CN208836693U - A kind of edible fungus culturing matrix pack transfer device - Google Patents

Abstract

A kind of edible fungus culturing matrix pack transfer device, it is related to edible fungus culturing equipment technical field, including turntable, feeding device and transfer device with first inversion device, it is evenly distributed in multiple through-holes on the turntable, admittedly packed set is equipped with below the through-hole；The feeding device and transfer device are arranged circumferentially in around the turntable, the transfer device includes the transhipment disk with the second changer below the turntable and the gripper assembly positioned at the transhipment disc side, is evenly distributed in multiple transfer chambers on the transhipment disk；The distributed structure of the through-hole is round tangent with the distributed structure circle of the transfer chamber.Packing transfer device by the edible fungus culturing matrix can be with effective solution problems of the prior art, it can the high matrix charging-transport process for automatically carrying out cultivation matrix bag, meanwhile having many advantages, such as that good positioning effect, transfer efficiency are high, not influencing the matrix morphology after filling.

Description

A kind of edible fungus culturing matrix pack transfer device

Technical field

The utility model relates to edible fungus culturing equipment technical fields more particularly to a kind of pack of edible fungus culturing matrix to turn Shipping unit.

Background technique

During edible fungus culturing production, substituting stuff cultivation starts to be widely used, and substituting stuff cultivation is i.e. using modeling The mode planted after the built-in cultivation matrix for filling out edible mushroom of material bag into mycelia is cultivated.Relatively traditional is segment wood cultivated with reduction Production cycle, the advantage for improving space utilization rate, improving biologicak efficiency and being easy to pick.

Generally by worker, filling mode is carried out manually for existing packed matrix production at present, Edible Fungi from Dynamicization process also predominantly stays in matrix mixing, mycelia is cultivated in these processes, as described in Publication No. CN204697571U A kind of automatic bottle filling device of strain substrate can be only applied to cultivate the filling of the glass culture bottle that strain mycelia is；As notification number is Culture materials of edible fungi mixing filling production line disclosure of which described in CN203261812U also only has matrix blending transportation Mechanical device.Therefore the degree of automation is also relatively low in the production process of cultivation matrix pack, manual filling has low efficiency Problem.

Meanwhile manual filling has the problem that loading density, state are uncertain, uncontrollable, in some more difficult cultivations Strain is unable to satisfy the planting environment stability of its demand when planting.Such as Sparassis crispa (sparassis crispa), the mushroom It is non-pleat hole Zoopagales, silk ball Cordycepps, silk ball Pseudomonas, also known as silk ball is deep.Sparassis crispa is a kind of rare rare edible mushroom, and nutrition is special Not Feng Fu, have it is antitumor, improve hematopoiesis function, improve immunity and other effects.But its cultivation is to temperature, humidity, pH value There are harsh requirement, the manual filling demand for being unable to satisfy this kind of mushroom to planting environment.

In transport process especially after the completion of the charging of cultivation matrix bag, existing common transhipment is mechanical or turns manually Fortune mode has that low efficiency, locating effect are poor, are easy to change matrix filling compaction state that (such as action element is cultivated in positioning transhipment Interfered when bag containing soilless substrate and hit the matrix in bulk filled in and lead to cultivation matrix bag skew, topple over), the degree of automation is low etc. etc. asks Topic.

Therefore the edible fungus culturing matrix pack of a kind of high automation, high efficiency, high production stability is needed in the market Transfer device.

Utility model content

The purpose of this utility model is to provide a kind of edible fungus culturing matrix to pack transfer device, is planted by the edible mushroom Training matrix pack transfer device high can automatically carry out cultivation base with effective solution problems of the prior art Matrix charging-transport process of matter bag, meanwhile, with good positioning effect, transfer efficiency is high, does not influence the matrix shape after loading The advantages that state.

To realize purpose of utility model, the utility model is adopted the technical scheme that

A kind of edible fungus culturing matrix packs transfer device, including with first inversion device turntable, feeding device and Transfer device is evenly distributed in multiple through-holes on the turntable, and solid packed set is equipped with below the through-hole；The feeding device And transfer device is arranged circumferentially in around the turntable, the transfer device includes having the below the turntable Two changers transport disk and the gripper assembly positioned at the transhipment disc side, are evenly distributed in multiple transhipments on the transhipment disk Chamber；The distributed structure of the through-hole is round tangent with the distributed structure circle of the transfer chamber.

As the preferred of the utility model, the gripper assembly includes the portal frame positioned at the transhipment disc side, described Portal frame is equipped with transhipment guide rail, and the transhipment guide rail is by the outside horizontal extension in transhipment disk top, on the transhipment guide rail Movably it is equipped at least one clamping apparatus.

As the preferred of the utility model, the clamping apparatus includes the pedestal for being movably connected to the transhipment guide rail, described Pedestal is equipped with horizontal clamping guide rail, and the clamping plate there are two mirror symmetry, the clamping are movably set on the clamping guide rail The opposite side of plate has clamping portion.

As the preferred of the utility model, the transhipment disc side is additionally provided with the turnover panel for being connected with third changer, The turnover panel is located above the round distributed structure circle point of contact with the transfer chamber of distributed structure of the through-hole.

As the preferred of the utility model, the transfer device further includes the transhipment carrier bar below the portal frame, The transhipment carrier bar is equipped with transhipment locating part corresponding with the clamping apparatus.

It is described solid packed to set including being located at determining ring and being surrounded on institute for the through-hole lower edge as the preferred of the utility model The opening rotating ring for determining ring is stated, the opening of the rotating ring is equipped with the return unit at connection opening both ends.

As the preferred of the utility model, solid packed set further includes actuator, and the actuator lower end is connected with cause Moving part, the actuated piece are that the cylindroid for supporting rotating ring opening both ends is stopped in two sides.

As the preferred of the utility model, the feeding device includes material channel, feeding auger and material storing box, the object Material channel includes the discharge port positioned at the distributed structure circle top of the through-hole, and feeding auger one end connects the storing Case, the other end are located above the material channel.

As the preferred of the utility model, the feeding device and transfer device around the turntable it is circumferentially-spaced between also Equipped with material pressing device, the material pressing device includes can move along the vertical direction positioned at the distributed structure circle top of the through-hole Compressing rod, the binder boom end are equipped with binder head.

As the preferred of the utility model, the material pressing device further includes being located at below the turntable and the compressing rod Opposite clamper.

The utility model has the beneficial effects that:

1, continuous-flow type charging-transhipment of multistation can be achieved by the cooperation of multiple through-holes, transfer chamber and gripper assembly Process, high degree of automation, charging transfer efficiency are high；

2, cooperated by the position of the distributed structure circle of transfer chamber, turnover panel, feeding device, material pressing device and through-hole, had High positioning accuracy improves locating effect, and each part is avoided, with the possible interference of cultivation matrix bag, to protect after charging when acting Substrate status will not change.

Detailed description of the invention

Fig. 1 is the schematic three dimensional views of the utility model；

Fig. 2 is the partial 3 d schematic diagram at the utility model transfer device；

Fig. 3 is that the utility model consolidates the packed schematic three dimensional views for setting place；

Items are respectively as follows: 1 turntable in figure, and 11 first inversion devices, 12 through-holes, 2 feeding devices, 21 material channels, 22 send Expect auger, 23 material storing box, 3 it is solid it is packed set, 31 determine ring, and 32 rotating rings, 33 return units, 34 actuators, 341 actuated pieces, 4 transport disks, 41 second changers, 42 transfer chambers, 5 gripper assemblies, 51 portal frames, 52 transhipment guide rails, 53 clamping apparatus, 531 pedestals, 532 clampings Guide rail, 533 clamping plates, 534 clamping portions, 54 turnover panels, 541 third changers, 55 transhipment carrier bars, 551 transhipment locating parts, 6 binders Device, 61 compressing rods, 62 binder heads, 63 clampers.

Specific embodiment

The utility model is described in detail below in conjunction with attached drawing:

A kind of edible fungus culturing matrix as shown in Figure 1, 2, 3 packs transfer device, has including rack-mount Turntable 1, feeding device 2 and the transfer device of first inversion device 11.First inversion device 11 is a servo motor, key connection In on the axis of turntable 1 and being disposed below, eight through-holes 12 are evenly equipped with around its circumference on turntable 1, under through-hole 12 3 are set equipped with admittedly packed in side.Feeding device 2, material pressing device 6 and transfer device are successively arranged circumferentially in around turntable 1, transhipment dress Set the transhipment disk 4 with the second changer 41 including being located at 1 lower section of turntable and the gripper assembly 5 positioned at transhipment 4 side of disk Second changer 41 is a servo motor, is keyed the centroid in transhipment disk 4 and is disposed below.It transports on disk 4 around it Centroid circumference uniform distribution there are three transfer chamber 42, enclosed by being welded on the thin-walled steel plate that transhipment 4 upper surface of disk upwardly extends by transfer chamber 42 Around formation, to save production material, the transhipment disk 4 in the present embodiment is processed as equilateral triangle, while fillet processing is done at three angles, Three transfer chambers 42 are located at three angles of the equilateral triangle.The round distributed structure circle with transfer chamber 42 of the distributed structure of through-hole 12 It is tangent.

In the present embodiment, gripper assembly 5 includes the portal frame 51 positioned at transhipment 4 side of disk, and portal frame 51 is equipped with two Parallel transhipment guide rail 52, transhipment guide rail 52 are transported on guide rail 52 there are two movably setting by the 4 outside horizontal extension in top of transhipment disk Adjacent clamping apparatus 53.

In the present embodiment, clamping apparatus 53 include be transported the pedestal 531 that guide rail 52 passes through, while by with transhipment guide rail 52 Lateral cylinder in the same direction only support to be formed pedestal 531 along transhipment 52 extending direction of guide rail it is movable.Pedestal 531 in the present embodiment includes The top base being connect with transhipment guide rail 52 and the bottom base connected by a vertical cylinder, so that pedestal 531 passes through above-mentioned cross Its horizontal and vertical bidirectional-movement of clamping apparatus 53 can be driven to cylinder and vertical cylinder.The lower surface of the bottom base of pedestal 531 It is bolted with horizontal clamping guide rail 532, two clamping apparatus 53 in the present embodiment share a pedestal 531 and clamping guide rail 532. The clamping plate 533 of two mirror symmetries movably connected on the corresponding clamping guide rail 532 of each clamping apparatus 53, clamps 533 phase of plate Pair side there is clamping portion 534, clamping portion 534 extends outwardly by the side of clamping plate 533, and on the part that it extends Groove with semicolumn, two opposite clamping portions 534 can combine to form a cylindrical groove, so as to from side Cultivation matrix bag after package clamping charging.

In the present embodiment, transhipment 4 side of disk also passes through the turnover panel 54 that bracket is equipped with a connection third changer 541, Turnover panel 54 is the thin plate for being bent into the semi-cylindrical being vertically arranged, and the semicircle mast axis of turnover panel 54 is located at the distributed structure of through-hole 12 Above the round distributed structure circle point of contact with transfer chamber 42.Bracket locating for turnover panel 54 is in the vertical of the periphery positioned at turntable 1 Bar, turnover panel 54 are hingedly connected on the bracket by longitudinal direction, and turnover panel 54 can be realized by third changer 541 around the hinge The rotation of chain, third changer 541 are swing clamp cylinder.

In the present embodiment, transfer device further includes the transhipment carrier bar 55 positioned at 51 lower section of portal frame, and transhipment carrier bar 55 has Be mounted on it is multiple on chain conveyor, transhipment carrier bar 55 be equipped with two transhipments locating part 551 corresponding with clamping apparatus 53.

In the present embodiment, Gu it is packed set 3 include be welded in 12 lower edge of through-hole determine ring 31 and be surrounded on the opening for determining ring 31 Rotating ring 32, the opening opposite side of rotating ring 32 have the interconnecting piece upwardly extended, and interconnecting piece spot welding is connected to the following table of turntable 1 Face, the opening of rotating ring 32 are equipped with the return unit 33 at connection opening both ends.

In the present embodiment, Gu packed, to set 3 further include longitudinal measure in the actuator 34 for determining the micro-machine composition on ring, is caused The output shaft of dynamic device 34 extends downwardly and is welded with actuated piece 341, and actuated piece 341 is that the ellipse of the opening of rotating ring 32 both ends is only supported in two sides Cylinder.

In the present embodiment, feeding device 2 includes material channel 21, feeding auger 22 and material storing box 23, and material storing box 23 is used for Place the matrix that production is completed, at the same material storing box 23 be placed in or bracket on, material channel 21 includes the distribution positioned at through-hole 12 The discharge port of construction circle top, 22 one end of feeding auger connection material storing box 23, the other end are located at 21 top of material channel, and material is logical Road 21 is a hollow pipe reduced from top to bottom.

In the present embodiment, material pressing device 6 includes the compressing rod 61 positioned at the distributed structure circle top of through-hole 12, compressing rod 61 By the vertical air rammer cylinder that the upper end connects realize can movement along the vertical direction, the welding of 61 lower end of compressing rod There is binder head 62.

In the present embodiment, material pressing device 6 further includes the clamper 63 opposite with compressing rod 61 positioned at 1 lower section of turntable.Folder Holder includes two opposite clamping arc plates and a clamp standoff plate being located between two clamping arc plates, and clamping arc plate passes through gas Cylinder realizes opposite/elevating movement for mutually passing through cylinder realization vertical direction from movement, clamp standoff plate of horizontal direction.

Please refer to Fig. 1-3, at work, at feeding device 2 be A station, at material pressing device 6 be B station, with transhipment It is C station, the rotating in an anti-clockwise direction with A-B-C under the driving of first inversion device 11 of turntable 1 at device.Meanwhile to turn Three transfer chambers 42 on fortune disk 4 are followed successively by clockwise a, b, c station.It is suitable under the driving of the second changer 41 to transport disk 4 Hour hands rotation.

Cultivation matrix bag is set in by the realization of other automation equipments between A station and admittedly packed set on 3 and realize solid It is fixed, Gu it is packed set 3 when clamping cultivation matrix bag its actuator 34 actuated piece 341 turned into elliptical short axle two sides and rotating ring 32 opening contact, the opening of rotating ring 32 under the pulling of return unit 33 in compact state clip in determining the outside of ring 31, determine ring 31, The clip cooperation of rotating ring 32 clamps the sack between the two inside and outside wall.Hereafter, the through-hole 12 for being fixed with cultivation matrix bag is rotating Enter A station under the rotary action of platform 1, material channel 21 is positioned at the top of the through-hole 12, and the starting of feeding auger 22 at this time will Matrix in material storing box 23 is transported to the other end, and the matrix of arrival 22 other end of feeding auger falls through into material channel 21 and edge Its inner hole is dropped through through-hole 12 and enters realization charging in cultivation matrix bag, and the working time of feeding auger 22 is controllable, i.e. unit The matrix sent out in time is controllable, thus the continuity and stability of the weight of loading in the cultivation matrix bag with front and back.This Afterwards, which continues to be entered B station by the rotary action of turntable 1, and material pressing device 6 is positioned at the upper of the through-hole 12 at this time Side, compressing rod 61 declines under the action of air rammer cylinder at this time, meanwhile, the clamping arc plate and clamp standoff plate point of clamper 63 It is not jacked up from the clamping sides of the cultivation matrix bag below through-hole 12 and from below, it is horizontal and vertical to cultivation matrix bag formation Limit on direction, the binder head 62 of compressing rod 61 pass through through-hole 12 from the top down and enter cultivation matrix bag and finally from above by bag In matrix compacting, cooperate clamper 63 limit effect, it can be achieved that effective, the controllable outer dimension to matrix compacting, protect The dimensional stability of the cultivation matrix bag of output is demonstrate,proved, is handled convenient for subsequent technique, clamper 63 is unclamped and pressed after the completion of compacting Expect that bar 61 rises.Hereafter, which continues to be entered C station by the rotary action of turntable 1, while it enters C station, The corresponding transfer chamber rotation of a station is located at the lower section of C station；Before the work of C station, turnover panel 54 is located at the circumferential edge of turntable 1 On the outside of edge, in the work of C station, third changer 541 drives turnover panel to turn to its Semi-cylindrical concave towards the through-hole 12 transferred And its affixed cultivation matrix bag, after cultivation matrix bag turns to C station, turnover panel 54 provides stopping function for it, keeps it fast Speed from the inertia of rotation shaking in it is static, hereafter, solid it is packed set 3 actuator 34 rotation, by the transverse two of actuated piece 341 End is only butted on the opening of rotating ring 32, i.e., supports the diameter of rotating ring 32 greatly, and rotating ring 32 at this time is detached from ring 31 is determined to sack Clip state, so cultivation matrix bag and it is solid it is packed set 3 affixed releasing, cultivation matrix bag dropped downward by the guiding of turnover panel 54 A station and by the limit of transfer chamber 42, this end blocking 54 go back to outer fix, and through-hole 12 continues the side's of rotating backward rotation again Pack reenters above procedure.Hereafter, transhipment disk 4 rotates, and b station is turned to below the C station of turntable 1, at this time on The next through-hole 12 for stating through-hole 12 arrived C station later and eventually fell into b station by above-mentioned same stocking process.Similarly, this Afterwards, c station turns to below the C station of turntable 1, that is, realizes charging-transhipment process of pipelining.Meanwhile a, b station turn It moves to towards 51 side of portal frame at this point, clamping apparatus 53 is come under the action of the cylinder above a, b station and is dropped by vertical cylinder Bottom base 531 clamps the semicolumn slot position in the clamping portion 534 of plate 533 in cultivation matrix bag two sides at this time, clamps plate 533 and pass through Clamping cultivation matrix bag is closed up in the effect of horizontal air cylinder, and hereafter vertical cylinder drives clamping plate 533 to rise and drives cultivation matrix Bag rises out of transfer chamber 42, and the lateral cylinder for hereafter connecting clamping apparatus 53 drives it to be moved to transhipment carrier bar along transhipment guide rail 52 Hereafter 55 tops are unclamped in the annular transhipment locating part 551 that cultivation matrix bag is put on transhipment carrier bar 55 by clamping apparatus 53, and most Process units conveying by transhipment carrier bar 55 downstream eventually, in continuous productive process, tool in the every two transfer chamber 42 of transport plates 4 It can be left by the transhipment of above-mentioned work step after having cultivation matrix bag；The piston rod for wherein connecting the lateral cylinder of clamping apparatus 53 stretches out Highest distance position be located exactly above two stations of transport plates 4, stretch out most proximal end and the transhipment carrier bar to be transported such as be located exactly at 55 tops, to have simple control mode and accurate locating effect.Meanwhile because of the distributed structure of through-hole 12 circle and each group The relative positional relationship of part, device, the location control in above-mentioned transport process only need to be every by control turntable 1 and transhipment disk 4 Accurate alignment can be realized in the rotation phase angle of one step, is not in occur while improving production efficiency with cultivation matrix bag Interference and collision etc. influences the problem of quality.

Position in the above-mentioned course of work judges by forming the common industry control element testing such as switch or infrared inductor, respectively The action control of components is controlled to adjust by PLC servo-system.

Above embodiments are only described preferred embodiments of the present invention, not to the structure of the utility model Think and range is defined, without departing from the design concept of the present utility model, ordinary people in the field is practical new to this The all variations and modifications that the technical solution of type is made each fall within the protection scope of the utility model, the utility model request The technology contents of protection, are all described in the claims.

Claims (10)

1. a kind of edible fungus culturing matrix packs transfer device, which is characterized in that including the rotation with first inversion device (11) Platform (1), feeding device (2) and transfer device are evenly distributed in multiple through-holes (12), the through-hole on the turntable (1) (12) (3) are set equipped with admittedly packed in lower section；The feeding device (2) and transfer device are arranged circumferentially in around the turntable (1), The transfer device includes transhipment disk (4) with the second changer (41) below the turntable (1) and positioned at institute The gripper assembly (5) of transhipment disk (4) side is stated, is evenly distributed in multiple transfer chambers (42) on the transhipment disk (4)；The through-hole (12) distributed structure is round tangent with the distributed structure circle of the transfer chamber (42).

2. a kind of edible fungus culturing matrix according to claim 1 packs transfer device, which is characterized in that the clamping group Part (5) includes the portal frame (51) positioned at described transhipment disk (4) side, and the portal frame (51) is equipped with transhipment guide rail (52), The transhipment guide rail (52) is by horizontal extension outside above the transhipment disk (4), movably equipped with extremely on the transhipment guide rail (52) A few clamping apparatus (53).

3. a kind of edible fungus culturing matrix according to claim 2 packs transfer device, which is characterized in that the clamping apparatus It (53) include the pedestal (531) for being movably connected to transhipment guide rail (52), the pedestal (531) is equipped with horizontal clamping and leads Rail (532), it is described to clamp the clamping plate (533) movably set on guide rail (532) there are two mirror symmetry, the clamping plate (533) Opposite side has clamping portion (534).

4. a kind of edible fungus culturing matrix according to claim 3 packs transfer device, which is characterized in that the transhipment disk (4) side is additionally provided with the turnover panel (54) for being connected with third changer (541), and the turnover panel (54) is located at the through-hole (12) The round distributed structure circle point of contact with the transfer chamber (42) of distributed structure above.

5. a kind of edible fungus culturing matrix pack transfer device according to Claims 2 or 3 or 4, which is characterized in that described Transfer device further includes the transhipment carrier bar (55) below the portal frame (51), and the transhipment carrier bar (55) is equipped with and institute State the corresponding transhipment locating part (551) of clamping apparatus (53).

6. a kind of edible fungus culturing matrix according to claim 1 packs transfer device, which is characterized in that described solid packed Setting (3) includes determining ring (31) positioned at the through-hole (12) lower edge and being surrounded on the opening rotating ring (32) for determining ring (31), institute The opening for stating rotating ring (32) is equipped with the return unit (33) at connection opening both ends.

7. a kind of edible fungus culturing matrix according to claim 6 packs transfer device, which is characterized in that described solid packed Setting (3) further includes actuator (34), and actuator (34) lower end is connected with actuated piece (341), and the actuated piece (341) is two Stop the cylindroid for supporting the rotating ring (32) opening both ends in side.

8. a kind of edible fungus culturing matrix according to claim 1 packs transfer device, which is characterized in that the charging dress Setting (2) includes material channel (21), feeding auger (22) and material storing box (23), and the material channel (21) includes being located at described lead to The discharge port of the distributed structure circle top in hole (12), described feeding auger (22) one end connects the material storing box (23), the other end Above the material channel (21).

9. a kind of edible fungus culturing matrix according to claim 1 packs transfer device, which is characterized in that the charging dress Set (2) and transfer device around the turntable (1) it is circumferentially-spaced between be additionally provided with material pressing device (6), the material pressing device (6) packet Include the compressing rod (61) that can be moved along the vertical direction positioned at the distributed structure circle top of the through-hole (12), the compressing rod (61) end is equipped with binder head (62).

10. a kind of edible fungus culturing matrix according to claim 9 packs transfer device, which is characterized in that the binder Device (6) further includes being located at below the turntable (1) and the compressing rod (61) opposite clamper (63).