CN115284345A - Photovoltaic module frame dismantling machine and frame dismantling method thereof - Google Patents

Photovoltaic module frame dismantling machine and frame dismantling method thereof Download PDF

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Publication number
CN115284345A
CN115284345A CN202210975804.8A CN202210975804A CN115284345A CN 115284345 A CN115284345 A CN 115284345A CN 202210975804 A CN202210975804 A CN 202210975804A CN 115284345 A CN115284345 A CN 115284345A
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CN
China
Prior art keywords
frame
photovoltaic module
module
motor
screw rod
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Pending
Application number
CN202210975804.8A
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Chinese (zh)
Inventor
李友情
郑宏亮
邵世强
查焕
黄志鹏
王润
陈林
杨文金
徐小明
刘笑荣
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Xinyi Environmental Protection Special Type Glass Wuhu co ltd
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Xinyi Environmental Protection Special Type Glass Wuhu co ltd
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Priority to CN202210975804.8A priority Critical patent/CN115284345A/en
Publication of CN115284345A publication Critical patent/CN115284345A/en
Pending legal-status Critical Current

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
    • B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]

Abstract

The invention belongs to a photovoltaic module frame dismantling machine in the technical field of photovoltaic modules, and further relates to a photovoltaic module frame dismantling method. Photovoltaic module tear frame machine table face (1) front side open and two-way rotatory lead screw (23) before setting up, two-way rotatory lead screw (24) after mesa (1) rear side sets up, set up two slider I (6) on preceding two-way rotatory lead screw (23), set up two slider I (6) on back two-way rotatory lead screw (24), set up motor (31) on every slider I (6) respectively, one unidirectional rotation lead screw (5) are connected in every motor (31), suit slider II (29) respectively on unidirectional rotation lead screw (5) of every side, frame module (32) are torn open in every slider II (29) are close to mesa (1) side-mounting. According to the photovoltaic module frame dismantling machine and the frame dismantling method thereof, the frame dismantling step becomes safer and more stable, the full automation of the frame dismantling operation is realized, the labor is saved, the efficiency is high, and the labor intensity of workers is reduced.

Description

Photovoltaic module frame dismantling machine and frame dismantling method thereof
Technical Field
The invention belongs to the technical field of photovoltaic modules, and particularly relates to a photovoltaic module frame dismantling machine and a photovoltaic module frame dismantling method.
Background
Among the photovoltaic module, photovoltaic module silica gel veneer is passed through to subassembly body and subassembly frame (aluminium frame), and the subassembly after the drying is very firm, and four angles of aluminium frame adopt the riveting of angle key hydraulic pressure simultaneously, and intensity is very big. At present, potential safety hazards exist in manual or mechanical disassembly, and glass and battery pieces of the assembly body are easily damaged, so that the repair qualified rate of the battery plate assembly in the existing photovoltaic industry is only about 20%, and huge waste of enterprises is caused. Because the aluminum frame can only be knocked by a rubber hammer or a wood hammer in the manual disassembly mode in the prior art, glass and a battery piece are damaged, meanwhile, serious potential safety hazards exist, mechanical semi-automatic disassembly is adopted, only one frame can be disassembled at one time, and the efficiency is low; although a frame dismantling machine is arranged on the market, the step of cutting off silica gel is lacked, potential safety hazards still exist when the frame is dismantled, and the frame dismantling machine is less in use. Therefore, the frame dismantling operation requirement cannot be effectively met.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the photovoltaic module frame dismantling machine is simple in structure, glue is cut firstly before the frame is dismantled, binding force between a component frame and glass is reduced, the frame dismantling step becomes safer and more stable, and the device ingenious in structure is used for realizing the full automation of frame dismantling operation, saving manpower, being high in efficiency, and effectively reducing the labor intensity of workers.
To solve the technical problems, the invention adopts the technical scheme that:
the invention relates to a photovoltaic module frame dismantling machine, which is characterized in that: set up the twice conveyer belt on the mesa, set up lifting unit on the mesa between the twice conveyer belt, the carousel is installed on lifting unit, set up the sucking disc on the carousel, two-way rotatory lead screw before the mesa front side sets up, the mesa rear side sets up two-way rotatory lead screw after, set up two slider I on the preceding two-way rotatory lead screw, set up two slider I on the back two-way rotatory lead screw, set up the motor on every slider I respectively, a one-way rotatory lead screw is connected to every motor, suit slider II respectively on the one-way rotatory lead screw of every side, every slider II is close to mesa one side installation and tears frame module open, tear frame module open include the mounting bracket, the mounting bracket is connected with slider II, mounting bracket one side sets up the recess, the regulation motor is installed respectively to recess inside top near middle part and border position, the rubberizing sword is installed in the pivot of the last regulation motor of middle part position to recess inside top, install the briquetting in the pivot of the briquetting regulation motor of border position is close to recess inside top, the lower regulation motor is installed to lower rubberizing sword under the pivot installation of regulation motor.
The lifting component is connected with a rotating motor, the rotating motor is fixed on the frame dismantling machine base or on the ground, and the rotating motor is connected with the control component.
The upper rubber cutter and the lower rubber cutter of the frame disassembling module respectively comprise cutter body mounting frames and blades, each cutter body mounting frame is connected with an adjusting motor, the blades are fixed on the cutter body mounting frames in an inserted mode, the blades are made of steel with elasticity, and the pressing block is located on the outer side of the upper rubber cutter in the horizontal direction.
The photovoltaic module comprises a module body and a module frame, wherein the module frame comprises an upper frame groove and a lower frame groove, and the module body is clamped in the lower frame groove.
Two sliding blocks I on the front bidirectional screw rod are arranged at the thread positions in different directions, two sliding blocks I on the rear bidirectional screw rod are arranged at the thread positions in different directions, one end of the front bidirectional screw rod is connected with a front driving motor, and one end of the rear bidirectional screw rod is connected with a rear driving motor.
The front driving motor and the rear driving motor are respectively connected with the control part; the lifting component and the motor are respectively connected with the control component.
The table top is characterized in that a positioning wheel is arranged in the middle of the front side and the rear side of the table top respectively, two positioning wheels are arranged on the left side and the right side of the table top respectively, each positioning wheel is installed on a corresponding controller, the two controllers of the front side and the rear side are respectively arranged in a structure capable of controlling the corresponding positioning wheel to ascend and descend and move back and forth, and the four controllers of the left side and the right side are respectively arranged in a structure capable of controlling the corresponding positioning wheel to ascend and descend and move left and right.
The other end of the front bidirectional screw rod is connected to the ground or the frame dismantling machine base, and the other end of the rear bidirectional screw rod is connected to the ground or the frame dismantling machine base.
The invention also relates to a photovoltaic module frame dismantling method which has simple steps, is characterized in that glue is cut before frame dismantling, the binding force between the module frame and glass is reduced, the frame dismantling step is safer and more stable, the frame dismantling operation is completely automatic through a device with an ingenious structure, the labor is saved, the efficiency is high, and the manual labor intensity is effectively reduced.
The photovoltaic module frame dismantling method comprises the following frame dismantling steps:
s1, positioning a photovoltaic module: placing the photovoltaic module on a conveyor belt with the back side facing upwards; the conveyer belt conveys the photovoltaic module to a position above the table top; the controller firstly controls the positioning wheels to extend to a position higher than the conveying belt, the controller on the front side controls the positioning wheels on the front side to move backwards, the controller on the rear side controls the positioning wheels on the rear side to move forwards, the two controllers on the left side control the positioning wheels on the left side to move rightwards, the two controllers on the right side control the positioning wheels on the right side to move leftwards, the steps are synchronously carried out until the photovoltaic module is fixed at the middle position, the sucking disc on the turntable adsorbs the photovoltaic module to position the photovoltaic module on the table board, and each controller controls the corresponding positioning wheel to restore to the original position;
s2, cutting the glue: the lifting part extends upwards, and the turntable rises to drive the photovoltaic assembly to rise until the photovoltaic assembly is flush with the middle positions of the grooves of the frame detaching modules on the two sides; the motor drives the unidirectional rotation screw rod to rotate, and the sliding block II moves to the position of the short edge of the assembly; the frame detaching module on the left side and the frame detaching module on the right side move inwards respectively until the rubber cutters exceed the corresponding frame positions respectively; the upper adjusting motor drives the upper rubber cutter to rotate downwards, and the lower adjusting motor drives the lower rubber cutter to rotate upwards until the rubber cutter is tightly attached to the surface of the component glass; the frame disassembling module on the left side and the frame disassembling module on the right side respectively approach to the inner side of the frame on one side corresponding to the component frame until the rubber cutter is inserted into the inner side of the corresponding frame; the motor drives the unidirectional rotation screw rod to rotate, the sliding block II moves relative to the frame of the photovoltaic frame until the sliding block II reaches the other end of the frame, the frame disassembling module on the left side and the frame disassembling module on the right side are respectively far away from the inner sides of the corresponding frames, the upper rubber cutter and the lower rubber cutter respectively recover to the original positions to complete rubber cutting on the inner sides of the frames, long-side rubber is cut firstly during rubber cutting, the turntable drives the photovoltaic assembly to rotate 90 degrees clockwise after the rubber cutting, and then the short-side rubber is cut;
s3, frame dismantling: the briquetting moves down, two-way screw rod rotates before the drive of preceding motor, two-way screw rod rotates after the back drive motor drives, slider II removes to keeping away from the photovoltaic module direction, until the briquetting inserts the lower part frame inslot of subassembly frame, every slider II continues to remove until subassembly frame and subassembly body separation 1cm to keeping away from the photovoltaic module direction, it is rotatory that the motor drives one-way rotatory lead screw, slider II removes for the photovoltaic frame, the normal position is resumeed to the briquetting at last, the frame is torn open to the completion, tear short frame open earlier when tearing open the frame, it drives photovoltaic module counter-clockwise rotation 90 degrees to tear open the back carousel, tear long frame open again.
The photovoltaic module frame dismounting device used in the photovoltaic module frame dismounting method is located at an initial position before frame dismounting, and when the photovoltaic module frame dismounting machine is located at the initial position: the unidirectional rotating screw rods on the two sides of the table top are positioned at the two ends of the front bidirectional rotating screw rod and the rear bidirectional rotating screw rod, and the maximum distance is reserved between the unidirectional rotating screw rods on the two sides; the left frame-dismantling module and the right frame-dismantling module are close to the front bidirectional rotary screw rod or the rear bidirectional rotary screw rod, the cutter body mounting frames of the upper rubber cutter and the lower rubber cutter are located at the horizontal position, and the pressing block is located at the uppermost position.
By adopting the technical scheme of the invention, the working principle and the beneficial effects are as follows:
the photovoltaic module frame dismantling machine and the frame dismantling method thereof provided by the invention provide improvement aiming at the defects of the prior art. When the frame is disassembled, the photovoltaic module is conveyed to the table board, and the photovoltaic module is fixed, so that the photovoltaic module can be sequentially glued and disassembled. The glue cutting is to cut the glue at the connecting part of the component body and the component frame, and the frame disassembling is to separate the component body and the component frame. Firstly, positioning a photovoltaic module: placing the photovoltaic module on a conveyor belt with the back side facing upwards; the conveyer belt conveys the photovoltaic module to a position above the table top; the controller firstly controls the positioning wheels to extend to a position higher than the conveying belt, then the controller on the front side controls the positioning wheels on the front side to move backwards, the controller on the rear side controls the positioning wheels on the rear side to move forwards, the two controllers on the left side control the positioning wheels on the left side to move rightwards, the two controllers on the right side control the positioning wheels on the right side to move leftwards until the photovoltaic module is fixed at the middle position, the suckers on the turntables adsorb the photovoltaic module to position the photovoltaic module on the table board, and each controller controls the corresponding positioning wheel to restore to the original position; then cutting the glue: the lifting part extends upwards, the turntable rises to drive the photovoltaic assembly to rise until the height of the photovoltaic assembly is consistent with that of the grooves of the frame detaching modules on the two sides, and the assembly body of the photovoltaic assembly is positioned in the middle of the grooves; the frame disassembling module on the left side and the frame disassembling module on the right side respectively approach to the inner side of the frame on one side corresponding to the component frame until the rubber cutter is inserted into the inner side of the corresponding frame; the motor drives the unidirectional rotation screw rod to rotate, the sliding block II moves relative to the frame of the photovoltaic frame until the sliding block II reaches the other end of the frame, the frame disassembling module on the left side and the frame disassembling module on the right side are respectively far away from the inner sides of the corresponding frames, the upper rubber cutter and the lower rubber cutter respectively recover to the original positions to complete rubber cutting on the inner sides of the frames, long-side rubber is cut firstly during rubber cutting, the turntable drives the photovoltaic assembly to rotate 90 degrees clockwise after the rubber cutting, and then the short-side rubber is cut; then frame dismantling is carried out: the briquetting moves down, two-way screw rod rotates before the drive of preceding motor, two-way screw rod rotates after the back drive motor drives, slider II removes to keeping away from the photovoltaic module direction, until the briquetting inserts the lower part frame inslot of subassembly frame, every slider II continues to remove until subassembly frame and subassembly body separation 1cm to keeping away from the photovoltaic module direction, it is rotatory that the motor drives one-way rotatory lead screw, slider II removes for the photovoltaic frame, the normal position is resumeed to the briquetting at last, the frame is torn open to the completion, tear short frame open earlier when tearing open the frame, it drives photovoltaic module counter-clockwise turning 90 degrees to tear open the back carousel open, tear long frame open again, realize subassembly frame and subassembly body separation, the frame is torn open in the completion. According to the photovoltaic module frame dismantling machine and the frame dismantling method thereof, glue is cut before frame dismantling, the binding force between the module frame and glass is reduced, the frame dismantling step is safer and more stable, the frame dismantling operation is completely automatic through a device with an ingenious structure, manpower is saved, the efficiency is high, and the manual labor intensity is effectively reduced.
Drawings
The contents of the description and the references in the drawings are briefly described as follows:
fig. 1 is a schematic top view of a photovoltaic module frame dismantling machine according to the present invention;
FIG. 2 is a schematic structural diagram of a frame detaching module of the photovoltaic module frame detaching machine according to the present invention;
FIG. 3 is a schematic view of a connection structure of a turntable of the photovoltaic module frame dismantling machine according to the present invention;
FIG. 4 is a schematic top-view structural diagram of a pressing block of the photovoltaic module frame dismantling machine according to the invention;
FIG. 5 is a schematic top view of an upper rubber cutter of the photovoltaic module frame dismantling machine according to the present invention;
FIG. 6 is a schematic structural view of a photovoltaic module according to the present invention;
FIG. 7 is a schematic structural diagram of a frame detaching module of the photovoltaic module frame detaching machine according to the present invention in an initial state;
FIG. 8 is a schematic structural diagram of the photovoltaic module frame dismantling machine of the present invention before frame dismantling module glue cutting;
FIG. 9 is a schematic structural diagram of a frame detaching module of the photovoltaic module frame detaching machine according to the present invention during glue cutting;
fig. 10 is a schematic structural diagram of a frame detaching module of the photovoltaic module frame detaching machine according to the present invention;
fig. 11 is a schematic top structural view of the photovoltaic module when the frame-dismantling module of the photovoltaic module frame-dismantling machine is dismantled, the photovoltaic module is not in the middle position;
fig. 12 is a schematic top view of the photovoltaic module adjusted to the middle position by the positioning wheels when the frame-detaching module of the photovoltaic module frame-detaching machine according to the present invention is detached;
in the drawings are labeled: 1. a table top; 2. a conveyor belt; 3. a turntable; 4. a suction cup; 5. rotating the screw rod; 6. A slide block I; 7. a control part; 8. a mounting frame; 9. a groove; 10. an upper adjustment motor; 11. cutting the upper rubber cutter; 12. a lower adjustment motor; 13. a lower rubber cutter; 14. a rotating electric machine; 15. (ii) a 16. A front drive motor; 17. A rear drive motor; 18. a component body (component glass); 19. an assembly frame; 20. an upper frame groove; 21. A lower frame groove; 22. a limiting wheel; 23. a front bidirectional rotating screw rod; 24. then bidirectionally rotating the screw rod; 25. a frame dismantling machine base; 26. a cutter body mounting frame; 27. a blade; 28. a lifting member; 29. a slide block II; 30. a controller; 31. a motor; 32. a frame disassembling module; 33. briquetting; 34. briquetting accommodate motor.
Detailed Description
The following detailed description of the embodiments of the present invention, such as the shapes and structures of the components, the mutual positions and connection relations among the components, the functions and operation principles of the components, will be made by referring to the accompanying drawings and the description of the embodiments:
as shown in fig. 1 to 12, the invention relates to a photovoltaic module frame dismantling machine, which is characterized in that: set up twice conveyer belt 2 on mesa 1, set up elevating part 28 on mesa 1 between twice conveyer belt 2, the conveyer belt can set up the multichannel, multichannel conveyer belt parallel arrangement, realize the photovoltaic module and carry, carousel 3 installs on elevating part 28, set up sucking disc 4 on carousel 3, mesa 1 front side sets up preceding two-way rotatory lead screw 23, mesa 1 rear side sets up back two-way rotatory lead screw 24, set up two slider I6 on the preceding two-way rotatory lead screw 23, set up two slider I6 on the back two-way rotatory lead screw 24, set up motor 31 on every slider I6 respectively, every motor 31 connects a one-way rotatory lead screw 5, respectively slider II28 on the one-way rotatory lead screw 5 of every side, every slider II29 is close to mesa 1 one side installation of the mesa and tears frame module 32 down, tear frame module 32 include mounting bracket 8, mounting bracket 8 is connected with slider II29, 8 one side sets up recess 9 in the mounting bracket 9 inside top is close to the middle part and border position install adjustment motor 10 respectively, the last rubber cutter 11 is installed in the pivot of the upper and lower adjustment motor 12 of the pivot of the recess 34 that the inside top is close to the middle part position, the lower adjustment motor 12 is close to the pivot installation. The structure provides a brand new technical scheme aiming at the defects in the prior art. When the frame is disassembled, the photovoltaic module is conveyed to the table board, and the photovoltaic module is fixed, so that the photovoltaic module can be sequentially glued and disassembled. The glue cutting is to cut the glue at the connecting part of the component body and the component frame, and the frame dismantling is to separate the component body from the component frame. Firstly, positioning a photovoltaic module: placing the photovoltaic module on the conveyer belt 2 with the back face upward; the conveyer belt 2 conveys the photovoltaic module to the position above the table board 1; the controller 30 firstly controls the positioning wheel 22 to extend to a position higher than the conveying belt 2, then the controller 30 on the front side controls the positioning wheel 22 on the front side to move backwards, the controller 30 on the rear side controls the positioning wheel 22 on the rear side to move forwards, the two controllers 30 on the left side control the positioning wheel 22 on the left side to move rightwards, the two controllers 30 on the right side control the positioning wheel 22 on the right side to move leftwards until the photovoltaic module is fixed at the middle position, the suction disc 4 on the turntable 3 adsorbs the photovoltaic module, the photovoltaic module is positioned on the table board 1, and each controller 30 controls the corresponding positioning wheel 22 to restore to the original position; then cutting the glue: the lifting component 28 extends upwards, the turntable 3 rises to drive the photovoltaic component to rise until the height of the photovoltaic component is consistent with that of the grooves 9 of the frame detaching modules 32 on the two sides, and the component body 18 of the photovoltaic component is positioned in the middle of the grooves 9; the left frame detaching module 32 and the right frame detaching module 32 respectively approach to the inner side of one side frame corresponding to the component frame 19 until the rubber cutter is inserted into the inner side of the corresponding side frame; the motor 31 drives the one-way rotating screw rod 5 to rotate, the sliding block II29 moves relative to the frame of the photovoltaic frame 19 until the sliding block II reaches the other end of the frame, the frame detaching module 32 on the left side and the frame detaching module 32 on the right side are respectively far away from the inner sides of the corresponding frames, the upper rubber cutter 11 and the lower rubber cutter 13 are respectively restored to original positions, rubber cutting on the inner sides of the frames is completed, long-edge rubber is cut firstly when the rubber is cut, the turntable 3 drives the photovoltaic assembly to rotate 90 degrees clockwise after the rubber is cut, and then the short-edge rubber is cut; then frame dismantling is carried out: the briquetting 33 moves down, two-way screw 23 rotates before the drive of front drive motor 16, two-way screw 24 rotates after back drive motor 17 drives, slider II29 moves to keeping away from the photovoltaic module direction, until briquetting 33 inserts in the lower part frame groove 21 of subassembly frame 19, every slider II29 continues to move to keeping away from the photovoltaic module direction until subassembly frame 19 and subassembly body 18 separate 1cm, motor 31 drives one-way rotatory lead screw 5 rotatory, slider II29 moves for the 19 frames of photovoltaic frame, the briquetting resumes the normal position at last, accomplish and tear the frame open, tear the short frame open earlier when tearing the frame open, the carousel drives photovoltaic module anticlockwise rotation 90 degrees after tearing open, tear the long frame open again, realize subassembly frame 19 and subassembly body 18 separation, accomplish and tear the frame open. The photovoltaic module frame dismantling machine and the frame dismantling method thereof have the advantages that the structure is simple, the steps are simple, glue is cut before the frame is dismantled, the binding force between the module frame and glass is reduced, the frame dismantling step is safer and more stable, the frame dismantling operation is completely automatic through a device with an ingenious structure, the labor is saved, the efficiency is high, and the labor intensity is effectively reduced.
The lifting component 28 is connected with the rotating motor 14, the rotating motor 14 is fixed on the frame dismantling machine base 25 or on the ground, and the rotating motor 14 is connected with the control component. Above-mentioned structure, the lifting unit can realize going up and down under control unit's control, drives the carousel and goes up and down. And the rotating electrical machines can drive the lifting unit rotatory, realizes the rotation control to the carousel to in carrying out 90 degrees rotations to photovoltaic module, cut gluey to the frame position of subassembly frame different faces, and need not lift removal photovoltaic. Because the assembly frame of the photovoltaic assembly is of a square frame structure, two groups of parallel and symmetrical frames are arranged. The frame disassembling device can synchronously cut off glue on the inner sides of a group of parallel frames at one time. The whole operation process has high automation degree and high accuracy.
The upper rubber cutter 11 and the lower rubber cutter 13 of the frame disassembling module 32 respectively comprise cutter body mounting frames 26 and blades 27, each cutter body mounting frame 26 is connected with an adjusting motor, the blades 27 are fixed on the cutter body mounting frames 26 in an inserting mode, the blades 27 are made of steel materials with elasticity, and the pressing block 33 is located on the outer side of the upper rubber cutter 11 in the horizontal direction. Above-mentioned structure, cutter body mounting bracket are used for being connected with the accommodate motor who corresponds, and the blade is installed on the cutter body mounting bracket, can conveniently change after damaging or when corresponding the photovoltaic frame of different models, improve the commonality of tearing the frame machine open, and the blade takes elasticity for be in the pressurized bending state when the blade contacts with the glue film between subassembly frame and the subassembly body, thereby ensure that the blade reliably contacts with the glue film, improve and cut gluey effect.
The photovoltaic module comprises a module body 18 and a module frame 19, wherein the module frame 19 comprises an upper frame groove 20 and a lower frame groove 21, and the module body 18 is clamped in the lower frame groove 21.
Two sliders I6 on the front bidirectional screw rod 23 are arranged at the thread positions in different directions, two sliders I6 on the rear bidirectional screw rod 24 are arranged at the thread positions in different directions, one end of the front bidirectional screw rod 23 is connected with the front driving motor 16, and one end of the rear bidirectional screw rod 24 is connected with the rear driving motor 17. Above-mentioned structure, driving motor rotates with back driving motor before controlling part control, two-way screw rod 23 rotates respectively with two-way screw rod 24 in back before can driving, realize that two slider I on every two-way screw rod can realize moving to being close to each other and keeping away from the direction each other, the one-way rotatory lead screw 5 that drives both sides removes to being close to each other and keeping away from the direction each other, thereby drive the frame module removal of tearing open of both sides and the position change, therefore, can convenient and reliable pass through slider II's removal, realize the glue cutting and tear the frame operation open.
The front driving motor 16 and the rear driving motor 17 are respectively connected with the control component 7; the lifting component 28 and the motor 31 are respectively connected with the control component 7. In the structure, the control component is a control center of the whole frame dismounting device, and the actions and the mutual matching operation of the components are realized.
The table top comprises a table top 1 and is characterized in that a positioning wheel 22 is arranged in the middle of the front side and the rear side of the table top 1 respectively, two positioning wheels 22 are arranged on the left side and the right side of the table top 1 respectively, each positioning wheel 22 is installed on a corresponding controller 30, the two controllers 30 on the front side and the rear side are arranged to be of a structure capable of controlling the corresponding positioning wheel 22 to ascend and descend and move back and forth respectively, and the four controllers 30 on the left side and the right side are arranged to be of a structure capable of controlling the corresponding positioning wheel 22 to ascend and move left and right respectively. Above-mentioned structure, the locating wheel sets up a plurality ofly, and a plurality of locating wheels can be convenient and reliable fix a position photovoltaic module on mesa 1 through the control of controller separately.
The other end of the front bidirectional screw rod 23 is connected to the ground or the frame dismantling machine base 25, and the other end of the rear bidirectional screw rod 24 is connected to the ground or the frame dismantling machine base 25. The structure realizes the reliable arrangement of the front bidirectional screw 23 and the rear bidirectional screw 24, the front bidirectional screw 23 and the rear bidirectional screw 24 are both arranged in parallel to the ground, and the heights of the front bidirectional screw 23 and the rear bidirectional screw 24 relative to the ground are consistent.
The invention also relates to a photovoltaic module frame dismantling method which has simple steps, is characterized in that glue is cut before frame dismantling, the binding force between the module frame and glass is reduced, the frame dismantling step is safer and more stable, the frame dismantling operation is completely automatic through a device with an ingenious structure, the labor is saved, the efficiency is high, and the manual labor intensity is effectively reduced.
The photovoltaic module frame dismantling method comprises the following frame dismantling steps:
s1, positioning a photovoltaic module: placing the photovoltaic module on the conveyer belt 2 with the back face upward; the conveyer belt 2 conveys the photovoltaic module to the position above the table board 1; the controller 30 controls the positioning wheel 22 to extend to a position higher than the conveying belt 2, the controller 30 on the front side controls the positioning wheel 22 on the front side to move backwards, the controller 30 on the rear side controls the positioning wheel 22 on the rear side to move forwards, the two controllers 30 on the left side control the positioning wheel 22 on the left side to move rightwards, the two controllers 30 on the right side control the positioning wheel 22 on the right side to move leftwards, the steps are synchronously carried out until the photovoltaic module is fixed at the middle position, the sucking disc 4 on the turntable 3 adsorbs the photovoltaic module to position the photovoltaic module on the table board 1, and each controller 30 controls the corresponding positioning wheel 22 to restore to the original position;
s2, cutting the glue: the lifting component 28 extends upwards, the turntable 3 rises to drive the photovoltaic component to rise until the photovoltaic component is flush with the middle position of the groove 9 of the frame removing modules 32 at the two sides; the motor 31 drives the unidirectional rotation screw rod 5 to rotate, and the sliding block II29 moves to the position of the short side of the assembly; the frame detaching module 32 on the left side and the frame detaching module 32 on the right side move inwards respectively until the rubber cutters exceed the corresponding frame positions respectively; the upper adjusting motor drives the upper rubber cutter to rotate downwards, and the lower adjusting motor drives the lower rubber cutter to rotate upwards until the rubber cutter is tightly attached to the surface of the component glass; the left frame detaching module 32 and the right frame detaching module 32 respectively approach to the inner side of the frame on the corresponding side of the component frame 19 until the rubber cutter is inserted into the inner side of the corresponding frame; the motor 31 drives the one-way rotating screw rod 5 to rotate, the sliding block II29 moves relative to the frame of the photovoltaic frame 19 until the sliding block II reaches the other end of the frame, the frame detaching module 32 on the left side and the frame detaching module 32 on the right side are respectively far away from the inner sides of the corresponding frames, the upper rubber cutter 11 and the lower rubber cutter 13 respectively recover to the original positions to complete rubber cutting on the inner sides of the frames, long-edge rubber is cut firstly during rubber cutting, and after the rubber cutting, the turntable 3 drives the photovoltaic assembly to rotate 90 degrees clockwise and then cuts short-edge rubber;
s3, frame dismantling: briquetting 33 moves down, two-way screw 23 rotates before the drive of front drive motor 16, two-way screw 24 rotates after back drive motor 17 drives, slider II29 moves to keeping away from the photovoltaic module direction, until briquetting 33 inserts in the lower part frame groove 21 of subassembly frame 19, every slider II29 continues to move to keeping away from the photovoltaic module direction until subassembly frame 19 and subassembly body 18 separate 1cm, motor 31 drives the rotation of one-way rotatory lead screw 5, slider II29 moves for the 19 frames of photovoltaic frame, the briquetting resumes the normal position at last, accomplish and tear the frame open, tear the short frame open earlier when tearing the frame open, the carousel drives photovoltaic module counter-clockwise turning 90 degrees after tearing open, tear the long frame open again.
The photovoltaic module frame dismounting device used in the photovoltaic module frame dismounting method is located at an initial position before frame dismounting, and when the photovoltaic module frame dismounting machine is located at the initial position: the unidirectional rotating screw rods 5 on the two sides of the table board 1 are positioned at the two ends of the front bidirectional rotating screw rod 23 and the rear bidirectional rotating screw rod 24, and the distance between the unidirectional rotating screw rods 5 on the two sides is the maximum; the left frame detaching module 32 and the right frame detaching module 32 are close to the front bidirectional rotary screw 23 or the rear bidirectional rotary screw 24, the cutter body mounting frames of the upper rubber cutter 11 and the lower rubber cutter 13 are located at the horizontal position, and the pressing block 33 is located at the uppermost position.
The photovoltaic module frame dismantling machine and the frame dismantling method thereof provided by the invention provide improvement aiming at the defects of the prior art. When the frame is disassembled, the photovoltaic module is conveyed to the table board, and the photovoltaic module is fixed, so that the photovoltaic module can be sequentially glued and disassembled. The glue cutting is to cut the glue at the connecting part of the component body and the component frame, and the frame dismantling is to separate the component body from the component frame. Firstly, positioning a photovoltaic module: placing the photovoltaic module on a conveyor belt with the back side facing upwards; the conveyer belt conveys the photovoltaic module to a position above the table top; the controller firstly controls the positioning wheels to extend to a position higher than the conveying belt, then the controller on the front side controls the positioning wheels on the front side to move backwards, the controller on the rear side controls the positioning wheels on the rear side to move forwards, the two controllers on the left side control the positioning wheels on the left side to move rightwards, the two controllers on the right side control the positioning wheels on the right side to move leftwards until the photovoltaic module is fixed at the middle position, the suckers on the turntables adsorb the photovoltaic module to position the photovoltaic module on the table board, and each controller controls the corresponding positioning wheel to restore to the original position; then cutting the glue: the lifting part extends upwards, the turntable rises to drive the photovoltaic assembly to rise until the height of the photovoltaic assembly is consistent with that of the grooves of the frame detaching modules on the two sides, and the assembly body of the photovoltaic assembly is positioned in the middle of the grooves; the frame disassembling module on the left side and the frame disassembling module on the right side respectively approach to the inner side of the frame on one side corresponding to the component frame until the rubber cutter is inserted into the inner side of the corresponding frame; the motor drives the unidirectional rotation screw rod to rotate, the sliding block II moves relative to the frame of the photovoltaic frame until the sliding block II reaches the other end of the frame, the frame disassembling module on the left side and the frame disassembling module on the right side are respectively far away from the inner sides of the corresponding frames, the upper rubber cutter and the lower rubber cutter respectively recover to the original positions to complete rubber cutting on the inner sides of the frames, long-side rubber is cut firstly during rubber cutting, the turntable drives the photovoltaic assembly to rotate 90 degrees clockwise after the rubber cutting, and then the short-side rubber is cut; then frame dismantling is carried out: the briquetting moves down, two-way screw rod rotates before the drive of preceding motor, two-way screw rod rotates after the back drive motor drives, slider II removes to keeping away from the photovoltaic module direction, until the briquetting inserts the lower part frame inslot of subassembly frame, every slider II continues to remove until subassembly frame and subassembly body separation 1cm to keeping away from the photovoltaic module direction, it is rotatory that the motor drives one-way rotatory lead screw, slider II removes for the photovoltaic frame, the normal position is resumeed to the briquetting at last, the frame is torn open to the completion, tear short frame open earlier when tearing open the frame, it drives photovoltaic module counter-clockwise turning 90 degrees to tear open the back carousel open, tear long frame open again, realize subassembly frame and subassembly body separation, the frame is torn open in the completion. According to the photovoltaic module frame dismantling machine and the frame dismantling method thereof, glue is cut before frame dismantling, the binding force between the module frame and glass is reduced, the frame dismantling step is safer and more stable, the frame dismantling operation is completely automatic through a device with an ingenious structure, manpower is saved, the efficiency is high, and the manual labor intensity is effectively reduced.
The present invention has been described in connection with the accompanying drawings, and it is to be understood that the invention is not limited to the specific embodiments disclosed, but is intended to cover various modifications, changes and equivalents of the embodiments of the invention, and its application to other applications without departing from the spirit and scope of the invention.

Claims (10)

1. The utility model provides a photovoltaic module tears frame machine open which characterized in that: the table top (1) is provided with a conveyor belt (2), the table top (1) between the conveyor belts (2) is provided with a lifting component (28), a turntable (3) is installed on the lifting component (28), a sucker (4) is arranged on the turntable (3), the front side of the table top (1) is provided with a front bidirectional rotary screw rod (23), the rear side of the table top (1) is provided with a rear bidirectional rotary screw rod (24), the front bidirectional rotary screw rod (23) is provided with two sliders I (6), the rear bidirectional rotary screw rod (24) is provided with two sliders I (6), each slider I (6) is provided with a motor (31), each motor (31) is connected with one unidirectional rotary screw rod (5), each slider II (29) is sleeved on each unidirectional rotary screw rod (5), each slider II (29) is installed and disassembled on one side close to the table top (1), each frame disassembling module (32) is installed and disassembled and comprises a mounting frame (8), the mounting frame (8) is connected with the sliders II (29), one side of the mounting frame (8) is provided with a groove (9), the upper side of the groove (9) is provided with a middle adjusting position close to the middle of the motor (10), and an upper adjusting knife (10) of the upper adjusting knife (10) is arranged on the middle of the motor (11) close to the middle of the upper of the motor, an upper pressing block (33) is arranged on a rotating shaft of a pressing block adjusting motor (34) which is arranged above the inner portion of the groove (9) and close to the edge position, a lower adjusting motor (12) is arranged below the inner portion of the groove (9) and close to the edge position, and a lower rubber cutter (13) is arranged on a rotating shaft of the lower adjusting motor (12).
2. The photovoltaic module frame dismantling machine of claim 1, wherein: the lifting component (28) is connected with the rotating motor (14), the rotating motor (14) is fixed on the frame dismantling machine base (25) or on the ground, and the rotating motor (14) is connected with the control component.
3. The photovoltaic module frame dismantling machine according to claim 1 or 2, characterized in that: the upper rubber cutter (11) and the lower rubber cutter (13) of the frame disassembling module (32) respectively comprise cutter body mounting frames (26) and blades (27), each cutter body mounting frame (26) is connected with an adjusting motor, the blades (27) are fixed on the cutter body mounting frames (26) in an inserted mode, the blades (27) are made of steel materials with elasticity, and the pressing block (33) is located on the outer side of the upper rubber cutter (11) in the horizontal direction.
4. The photovoltaic module frame dismantling machine according to claim 1 or 2, characterized in that: the photovoltaic module comprises a module body (18) and a module frame (19), wherein the module frame (19) comprises an upper frame groove (20) and a lower frame groove (21), and the module body (18) is clamped in the lower frame groove (21).
5. The photovoltaic module frame dismantling machine according to claim 1 or 2, characterized in that: two sliders I (6) on the front bidirectional screw rod (23) are installed at thread positions in different directions, two sliders I (6) on the rear bidirectional screw rod (24) are installed at thread positions in different directions, one end of the front bidirectional screw rod (23) is connected with the front driving motor (16), and one end of the rear bidirectional screw rod (24) is connected with the rear driving motor (17).
6. The photovoltaic module frame dismantling machine according to claim 1 or 2, characterized in that: the front driving motor (16) and the rear driving motor (17) are respectively connected with the control component (7); the lifting component (28) and the motor (31) are respectively connected with the control component (7).
7. The photovoltaic module frame dismantling machine according to claim 1 or 2, characterized in that: the table board is characterized in that a positioning wheel (22) is arranged in the middle of the front side and the rear side of the table board (1) respectively, two positioning wheels (22) are arranged on the left side and the right side of the table board (1) respectively, each positioning wheel (22) is installed on a corresponding controller (30), the two controllers (30) of the front side and the rear side are arranged into structures capable of controlling the corresponding positioning wheels (22) to ascend and descend and move back and forth respectively, and the four controllers (30) of the left side and the right side are arranged into structures capable of controlling the corresponding positioning wheels (22) to ascend and descend and move left and right respectively.
8. The photovoltaic module frame dismantling machine according to claim 1 or 2, characterized in that: the other end of the front bidirectional screw rod (23) is connected to the ground or a frame dismantling machine base (25), and the other end of the rear bidirectional screw rod (24) is connected to the ground or the frame dismantling machine base (25).
9. A photovoltaic module frame dismantling method is characterized by comprising the following steps: the photovoltaic module frame dismantling method comprises the following frame dismantling steps:
s1, positioning a photovoltaic module: placing the photovoltaic module on the conveyor belt (2) with the back face upward; the conveyer belt (2) conveys the photovoltaic module to a position above the table-board (1); the controller (30) controls the positioning wheels (22) to extend to a position higher than the conveyor belt (2), the controller (30) on the front side controls the positioning wheels (22) on the front side to move backwards, the controller (30) on the rear side controls the positioning wheels (22) on the rear side to move forwards, the two controllers (30) on the left side control the positioning wheels (22) on the left side to move rightwards, the two controllers (30) on the right side control the positioning wheels (22) on the right side to move leftwards, the steps are synchronously carried out until the photovoltaic modules are fixed at the middle position, the suckers (4) on the rotary disc (3) adsorb the photovoltaic modules to position the photovoltaic modules on the table board (1), and each controller (30) controls the corresponding positioning wheel (22) to recover to the original position;
s2, cutting the glue: the lifting component (28) extends upwards, and the turntable (3) rises to drive the photovoltaic module to rise until the photovoltaic module is flush with the middle positions of the grooves (9) of the frame disassembling modules (32) on the two sides; the motor (31) drives the unidirectional rotation screw rod (5) to rotate, and the sliding block II (29) moves to the position of the short side of the assembly; the left frame detaching module (32) and the right frame detaching module (32) move inwards respectively until the rubber cutters exceed the corresponding frame positions respectively; the upper adjusting motor drives the upper rubber cutter to rotate downwards, and the lower adjusting motor drives the lower rubber cutter to rotate upwards until the rubber cutter is tightly attached to the surface of the component glass; the left frame dismantling module (32) and the right frame dismantling module (32) respectively approach to the inner side of one side frame corresponding to the component frame (19) until the rubber cutter is inserted into the inner side of the corresponding side frame; the motor (31) drives the unidirectional rotation screw rod (5) to rotate, the sliding block II (29) moves relative to the frame of the photovoltaic frame (19) until the sliding block II reaches the other end of the frame, the frame detaching module (32) on the left side and the frame detaching module (32) on the right side are respectively far away from the inner sides of the corresponding frames, the upper rubber cutter (11) and the lower rubber cutter (13) respectively recover to the original positions to finish rubber cutting on the inner sides of the frames, long-edge rubber is cut firstly when the rubber is cut, the turntable (3) drives the photovoltaic assembly to rotate 90 degrees clockwise after the rubber is cut, and then the edge rubber is cut short;
s3, disassembling a frame: briquetting (33) moves down, two-way spiral lead screw (23) rotate before preceding motor (16) drive, back driving motor (17) drive two-way spiral lead screw (24) in back and rotate, slider II (29) move to keeping away from the photovoltaic module direction, until briquetting (33) inserts in lower part frame groove (21) of subassembly frame (19), every slider II (29) continue to move to keeping away from the photovoltaic module direction until subassembly frame (19) and subassembly body (18) separation 1cm, motor (31) drive unidirectional rotation lead screw (5) rotatory, slider II (29) move for photovoltaic frame (19) frame, the briquetting resumes the normal position at last, accomplish and tear the frame open, tear short frame earlier when tearing open the frame open, tear back carousel drive photovoltaic module anticlockwise rotation 90 degrees after tearing open, tear long frame open again.
10. The photovoltaic module unfreezing method according to claim 9, wherein: the photovoltaic module frame dismounting device used in the photovoltaic module frame dismounting method is located at an initial position before frame dismounting, and when the photovoltaic module frame dismounting machine is located at the initial position: the unidirectional rotating screw rods (5) on the two sides of the table board (1) are positioned at the two ends of the front bidirectional rotating screw rod (23) and the rear bidirectional rotating screw rod (24), and the maximum distance is reserved between the unidirectional rotating screw rods (5) on the two sides; the left frame detaching module (32) and the right frame detaching module (32) are close to the front bidirectional rotary screw rod (23) or the rear bidirectional rotary screw rod (24), the cutter body mounting frames of the upper rubber cutter (11) and the lower rubber cutter (13) are located at the horizontal position, and the pressing block (33) is located at the uppermost position.
CN202210975804.8A 2022-08-15 2022-08-15 Photovoltaic module frame dismantling machine and frame dismantling method thereof Pending CN115284345A (en)

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Application Number Priority Date Filing Date Title
CN202210975804.8A CN115284345A (en) 2022-08-15 2022-08-15 Photovoltaic module frame dismantling machine and frame dismantling method thereof

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Application Number Priority Date Filing Date Title
CN202210975804.8A CN115284345A (en) 2022-08-15 2022-08-15 Photovoltaic module frame dismantling machine and frame dismantling method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116277174A (en) * 2023-04-14 2023-06-23 国网江苏省电力有限公司盐城供电分公司 Secondary trimming equipment of photovoltaic module

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116277174A (en) * 2023-04-14 2023-06-23 国网江苏省电力有限公司盐城供电分公司 Secondary trimming equipment of photovoltaic module

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