CN112497165A - Photovoltaic flange frame dismantling equipment - Google Patents
Photovoltaic flange frame dismantling equipment Download PDFInfo
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- CN112497165A CN112497165A CN202011402328.8A CN202011402328A CN112497165A CN 112497165 A CN112497165 A CN 112497165A CN 202011402328 A CN202011402328 A CN 202011402328A CN 112497165 A CN112497165 A CN 112497165A
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- photovoltaic panel
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- 230000007246 mechanism Effects 0.000 claims abstract description 109
- 238000003825 pressing Methods 0.000 claims abstract description 81
- 239000000463 material Substances 0.000 claims description 33
- 238000000034 method Methods 0.000 claims description 15
- 230000008569 process Effects 0.000 claims description 13
- 239000003292 glue Substances 0.000 claims description 12
- 239000002699 waste material Substances 0.000 description 14
- 238000005498 polishing Methods 0.000 description 10
- 238000010248 power generation Methods 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 description 3
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910021419 crystalline silicon Inorganic materials 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000011863 silicon-based powder Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/02—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby of table type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses photovoltaic panel frame dismantling equipment which comprises a frame main body, a workbench, a pressing mechanism, a short frame dismantling device, a long frame dismantling device and an electrical control system, wherein the workbench is arranged on the frame main body; the frame main body comprises a support frame and a portal frame erected on the support frame; the workbench is arranged on the support frame below the portal frame; the pressing mechanism is arranged on the portal frame opposite to the workbench and can move up and down relative to the portal frame; the short frame dismantling device is arranged on the portal frame, can move along a first direction relative to the portal frame and can also move up and down relative to the portal frame; the long frame dismantling device is arranged on the support frame and can move along a first direction relative to the support frame; the electric control system is connected with the pressing mechanism, the short frame dismantling device and the long frame dismantling device and used for controlling the pressing mechanism, the short frame dismantling device and the long frame dismantling device to move. The invention provides photovoltaic panel frame dismantling equipment, and aims to realize automatic dismantling of a photovoltaic panel frame.
Description
Technical Field
The invention relates to the field of photovoltaic panel recovery, in particular to photovoltaic panel frame dismantling equipment.
Background
In the last decade, the photovoltaic installed capacity and the accumulated installed scale quantity of China already live at the top of the world. According to the survey supported by the special photovoltaic committee of the society of renewable energy resources in China, photovoltaic panel assemblies with the power generation time of more than 30 years still generate power and operate in the southwest and northwest areas of China, but the power generation efficiency is high. The domestic large-scale installation of photovoltaic modules is started from 2009, and the industrialization and large-scale development of domestic photovoltaic power generation are rapidly promoted through the 'golden sun demonstration project' supported and implemented by the country.
As the performance of the photovoltaic module is degraded with time, the power generation efficiency is gradually reduced, the design life is generally set to 25 years, the actual operation may exceed 25 years, and in order to obtain better power generation performance, the old photovoltaic module needs to be replaced.
The scrapping of old photovoltaic panels is only a matter of time as the operating time lengthens. According to the research department of renewable energy power generation system of institute of electrical engineering of Chinese academy of sciences, the following predictions are made: after 2020, the amount of photovoltaic module scrapped will begin to increase significantly. The crystalline silicon solar cell modules with the completed life cycle can be classified and recycled, so that natural resources and production cost can be effectively saved, and a large amount of semiconductors and other raw materials can be provided for the development of the photovoltaic industry and other industries.
At present, the components are recovered by a physical separation method, an aluminum frame, glass and a junction box need to be removed during splitting, then the frameless components are crushed, and finally silicon powder and precious metals are obtained through various complicated separation means. At present, the main means for disassembling the domestic photovoltaic panel assembly still depends on manual operation.
Disclosure of Invention
In order to solve the problems, the invention provides a photovoltaic panel frame dismantling device, and aims to realize automatic dismantling of a photovoltaic panel frame.
The specific technical scheme provided by the invention is as follows: a photovoltaic panel frame dismantling device comprises a frame main body, a workbench, a pressing mechanism, a short frame dismantling device, a long frame dismantling device and an electrical control system; wherein,
the frame main body is provided with a first direction along the length and a second direction along the width, and comprises a support frame and a portal frame erected on the support frame;
the workbench is arranged on the support frame below the portal frame and is used for bearing the photovoltaic panel;
the pressing mechanism is arranged on the portal frame opposite to the workbench, can move up and down relative to the portal frame and is used for pressing the photovoltaic panel on the workbench;
the short frame dismantling device is arranged on the portal frame, can move along a first direction relative to the portal frame and can also move up and down relative to the portal frame; the short frame dismantling device moves to abut against the inner side of a short frame on the surface of a photovoltaic panel on the workbench, and then moves continuously towards one side departing from the extending side of the photovoltaic panel along a first direction, so that the short frame is pushed and dismantled;
the long frame dismantling device is arranged on the support frame and can move along a first direction relative to the support frame; the long frame dismantling device moves to abut against the inner side and the outer side of the long frame of the photovoltaic panel on the workbench respectively, and is stripped and dismantled in the process of continuously moving along the first direction;
and the electric control system is connected with the pressing mechanism, the short frame dismantling device and the long frame dismantling device and is used for controlling the pressing mechanism, the short frame dismantling device and the long frame dismantling device to move.
Preferably, the pressing mechanism comprises a pressing guide rail and a pressing cylinder which are arranged on the portal frame, a connecting frame which is connected to the tail ends of the bottoms of the pressing guide rail and the pressing cylinder at the same time, and a pressing head which is connected to the bottom of the connecting frame, wherein the pressing head is opposite to the photovoltaic panel on the surface of the workbench.
Preferably, the short frame dismantling device comprises a short frame horizontal moving mechanism, a short frame vertical moving mechanism and a short frame dismantling mechanism; wherein,
the short-frame horizontal moving mechanism comprises a short-frame horizontal moving guide rail arranged on the portal frame, a short-frame horizontal moving motor fixedly arranged on the portal frame and a short-frame horizontal moving lead screw connected with the short-frame horizontal moving guide rail and the short-frame horizontal moving motor;
the short frame vertical moving mechanism comprises a vertical lifting guide rail connected with the short frame horizontal moving guide rail, a vertical lifting motor fixedly arranged at the top of the vertical lifting guide rail and a vertical lifting screw rod connected with the vertical lifting guide rail and the vertical lifting motor;
the short frame dismantling mechanism comprises a short frame dismantling head adjusting cylinder connected to the tail end of the bottom of the vertical lifting guide rail and a short frame dismantling head connected with the short frame dismantling head adjusting cylinder.
Preferably, the long frame dismantling device comprises a long frame horizontal moving mechanism and a long frame dismantling mechanism; wherein,
the long-frame horizontal moving mechanism comprises a long-frame horizontal moving guide rail arranged on the support frame, a long-frame horizontal moving motor fixedly arranged on the long-frame horizontal moving guide rail and a long-frame horizontal moving lead screw connected with the long-frame horizontal moving guide rail and the long-frame horizontal moving motor;
the long frame dismantling mechanism comprises a supporting table connected with the long frame horizontal moving guide rail, a first frame dismantling wheel, a second frame dismantling wheel and a pressing wheel, wherein the first frame dismantling wheel, the second frame dismantling wheel and the pressing wheel are sequentially arranged on the supporting table along a first direction, and the pressing wheel is positioned on one side close to the photovoltaic panel.
Preferably, the long frame dismantling mechanism further comprises a moving table connected to the support table in a sliding manner and a positioning wheel fixedly arranged on the moving table, and the moving table is connected with the support table through a front-back adjusting cylinder, so that the moving table can move along a second direction relative to the support table.
Preferably, the long frame dismantling device further comprises a frame glue shoveling head, a side grinding head and a back grinding head which are arranged on the supporting table, wherein the frame glue shoveling head, the side grinding head and the back grinding head are located on one side, far away from the pressing wheel, of the first frame dismantling wheel.
Preferably, still including install in short frame pouring mechanism on the support frame, short frame pouring mechanism includes short frame and collects the storehouse, short frame is collected the storehouse and is located workstation second direction lateral part is terminal, just the bin mouth in short frame is collected the storehouse and is less than the height of workstation.
Preferably, the short frame material pouring mechanism further comprises a material pouring support arranged on the support frame, a material pouring lifting cylinder arranged on the material pouring support, a material pouring rotating cylinder connected to the top of the material pouring lifting cylinder, a material pouring extending cylinder connected to the material pouring rotating cylinder, and a material pouring ejection cylinder connected to the material pouring extending cylinder, wherein the short frame collecting bin is connected to the tail end of the material pouring ejection cylinder.
Preferably, one side of the material pouring and stretching out of the cylinder, which is far away from the short frame collecting bin, is connected with a balancing weight.
Preferably, the garbage collecting vehicle is arranged on the first direction side of the supporting frame and is used for collecting the detached frame.
Compared with the prior art, the equipment for dismantling the photovoltaic panel frame has the following advantages:
(1) according to the photovoltaic panel frame dismantling device, the servo motor, the air cylinder, the specially designed and developed frame dismantling mechanism and the electric control are closely matched, so that aluminum frames around the photovoltaic panel can be quickly and effectively removed, the photovoltaic panel frame dismantling device is compact in overall structure and practical in function, complex, repeated and high-strength frame dismantling actions are replaced by manpower, waste of manpower resources is reduced, and the cost is saved.
(2) The invention skillfully converts the direction and the mode of force through the mechanisms such as the lead screw, the synchronizing wheel and the like, so that the integral structure is compact and coordinated, and the practical efficiency is improved.
(3) According to the invention, aiming at the functional requirements under a specific environment, the purpose of adjusting the distance between the positioning wheel, the polishing head and the photovoltaic panel is achieved by utilizing the matching of the air cylinder and other mechanisms, the positioning wheel and the polishing head, so that the adhesive between the frame and the photovoltaic panel can be more effectively removed.
(4) According to the short-frame material pouring mechanism disclosed by the invention, the automatic function of waste material collection is realized through the vertical cylinder, the rotary cylinder, the collection bin and the like.
Drawings
Fig. 1 is a schematic overall structure diagram of an exemplary photovoltaic panel edge frame dismantling device according to the present invention;
FIG. 2 is a schematic diagram of an exemplary table of the present invention;
FIG. 3 is a schematic diagram of an exemplary hold-down mechanism of the present invention;
FIG. 4 is a schematic structural view of an exemplary short rim demolition arrangement of the present invention;
FIG. 5 is a schematic structural view of an exemplary longframe removal apparatus of the present invention;
FIG. 6 is a schematic structural view of an exemplary short frame material pouring mechanism of the present invention;
FIG. 7 is a schematic view of an exemplary waste collection vehicle of the present invention;
FIG. 8 is a schematic view of a frame removal and cleaning assembly of an exemplary longframe removal apparatus of the present invention;
FIG. 9 is a schematic view of an exemplary short frame removal assembly of the present invention removing a short frame;
fig. 10 is a schematic view of the long rim removal device according to an exemplary embodiment of the present invention.
Description of reference numerals:
m-a photovoltaic panel; m 1-short border, m1 a-inside of short border; m 2-long border, m2 a-inside of long border; m2 b-outside of the long border;
1-a frame body; 11-support frame, 11 a-support bar; 12-a portal frame;
2-a workbench; 21-a table top adjusting guide rail, 22-a table top servo motor, 23-a table top adjusting screw rod, 24-a working table top and 25-an anti-skidding EVA plate;
3-a pressing mechanism; 31-a pressing guide rail, 32-a pressing cylinder, 33-a connecting frame and 34-a pressing head;
4-short frame dismantling device;
41-short frame horizontal moving mechanism; 41 a-short frame horizontal moving guide rail, 41 b-short frame horizontal moving motor, and 41 c-short frame horizontal moving screw rod;
42 short-frame vertical movement mechanism; 42 a-a vertical lifting guide rail, 42 b-a vertical lifting motor, 42 c-a vertical lifting screw rod and 42 d-a lifting synchronous wheel;
43-short rim removal mechanism; 43 a-short frame dismantling head adjusting cylinder, 43 b-short frame dismantling head;
5-long frame dismantling device;
51-long frame horizontal moving mechanism; 51 a-long frame horizontal moving guide rail, 51 b-long frame horizontal moving motor, 51 c-long frame horizontal moving screw 51 c;
52-long frame removal mechanism; 52 a-supporting table, 52 b-first frame detaching wheel, 52 c-second frame detaching wheel, 52 d-pressing wheel, 52 e-moving table, 52 f-positioning wheel, 52 g-front and back adjusting cylinder, 52 h-pressing wheel adjusting cylinder, 52 i-frame shovel rubber head, 52 j-side polishing head and 52k back polishing head;
61-circuit control cabinet, 61-gas circuit control cabinet 62;
7-short frame material pouring mechanism; 71-a short frame collecting bin, 72-a material pouring bracket, 73-a material pouring lifting cylinder, 74-a material pouring rotating cylinder, 75-a material pouring extending cylinder, 76-a material pouring ejection cylinder and 77-a balancing weight;
8-a waste collection vehicle; 81-road wheels, 82-handles.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the present invention and should not be construed as limiting the present invention, and all other embodiments that can be obtained by one skilled in the art based on the embodiments of the present invention without inventive efforts shall fall within the scope of protection of the present invention.
Referring to fig. 1, the photovoltaic panel frame dismantling device 100 provided by the invention comprises a frame body 1, a workbench 2 mounted on the frame body 1, a pressing mechanism 3, a short frame dismantling device 4, a long frame dismantling device 5 and an electrical control system. Wherein, workstation 2 is used for bearing photovoltaic board m, hold-down mechanism 3 is used for compressing tightly arranging photovoltaic board m on workstation 2 in, short frame demolishs device 4 and is used for removing the short frame that compresses tightly photovoltaic board m on workstation 2, long frame demolishs device 5 and is used for removing the long frame that compresses tightly photovoltaic board m on workstation 2, electrical control system connects hold-down mechanism 3, short frame demolishs device 4 and long frame demolishs device 5, be used for controlling hold-down mechanism 3, short frame demolishs device 4 and long frame demolishs device 5 and removes, thereby the completion is demolishd the process.
Referring to fig. 1, 2 and 4, the frame body 1 has a first direction along the length and a second direction along the width, and the frame body 1 includes a support frame 11 and a gantry 12 erected on the support frame 11.
Referring to fig. 1 and 2, the working table 2 is mounted on a support frame 11 below a gantry 12 for supporting a photovoltaic panel. Preferably, in order to carry photovoltaic panels of different sizes, the worktable 2 comprises a table top adjusting guide rail 21, a table top servo motor 22, a table top adjusting lead screw 23 and a worktable top 24. The table top adjusting guide rails 21 are provided with two front and back opposite table top adjusting guide rails 21, the two opposite table top adjusting guide rails 21 are respectively arranged on the front support rod 11a and the back support rod 11a of the support frame 11, the table top servo motor 22 is fixedly arranged on the support frame 11 and located between the two opposite table top adjusting guide rails 21, the two table top adjusting screw rods 23 are respectively connected to two sides of the table top servo motor 22, the two working table tops 24 are respectively located on two sides of the table top servo motor 22, each working table top 24 is connected with the two table top adjusting guide rails 21 in a sliding mode, and each working table top 24 is connected with the table top adjusting screw rod 23 on the same side.
In order to increase the friction on the surface of the work table 24 and prevent the photovoltaic panel from moving, preferably, an anti-slip EVA (ethylene vinyl acetate) plate 25 is further laid on the work table 24.
Referring to fig. 1 and 3, the pressing mechanism 3 is mounted on a gantry 12 opposite to the workbench 2, and the pressing mechanism 3 can move up and down relative to the gantry 12 to press the photovoltaic panel on the workbench 2.
Specifically, the pressing mechanism 3 comprises a pressing guide rail 31 and a pressing air cylinder 32 which are arranged on the side part of the portal frame 12, a connecting frame 33 which is connected to the bottom ends of the pressing guide rail 31 and the pressing air cylinder 32, and a pressing head 34 which is connected to the bottom of the connecting frame 33, wherein the pressing head 34 is opposite to the photovoltaic panel on the surface of the workbench 2. The compressing cylinder 32 is fixed on the side of the gantry 12, the compressing cylinder 32 can stretch up and down, the compressing guide rail 31 can slide up and down relative to the gantry 12 under the stretching of the compressing cylinder 32, and the compressing head 34 at the bottom is further driven to be close to or far away from the photovoltaic panel on the workbench 2. In order to guarantee that the stress of the photovoltaic panel is even in the compressing process and guarantee the stability, two compressing air cylinders 32 in one compressing mechanism 3 are arranged, the two compressing air cylinders 32 are symmetrically arranged on two sides of one compressing guide rail 31, one compressing guide rail 31 and the two compressing air cylinders 32 are simultaneously connected with a connecting frame 33 at the bottom, a plurality of compressing heads 34 can be arranged, and the compressing heads 34 are arranged at intervals along the length direction of the connecting frame 33, for example, two compressing heads, four compressing cylinders and the like can be arranged.
In order to further improve the stability, the two groups of pressing mechanisms 3 are opposite, and the two groups of pressing mechanisms 3 are mirrored on two sides of the portal frame 12 along the first direction. Therefore, the pressing guide rail 31 of the photovoltaic panel frame dismantling device 100 of the embodiment includes two, the pressing cylinders 32 include four, the four pressing cylinders 32 drive the plurality of pressing heads 34 at the bottom to move up and down, in the pressing process, the plurality of pressing heads 34 are pressed to the surface close to the photovoltaic panel, preferably, each group of pressing mechanisms 3 includes four pressing heads 34, and then two groups of pressing heads 34 have eight pressing heads, so that the stability in the pressing process is ensured.
Referring to fig. 1 and 4, the short frame dismantling device 4 is mounted on a gantry 12, and is movable in a first direction with respect to the gantry 12 and also movable up and down with respect to the gantry 12. Short frame demolishs device 4 and removes to with the inboard butt of the short frame on the photovoltaic board surface on workstation 2, again along first direction orientation deviate from one side of photovoltaic board extension side and continue to move to push and demolish the short frame.
Specifically, the short border removal device 4 includes a short border horizontal movement mechanism 41, a short border vertical movement mechanism 42, and a short border removal mechanism 43.
The short-frame horizontal moving mechanism 41 comprises a short-frame horizontal moving guide rail 41a arranged on the portal frame 12, a short-frame horizontal moving motor 41b fixedly arranged on the portal frame 12 and a short-frame horizontal moving screw 41c connected with the short-frame horizontal moving guide rail 41a and the short-frame horizontal moving motor 41 b.
The short-frame vertical moving mechanism 42 includes a vertical lifting guide rail 42a connected to the short-frame horizontal moving guide rail 41a, a vertical lifting motor 42b fixedly mounted on the top of the vertical lifting guide rail 42a, and a vertical lifting screw 42c connected to the vertical lifting guide rail 42a and the vertical lifting motor 42 b.
The short-frame removal mechanism 43 includes a short-frame removal head adjustment cylinder 43a connected to the bottom end of the vertical lift rail 42a and a short-frame removal head 43b connected to the short-frame removal head adjustment cylinder 43 a. The short frame dismantling head adjusting cylinder 43a is used for driving the short frame dismantling head 43b to move along the second direction so as to adapt to photovoltaic panels with different widths.
Preferably, the short-frame horizontal moving mechanism 41, the short-frame vertical moving mechanism 42 and the short-frame dismantling mechanism 43 in the short-frame dismantling device 4 are provided with two opposite parts, and the two opposite parts are mirrored on two sides of the gantry 12 along the first direction. Wherein, two vertical lifting motors 42b mirrored on two sides of the gantry 12 are connected through a lifting synchronizing wheel 42d to realize synchronization.
Preferably, the short frame dismantling device 4 is provided with two sets of opposite short frame dismantling devices 4, and the two sets of short frame dismantling devices 4 are mirrored on two sides of the pressing mechanism 3 along the second direction, so that the short frames on two opposite sides of the photovoltaic panel can be dismantled simultaneously.
Referring to fig. 1 and 5, the longframe dismantling device 5 is mounted to a side portion of a support frame 11 of the frame body 1, and is movable in a first direction with respect to the support frame 11. The long frame dismantling device 5 moves to abut against the inner side and the outer side of the long frame of the photovoltaic panel on the workbench 2 respectively, and then peels off and dismantles the long frame in the process of continuously moving along the first direction.
Specifically, the long-side frame removing device 5 includes a long-side frame horizontal moving mechanism 51 and a long-side frame removing mechanism 52.
The long-side frame horizontal moving mechanism 51 comprises a long-side frame horizontal moving guide rail 51a installed on the support frame 11, a long-side frame horizontal moving motor 51b fixedly installed on the long-side frame horizontal moving guide rail 51a, and a long-side frame horizontal moving screw 51c connecting the long-side frame horizontal moving guide rail 51a and the long-side frame horizontal moving motor 51 b.
The long frame dismantling mechanism 52 comprises a support table 52a connected with a long frame horizontal moving guide rail 51a, a first frame dismantling wheel 52b, a second frame dismantling wheel 52c and a pressing wheel 52d which are sequentially arranged on the support table 52a along a first direction, wherein the pressing wheel 52d is positioned on one side close to the photovoltaic panel. Wherein, first frame wheel 52b of tearing open can be adjusted along the second direction back and forth relative to support platform 52a, and first frame wheel 52b of tearing open adjusts the back, and first frame wheel 52b of tearing open and second tear frame wheel 52c set up around, and at the in-process of dismantling the long frame, first frame wheel 52b of tearing open and second tear frame wheel 52c open respectively with the inboard and the outside butt of long frame, along with long frame demolishs device 5 and continues to remove to peel off and dismantle the long frame. The pressing wheel 52d is adjusted by the pressing wheel adjusting cylinder 52h to move the pressing wheel 52d back and forth along the second direction.
Preferably, the long frame removing mechanism 52 further includes a moving table 52e slidably connected to the support table 52a and a positioning wheel 52f fixedly mounted on the moving table 52e, and the moving table 52e is connected to the support table 52a through a front-rear adjusting cylinder 52g so that the moving table 52e can move forward and backward in the second direction relative to the support table 52 a.
Further, the long frame dismantling mechanism 52 further includes a frame glue shoveling head 52i, a side grinding head 52j and a back grinding head 52k which are arranged on the support table, and the frame glue shoveling head 52i, the side grinding head 52j and the back grinding head 52k are located on one side of the first frame dismantling wheel 52b, which is far away from the pressing wheel 52 d. Namely, the frame shoveling head 52i, the side polishing head 52j, and the back polishing head 52k are located downstream of the first frame detaching wheel 52b, and the pressing wheel 52d is located upstream of the frame detaching wheel. In the advancing process of the long frame dismantling device 5, the first frame dismantling wheel 52b and the second frame dismantling wheel 52c are respectively attached to the inner side and the outer side of the long frame, the frame glue shoveling head 52i, the side face polishing head 52j and the back face polishing head 52k are respectively attached to the upper face, the side face and the lower face of the photovoltaic panel, connected residual glue is removed while the long frame is dismantled, and the long frame and the residual glue fall into the waste collecting vehicle 8.
Preferably, the long frame dismantling devices 5 are provided with two opposite groups, and the two groups of long frame dismantling devices 5 are mirrored on two sides of the portal frame 12 along the first direction, so that the long frames on two opposite sides of the photovoltaic panel are dismantled. In addition, it should be noted that in fig. 5, for clarity of illustration of the labeling, different components are selectively labeled in two groups.
Referring to fig. 1 and 6, in order to collect the removed short rims, the photovoltaic panel rim removing apparatus 100 according to the present invention further includes a short rim dumping mechanism 7 mounted on the support frame 11, the short rim dumping mechanism 7 includes a short rim collecting bin 71, the short rim collecting bin 71 is located at the end of the second direction side of the workbench 2, and the bin mouth of the short rim collecting bin 71 is lower than the height of the workbench 2, so that the removed short rims are pushed into the short rim collecting bin 71 at the side of the workbench 2 along with the movement of the short rim removing device 4.
Referring to fig. 1 and 7, the photovoltaic panel frame dismantling device 100 according to the exemplary embodiment of the present invention further includes a scrap collecting vehicle 8 mounted on a first direction side of the support frame 11, wherein the scrap collecting vehicle 8 is configured to collect dismantled frames. Preferably, two waste collecting vehicles 8 are provided, and the two waste collecting vehicles 8 are respectively located at two sides of the support frame 11 in the first direction. Preferably, to facilitate the movement of the waste collection cart 8, the waste collection cart 8 is provided with road wheels 81 at the bottom and handles 82 at the sides of the waste collection cart 8.
In the actual collecting process, because the scrap collecting truck 8 is located at both sides of the first direction of the supporting frame 11, and the removed short frames are pushed to the short frame collecting bin 71 at the side of the working platform 2 along with the movement of the short frame removing device 4, which results in that the removed short frames can not enter the scrap collecting truck 8 to be collected successfully, in view of the above, on the basis of the structure of the short frame removing device 4 and the arrangement of the scrap collecting truck, in order to make the removed short frames enter the scrap collecting truck smoothly, the exemplary short frame dumping mechanism 7 of the present invention further includes a dumping bracket 72 installed on the supporting frame 11, a dumping lifting cylinder 73 installed on the dumping bracket, a dumping rotating cylinder 74 connected to the top of the dumping lifting cylinder 73, a dumping extending cylinder 75 connected to the dumping rotating cylinder 74, and a dumping ejecting cylinder 76 connected to the dumping extending cylinder 75, the short rim collection bin 71 is connected to the end of the material pouring and ejecting cylinder 76. This structure makes, under initial condition, short frame collection bin 71 is located the terminal short frame that is used for collecting the dismantlement of workstation 2 second direction lateral part, later fall expect support 72, fall material lift cylinder 73, fall material revolving cylinder 74, fall material stretch out cylinder 75, connect fall material stretch out cylinder 75 and fall material ejection cylinder 76 under the drive in the smooth waste collecting vehicle 8 that gets into of the short frame of dismantling of collection.
In addition, referring to fig. 6, in order to ensure the stability of the short-frame pouring mechanism 7 in the pouring process, a counterweight 77 is connected to one side of the pouring extending cylinder 75 away from the short-frame collecting bin 71.
It should be noted that, in order to facilitate collecting the short frames on the two sides of the photovoltaic panel, the short frame material pouring mechanisms 7 are provided with two groups, and the two groups of short frame material pouring mechanisms 7 are respectively located at the two ends of the workbench 2.
Referring to fig. 1, the electrical control system is connected to the pressing mechanism 3, the short frame dismantling device 4 and the long frame dismantling device 5, and is configured to control the movement of the pressing mechanism 3, the short frame dismantling device 4 and the long frame dismantling device 5.
Specifically, the electrical control system includes a circuit control cabinet 61 and an air passage control cabinet 62, and the circuit control cabinet 61 and the air passage control cabinet 62 are respectively disposed on two sides of the frame body 1. The connection and arrangement of the circuit control cabinet 61 and the gas circuit control cabinet 62 in the electrical control system of the present embodiment with the workbench 2, the pressing mechanism 3, the short frame dismantling device 4 and the long frame dismantling device 5 may be performed according to actual needs, and it should be noted that the electrical control system may further include other elements for realizing connection, which is not limited to this, so as to realize the movement control function of the workbench 2, the pressing mechanism 3, the short frame dismantling device 4 and the long frame dismantling device 5.
The process of removing the borders of the photovoltaic panel using the exemplary photovoltaic panel border removal apparatus 100 of the present invention is as follows:
the method comprises the following steps: and (5) the frame is dismantled, and the photovoltaic panel is positioned. Specifically, the long-frame horizontal movement motor 51b drives the long-frame dismantling mechanism 52 to the photovoltaic panel, the two front and rear adjustment cylinders 52g respectively drive the two positioning wheels 52f to fix the two sides of the long frame of the photovoltaic panel, and the two pinch roller adjustment cylinders 52h respectively drive the two pinch rollers 52d to compress the photovoltaic panel.
Step two: the pressing mechanism 3 descends to press and fix the photovoltaic panel.
Step three: the two sets of short frame dismantling mechanisms 43 respectively carry out short frame dismantling.
With reference to fig. 1, 4 and 9, the specific manner of removing the short frame in step three is as follows: the vertical lifting motor 42b drives the short frame dismantling head 43b to reach the surface of the photovoltaic panel m, and the short frame dismantling head adjusting cylinder 43a drives the movable part of the short frame dismantling head 43b to be jacked to the inner side m1a of the short frame; two short border horizontal migration motors 41b drive two short border demolishs device 4 respectively and moves towards the one side that deviates from the photovoltaic board and extend the side along first direction to push and demolish short border m1, the short border m1 that demolishs drops in the short border collection bin 71 of short border mechanism 7 along with the removal that device 4 was demolishd to the short border.
Step four: the short-frame material pouring mechanism 7 performs material pouring action.
Wherein, the concrete mode of the material pouring work in the fourth step is as follows: the short frame dismantling mechanism 43 ascends, the short frame dismantling head resets, the long frame dismantling mechanism 52, the short frame dumping mechanism 7 is driven to ascend by a dumping lifting cylinder 73, a dumping rotating cylinder 74 rotates for 90 degrees and is driven to stretch by a dumping stretching cylinder 75, and then the dumping ejecting cylinder 76 is utilized to jack up one side of the short frame collecting bin 71, so that the short frame falls into the waste collecting vehicle 8.
Step five: and repeating the first step, namely, the long frame horizontal moving motor 51b drives the long frame dismantling mechanism 52 to the photovoltaic panel again, the two front and rear adjusting cylinders 52g drive the two positioning wheels 52f to fix the two sides of the long frame of the photovoltaic panel respectively, and the two pressing wheel adjusting cylinders 52h drive the two pressing wheels 52d to press the photovoltaic panel respectively.
Step six: the two long frame dismantling mechanisms 52 respectively carry out long frame dismantling.
As shown in fig. 1, 4 and 10, the specific manner of removing the long frame in the sixth step is as follows: the long frame horizontal moving motor 51b continuously drives the long frame dismantling mechanism 52 to move forwards to the other side of the length direction of the photovoltaic panel, in the advancing process, the first frame dismantling wheel 52b and the second frame dismantling wheel 52c are respectively attached to the inner side m2a and the outer side m2b of the long frame m2, the frame shoveling glue head 52i, the side grinding head 52j and the back grinding head 52k are respectively attached to the upper surface, the side surface and the lower surface of the photovoltaic panel, the connected residual glue is removed while the long frame is dismantled, and the long frame and the residual glue fall into the waste collecting vehicle 8. Wherein, in the process of moving along the long frame direction, the movement track is deviated to the outer side of the long frame line.
Step seven: the long frame dismantling mechanism 52 resets, the pressing mechanism 3 ascends to reset, and the dismantling is finished.
According to the photovoltaic panel edge frame dismantling device, the servo motor, the air cylinder, the specially designed and developed edge frame dismantling mechanism and the electric control are closely matched, so that aluminum edge frames around the photovoltaic panel can be quickly and effectively removed. The direction and the mode of the force are ingeniously converted through the mechanisms such as the lead screw and the synchronizing wheel, so that the integral structure is compact and coordinated, and the practical efficiency is improved. Aiming at the functional requirements under the specific environment, the cylinder and the other mechanisms are matched with the positioning wheel and the polishing head, so that the purpose of adjusting the distance between the positioning wheel and the polishing head and the distance between the positioning wheel and the photovoltaic panel is achieved, and the adhesive between the frame and the photovoltaic panel can be more effectively removed. In addition, the short-frame material pouring mechanism realizes the automatic function of waste material collection through a vertical cylinder, a rotary cylinder, a collection bin and the like.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A photovoltaic panel frame dismantling device is characterized by comprising a frame main body, a workbench, a pressing mechanism, a short frame dismantling device, a long frame dismantling device and an electrical control system; wherein,
the frame main body is provided with a first direction along the length and a second direction along the width, and comprises a support frame and a portal frame erected on the support frame;
the workbench is arranged on the support frame below the portal frame and is used for bearing the photovoltaic panel;
the pressing mechanism is arranged on the portal frame opposite to the workbench, can move up and down relative to the portal frame and is used for pressing the photovoltaic panel on the workbench;
the short frame dismantling device is arranged on the portal frame, can move along a first direction relative to the portal frame and can also move up and down relative to the portal frame; the short frame dismantling device moves to abut against the inner side of a short frame on the surface of a photovoltaic panel on the workbench, and then moves continuously towards one side departing from the extending side of the photovoltaic panel along a first direction, so that the short frame is pushed and dismantled;
the long frame dismantling device is arranged on the support frame and can move along a first direction relative to the support frame; the long frame dismantling device moves to abut against the inner side and the outer side of the long frame of the photovoltaic panel on the workbench respectively, and is stripped and dismantled in the process of continuously moving along the first direction;
and the electric control system is connected with the pressing mechanism, the short frame dismantling device and the long frame dismantling device and is used for controlling the pressing mechanism, the short frame dismantling device and the long frame dismantling device to move.
2. The photovoltaic panel frame dismantling device according to claim 1, wherein the pressing mechanism includes a pressing guide rail and a pressing cylinder mounted on the gantry, a connecting frame connected to bottom ends of the pressing guide rail and the pressing cylinder, and a pressing head connected to a bottom of the connecting frame, and the pressing head is opposite to the photovoltaic panel on the surface of the workbench.
3. The photovoltaic panel border dismantling device according to claim 1, wherein said short border dismantling device includes a short border horizontal moving mechanism, a short border vertical moving mechanism, and a short border dismantling mechanism; wherein,
the short-frame horizontal moving mechanism comprises a short-frame horizontal moving guide rail arranged on the portal frame, a short-frame horizontal moving motor fixedly arranged on the portal frame and a short-frame horizontal moving lead screw connected with the short-frame horizontal moving guide rail and the short-frame horizontal moving motor;
the short frame vertical moving mechanism comprises a vertical lifting guide rail connected with the short frame horizontal moving guide rail, a vertical lifting motor fixedly arranged at the top of the vertical lifting guide rail and a vertical lifting screw rod connected with the vertical lifting guide rail and the vertical lifting motor;
the short frame dismantling mechanism comprises a short frame dismantling head adjusting cylinder connected to the tail end of the bottom of the vertical lifting guide rail and a short frame dismantling head connected with the short frame dismantling head adjusting cylinder.
4. The photovoltaic panel frame dismantling device according to claim 1, wherein said long frame dismantling device includes a long frame horizontal moving mechanism and a long frame dismantling mechanism; wherein,
the long-frame horizontal moving mechanism comprises a long-frame horizontal moving guide rail arranged on the support frame, a long-frame horizontal moving motor fixedly arranged on the long-frame horizontal moving guide rail and a long-frame horizontal moving lead screw connected with the long-frame horizontal moving guide rail and the long-frame horizontal moving motor;
the long frame dismantling mechanism comprises a supporting table connected with the long frame horizontal moving guide rail, a first frame dismantling wheel, a second frame dismantling wheel and a pressing wheel, wherein the first frame dismantling wheel, the second frame dismantling wheel and the pressing wheel are sequentially arranged on the supporting table along a first direction, and the pressing wheel is positioned on one side close to the photovoltaic panel.
5. The photovoltaic panel frame dismantling device according to claim 4, wherein said long frame dismantling mechanism further includes a moving table slidably connected to said support table and a positioning wheel fixedly mounted on said moving table, said moving table is connected to said support table through a front-rear adjustment cylinder, so that said moving table can move in a second direction with respect to said support table.
6. The photovoltaic panel frame dismantling device according to claim 5, wherein the long frame dismantling device further includes a frame glue shoveling head, a side grinding head and a back grinding head disposed on the support table, and the frame glue shoveling head, the side grinding head and the back grinding head are disposed on a side of the first frame dismantling wheel away from the pressing wheel.
7. The photovoltaic panel frame dismantling device according to any one of claims 1 to 6, further comprising a short frame dumping mechanism installed on the support frame, wherein the short frame dumping mechanism includes a short frame collecting bin, the short frame collecting bin is located at a terminal of a second direction side portion of the workbench, and a bin opening of the short frame collecting bin is lower than a height of the workbench.
8. The photovoltaic panel rim dismantling device according to claim 7, wherein the short rim dumping mechanism further comprises a dumping bracket mounted on the support frame, a dumping lifting cylinder disposed on the dumping bracket, a dumping rotating cylinder connected to a top of the dumping lifting cylinder, a dumping extending cylinder connected to the dumping rotating cylinder, and a dumping ejecting cylinder connected to the dumping extending cylinder, and the short rim collecting bin is connected to a tail end of the dumping ejecting cylinder.
9. The photovoltaic panel surround removing apparatus according to claim 8, wherein a weight block is connected to a side of the material pouring and extending cylinder away from the short surround collecting bin.
10. The photovoltaic panel surround removing apparatus of claim 1, further comprising a scrap collecting cart mounted to a first-direction side of the support frame, the scrap collecting cart configured to collect the removed surround.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011402328.8A CN112497165A (en) | 2020-12-02 | 2020-12-02 | Photovoltaic flange frame dismantling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011402328.8A CN112497165A (en) | 2020-12-02 | 2020-12-02 | Photovoltaic flange frame dismantling equipment |
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| CN112497165A true CN112497165A (en) | 2021-03-16 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011402328.8A Pending CN112497165A (en) | 2020-12-02 | 2020-12-02 | Photovoltaic flange frame dismantling equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114799832A (en) * | 2022-03-16 | 2022-07-29 | 南京师范大学 | Automatic disassembling device and method for solar photovoltaic module |
| CN115179022A (en) * | 2022-09-09 | 2022-10-14 | 意诚新能(苏州)科技有限公司 | Frame and junction box integrated dismounting device and dismounting method for photovoltaic assembly |
| CN115179021A (en) * | 2022-09-09 | 2022-10-14 | 意诚新能(苏州)科技有限公司 | Unfolding type dismantling device and method for long edge of photovoltaic assembly frame |
| CN115179003A (en) * | 2022-09-09 | 2022-10-14 | 意诚新能(苏州)科技有限公司 | Full-automatic dismantling system and method for frame of photovoltaic module |
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2020
- 2020-12-02 CN CN202011402328.8A patent/CN112497165A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114799832A (en) * | 2022-03-16 | 2022-07-29 | 南京师范大学 | Automatic disassembling device and method for solar photovoltaic module |
| CN115179022A (en) * | 2022-09-09 | 2022-10-14 | 意诚新能(苏州)科技有限公司 | Frame and junction box integrated dismounting device and dismounting method for photovoltaic assembly |
| CN115179021A (en) * | 2022-09-09 | 2022-10-14 | 意诚新能(苏州)科技有限公司 | Unfolding type dismantling device and method for long edge of photovoltaic assembly frame |
| CN115179003A (en) * | 2022-09-09 | 2022-10-14 | 意诚新能(苏州)科技有限公司 | Full-automatic dismantling system and method for frame of photovoltaic module |
| CN115179003B (en) * | 2022-09-09 | 2022-12-23 | 意诚新能(苏州)科技有限公司 | Full-automatic dismantling system and method for frame of photovoltaic module |
| CN115179021B (en) * | 2022-09-09 | 2022-12-23 | 意诚新能(苏州)科技有限公司 | Unfolding type dismantling device and method for long edge of photovoltaic assembly frame |
| CN115179022B (en) * | 2022-09-09 | 2023-01-06 | 意诚新能(苏州)科技有限公司 | Frame and junction box integrated dismounting device and dismounting method for photovoltaic assembly |
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