CN116237339B - Recovery device and method for photovoltaic module - Google Patents
Recovery device and method for photovoltaic module Download PDFInfo
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- CN116237339B CN116237339B CN202310193420.5A CN202310193420A CN116237339B CN 116237339 B CN116237339 B CN 116237339B CN 202310193420 A CN202310193420 A CN 202310193420A CN 116237339 B CN116237339 B CN 116237339B
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- 238000011084 recovery Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000000926 separation method Methods 0.000 claims abstract description 49
- 239000011521 glass Substances 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims description 19
- 238000002791 soaking Methods 0.000 claims description 14
- 238000004064 recycling Methods 0.000 claims description 8
- 238000005452 bending Methods 0.000 claims description 5
- 239000000126 substance Substances 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 238000007598 dipping method Methods 0.000 claims description 2
- 239000002313 adhesive film Substances 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 238000010408 sweeping Methods 0.000 description 4
- 238000010248 power generation Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
- B09B3/35—Shredding, crushing or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/10—Crushing or disintegrating by roller mills with a roller co-operating with a stationary member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/30—Destroying solid waste or transforming solid waste into something useful or harmless involving mechanical treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/15—Electronic waste
- B09B2101/16—Batteries
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/50—Glass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/20—Waste processing or separation
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Food Science & Technology (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a recovery device and method of a photovoltaic module, and relates to the technical field of photovoltaic panel recovery. Recovery unit is including pushing away the subassembly, conveying assembly, broken subassembly, separation subassembly and shell subassembly, push away the subassembly and include side slip ejector pad and supporting carriage, side slip ejector pad sliding connection is on supporting carriage, conveying assembly includes conveying roller and delivery board, conveying roller and delivery board all rotate and connect on the shell, broken subassembly includes action wheel and broken gyro wheel, be equipped with sharp-pointed lug on the broken gyro wheel, be used for broken glass, separation subassembly includes cutting blade and slip backup pad, cutting blade sliding connection is in slip backup pad, slip backup pad fixed mounting is on the shell, push away the shell on the photovoltaic board through side slip ejector pad, then control conveying roller and photovoltaic board contact, promote its removal, buckle and broken gyro wheel fracture through the action wheel, the rethread cutting blade separates glass.
Description
Technical Field
The invention relates to the technical field of photovoltaic panel recovery, in particular to a recovery device and a recovery method of a photovoltaic module.
Background
In the solar power generation technology, photovoltaic power generation has been dominant in the industry. With large-scale centralized and distributed photovoltaic power generation projects put into operation, the problem of disposal of waste photovoltaic modules will be increasingly prominent. The improperly processed waste photovoltaic modules not only cause environmental pollution, but also cause resource waste.
The physical separation method generally uses a crushing method to crush the components, then separates the mixed materials, and the traditional mechanical method has the separation degree of glass and packaging materials of about 95 percent, and the glass is not completely separated, has residues and is not beneficial to the subsequent recycling.
The invention patent with the publication number of CN115463707A discloses a multi-degree-of-freedom smashing device for recycling photovoltaic glass, the smashing device comprises a breaker main body, a sweeping mechanism is arranged in the breaker main body, the sweeping mechanism is symmetrically arranged in the breaker main body and is provided with two groups, the problem that three-level smashing mechanisms are troublesome to operate is solved, meanwhile, the situation that a filter screen is blocked when the smashed glass is filtered is solved, the technical problem that the smashing of the follow-up glass is influenced is solved, the sweeping mechanism drives a connecting plate and a cleaning block to further drive the movement of a moving sleeve to clean the glass clamped inside the filter plate by utilizing the rotation of a half gear, the vibrating operation is carried out on the filter plate by matching with the operation of a cam and a rotating shaft, the double matching of sweeping and vibrating is carried out on the filter plate, and the phenomenon that the smashed glass is stacked and dropped is blocked by the filter plate is avoided.
However, in the above patent, glass fragments remain on EVA, and the glass fragments are sharp, and when a worker performs the next operation or removes the glass manually, the worker may be injured, so that a recovery device capable of completely separating the photovoltaic glass is required.
Disclosure of Invention
In order to solve the problems, the invention provides the following technical scheme: the utility model provides a recovery unit of photovoltaic module, including pushing away subassembly, conveying subassembly, broken subassembly, separation subassembly and shell subassembly, shell subassembly include shell, bottom plate and balladeur train, shell and balladeur train fixed mounting are on the bottom plate, push away the subassembly and include side slip ejector pad and supporting slide frame, side slip ejector pad sliding connection is on supporting slide frame, supporting slide frame fixed mounting is on the shell, conveying subassembly includes conveying roller and delivery board, conveying roller and delivery board all rotate to be connected on the shell, broken subassembly includes action wheel and broken gyro wheel, the action wheel is equipped with the multiunit, connect through the belt, and all rotate to connect on the shell, broken gyro wheel also rotates to be connected on the shell, be equipped with sharp-pointed lug on the broken gyro wheel, be used for broken glass, separation subassembly includes cutting blade and sliding support plate, cutting blade sliding connection is in sliding support plate, sliding support plate fixed mounting is on the shell, push away the shell on the photovoltaic board through side slip ejector pad, then control conveying roller and photovoltaic board contact, promote its removal, buckle and broken gyro wheel through the action wheel, the action wheel is equipped with broken, the multiunit, pass through the cutting blade is separated glass.
Preferably, the pushing component further comprises a pushing motor, the pushing motor is fixedly arranged on the bottom plate, the main push rod is arranged on the pushing motor in a sliding manner, the main push rod is also in friction connection with the sliding wheel, the sliding wheel is fixedly arranged on the bottom plate, the main push rod is rotationally connected with a first end of a lower push rod, a second end of the lower push rod is rotationally connected with the middle push rod, the bottom plate is also fixedly connected with a first end of a limiting telescopic rod, and a second end of the limiting telescopic rod is rotationally connected with the middle push rod.
Preferably, the middle push rod on rotate and be connected with the first end of side push rod, the second end of side push rod rotates and is connected on the side sliding push block, still rotates and is connected with the first end of preceding push rod on the middle push rod, the second end of preceding push rod rotates and is connected on preceding sliding push block, still fixedly connected with push pedal on the preceding sliding push block, preceding sliding push block still sliding connection is on the supporting slide frame, is equipped with gyro wheel and support frame on the supporting slide frame.
Preferably, the conveying assembly further comprises a deflector rod and a half-tooth connecting rod, the deflector rod is rotatably arranged on the shell, a main gear is connected to the deflector rod through a chain, the main gear is rotatably connected to the support, the half-tooth connecting rod is rotatably connected to the support, the first end of the half-tooth connecting rod is provided with teeth and meshed with the main gear, the second end of the half-tooth connecting rod is rotatably connected with a conveying roller, the conveying roller is rotatably connected with the first end of a pull rod, the second end of the pull rod is rotatably connected to an inclined rod of the conveying plate, and the conveying plate is rotatably connected to the shell.
Preferably, the crushing assembly further comprises a crushing motor, the crushing motor is fixedly arranged on the shell, the crushing motor is in friction connection with the driving wheel through a belt, and the shell is further rotationally connected with a driven wheel.
Preferably, the shell on still fixedly connected with first support, heating rod, second support and third support, first support, second support and third support are used for guiding the removal of photovoltaic board, the heating rod is used for heating the EVA coating on the photovoltaic board.
Preferably, the separation assembly further comprises a separation electric cylinder, the separation electric cylinder is fixedly arranged on a support of the shell, an electric cylinder push rod is connected to the separation electric cylinder in a sliding mode, a first end of the separation connecting rod is connected to the electric cylinder push rod in a rotating mode, a second end of the separation connecting rod is connected to the separation rotary table in a rotating mode, the separation rotary table is fixedly connected to a shaft of the conveyor belt, a protruding block is arranged on the electric cylinder push rod, a separation swing plate is fixedly arranged on the cutting blade, and a forty-five-degree angle is formed between the separation swing plate and the electric cylinder push rod.
Preferably, the separating assembly further comprises a soaking tank, a hairbrush is arranged on the soaking tank, a shaft of the hairbrush is in friction connection with a shaft of the conveying belt through a belt, chemicals are stored in the soaking tank, an upper separating plate is also in friction connection with the cutting blade, the upper separating plate is also fixedly arranged on the support, and a lower separating plate is also fixedly connected with the upper separating plate.
A second object of the present invention is to provide a recycling method of a photovoltaic panel recycling apparatus, wherein the recycling step includes:
step one: placing the photovoltaic panel into the device from within the opening of the housing;
step two: starting a push-off motor, pushing off the shell of the photovoltaic panel through a push-off assembly, and sliding the pushed-off shell along the sliding frame;
step three: the driving rod is manually shifted, the photovoltaic panel is driven to move through the conveying assembly, and the photovoltaic panel enters the crushing assembly;
step four: starting a crushing motor, bending the photovoltaic panel through a driving wheel, changing the moving direction, heating EVA of the photovoltaic panel through a heating rod, and crushing glass on the photovoltaic panel through a crushing roller;
step five: and starting a separation electric cylinder, enabling the solution to react with EVA through the broken cracks of the glass when passing through the soaking tank, expanding the EVA, and finally separating by a cutting blade.
The invention provides a recovery device and a recovery method of a photovoltaic module, which have the following beneficial effects:
1. the invention is provided with the heating rod, and the EVA adhesive film in the photovoltaic panel is heated by the heating rod, so that the performance of the EVA adhesive film is changed, the bonding degree is reduced, and the EVA adhesive film is convenient to separate from the silicon panel and the glass;
2. the invention is provided with the driven wheel and the second bracket, the photovoltaic plate glass is bent preliminarily through the driven wheel, and is further crushed through the second bracket, so that the contact area between EVA and air in the photovoltaic plate is increased, and the subsequent full contact with the solution is facilitated;
3. the invention is provided with the cutting blade, and the reciprocating movement of the cutting blade is controlled by the soaking tank, so that the separation of the silicon plate and the glass is facilitated, and the separation efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention.
Fig. 2 is an isometric view of a push-away assembly of the present invention.
Fig. 3 is a front view of the push-away assembly of the present invention.
Fig. 4 is a side view of the push-away assembly of the present invention.
Fig. 5 is an enlarged view of a partial structure at a in fig. 4.
Fig. 6 is an enlarged view of a partial structure at B in fig. 4.
Fig. 7 is a schematic structural view of the limit telescopic rod of the present invention.
Fig. 8 is a schematic structural view of a front push plate of the present invention.
Fig. 9 is a schematic structural view of the supporting carriage of the present invention.
Fig. 10 is a schematic view of the structure of the conveying assembly of the present invention.
Fig. 11 is an enlarged view of a partial structure at C in fig. 10.
Fig. 12 is a schematic view of the structure of the separation assembly of the present invention.
Fig. 13 is an enlarged view of a partial structure at D in fig. 12.
In the figure: 1-pushing away the assembly; 2-a conveying assembly; 3-a crushing assembly; 4-a separation assembly; a 5-housing assembly; 101-pushing away the motor; 102-a main push rod; 103-sliding wheels; 104-pushing down the rod; 105-limiting telescopic rods; 106-an intermediate push rod; 107-side push rod; 108-side sliding push block; 109-front pushrod; 110-front sliding push block; 111-front push plate; 112-supporting a carriage; 201-a deflector rod; 202-a main gear; 203-half-tooth connecting rod; 204-conveying rollers; 205-conveying plate; 206-a pull rod; 301-a crushing motor; 302, a driving wheel; 303-a driven wheel; 304-a first scaffold; 305-heating rod; 306-a second bracket; 307-crushing rollers; 308-a third bracket; 401-separating an electric cylinder; 402-electric cylinder push rod; 403-separating the connecting rod; 404-separating a turntable; 405-conveyor belt; 406-a cutting blade; 407-a sliding support plate; 408-upper separator plate; 409-lower separator plate; 410-a soaking tank; 411-separating swing plate; 501-a housing; 502-a bottom plate; 503-carriage.
Description of the embodiments
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
Referring to fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12 and 13, the present invention provides a technical solution: the utility model provides a recovery unit of photovoltaic module, including pushing away subassembly 1, conveying subassembly 2, crushing subassembly 3, separation subassembly 4 and shell subassembly 5, shell subassembly 5 include shell 501, bottom plate 502 and balladeur train 503, shell 501 and balladeur train 503 fixed mounting are on bottom plate 502, push away subassembly 1 includes side sliding push block 108 and support slide frame 112, side sliding push block 108 sliding connection is on support slide frame 112, support slide frame 112 fixed mounting is on shell 501, conveying subassembly 2 includes conveying gyro wheel 204 and delivery board 205, conveying gyro wheel 204 and delivery board 205 all rotate to be connected on shell 501, crushing subassembly 3 includes action wheel 302 and crushing gyro wheel 307, action wheel 302 is equipped with the multiunit, through the belt connection, and all rotate to be connected on shell 501, crushing gyro wheel 307 also rotates to be connected on shell 501, be equipped with sharp-pointed lug on the crushing gyro wheel 307, be used for broken glass, separation subassembly 4 includes cutting blade 406 and sliding support plate 407, cutting blade 406 sliding connection is on sliding support plate 407, sliding support plate 407 fixed mounting is on shell 501, push away the shell 204 on the photovoltaic board through side sliding push block 108, then control conveying gyro wheel 204 and delivery gyro wheel 302 are carried by the photovoltaic board, the action wheel is separated through the action wheel and the crushing gyro wheel 307 is rotated and is passed through the crushing gyro wheel 307.
The push away subassembly 1 still include to push away from motor 101, push away from motor 101 fixed mounting on bottom plate 502, push away from motor 101's last slidable mounting has main push rod 102, main push rod 102 still friction connection is on movable pulley 103, movable pulley 103 fixed mounting is on bottom plate 502, the last first end that is connected with lower push rod 104 of main push rod 102 rotation, the second end of lower push rod 104 rotates to be connected on middle push rod 106, the first end of still fixedly connected with spacing telescopic link 105 on the bottom plate 502, the second end of spacing telescopic link 105 rotates to be connected on middle push rod 106.
The second end of the limit telescopic rod 105 and the second end of the lower push rod 104 are coaxial, and three groups of the lower push rod 104 and the limit telescopic rod 105 are arranged.
The middle push rod 106 is rotatably connected with a first end of a side push rod 107, a second end of the side push rod 107 is rotatably connected with a side sliding push block 108, the middle push rod 106 is rotatably connected with a first end of a front push rod 109, a second end of the front push rod 109 is rotatably connected with a front sliding push block 110, the front sliding push block 110 is fixedly connected with a front push plate 111, the front sliding push block 110 is slidably connected with a supporting sliding frame 112, and the supporting sliding frame 112 is provided with rollers and supporting frames.
As shown in fig. 7 and 8, in use, the push-away motor 101 controls the main push rod 102 to reciprocate on the sliding wheel 103, the main push rod 102 pushes the middle push rod 106 through the lower push rod 104, and because of the limitation of the limiting telescopic rod 105, the middle push rod 106 can only move up and down, so that the lower push rod 104 pushes the middle push rod 106 to move up, and the middle push rod 106 pushes the side sliding push block 108 and the front sliding push block 110 to slide on the supporting sliding frame 112 through the side push rod 107 and the front push rod 109 respectively, and finally pushes the shell on the photovoltaic panel away, and the pushed-away photovoltaic panel shell slides out along the inclined rod of the sliding frame 503.
The conveying assembly 2 further comprises a deflector rod 201 and a half-tooth connecting rod 203, the deflector rod 201 is rotatably arranged on the shell 501, a main gear 202 is connected to the deflector rod 201 through a chain, the main gear 202 is rotatably connected to a support, the half-tooth connecting rod 203 is rotatably connected to the support, a first end of the half-tooth connecting rod 203 is provided with teeth and meshed with the main gear 202, a second end of the half-tooth connecting rod 203 is rotatably connected with a conveying roller 204, a first end of a pull rod 206 is rotatably connected to the conveying roller 204, a second end of the pull rod 206 is rotatably connected to a diagonal rod of a conveying plate 205, and the conveying plate 205 is rotatably connected to the shell 501.
The conveying roller 204 is frictionally coupled to the shaft on the first end of the half-tooth link 203 by a belt, thereby transmitting power, the half-tooth link 203 is not affected by the power, and the half-tooth link 203 is slidably coupled to the shaft.
As shown in fig. 10 and 11, when in use, the shift lever 201 is manually shifted, the main gear 202 is driven to rotate by the chain, the half-tooth connecting rod 203 is driven to rotate by the main gear 202, the conveying roller 204 at the second end of the half-tooth connecting rod 203 is contacted with the photovoltaic panel, the crushing motor 301 is started and then transmits power to the shaft on the main gear 202 by the belt, and the shaft and the conveying roller 204 transmit power by the belt, so that the photovoltaic panel is pushed to move. Meanwhile, when the half-tooth connecting rod 203 rotates, the half-tooth connecting rod 203 pulls the conveying plate 205 through the pull rod 206 to change the direction of the inclined rod, so that the photovoltaic plate can move upwards along the inclined plate.
The crushing assembly 3 further comprises a crushing motor 301, the crushing motor 301 is fixedly arranged on the shell 501, the crushing motor 301 is in friction connection with the driving wheel 302 through a belt, and the shell 501 is further rotatably connected with a driven wheel 303.
The shell 501 is also fixedly connected with a first bracket 304, a heating rod 305, a second bracket 306 and a third bracket 308, wherein the first bracket 304, the second bracket 306 and the third bracket 308 are used for guiding the movement of the photovoltaic panel, and the heating rod 305 is used for heating the EVA coating on the photovoltaic panel.
As shown in fig. 4, 5 and 6, when in use, the crushing motor 301 is started, the belt drives the plurality of groups of driving wheels 302 to rotate, the driven wheels 303 play a supporting role when bending and changing directions, the photovoltaic panel moves along the first bracket 304, the second bracket 306 and the third bracket 308, the photovoltaic panel is heated by the heating rod 305, and when the EVA adhesive film in the photovoltaic panel is heated to more than one hundred seventy degrees centigrade, the quality of the EVA adhesive film in the photovoltaic panel is deteriorated, poor adhesion, bubbles are generated, and the like, so that the subsequent separation of the silicon panel and glass is facilitated.
The separation assembly 4 further comprises a separation electric cylinder 401, the separation electric cylinder 401 is fixedly arranged on a support of the shell 501, an electric cylinder push rod 402 is connected to the separation electric cylinder 401 in a sliding mode, a first end of a separation connecting rod 403 is connected to the electric cylinder push rod 402 in a rotating mode, a second end of the separation connecting rod 403 is connected to a separation rotary table 404 in a rotating mode, the separation rotary table 404 is fixedly connected to a shaft of the conveying belt 405, a protruding block is arranged on the electric cylinder push rod 402, a separation assembly 411 is fixedly arranged on a cutting blade 406, and a forty-five-degree angle is formed between the separation assembly 411 and the electric cylinder push rod 402.
The separation assembly 4 further comprises a soaking tank 410, a brush is arranged on the soaking tank 410, a shaft of the brush is in friction connection with a shaft of the conveyor belt 405 through a belt, chemicals are stored in the soaking tank 410, an upper separation plate 408 is also in friction connection with the cutting blade 406, the upper separation plate 408 is also fixedly arranged on the support, and a lower separation plate 409 is also fixedly connected with the upper separation plate 408.
The end of the upper separator plate 408 adjacent to the cutting blade 406 is located above the cutting blade 406 and the end of the lower separator plate 409 adjacent to the cutting blade 406 is located below the cutting blade 406. The conveyor 405 is provided with upper and lower sides, and is powered by a belt and gears to collectively transport the photovoltaic panel and maintain it flat for blade cutting.
As shown in fig. 11 and 12, when in use, the separating electric cylinder 401 is started, the separating electric cylinder 401 controls the electric cylinder push rod 402 to reciprocate, the electric cylinder push rod 402 pushes the first end of the separating connecting rod 403, the second end of the separating connecting rod 403 rotates on the separating turntable 404, so as to drive the conveyer belt 405 and the brush on the soaking tank 410 to rotate, when the electric cylinder push rod 402 reciprocates, the bump on the electric cylinder push rod 402 drives the separating component 411 to move left and right, the moving direction of the separating component 411 and the moving direction of the electric cylinder push rod 402 are ninety degrees, so that the cutting blade 406 is driven to reciprocate on the sliding support plate 407, when the broken photovoltaic plate enters the soaking tank 410, the chemical solution is smeared on the photovoltaic plate through the brush, and the photovoltaic plate is soaked in the solution, and contacts with the EVA glue film through the crack of glass, so that the quality of the photovoltaic plate is changed, the adhesiveness between the photovoltaic plate and the silicon plate and the glass plate is reduced, and the separation is facilitated. After leaving the steeping vat 410, the photovoltaic panel is held smooth by conveyor 405, facilitating the cutting by the cutting blade 406, and the separated portion is transferred out through both the upper separator plate 408 and the lower separator plate 409.
The recovery method for recovering the photovoltaic module by adopting the recovery equipment comprises the following steps of.
Step one: placing the photovoltaic panel into the device from within the opening of the housing 501;
step two: starting the push-off motor 101, pushing off the shell of the photovoltaic panel through the push-off assembly 1, and sliding off the pushed-off shell along the carriage 503;
step three: the manual poking deflector rod 201 drives the photovoltaic panel to move through the conveying assembly 2 and enters the crushing assembly 3;
step four: starting a crushing motor 301, bending the photovoltaic panel through a driving wheel 302, changing the moving direction, heating EVA of the photovoltaic panel through a heating rod 305, and finally crushing glass on the photovoltaic panel through a crushing roller 307;
step five: when the separation cylinder 401 is activated, the solution reacts with the EVA through the broken glass cracks as it passes through the dipping tank 410, expanding the EVA and finally separating by the cutting blade 406.
Claims (2)
1. The utility model provides a recovery unit of photovoltaic module, is including pushing away subassembly (1), conveying component (2), broken subassembly (3), separation subassembly (4) and shell subassembly (5), its characterized in that: the shell component (5) comprises a shell (501), a bottom plate (502) and a carriage (503), the shell (501) and the carriage (503) are fixedly arranged on the bottom plate (502), the push-off component (1) comprises a side sliding push block (108) and a supporting slide frame (112), the side sliding push block (108) is in sliding connection with the supporting slide frame (112), the supporting slide frame (112) is fixedly arranged on the shell (501), the conveying component (2) comprises a conveying roller (204) and a conveying plate (205), the conveying roller (204) and the conveying plate (205) are both in rotary connection with the shell (501), the crushing component (3) comprises a driving wheel (302) and a crushing roller (307), the driving wheel (302) is provided with a plurality of groups, the driving wheel is connected with the shell (501) through a belt, the crushing roller (307) is also in rotary connection with the shell (501) and is provided with a sharp lug for crushing glass, the separation component (4) comprises a cutting blade (406) and a sliding support plate (407), the cutting blade (406) is in sliding connection with the sliding support plate (407), the sliding support plate (407) is fixedly arranged on the shell (501) through the sliding support plate (501), the sliding support block (501) and the photovoltaic push block (108) is in contact with the photovoltaic roller (108) through the photovoltaic pushing roller (101), pushing the glass to move, bending the glass by a driving wheel (302) and crushing the glass by a crushing roller (307), and separating the glass by a cutting blade (406);
the pushing away assembly (1) further comprises a pushing away motor (101), the pushing away motor (101) is fixedly arranged on the bottom plate (502), a main push rod (102) is slidably arranged on the pushing away motor (101), the main push rod (102) is also in friction connection with the sliding wheel (103), the sliding wheel (103) is fixedly arranged on the bottom plate (502), a first end of a lower push rod (104) is rotatably connected to the main push rod (102), a second end of the lower push rod (104) is rotatably connected to the middle push rod (106), a first end of a limiting telescopic rod (105) is fixedly connected to the bottom plate (502), and a second end of the limiting telescopic rod (105) is rotatably connected to the middle push rod (106);
the middle push rod (106) is rotationally connected with a first end of a side push rod (107), a second end of the side push rod (107) is rotationally connected with a side sliding push rod (108), the middle push rod (106) is rotationally connected with a first end of a front push rod (109), a second end of the front push rod (109) is rotationally connected with a front sliding push rod (110), the front sliding push rod (110) is fixedly connected with a front push plate (111), the front sliding push rod (110) is also slidingly connected with a supporting sliding frame (112), and the supporting sliding frame (112) is provided with rollers and supporting frames;
the conveying assembly (2) further comprises a deflector rod (201) and a half-tooth connecting rod (203), the deflector rod (201) is rotatably arranged on the shell (501), a main gear (202) is connected to the deflector rod (201) through a chain, the main gear (202) is rotatably connected to the bracket, the half-tooth connecting rod (203) is rotatably connected to the bracket, a first end of the half-tooth connecting rod (203) is provided with teeth and meshed with the main gear (202), a second end of the half-tooth connecting rod (203) is rotatably connected with a conveying roller (204), a first end of a pull rod (206) is rotatably connected to the conveying roller (204), a second end of the pull rod (206) is rotatably connected to a diagonal rod of the conveying plate (205), and the conveying plate (205) is rotatably connected to the shell (501);
the crushing assembly (3) further comprises a crushing motor (301), the crushing motor (301) is fixedly arranged on the shell (501), the crushing motor (301) is in friction connection with the driving wheel (302) through a belt, and the shell (501) is further rotationally connected with a driven wheel (303);
the shell (501) is also fixedly connected with a first bracket (304), a heating rod (305), a second bracket (306) and a third bracket (308), the first bracket (304), the second bracket (306) and the third bracket (308) are used for guiding the movement of the photovoltaic panel, and the heating rod (305) is used for heating the EVA coating on the photovoltaic panel;
the separating assembly (4) further comprises a separating electric cylinder (401), the separating electric cylinder (401) is fixedly arranged on a support of the shell (501), an electric cylinder push rod (402) is connected to the separating electric cylinder (401) in a sliding mode, a first end of a separating connecting rod (403) is connected to the electric cylinder push rod (402) in a rotating mode, a second end of the separating connecting rod (403) is connected to a separating rotary table (404) in a rotating mode, the separating rotary table (404) is fixedly connected to a shaft of the conveying belt (405), a lug is arranged on the electric cylinder push rod (402), a separating swing plate (411) is fixedly arranged on the cutting blade (406), a forty-five-degree angle is formed between the separating swing plate (411) and the electric cylinder push rod (402), and the lug on the electric cylinder push rod (402) drives the separating swing plate (411) to move left and right, so that the cutting blade (406) is driven to reciprocate on the sliding supporting plate (407);
the separation assembly (4) further comprises a soaking tank (410), a hairbrush is arranged on the soaking tank (410), a shaft of the hairbrush is in friction connection with a shaft of the conveying belt (405) through a belt, chemicals are stored in the soaking tank (410), an upper separation plate (408) is further in friction connection with the cutting blade (406), the upper separation plate (408) is further fixedly arranged on the support, a lower separation plate (409) is further fixedly connected with the upper separation plate (408), the conveying belt (405) is provided with an upper side and a lower side, and power is transmitted through the belt and the gear to jointly convey the photovoltaic plates.
2. A recycling method using the recycling apparatus of a photovoltaic module according to claim 1, wherein the recycling step comprises:
step one: placing a photovoltaic panel into the device from within the opening of the housing (501);
step two: starting a push-off motor (101), pushing off the shell of the photovoltaic panel through a push-off assembly (1), and sliding off the pushed-off shell along a sliding frame (503);
step three: the manual poking deflector rod (201) drives the photovoltaic panel to move through the conveying assembly (2) and enters the crushing assembly (3);
step four: starting a crushing motor (301), bending the photovoltaic panel through a driving wheel (302), changing the moving direction, heating EVA of the photovoltaic panel through a heating rod (305), and finally crushing glass on the photovoltaic panel through a crushing roller (307);
step five: the separation cylinder (401) is activated and the solution reacts with the EVA through the broken glass cracks as it passes through the dipping tank (410), expanding the EVA and finally separating by the cutting blade (406).
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| CN202310193420.5A CN116237339B (en) | 2023-03-02 | 2023-03-02 | Recovery device and method for photovoltaic module |
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| CN202310193420.5A CN116237339B (en) | 2023-03-02 | 2023-03-02 | Recovery device and method for photovoltaic module |
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| CN116237339B true CN116237339B (en) | 2023-12-05 |
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| CN117680472A (en) * | 2023-07-20 | 2024-03-12 | 意诚新能(苏州)科技有限公司 | Process for carrying out split stripping, dismantling and recycling on glass of photovoltaic module based on connection reversing |
| CN116603835B (en) * | 2023-07-20 | 2023-09-22 | 意诚新能(苏州)科技有限公司 | Glass removing device for recycling photovoltaic modules |
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