CN208940553U - A kind of edible fungus culturing bag containing soilless substrate packaging system - Google Patents

Abstract

A kind of edible fungus culturing bag containing soilless substrate packaging system is related to edible fungus culturing equipment technical field, including conveying mechanism, collar mechanism and capping mechanism, is set to above conveying mechanism before and after collar mechanism and capping mechanism；Collar mechanism includes parallel lantern ring workbench and lantern ring conveyer, and lantern ring workbench includes First plate, the first clamper and gripper, and the horizontal front and back of the first clamper is movably connected to the first platen, and the first clamper includes the first clamping jaw；Capping mechanism includes capping workbench and capping conveyer, capping workbench includes the second platen, the second clamper, third clamper and capping compression bar, plate is equipped with capping hole, second clamper is movably connected to the second platen, second clamper includes the second clamping jaw, and third clamper includes two opposite backing plates.By the device can high automation, expeditiously carry out the packaging operation of cultivation matrix bag, while lantern ring and lid complete, the stable installation effect of achievable clamping in continuous productive process.

Description

A kind of edible fungus culturing bag containing soilless substrate packaging system

Technical field

The utility model relates to edible fungus culturing equipment technical fields more particularly to a kind of edible fungus culturing bag containing soilless substrate to encapsulate Device.

Background technique

During edible fungus culturing production, substituting stuff cultivation starts to be widely used, and substituting stuff cultivation is i.e. using modeling The mode planted after the built-in cultivation matrix for filling out edible mushroom of material bag into mycelia is cultivated.Relatively traditional is segment wood cultivated with reduction Production cycle, the advantage for improving space utilization rate, improving biologicak efficiency and being easy to pick.

Generally by worker, filling mode is carried out manually for existing packed matrix production at present, Edible Fungi from Dynamicization process also predominantly stays in matrix mixing, mycelia is cultivated in these processes, as described in Publication No. CN204697571U A kind of automatic bottle filling device of strain substrate can be only applied to cultivate the filling of the glass culture bottle that strain mycelia is；As notification number is Culture materials of edible fungi mixing filling production line disclosure of which described in CN203261812U also only has matrix blending transportation Mechanical device.Therefore the degree of automation is also relatively low in the production process of cultivation matrix pack, manual filling has low efficiency Problem.

Meanwhile manual filling has the problem that loading density, state are uncertain, uncontrollable, in some more difficult cultivations Strain is unable to satisfy the planting environment stability of its demand when planting.Such as Sparassis crispa (sparassis crispa), the mushroom It is non-pleat hole Zoopagales, silk ball Cordycepps, silk ball Pseudomonas, also known as silk ball is deep.Sparassis crispa is a kind of rare rare edible mushroom, and nutrition is special Not Feng Fu, have it is antitumor, improve hematopoiesis function, improve immunity and other effects.But its cultivation is to temperature, humidity, pH value There are harsh requirement, the manual filling demand for being unable to satisfy this kind of mushroom to planting environment.

In encapsulation process especially after the completion of the charging of cultivation matrix bag, traditional packaging method is to be fastened with rope, The packaged type can not be effectively isolated the space in bag and outside bag, easily lead to outside moisture, impurity, bacterium and enter cultivation matrix bag Middle pollution matrix；Part producing producer is sealed by way of being clamped capping manually on plastic hoop after being set with plastic hoop by hand Be filled with solution problem above, after the completion of encapsulation, lantern ring and lid the outer/inner two sides of cultivation matrix sack formed snap connection with Realize effective extraneous isolation effect, but mode low efficiency, the speed of manual lantern ring capping are slow, can not adapt to existing test manufacture needs Production efficiency under asking；Meanwhile worker for a long time repeat the labour of lantern ring-capping under be easy to happen do not fasten, efficiency decline etc. Problem；Also it is easy to happen the indefinite matrix shape for influencing subpackage transport, being easy to damage cultivation matrix bag body or filling of installation site The problems such as state.

Therefore a kind of high automation, high efficiency, high production stability are needed in the market while carrying out lantern ring and capping The edible fungus culturing bag containing soilless substrate packaging system of cultivation matrix bag overall package.

Utility model content

The purpose of this utility model is to provide a kind of edible fungus culturing bag containing soilless substrate packaging systems, pass through the edible fungus culturing Bag containing soilless substrate packaging system can with effective solution problems of the prior art, so as to height automation, expeditiously into The lantern ring of row cultivation matrix bag-capping operation, while lantern ring and lid complete, the stable peace of achievable clamping in continuous productive process Fill effect.

To realize purpose of utility model, the utility model is adopted the technical scheme that

A kind of edible fungus culturing bag containing soilless substrate packaging system, including conveying mechanism, collar mechanism and capping mechanism, the conveying Mechanism is conveyed in horizontal straight line, and the collar mechanism and capping mechanism are set to the conveying mechanism before and after the conveying direction Top；The collar mechanism includes the lantern ring workbench and lantern ring conveyer that parallel spanning is set to above the conveying mechanism, described Lantern ring workbench includes First plate, the first clamper and gripper, and first platen is the movable plate of vertical direction, institute It states the horizontal front and back of the first clamper and is movably connected to first platen, first clamper includes two the first clamping jaws, institute Two the first clamping jaw near surfaces are stated equipped with the first arc groove, the lantern ring conveyer is located at first clamping jaw opposite side；Institute Stating capping mechanism includes capping workbench and capping conveyer, and the capping workbench includes the second platen, the second clamper, the Three clampers and vertical capping compression bar, second platen are the movable plate of vertical direction, and the plate is equipped with capping Hole, the horizontal front and back of second clamper are movably connected to the top of second platen, and second clamper includes two Second clamping jaw, described two second clamping jaw near surfaces are equipped with the second arc groove, and the capping conveyer is located at second folder Pawl opposite side, the third clamper include two backing plates for being movably set to the capping bore edges relatively.

As the preferred of the utility model, the conveying mechanism includes horizontally disposed chain conveying line, and the chain is defeated The carrier bar at multiple intervals is connected in line sending.

As the preferred of the utility model, the carrier bar is equipped with accommodating chamber.

As the preferred of the utility model, in downward projection direction, the accommodating chamber, capping hole, the first clamper, second The centroid of clamper and gripper is conllinear and identical as the conveying direction of the chain conveying line.

As the preferred of the utility model, in side elevation direction, the capping compression bar and the capping axially bored line are conllinear.

As the preferred of the utility model, the gripper includes vertical movable mobile jib, is fixed in the mobile jib lower end Air rammer cylinder and claw bar, the claw bar includes that multiple, the claw bar upper end and institute are circumferentially arranged around the mobile jib axis State that mobile jib is hinged, the claw bar further includes the connecting rod that a both ends are respectively articulated in the middle part of the air rammer cylinder and the claw bar.

As the preferred of the utility model, the claw bar includes cavity, stomata and adsorption hole, and the cavity is located at the pawl Inside bar, the stomata and adsorption hole penetrate through from the claw bar outer wall to the cavity and are arranged.

As the preferred of the utility model, be socketed with adsorption sleeve on the outside of the claw bar, the adsorption sleeve be equipped with it is described The corresponding adsorption section of adsorption hole.

As the preferred of the utility model, it is additionally provided with below first clamper and is fixed in the 4th of first platen Clamper.

As the preferred of the utility model, the 5th clamping for being fixed in second platen is additionally provided with below the capping hole Device.

The utility model has the beneficial effects that:

1, the sealing encapsulation work of cultivation matrix bag, high degree of automation can be automatically realized by the present apparatus；

2, device front and back, upper and lower positioning performance are good, and installation action is simple, accurate, high-efficient, are conducive to conserving culture matrix Bag；

3, install when it is good to the support limit effect of lantern ring and lid, snap effect is good after installation, in mass production Installation site on cultivation matrix bag is stablized, and transports convenient for subsequent packing, is also beneficial to improve the stability of production.

Detailed description of the invention

Fig. 1 is the schematic three dimensional views of the utility model；

Fig. 2 is the schematic three dimensional views at the collar mechanism of the utility model；

Fig. 3 is diagrammatic cross-section at the gripper of the utility model；

Fig. 4 is the schematic three dimensional views at the capping mechanism of the utility model；

Fig. 5 is the structural schematic diagram after the utility model lantern ring and lid clamping installation；

Items are respectively as follows: 1 conveying mechanism in figure, 11 chain conveying lines, 12 carrier bars, 121 accommodating chambers, 2 lantern ring workbench, and 21 First platen, 22 first clampers, 221 first clamping jaws, 222 first arc grooves, 23 grippers, 231 mobile jibs, 232 air rammers Cylinder, 233 claw bars, 234 connecting rods, 235 cavitys, 236 stomatas, 237 adsorption holes, 238 adsorption sleeves, 239 adsorption sections, 24 the 4th clampings Device, 3 lantern ring conveyers, 4 capping workbench, 41 second platens, 411 capping holes, 42 second clampers, 421 second clamping jaws, 422 Second arc groove, 43 third clampers, 431 backing plates, 44 capping compression bars, 45 the 5th clampers, 5 capping conveyers.

Specific embodiment

The utility model is described in detail below in conjunction with attached drawing:

As shown in Figure 1,2,3, 4, while referring to FIG. 5, a kind of edible fungus culturing bag containing soilless substrate packaging system, is used for automatic Change, realized on cultivation matrix bag to continuous-flow type and collapse sack-socket lantern ring-fold sack-clamping lid encapsulation process, Middle lantern ring includes the annulus being located above and the horn mouth by extending downwardly below annulus, and lid includes cover board and downward by cover board The clip-connecting rod of extension, clip-connecting rod are caught in the connection status for being resilient clamping after annulus with it.Including conveying mechanism 1, collar mechanism With capping mechanism, conveying mechanism 1 is conveyed in horizontal straight line, and collar mechanism and capping mechanism are set to before and after the conveying direction 1 top of conveying mechanism, conveying mechanism 1 include horizontally disposed chain conveying line 11, are connected with multiple on chain conveying line 11 Every carrier bar 12.Two horizontal circular ring shape accommodating chambers 121 are welded on carrier bar 12, accommodating chamber 121 is for placing cultivation matrix Bag.

Collar mechanism includes the lantern ring workbench 2 and lantern ring conveyer 3 that parallel spanning is set to 1 top of conveying mechanism, lantern ring work Making platform 2 includes the first platen 21, the first clamper 22 and gripper 23, and the first platen 21 is a plate, by vertical respectively The guide rail cylinder combination that 11 two sides of chain conveyor are arranged in is movable in vertical direction, and there is the first clamper 22 interval movably to connect Two of the first platen 21 are connected to, the first platen is movably connected to by the horizontal air cylinder front and back being fixed on the first platen 21 21, the first clamper 22 is the pneumatic gripping finger of Y type common in industry, and the first clamper 22 includes first folder of two Y type settings Pawl 221, two 221 near surfaces of the first clamping jaw are equipped with the first arc groove 222, and two the first arc grooves 222 are in the first clamping jaw 221 It is in hole shape after clamping, internal diameter is equal to the column part outer diameter of lantern ring, simultaneously greater than collapses the gripper 23 of claw bar 233 Transversal cross-section circumscribed circle diameter passes through in order to it.Lantern ring conveyer 3 is located at 221 opposite side of the first clamping jaw, including parallel horizontal In the set endless conveying belt in 221 front of the first clamping jaw and positioned at the lantern ring vibrating disk automatic feeding device of the set endless conveying belt one end, set Ring vibration disk automatic feeding device is common vibrating disk loader in industry, for lantern ring feeding to be transported to set endless conveying belt It is taken for lantern ring workbench 2, while it has lantern ring being picked as the pose that annulus is in above horn mouth.First clamper 22 Lower section is additionally provided with the 4th clamper 24 for being fixed in the first platen 21.The fore-and-aft distance of first clamper 22 and the 4th clamper 24 At least bell-mouthed height of lantern ring.

Gripper 23 has two of corresponding accommodating chamber 121, each gripper 23 includes fixed two-way by one Cylinder vertically up and down movable mobile jib 231, be fixed in the air rammer cylinder 232 and claw bar 233 of 231 lower end of mobile jib, claw bar 233 wraps Six be circumferentially arranged around 231 axis of mobile jib are included, 233 upper end of claw bar and mobile jib 231 are hinged, and claw bar 233 further includes a both ends It is respectively articulated with the connecting rod 234 at 233 middle part of piston rod head and claw bar of air rammer cylinder 232.Gripper 23 passes through mobile jib when working 231 move up and down realizes that the vertical position of claw bar 233 is adjusted；It opens and closes to adjust and be realized by air rammer cylinder 232, pneumatic When the piston rod head of piston cylinder 232 extends downwardly, connecting rod 234 pushes claw bar 233 to carry out around claw bar 233 and 231 hinged place of mobile jib Outside expansion action is rotated, similarly, the movement for collapsing claw bar 233, above-mentioned each portion are realized when piston rod head retracts upwards Hingedly make the movement locus of claw bar 233 more smooth between part, will not interfere, the influences folding such as clamping stagnation the problem of.Pawl Bar 233 includes cavity 235, stomata 236 and adsorption hole 237, and cavity 235 and stomata 236 in the present embodiment are integrated, and passes through machine It processes the mode once to drill coaxially to pierce to be formed from the upper end of claw bar 233, the part positioned at 233 wall surface of claw bar is stomata 236, in part be cavity 235.Adsorption hole 237 is penetrated through from the outer wall of 233 side of claw bar to cavity 235 to be arranged, side To in by mobile jib 231 axis radially outward.Adsorption sleeve 238 made of flexible plastic, adsorption sleeve are socketed on the outside of claw bar 233 It is in integrally formed with hole shape adsorption section 239 corresponding with adsorption hole 237, adsorption section 239 and the face of mutually passing through of adsorption sleeve 238 on 238 It is arc-shaped in order to being come into full contact with cultivation matrix bag.Stomata 236 is connected with extraneous air pump by pipeline, and air pump passes through pumping Mode formed at claw bar 233 absorption cultivation matrix bag vacuum effect.

Capping mechanism includes capping workbench 4 and capping conveyer 5, and capping workbench 4 is pressed from both sides including the second platen 41, second Holder 42, third clamper 43 and vertical capping compression bar 44, the second platen 41 is a plate, by being vertically arranged in respectively The guide rail cylinder combination of 11 two sides of chain conveyor is movable in vertical direction, and plate is equipped with capping hole 411, the second clamper 42 Two with corresponding accommodating chamber 121, by the horizontal air cylinder being consolidated on the second platen, front and back movably connects the second clamper It is connected on the second platen 41, the common pneumatic gripping finger of Y type of the second industry of clamper 42, front end includes two the second clamping jaws 421, two 421 near surfaces of the second clamping jaw are equipped with the second arc groove 422, and two the second arc grooves 422 are pressed from both sides in the second clamping jaw 421 Next is in hole shape, and internal diameter is equal to the deck portion outer diameter of lid.Third clamper 43 includes two and movably sets relatively Backing plate 431 in 411 edge of capping hole, two backing plates 431 have relatively close/separate movement locus by cylinder activation, The opposite place of backing plate 431 has and can close up for the semicircle orifice of a circular hole, and the diameter of the semicircle orifice is equal to the ring part of lantern ring Diameter.Capping conveyer 5 is located at 421 opposite side of the second clamping jaw, the lid conveying including being horizontally placed on 421 front of the second clamping jaw in parallel Band and lid vibrating disk automatic feeding device positioned at the lid conveyer belt one end, lid vibrating disk automatic feeding device be in industry often Vibrating disk loader is taken for lid feeding to be transported on lid conveyer belt for lid workbench 4, while it has Lid is picked as the pose that cover board is in above clip-connecting rod.It is additionally provided with below capping hole 411 and is fixed in the of the second platen 41 Five clampers 45.5th clamper 45 is at least the bell-mouthed height of lantern ring with the fore-and-aft distance of third clamper 43.

In downward projection direction, accommodating chamber 121, capping hole 411, the first clamper 22, the second clamper 42 and gripper 23 centroid is conllinear and identical as the conveying direction of chain conveying line 11.In side elevation direction, capping compression bar 44 and capping hole 411 axis collinears.To have better accuracy to mention in the conveying of front and back, lantern ring, the movement of capping, work, positioning High efficiency reduces the possible interference to cultivation matrix bag and damages.

At work, the opening cultivation matrix bag for filling matrix is placed into accommodating chamber 121 in a manner of two one group It is fed forward with carrier bar 12, the lower section for coming collar mechanism first stops, at this point, the opening of cultivation matrix bag is placed exactly in machinery The lower section of pawl 23, the first clamping jaw 221 positioned at initial position is between gripper 23 and sack, the first clamping jaw of the position 221 close up round hole axial that rear first arc groove 222 pieces together and the mobile jib 231 of gripper 23 is coaxial.Hereafter, the first clamper 22 forward extend out to lantern ring conveyer 3, clamp the lantern ring conveyed on it by the first arc groove 222 of the first clamping jaw 221 Annulus section, and back to initial position after the completion of clamping.Hereafter gripper 23, which is moved downward, protrudes into cultivation across lantern ring In bag containing soilless substrate sack, 232 downlink of air rammer cylinder is the wall surface that claw bar 233 opens contact sack outward, the gas that stomata 236 connects Pumping gas forms negative pressure and sack is driven by the absorption of adsorption section 239 on claw bar 233, is hereafter about on air rammer cylinder 232 Claw bar 233, which collapses, collapses sack.Hereafter, the first platen 21 decline so that lantern ring to trapped collapse sack gripper 23 And the neck location below sack.Hereafter, the 4th clamper 24 is clamped below lantern ring to carry out vertical direction to lantern ring Support, guarantee the stability of installation, while claw bar 233 is opened again and fallen under mobile jib 231 and sack is folded in set The lantern ring process to cultivation matrix bag is completed in the outside of ring at this time, and then air pump stops working, and gripper 23 leaves sack simultaneously Initial position is replied, each component equally replys initial position on lantern ring workbench 2.Hereafter, the cultivation that carrier bar 12 completes lantern ring Bag containing soilless substrate is delivered to below capping mechanism backward and stops, at this point, the lantern ring of cultivation matrix bag is located exactly at capping compression bar 44 Coaxial lower section, capping hole 411 are coaxially located between the two, and the second clamping jaw 421 positioned at initial position is located at 44 He of capping compression bar Capping hole 411, the second clamping jaw 421 of the position closes up the round hole axial that rear second arc groove 422 pieces together and capping hole 411 is same Axis, the cylindrical hole that two semicircle orifices of backing plate 431 are combined into are also coaxial with capping hole 411.Hereafter, the second clamper 42 is to extension Out at capping conveyer 5, by the deck segment for the lid that the second arc groove 422 clamping of the second clamping jaw 421 conveys on it, And back to initial position after the completion of clamping.Hereafter, the second platen 41 declines so that the sack equipped with lantern ring passes through pack Hole 411, the annulus section of lantern ring is located between two backing plates 431 after decline, the clip-connecting rod of the lid of the second clamper 42 clamping Lower end is in same plane with the upper end of the annulus section of lantern ring just, and both ends backing plate 431 is clamped in the two of annulus section in opposite directions at this time Side is limited, while the cultivation matrix bag neck below 45 clamping collar of the 5th clamper and upward branch is formed to lantern ring Support.Hereafter, the second clamping jaw 421 unclamps lesser angle lid is made to be placed in state on lantern ring in nature, and at this time second The only effect to its limition orientation of lid of clamping jaw 421.Hereafter 44 jerking movement of capping compression bar is downward, the impact force action of rapid decrease In lid top and be clamped in indentation annulus section formed clamping.At this point, capping process i.e. complete, capping mechanism it is each Component unclamps reset hereafter, and the cultivation matrix bag for completing capping process completes canned program, is sent into subsequent point by carrier bar 12 It ships in the processes such as defeated.

Position in the above-mentioned course of work judges by forming the common industry control element testing such as switch or infrared inductor, respectively The action control of components is controlled to adjust by PLC servo-system and cylinder.

Above embodiments are only described preferred embodiments of the present invention, not to the structure of the utility model Think and range is defined, without departing from the design concept of the present utility model, ordinary people in the field is practical new to this The all variations and modifications that the technical solution of type is made each fall within the protection scope of the utility model, the utility model request The technology contents of protection, are all described in the claims.

Claims (10)

1. a kind of edible fungus culturing bag containing soilless substrate packaging system, which is characterized in that including conveying mechanism (1), collar mechanism and capping Mechanism, the conveying mechanism (1) convey in horizontal straight line, and the collar mechanism and capping mechanism are along the conveying mechanism (1) Conveying direction before and after be set to above the conveying mechanism (1)；The collar mechanism includes that parallel spanning is set to the conveyer Lantern ring workbench (2) and lantern ring conveyer (3) above structure (1), the lantern ring workbench (2) include the first platen (21), the One clamper (22) and gripper (23), first platen (21) are the movable plate of vertical direction, first clamper (22) horizontal front and back is movably connected to first platen (21), and first clamper (22) includes two the first clamping jaws (221), described two first clamping jaw (221) near surfaces are equipped with the first arc groove (222), and the lantern ring conveyer (3) is located at First clamping jaw (221) opposite side；The capping mechanism includes capping workbench (4) and capping conveyer (5), the capping Workbench (4) includes the second platen (41), the second clamper (42), third clamper (43) and vertical capping compression bar (44), Second platen (41) is the movable plate of vertical direction, and the plate is equipped with capping hole (411), second clamper (42) horizontal front and back is movably connected to the top of second platen (41), and second clamper (42) includes two second folders Pawl (421), described two second clamping jaw (421) near surfaces are equipped with the second arc groove (422), capping conveyer (5) position In the second clamping jaw (421) opposite side, the third clamper (43) includes two and is movably set to the capping hole relatively (411) backing plate (431) at edge.

2. a kind of edible fungus culturing bag containing soilless substrate packaging system according to claim 1, which is characterized in that the conveying mechanism (1) include horizontally disposed chain conveying line (11), the carrier bar (12) at multiple intervals is connected on the chain conveying line (11).

3. a kind of edible fungus culturing bag containing soilless substrate packaging system according to claim 2, which is characterized in that the carrier bar (12) It is equipped with accommodating chamber (121).

4. a kind of edible fungus culturing bag containing soilless substrate packaging system according to claim 3, which is characterized in that in downward projection side To, the accommodating chamber (121), capping hole (411), the first clamper (22), the second clamper (42) and gripper (23) shape The heart is conllinear and identical as the conveying direction of the chain conveying line (11).

5. a kind of edible fungus culturing bag containing soilless substrate packaging system according to claim 1 or 2 or 3 or 4, which is characterized in that Side elevation direction, the capping compression bar (44) and the capping hole (411) axis collinear.

6. a kind of edible fungus culturing bag containing soilless substrate packaging system according to claim 1, which is characterized in that the gripper It (23) include vertical movable mobile jib (231), the air rammer cylinder (232) and claw bar for being fixed in the mobile jib (231) lower end (233), the claw bar (233) include circumferentially be arranged around the mobile jib (231) axis it is multiple, claw bar (233) upper end with Hingedly, the claw bar (233) further includes that a both ends are respectively articulated with the air rammer cylinder (232) and institute to the mobile jib (231) State the connecting rod (234) in the middle part of claw bar (233).

7. a kind of edible fungus culturing bag containing soilless substrate packaging system according to claim 6, which is characterized in that the claw bar It (233) include cavity (235), stomata (236) and adsorption hole (237), the cavity (235) is located at the claw bar (233) inside, The stomata (236) and adsorption hole (237) are penetrated through from the claw bar (233) outer wall to the cavity (235) to be arranged.

8. a kind of edible fungus culturing bag containing soilless substrate packaging system according to claim 7, which is characterized in that the claw bar (233) outside is socketed with adsorption sleeve (238), and the adsorption sleeve (238) is equipped with adsorption section corresponding with the adsorption hole (237) (239).

9. a kind of edible fungus culturing bag containing soilless substrate packaging system according to claim 1, which is characterized in that first clamping The 4th clamper (24) for being fixed in first platen (21) is additionally provided with below device (22).

10. a kind of edible fungus culturing bag containing soilless substrate packaging system according to claim 1, which is characterized in that the capping hole (411) lower section is additionally provided with the 5th clamper (45) for being fixed in second platen (41).