 are laid on the embossing face of tempered glass 114, and the sunlight face (front) of crystal silicon battery group 112 is thin towards first layer high transparency EVA
Film 113 is laid, and second layer eva film 111 is laid on the back side of crystal silicon battery group 112, and TPT backboard 110 is laid in the second layer
On common eva film 111, the component 115 after lamination is just formed in this way.Then, after laminated machine lamination, make EVA film
111,113 melting gluing and glue connection solidification are generated, forms battery component 116 after lamination.EVA film 111,113 after solidification
TPT backboard 110 and crystal-silicon battery slice group 112 can be merged it is integral, cause crystal-silicon battery slice group 112 transmission in tempering glass
On the sunlight face of glass 114.Finally, the seal groove to long and short aluminium frame H, G injects silica gel, riveted by the respective corner brace of quadrangle
Or interference connection, form battery component 117 after encapsulation.
On the TPT backboard face of single crystal silicon solar battery component, it is mounted on terminal box 118, for realizing the sun
Can with the interconnection of external power supply component, by the power output of solar energy system to outside.The convergent belt being connected with cell piece,
It is stretched out by the technique mouth that TPT backboard 110 is reserved to outside.According to actual installation position, in TPT backboard 110 and wiring
Silica gel is coated on the mounting surface of box 118.Terminal box is installed tightly on TPT backboard 110.Then, by convergent belt one end and too
The positive and negative anodes of positive energy system are connected, and the other end adopts the mode being screwed and is connected with circuit board, it is made to be fixed on terminal box 118
On.Finally box cover is fastened in terminal box.
In crystal silicon solar battery component dismantling recycling field, there has been no great breakthroughs in China at present, without mature
Perfect dismantling technique and reclaimer.Just at present, both at home and abroad dismantling recycling crystal silicon solar battery component equipment and
Method is more rare.From the principle for " the innoxious, recycling, minimizing " for realizing waste, crystal silicon solar energy battery
Component recycling problem is urgently to be resolved.The recycling and harmless treatment of crystal silicon solar battery component will become international from now on
The problem of domestic industry circle and environment circle are extremely paid close attention to.
Summary of the invention
The utility model provides a kind of high degree of automation, recovery efficiency is high, resource reutilization aiming at the above problem
The high discarded crystal silicon solar battery component automatic dismantling remanufacture line of rate.
In order to realize the above-mentioned purpose of the utility model, the utility model adopts the following technical solution, the utility model
Be characterized in that: including set gradually feeding device, terminal box disassembling apparatus, discharge device, turnover device, tear open frame device,
Heating device, TPT backboard stripping off device and eva film and tempered glass separator.
As a kind of preferred embodiment of the utility model, the eva film and tempered glass separator rear are also set up
There is cleaning drying device.
The utility model has the beneficial effects that the utility model high degree of automation, can be automatically finished crystal silicon solar
The dismantling and recycling of battery component, high production efficiency, operating cost are low；Discarded crystal silicon solar battery component can largely be recycled
Recycling raw material, reduce pollution of the waste to environment of crystal silicon solar battery component.
Detailed description of the invention
Fig. 1 is the layout structure schematic diagram of the utility model.
Fig. 2 is the structural schematic diagram of feeding device.
Fig. 3 is the structural schematic diagram of terminal box disassembling apparatus.
Fig. 4 is the structural schematic diagram of manipulator fixture.
Fig. 5 is the bottom view of Fig. 4.
Fig. 6 is the structural schematic diagram for helping knife system.
Fig. 7 is the mounting structure schematic diagram of elastic blade.
Fig. 8 is the structural schematic diagram of discharge device.
Fig. 9 is the structural schematic diagram of turnover device.
Figure 10 is the cross sectional view for tearing frame device open.
Figure 11 is the structural schematic diagram of long side transverse shifting latch segment.
Figure 12 is the structural schematic diagram for tearing border component open.
Figure 13 is the top view of Figure 12.
Figure 14 is the attachment structure schematic diagram of pedestal and draw back plate.
Figure 15 is the bottom view of Figure 14.
Figure 16 is the top view of Figure 14.
Figure 17 is draw back plate and tears deckle board relative motion schematic diagram open.
Figure 18 is the structural schematic diagram of heating device.
Figure 19 is the structural schematic diagram of TPT backboard stripping off device.
Figure 20 is the structural schematic diagram for going up and down support wheel and adsorbing heating platform.
Figure 21 is the structural schematic diagram of longitudinal cutting device.
Figure 22 is the structural schematic diagram for removing knife system.
Figure 23 is the structural schematic diagram of clamping jaw hot air apparatus.
Figure 24 is the stripping blade working state schematic representation for removing knife system.
Figure 25 is the structural schematic diagram of hemmer.
Figure 26 is the structural schematic diagram of thick cleaning device.
Figure 27 is the structural schematic diagram of thick wiping wheel.
Figure 28 is the structural schematic diagram that thick wiping wheel is engaged by cluster gear group.
Figure 29 is the structural schematic diagram of seminal plasma cleaning device.
Figure 30 is the top view of Figure 29.
Figure 31 is the structural schematic diagram for rotating carrier bar chain link.
Figure 32 is crystal silicon solar battery component production breakdown figure.
In Fig. 1,1 it is feeding device, 2 is terminal box disassembling apparatus, 3 is discharge device, 4 is turnover device, 5 to tear frame open
Device, 6 be heating device, 7 be TPT backboard stripping off device, 8 be eva film and tempered glass separator, 9 be cleaning, drying
Device.
In Fig. 2,11 portal frames, 12 be horizontal mobile device, 13 be traversing column, 14 be lifting motor, 15 be lifting arm,
16 be catching robot.
In Fig. 3~7,21 it is transmission positioning device, 22 is manipulator fixture, 23 is horizontal extension mechanism, 24 is tool apron, 25
For elastic blade, 26 be terminal box disassemble cylinder, 27 be sliding block slide track component, 28 be embedded bit tool, 29 be lifting dismantling pass
Defeated band, 210 be support platform, 211 be gear stop component, 212 be longitudinal reform cylinder, 213 be lateral reform cylinder, 214 be under
Positioning sucker disk, 215 be upper side frame pressing device, 216 for help knife system, 217 be briquetting, 218 be push type broach slot, 219 be limited block.
In Fig. 8,31 it is discharge longitudinal direction synchronous belt, 32 is discharge synchronous cross band, 33 is conveying roller.
In Fig. 9,41 be rollover stand, 42 be transmission material path, 43 be overturning motor.
In Figure 10~17,51 be lifting synchronous-belt transmission device, 52 be work top, 53 be first reform component, 54 be
Sucker positioning device, 55 be mobile latch segment, 56 be limiting slot, 57 be locking pin, 58 be locking cylinder, 59 to tear frame group open
Part, 510 be double rod oil cylinder, 511 be connecting flange, 512 be draw back plate, 513 for tear open deckle board, 514 be V-arrangement inclined-plane, 515 be base
Seat, 516 be longitudinal sliding block slide track component, 517 be sliding support plate, 518 be bearing, 519 be translot.
In Figure 18,61 it is heating cabinet, 62 is feeding elevating apparatus, 63 is feed collet, 64 is Multi-layer warming platform, 65 is splicing
Lifting device.
In Figure 19~24,71 be high temperature resistant driver plate chain, 72 be second reform component, 73 be lifting support wheel, 74 be suction
Additional heat platform, 75 be longitudinal register component, 76 be limit seam allowance, 77 be movable beam, 78 be longitudinal cutting device, 79 be
Removing knife system, 710 be clamping jaw hot air apparatus, 711 be shaft, 712 be cutting tool, 713 be gauge wheel, 714 be lateral cunning
Rail, 715 be transverse slider, 716 be removing cylinder, 717 be stripping blade, 718 be removing tool apron, 719 be clamping jaw cylinder, 720
It is hot-blast spray nozzle for jaw body, 721,722 be crocodile clip insert, 723 is another sliding block slide track component.
In Figure 25,81 it is hemmer, 82 is flange beam, 83 is flange sliding block slide track component, 84 is pushing meanss, 85 is
Cutter head, 86 be interval, 87 be inclined-plane, 88 be flange guide block.
In Figure 26~31,91 it is cleaning, drying transmission line, 92 is thick cleaning device, 93 is seminal plasma cleaning device, 94 is drying
Device, 95 be lifting wiping wheel group case, 96 be spray tube, 97 be thick cleaning driving motor, 98 be synchronous belt body, 99 be synchronous belt
Wheel, 910 be thick wiping wheel, 911 be driving wheel, 912 be driving gear, 913 be connection body gear set, 914 be mounting groove, 915 be
Wire, 916 be rotation carrier bar, 917 be chain link, 918 be brush filament, 919 be elevating mechanism, 920 be that seminal plasma washes driving motor.
In Figure 32,110 it is TPT backboard, 111 is common eva film, 112 is crystal silicon cell group, 113 is high transparency EVA
Film, 114 be tempered glass, 115 be stacking after battery component, 116 be lamination after battery component, 117 be encapsulation after
Battery component, 118 are terminal box.
Specific embodiment
The utility model is characterized in that: including feeding device 1, the terminal box disassembling apparatus 2, discharge device set gradually
3, turnover device 4, tear frame device 5, heating device 6, TPT backboard stripping off device 7 and eva film and tempered glass separator open
8。
As a kind of preferred embodiment of the utility model, the eva film and 8 rear of tempered glass separator are also set up
There is cleaning drying device 9.
The feeding device 1, including portal frame 11 are provided with traversing column by horizontal mobile device 12 on portal frame 11
13, lifting arm 15 is provided with by lifting motor 14 on traversing column 13, catching robot 16 is provided on lifting arm 15.
The terminal box disassembling apparatus 2, including the transmission positioning device 21 to connect with feeding device 1, transmission positioning device
21 tops are provided with manipulator fixture 22, and 22 lower part of manipulator fixture is provided with tool apron 24, tool apron by horizontal extension mechanism 23
24 lower ends are provided with horizontal elastic blade 25.
The horizontal extension mechanism 23 include be fixedly installed on manipulator fixture 22 two terminal boxes dismantling cylinder 26, two
The piston rod of terminal box dismantling cylinder 26 is connected with a tool apron 24, and 24 upper end of tool apron passes through sliding block slide track component 27 and machine
Tool hand fixture 22 is connected；The elastic blade 25 is set in the embedded bit tool 28 of 24 lower end of tool apron.
The transmission positioning device 21 includes lifting dismantling transmission belt 29, and lifting dismantling transmission belt 29 is provided with branch
Platform 210 is supportted, the direction of advance that transmission belt 29 is disassembled in lifting is provided with gear and stops component 211, stops component 211 relative to gear
It is provided with longitudinal reform cylinder 212, lifting dismantling 29 two sides of transmission belt are provided with lateral reform cylinder 213；The support platform
Lower positioning sucker disk 214 and upper side frame pressing device 215 are provided on 210.
Further, it is additionally provided on the manipulator fixture 22 and helps knife system 216；It is described help knife system 216 include with
The fixed briquetting 217 of manipulator fixture 22 is provided with the push type broach slot 218 cooperated with elastic blade 25 on briquetting 217.
The crystal silicon solar battery component A after positioning is provided with limited block 219 on the manipulator fixture 22.
The discharge device 3, including the discharge longitudinal direction synchronous belt 31 to connect with terminal box disassembling apparatus 2, discharge is longitudinally same
It is provided with lifting body between step band 31, lifting body is connected with discharge synchronous cross band 32；Corresponding to discharge synchronous cross band
32 are provided with conveying roller 33.Authorization Notice No. can be used in the discharge device 3: in the patent application of CN202163880 U
Technical solution.
The turnover device 4, including rollover stand 41 are provided with the transmission material path that two transmission surfaces are oppositely arranged on rollover stand 41
42, two transmission material paths 42 between gap it is corresponding with the discharge device 3；The rollover stand 41 is connected with overturning motor 43.
Authorization Notice No. can be used in the turnover device 4: the technical solution in the patent application of CN10281205 A.
It is described to tear frame device 5 open, including the lifting synchronous-belt transmission device 51 to connect with turnover device 4, go up and down synchronous belt
51 side of transmitting device is provided with work top 52, and 52 surrounding of work top is provided with first and reforms component 53, work top 52
It is inside provided with sucker positioning device 54 and long side transverse shifting latch segment 55, is provided on long side transverse shifting latch segment 55 and crystalline substance
The limiting slot 56 of body silicon solar battery assembly A long margin frame cooperation；The setting of 55 bottom of long side transverse shifting latch segment has locking
The locking cylinder 58 of pin 57, locking pin 57 are corresponding with the mounting hole of crystal silicon solar battery component A long margin frame；The work
It is additionally provided in table top 52 and tears border component 59 open, the border component 59 of tearing open includes double rod oil cylinder 510,510 both ends of double rod oil cylinder
Piston rod pass through connecting flange 511 and be connected with a draw back plate 512,512 two sides of draw back plate, which are provided with, tears deckle board 513 open, pushes away
Pulling plate 512 and tearing open is matched between deckle board 513 by V-arrangement inclined-plane 514；It the draw back plate 512 and tears 513 lower part of deckle board open and is provided with
Pedestal 515 is provided with sliding support plate 517 by longitudinal sliding block slide track component 516 above pedestal 515, is arranged on sliding support plate 517
There is bearing 518, bearing 518 is matched with the translot 519 torn open on deckle board 513.
5 side of frame device of tearing open is provided with frame recycling transmission belt.
The heating device 6, including with the work top 52 tearing frame device 5 open and connect, 52 end of work top is provided with
Heating cabinet 61 is provided with feeding elevating apparatus 62, is provided on feeding elevating apparatus 62 between work top 52 and heating cabinet 61
Feed collet 63 is provided with Multi-layer warming platform 64 in heating cabinet 61, and heating platform end is provided with splicing lifting device 65.
Number of patent application: the composite electric heating piece announced in 201811107432.7 can be used on the heating platform.
The TPT backboard stripping off device 7, including the high temperature resistant driver plate chain 71 to connect with heating device 6, high-temperature-resistant transmission
71 side of carrier bar is provided with second and reforms component 72,71 end of high-temperature-resistant transmission carrier bar be provided with lifting support wheel 73 and absorption plus
Hot platform 74；The rear and front end of absorption heating platform 74 is provided with longitudinal register component 75, the absorption heating platform
74 two sides are provided with limit seam allowance 76, limit and sliding block slide track component 27 is provided with movable beam 77 on seam allowance 76, can
Longitudinal cutting device 78, removing knife system 79 and clamping jaw hot air apparatus 710 are provided with by lifting assembly on moving beam 77.
The longitudinal cutting device 78 includes the shaft 711 being set on movable beam 77 by lifting assembly, shaft
Cutting tool 712 is provided on 711.
712 side of cutting tool is provided with gauge wheel 713, and the edge of cutting tool 712 stretches out the portion of gauge wheel 713
Divide identical as the thickness of TPT backboard 110.
The removing knife system 79 includes the horizontal slide rail 714 being connected with movable beam 77, and horizontal slide rail 714 passes through cross
Sliding block 715 is provided with the stripping blade 717 that is connected with removing cylinder 716.
The stripping blade 717 is connected by the removing tool apron 718 with dovetail groove with removing cylinder 716；The removing
Tool apron 718 and stripping blade 717 are injection molding part.It is easy to replace, maintain.
The clamping jaw hot air apparatus 710 includes being set to the clamping jaw cylinder that 79 side of knife system is removed on movable beam 77
719 and jaw body 720；The lower section of jaw body 720 is provided with hot-blast spray nozzle 721.
Crocodile clip insert 722 is provided in the jaw body 720.
The eva film and tempered glass separator 8, including high temperature resistant identical with TPT backboard stripping off device 7 transmission
Plate chain 71, second are reformed component 72, lifting support wheel 73, absorption heating platform 74 and longitudinal register component 75, the absorption plus
Movable beam 77 is provided with by sliding block slide track component 27 on the limit seam allowance 76 of hot platform 74, is passed through on movable beam 77
Lifting assembly is provided with longitudinal cutting device 78, removing knife system 79 and clamping jaw hot air apparatus 710；On the movable beam 77
By lifting assembly, it is additionally provided with hemmer 81 corresponding to clamping jaw hot air apparatus 710, the hemmer 81 includes flange beam
82, flange beam 82 is connected by flange sliding block slide track component 83 with the lifting assembly of the movable beam 77；On lifting assembly
It is provided with the pushing meanss 84 of flange beam 82；The arrangement at interval 86 is provided with flange duckbilled knife on flange beam 82；The clamping jaw heat
The jaw body 720 of wind apparatus 710 is corresponding to setting at the interval 86 of flange duckbilled knife.
The flange duckbilled knife is successively made of cutter head 85, inclined-plane 87 and 88 three parts of flange guide block.
The removing knife system 79 is gone up and down by Serve Motor Control, can be accurately controlled the height of stripping blade 717, from
And reach the purpose of separation tempered glass 114, eva film and TPT backboard 110.
The cleaning drying device 9, including cleaning, drying transmission line 91 are provided with above cleaning, drying transmission line 91 thick clear
Cleaning device 92, seminal plasma cleaning device 93 and drying unit 94, the thick cleaning device 92 include lifting wiping wheel group case 95, wiping wheel
910 groups of thick wiping wheel is provided with by slightly cleaning drive system in group case.
92 front end of thick cleaning device is provided with spray tube 96.
The thick cleaning drive system includes thick cleaning driving motor 97, and the thick driving motor 97 that cleans passes through a synchronous belt body
98 are connected with multiple synchronous pulleys 99, and a thick wiping wheel 910 is provided on each synchronous pulley 99；The synchronous belt body 98 is also
It is connected with driving wheel 911, driving wheel 911 is connected by driving gear 912 with intermeshing body gear set 913；Join body tooth
A thick wiping wheel 910 is provided on each body gear of wheel group 913.
The wheel body bottom of the thick wiping wheel 910 is mounting groove 914, is provided with wire 915 in mounting groove 914.
The seminal plasma cleaning device 93 includes the swivel-chain that 91 top of cleaning, drying transmission line is set to by elevating mechanism 919
Plate 916；Rotation carrier bar 916 washes driving motor with seminal plasma and is connected；It is provided with and cleans on the chain link 917 of the rotation carrier bar 916
Dry the opposite brush filament 918 of transmission line 91.
The front of the rotation carrier bar 916 is provided with spray tube 96, and the drying unit 94 is set to rotation carrier bar 916
End.
The utility model discards crystal silicon solar battery component A automatic dismantling recovery method, Step 1: being filled by feeding
1 is set, upward by crystal silicon solar battery component A terminal box, is placed in the first synchronous transfer band of terminal box disassembling apparatus 2
On, the first synchronous transfer band drives crystal silicon solar battery component A to be moved to the middle part of terminal box disassembling apparatus 2, positions pressure
It is next, it is cut between crystal silicon solar battery component A terminal box and TPT backboard 110 by blade, by crystal silicon solar electricity
Pond component A terminal box, which is cut, to be fallen；Blade lifts simultaneously, and the terminal box of crystal silicon solar battery component A is lifted together, and conveys
To terminal box recovery point.
Step 2: the first synchronous transfer band, crystal silicon solar battery component A is transmitted at turnover device 4 and is turned over
Turn, after overturning, crystal silicon solar battery component A is moved to again tears progress frame dismantling at frame device 5 open.
Step 3: crystal silicon solar battery component A is passed to heating device by driver plate chain after the completion of frame dismantling
It is heated in 6, after the completion of heating, then crystal silicon solar battery component A is passed to by the removing of TPT backboard by drive link and is filled
7 are set, TPT backboard is removed.
Step 4: crystal silicon solar battery component A is passed to eva film and tempered glass separator 8, tempered glass
The eva film on 114 surfaces is stripped, and completes the dismantling of crystal silicon solar battery component A.
Preferably, Step 5: tempered glass 114 is sent in cleaning drying device 9 by transmitting device, cleaned,
After drying, recycling and reusing.
In step 1, the first synchronous transfer band drives crystal silicon solar battery component A to be moved to terminal box disassembling apparatus 2
Middle part, after positioning compression, manipulator fixture 22 is moved down in place, and limited block 219 just blocks terminal box；On manipulator fixture 22
Elastic blade 25 declines, and falls into the TPT back plate surface of crystal silicon solar battery component A, knife system 216 is helped to press to elastic blade
25, elastic blade 25 meets elastic blade 25 and cuts terminal box base silica gel with TPT back plate surface in parallel fitting at this time
Condition；Terminal box dismantles the promotion tool apron 24 of cylinder, and elastic blade 25 is made to cut off the silica gel between terminal box and backboard, while
The convergent belt of junction box is cut off；Manipulator fixture 22 moves up after the completion of cutting, and terminal box 118 is driven to be detached from backboard, machine
Tool hand fixture 22 send terminal box 118 to terminal box recovery point.
Overturning electricity in step 2, after crystal silicon solar battery component A reaches transmission material path 42, in turnover device 4
Machine 43 drives rollover stand 41 to overturn 180 °, keeps crystal silicon solar battery component A glass face-up；Material path 42 is transmitted after overturning will
Crystal silicon solar battery component A, which is transferred to, to be torn open in frame device 5.
After crystal silicon solar battery component A is transferred to automatic dismantling aluminium frame device, first reforms the movement of component 53,
Crystal silicon solar battery component A is fixed；Long side transverse shifting latch segment 55 is mobile, and locking cylinder 58 acts, and passes through locking
Pin 57 locks the mounting hole of crystal silicon solar battery component A long margin frame H；At this point, the first of short side reforms component 53
Short frame G far from crystal silicon solar battery component A；Tear the movement of border component 59 open；The piston rod of double rod oil cylinder 510 respectively to
Opposite direction is stretched out, and is removed short frame G by draw back plate 512；Locking cylinder 58 acts, locking pin 57 and transverse shifting latch segment
55 leave long margin frame H；Double rod oil cylinder 510 commutates, and the piston rod of double rod oil cylinder 510 is shunk；Piston rod drives draw back plate 512 to work
The displacement of stopper rod shrinkage direction, the V-arrangement face of 512 two sides of draw back plate, which forces, tears deckle board 513 open and is flared out, so that it is close to open long margin frame H
The cured silica gel of institute in sealing groove, two groups of long margin frame H are synchronous to disengage tempered glass 114, the long margin frame H and short frame G removed send to
The overall process of automatic dismantling aluminium frame is completed in recovery point.
In step 3, completed when crystal silicon solar battery component A is heated, and after being transmitted to high temperature resistant drive link, the
Two components 72 of reforming carry out processing of reforming to crystal silicon solar battery component A, after reforming, before high temperature resistant drive link continues
Into；Lifting support wheel 73 rises to and the same transport plane of high temperature resistant drive link, high temperature resistant drive link, by crystal silicon solar
Battery component A pushes to go up and down support wheel 73, and crystal silicon solar battery component A is supported by lifting support wheel 73 to advance, and passes through
Longitudinal register component 75 is positioned；It goes up and down support wheel 73 to fall, crystal silicon solar battery component A falls into absorption heating platform
On 74 limit seam allowance 76, at this point, the shaft 711 on movable beam 77 is declined by lifting assembly, cutting tool 712 is cut
TPT backboard, meanwhile, movable beam 77 is moved along sliding block slide track component 27, and cutting tool 712 is by crystal silicon solar energy battery group
The TPT backboard cutting of part A；After movable beam 77 is moved to the crystal silicon solar battery component end A, cutting tool 712
Rise；Upper removing knife system 79 on movable beam 77 declines, and stripping blade 717 is made accurately to ride over EVA cell piece and TPT
Between backboard；It removes cylinder 716 to act, cuts stripping blade 717 between EVA cell piece and TPT backboard；Movable beam 77
It is displaced, the TPT backboard on the short side direction of crystal silicon solar battery component A is peeled away, and removing knife system 79 resets, folder
The jaw body 720 of pawl cylinder 719 clamps TPT backboard, and hot-blast spray nozzle 721 is aligned between EVA/ cell piece and TPT backboard, spray
The bonding plane of the high temperature gas flow gasification TPT backboard of injection, hot-blast spray nozzle 721 and 720 synchronous shift of jaw body；The TPT separated
Backboard is recovered to recovery point；Movable beam 77 resets, and completes TPT backboard removal process.
In step 4, after the completion of the removing of TPT backboard, crystal silicon solar battery component A is transmitted to eva film and tempering
After the high temperature resistant drive link of glass separation device 8, the second component 72 of reforming reforms to crystal silicon solar battery component A
Processing, after reforming, high temperature resistant drive link is moved on；Lifting support wheel 73 rises to flat with the same transmission of high temperature resistant drive link
Face, high temperature resistant drive link push crystal silicon solar battery component A to go up and down support wheel 73, crystal silicon solar energy battery
Component A is supported by lifting support wheel 73 to advance, and is positioned by longitudinal register component 75；It goes up and down support wheel 73 to fall, crystal
Silicon solar battery assembly A is fallen on the limit seam allowance 76 of absorption heating platform 74, at this point, the shaft on movable beam 77
711 are declined by lifting assembly, and cutting tool 712 cuts eva film, meanwhile, movable beam 77 is along another sliding block slide rail group
Part 723 is mobile, and cutting tool 712 is by the eva film cutting of crystal silicon solar battery component A；When movable beam 77 is mobile
To after the end crystal silicon solar battery component A, cutting tool 712 rises；Upper removing knife system on movable beam 77
79 declines, ride over stripping blade 717 accurately between tempered glass 114 and eva film；It removes cylinder 716 to act, makes hoe scaler
Piece 717 is cut between tempered glass 114 and eva film；Movable beam 77 is displaced, crystal silicon solar battery component A
Short side direction on eva film peel away, removing knife system 79 reset, hemmer 81 decline, pushing meanss 84 promotion turn over
Side bar 82, flange duckbilled knife carry out flange to eva film；The jaw body 720 of clamping jaw cylinder 719 presss from both sides the eva film after flange
Firmly, hot-blast spray nozzle 721 is aligned between eva film and tempered glass 114, the bonding of the high temperature gas flow gasification eva film ejected
Face, hot-blast spray nozzle 721 and 720 synchronous shift of jaw body；The eva film separated is recovered to recovery point；Movable beam 77 is multiple
Position, completes the removal process of eva film.
In step 5, tempered glass 114 is transmitted at thick cleaning device 92 by cleaning, drying transmission line 91, spray tube
96 spray washing lotion to tempered glass 114, and lifting wiping wheel group case 95 declines, the thick driving motor movement for cleaning drive system, band
It uses force 910 groups of rotations of wiping wheel, the wire 915 of thick wiping wheel 910 scrubs the surface of tempered glass 114；It has scrubbed
Tempered glass 114 is transmitted at seminal plasma cleaning device 93 by Cheng Hou, cleaning, drying transmission line 91, again by spray tube 96 to tempering
Glass 114 sprays washing lotion, and tempered glass 114 is moved to 916 lower section of rotation carrier bar, and the brush filament 918 rotated on carrier bar 916 is right again
Tempered glass 114 is scrubbed, and after the completion of scrub, by cleaning, drying transmission line 91, tempered glass 114 is transported to drying unit
It is dried at 94, completes the cleaning of tempered glass 114.
It is understood that being merely to illustrate the utility model above with respect to the specific descriptions of the utility model and not being
It is limited to technical solution described in the utility model embodiment, those skilled in the art should understand that, it still can be with
It modifies to the utility model or equivalent replacement, to reach identical technical effect；Needs are used as long as meeting, all in this reality
Within novel protection scope.
Claims (29)
1. discarded crystal silicon solar battery component automatic dismantling remanufacture line, it is characterised in that: upper including what is set gradually
Material device (1), discharge device (3), turnover device (4), tears frame device (5), heating device open at terminal box disassembling apparatus (2)
(6), TPT backboard stripping off device (7) and eva film and tempered glass separator (8).
2. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 1, feature exist
In: the eva film and tempered glass separator (8) rear are additionally provided with cleaning drying device (9).
3. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 1, feature exist
It is traversing in being provided on the feeding device (1), including portal frame (11), portal frame (11) by horizontal mobile device (12)
Column (13) is provided with lifting arm (15) on traversing column (13) by lifting motor (14), is provided with and grabs on lifting arm (15)
Take manipulator (16).
4. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 1, feature exist
In: the terminal box disassembling apparatus (2), including the transmission positioning device (21) to connect with feeding device (1), transmission positioning device
(21) top is provided with manipulator fixture (22), and manipulator fixture (22) lower part is provided with tool apron by horizontal extension mechanism (23)
(24), tool apron (24) lower end is provided with horizontal elastic blade (25).
5. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 4, feature exist
In: the horizontal extension mechanism (23) includes two terminal boxes dismantling cylinder (26) being fixedly installed on manipulator fixture (22),
The piston rod of two terminal boxes dismantling cylinder (26) is connected with a tool apron (24), and tool apron (24) upper end passes through sliding block slide rail group
Part (27) is connected with manipulator fixture (22)；The elastic blade (25) is set to the embedded bit tool (28) of tool apron (24) lower end
It is interior.
6. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 4, feature exist
In: the transmission positioning device (21) includes lifting dismantling transmission belt (29), is provided with corresponding to lifting dismantling transmission belt (29)
Support platform (210) is provided with gear corresponding to the direction of advance that transmission belt (29) are disassembled in lifting and stops component (211), relative to gear
Stop component (211) to be provided with longitudinal reform cylinder (212), lifting dismantling transmission belt (29) two sides are provided with lateral reform cylinder
(213)；Lower positioning sucker disk (214) and upper side frame pressing device (215) are provided on the support platform (210).
7. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 4, feature exist
In: it is additionally provided on the manipulator fixture (22) and helps knife system (216)；It is described help knife system (216) include and manipulator press from both sides
Have (22) fixed briquetting (217), the push type broach slot (218) with elastic blade (25) cooperation is provided on briquetting (217).
8. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 4, feature exist
In: the crystal silicon solar battery component A after positioning is provided with limited block (219) on the manipulator fixture (22).
9. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 1, feature exist
In: the discharge device (3), including the discharge longitudinal direction synchronous belt (31) to connect with terminal box disassembling apparatus (2), discharge is longitudinally same
It is provided with lifting body between step band (31), lifting body is connected with discharge synchronous cross band (32)；It is laterally same corresponding to discharge
Step band (32) is provided with conveying roller (33).
10. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 1, feature exist
In being provided with the transmission material that two transmission surfaces are oppositely arranged on the turnover device (4), including rollover stand (41), rollover stand (41)
Road (42), two transmission material path (42) between gap it is corresponding with the discharge device (3)；The rollover stand (41) and overturning electricity
Machine (43) is connected.
11. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 1, feature exist
In: it is described to tear frame device (5) open, including the lifting synchronous-belt transmission device (51) to connect with turnover device (4), go up and down synchronous belt
Transmitting device (51) side is provided with work top (52), and work top (52) surrounding is provided with first and reforms component (53), work
Make to be provided with sucker positioning device (54) and long side transverse shifting latch segment (55), long side transverse shifting latch segment in table top (52)
(55) limiting slot (56) with the cooperation of crystal silicon solar battery component A long margin frame is provided on；Long side transverse shifting latch segment
(55) bottom setting has the locking cylinder (58) of locking pin (57), locking pin (57) and crystal silicon solar battery component A long
The mounting hole of frame is corresponding；It is additionally provided with and tears open border component (59) in the work top (52), it is described to tear border component open
It (59) include double rod oil cylinder (510), the piston rod at double rod oil cylinder (510) both ends passes through connecting flange (511) and a draw back plate
(512) it is connected, draw back plate (512) two sides, which are provided with, tears open deckle board (513), and draw back plate (512) and tearing open passes through between deckle board (513)
V-arrangement inclined-plane (514) matches；It the draw back plate (512) and tears deckle board (513) lower part open and is provided with pedestal (515), pedestal (515)
Top is provided with sliding support plate (517) by longitudinal sliding block slide track component (516), and sliding support plate is provided with bearing on (517)
(518), bearing (518) is matched with the translot (519) torn open on deckle board (513).
12. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 11, feature
Be: described frame device (5) side of tearing open is provided with frame recycling transmission belt.
13. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 1, feature exist
In the heating device (6), including with the work top (52) tearing frame device (5) open and connect, the setting of work top (52) end
Have heating cabinet (61), feeding elevating apparatus (62), feeding elevating apparatus are provided between work top (52) and heating cabinet (61)
(62) it is provided on feed collet (63), is provided with Multi-layer warming platform (64) in heating cabinet (61), heating platform end, which is provided with, to be connect
Expect lifting device (65).
14. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 1, feature exist
In: the TPT backboard stripping off device (7), including the high temperature resistant driver plate chain (71) to connect with heating device (6), high temperature resistant is passed
Movable plate chain (71) side is provided with second and reforms component (72), and high temperature resistant driver plate chain (71) end is provided with lifting support wheel
(73) and heating platform (74) are adsorbed；The rear and front end of absorption heating platform (74) is provided with longitudinal register component
(75), the two sides of absorption heating platform (74) are provided with limit seam allowance (76), pass through sliding block sliding rail in limit seam allowance (76)
Component (27) is provided with movable beam (77), and lifting assembly is provided with longitudinal cutting device on movable beam (77)
(78), knife system (79) and clamping jaw hot air apparatus (710) are removed.
15. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 14, feature
Be: the longitudinal cutting device (78) includes the shaft (711) being set on movable beam (77) by lifting assembly, is turned
Cutting tool (712) are provided on axis (711).
16. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 15, feature
Be: cutting tool (712) side is provided with gauge wheel (713), and the edge of cutting tool (712) stretches out gauge wheel
(713) part is identical as the thickness of TPT backboard (110).
17. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 14, feature
Be: removing knife system (79) includes the horizontal slide rail (714) being connected with movable beam (77), horizontal slide rail (714)
It is provided with by transverse slider (715) and is connected stripping blade (717) with removing cylinder (716).
18. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 17, feature
Be: the stripping blade (717) is connected by the removing tool apron (718) with dovetail groove with removing cylinder (716)；The stripping
It is injection molding part from tool apron (718) and stripping blade (717).
19. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 14, feature
Be: the clamping jaw hot air apparatus (710) includes being set to the clamping jaw that knife system (79) side is removed on movable beam (77)
Cylinder (719) and jaw body (720)；Corresponding to being provided with hot-blast spray nozzle (721) below jaw body (720).
20. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 19, feature
It is: is provided with crocodile clip insert (722) on the jaw body (720).
21. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 1, feature exist
In: the eva film and tempered glass separator (8), including the identical high temperature resistant transmission with TPT backboard stripping off device (7)
Plate chain (71), second are reformed component (72), lifting support wheel (73), absorption heating platform (74) and longitudinal register component (75),
Sliding block slide track component (27) are provided with movable beam (77) on the limit seam allowance (76) of absorption heating platform (74),
Lifting assembly longitudinal cutting device (78), removing knife system (79) and clamping jaw hot wind is provided on movable beam (77) to fill
Set (710)；By lifting assembly on the movable beam (77), flange is additionally provided with corresponding to clamping jaw hot air apparatus (710)
Device (81), the hemmer (81) include flange beam (82), flange beam (82) by flange sliding block slide track component (83) with
The lifting assembly of the movable beam (77) is connected；The pushing meanss (84) of flange beam (82) are provided on lifting assembly；It turns over
The arrangement that (86) are spaced on side bar (82) is provided with flange duckbilled knife；Jaw body (720) phase of the clamping jaw hot air apparatus (710)
It should be arranged at the interval (86) of flange duckbilled knife.
22. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 21, feature
Be: the flange duckbilled knife is successively made of cutter head (85), inclined-plane (87) and flange guide block (88) three parts.
23. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 21, feature
Be: the removing knife system (79) is gone up and down by Serve Motor Control.
24. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 2, feature exist
In: the cleaning drying device (9), including cleaning, drying transmission line (91), cleaning, drying transmission line (91) top are provided with thick
Cleaning device (92), seminal plasma cleaning device (93) and drying unit (94), the thick cleaning device (92) include lifting wiping wheel group
Case (95), wiping wheel group case is interior to be provided with thick wiping wheel (910) group by slightly cleaning drive system.
25. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 24, feature
Be: thick cleaning device (92) front end is provided with spray tube (96).
26. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 24, feature
Be: the thick cleaning drive system includes thick cleaning driving motor (97), slightly cleans driving motor (97) and passes through a synchronous belt
Body (98) is connected with multiple synchronous pulleys (99), and a thick wiping wheel (910) is provided on each synchronous pulley (99)；It is described same
Step band body (98) is also connected with driving wheel (911), and driving wheel (911) passes through driving gear (912) and intermeshing body tooth
Wheel group (913) is connected；Join and is provided with a thick wiping wheel (910) on each body gear of body gear set (913).
27. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 26, feature
Be: the wheel body bottom of the thick wiping wheel (910) is mounting groove (914), is provided with wire (915) in mounting groove (914).
28. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 24, feature
Be: the seminal plasma cleaning device (93) includes being set to above cleaning, drying transmission line (91) to turn by elevating mechanism (919)
Dynamic carrier bar (916)；Rotation carrier bar (916) washes driving motor with seminal plasma and is connected；On the chain link (917) of rotation carrier bar (916)
It is provided with the brush filament (918) opposite with cleaning, drying transmission line (91).
29. discarded crystal silicon solar battery component automatic dismantling remanufacture line according to claim 28, feature
Be: the front of rotation carrier bar (916) is provided with spray tube (96), and the drying unit (94) is set to rotation carrier bar
(916) end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821902755.0U CN209287943U (en) | 2018-11-19 | 2018-11-19 | Discarded crystal silicon solar battery component automatic dismantling remanufacture line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821902755.0U CN209287943U (en) | 2018-11-19 | 2018-11-19 | Discarded crystal silicon solar battery component automatic dismantling remanufacture line |
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| Publication Number | Publication Date |
|---|---|
| CN209287943U true CN209287943U (en) | 2019-08-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821902755.0U Active CN209287943U (en) | 2018-11-19 | 2018-11-19 | Discarded crystal silicon solar battery component automatic dismantling remanufacture line |
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| Country | Link |
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| CN (1) | CN209287943U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109365482A (en) * | 2018-11-19 | 2019-02-22 | 营口金辰机械股份有限公司 | Discarded crystal silicon solar battery component automatic dismantling remanufacture line and method |
-
2018
- 2018-11-19 CN CN201821902755.0U patent/CN209287943U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109365482A (en) * | 2018-11-19 | 2019-02-22 | 营口金辰机械股份有限公司 | Discarded crystal silicon solar battery component automatic dismantling remanufacture line and method |
| CN109365482B (en) * | 2018-11-19 | 2023-10-03 | 营口金辰机械股份有限公司 | Automatic disassembly and recovery production line and method for waste crystalline silicon solar cell modules |
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