CN207981936U - A kind of pipe end production line - Google Patents
A kind of pipe end production line Download PDFInfo
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- CN207981936U CN207981936U CN201721823742.XU CN201721823742U CN207981936U CN 207981936 U CN207981936 U CN 207981936U CN 201721823742 U CN201721823742 U CN 201721823742U CN 207981936 U CN207981936 U CN 207981936U
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- pipe fitting
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Abstract
The utility model is related to a kind of pipe end production lines, including pedestal, feed mechanism, intermode transmission mechanism, detent mechanism in clamping die, pipe fitting rotating mechanism, pipe fitting is overturned mechanism, the PLC of through holder and control pipe end production line, intermode transmission mechanism is used in feed mechanism, detent mechanism in clamping die, pipe fitting rotating mechanism and pipe fitting overturn and transmit pipe fitting between any two mechanism of mechanism, detent mechanism is for being processed pipe fitting in clamping die, pipe fitting rotating mechanism is used to pipe fitting carrying out horizontal 90-degree direction to rotate, pipe fitting mechanism of overturning is rotated for pipe fitting to be carried out vertical 180 degree direction.According to actual processing needs, the intermode transmission mechanism of obstructed quantity can be set, detent mechanism in clamping die, pipe fitting rotating mechanism and pipe fitting are overturned mechanism, flexible configuration, it is easy-to-use, to realize the molding full-automation of loading and unloading, pipe end, reduce labor intensity and production cost, the stability improved production efficiency and product quality.
Description
Technical field
The utility model is related to pipe end forming equipment field more particularly to a kind of pipe end production lines.
Background technology
Almost all of pipe end forming equipment, since its structure limits, the loading and unloading under process of some long tubes can be said to be
Easily, in the product processing of some specially-shapeds, unavoidably multiple working procedure is needed to be molded, then above and below each procedure
Material just needs manual intervention, and personnel's utilization rate is low, and entire production efficiency also carries not high.
The feed mechanism in current pipe end forming equipment field has a single function, and the working efficiency of feeder cannot meet
Current industrial processes need, and the feeding rate of precision of current feed mechanism material is not high, and traditional feeder is
Material is transported from certain to from another, does not ensure that the position shape of material or state will not change, this is to rear
Continuous working process brings great inconvenience, greatly reduces production efficiency, also increases the work intensity of operator.
Material transmission mechanism (abbreviation intermode transmission mechanism) function between the mold in current pipe end forming equipment field
It is single, and working efficiency cannot meet current industrial processes needs, and current intermode material transmission mechanism material
Transmission rate of precision it is not high, traditional material transmission mechanism only transports material to from another from certain, can not protect
The position shape or state of exhibit material will not change, this brings great inconvenience to subsequent working process, drops significantly
Low production efficiency, also increases the work intensity of operator.
Almost all of hydraulic pressure pipe end forming equipment, clamping are to clamp up and down, since it is desired that when feeding, pipe fitting can be put
It is placed in lower die, but the consequence brought is, the product of full packet mold, loading and unloading are required to manual intervention, for example get stuck, work
People need to the long-time operation in mold, bring security risk, and original scheme cannot achieve automatic loading/unloading.
Invention content
In order to solve the above problem, the solution of the utility model is a kind of pipe end production line, including pedestal, feeder
Structure, intermode transmission mechanism, detent mechanism in clamping die, pipe fitting rotating mechanism, pipe fitting are overturned mechanism, through holder and control pipe
The PLC of production line, the bottom plate right end or left end installation settings is held to have feed mechanism, the through holder flat with pedestal
The row side of being set on the base, the intermode transmission mechanism, detent mechanism in clamping die, pipe fitting rotating mechanism and pipe fitting are overturned mechanism
It is arranged on the through holder；
Detent mechanism in several clamping dies is placed in parallel in the horizontal direction on the base, described in any two
Intermode transmission mechanism or intermode transmission mechanism are provided in clamping die between detent mechanism to transmit with pipe fitting rotating mechanism or intermode
Mechanism and pipe fitting are overturned mechanism, and the intermode transmission mechanism is used for detent mechanism, pipe fitting whirler in feed mechanism, clamping die
Structure and pipe fitting, which are overturned, transmits pipe fitting between any two mechanism of mechanism, and detent mechanism is for adding pipe fitting in the clamping die
Work, the pipe fitting rotating mechanism are used to pipe fitting carrying out horizontal 90-degree direction to rotate, and the pipe fitting overturns mechanism for by pipe fitting
Vertical 180 degree direction is carried out to rotate.
The feed mechanism include chassis, feed mechanism lifting cylinder, feed mechanism rotary cylinder, feed mechanism pneumatic clamper,
Hopper, hopper baffle, die pad and material ejection cylinder are equipped with feed mechanism lifting cylinder, the feed mechanism on the chassis
Lifting cylinder upper end is also equipped with feed mechanism rotary cylinder, and the feed mechanism rotary cylinder is equipped with feed mechanism pneumatic clamper,
The hopper is for holding material, and the left or right side of the hopper is connect with the feed mechanism lifting cylinder, the hopper
Front and rear sides be provided with hopper baffle, the bottom of the hopper is connect close to the hopper with the feed mechanism lifting cylinder
A side-lower be provided with die pad, be provided with material ejection cylinder below the die pad；
The intermode transmission mechanism includes bottom plate, lead screw, lead screw floating seat, lead screw fixed seat, guide rail, servo motor, together
Walk belt wheel, sliding block, intermode transmission mechanism lifting cylinder, intermode transmission mechanism rotary cylinder, swivel plate and intermode transmission mechanism gas
Pawl, the screw both end are provided with lead screw floating seat and lead screw fixed seat, and the lead screw is by lead screw floating seat and lead screw fixed seat
It is fixed on bottom plate, guide rail, the guide rail and lead screw horizontal direction parallel, the servo motor is provided with immediately below the lead screw
It is installed on the back side of bottom plate, the spindle nose of the servo motor and the spindle nose of lead screw are separately installed with synchronous pulley, the synchronous belt
It is provided with synchronous belt on wheel, the sliding block that can be slided along guide rail, the intermode transmission mechanism lifting cylinder are provided on the lead screw
It is vertically mounted on sliding block, the intermode transmission mechanism rotary cylinder is installed on going out for intermode transmission mechanism lifting cylinder
On bar forward flange, the direction of rotation of the intermode transmission mechanism rotary cylinder is horizontal direction, and the swivel plate is arranged in intermode
On the rotation shaft of transmission mechanism rotary cylinder, the swivel plate both ends are respectively set there are one intermode transmission mechanism pneumatic clamper；
Detent mechanism includes clamping support, clamps cover half seat, clamps cover half, clamping cylinder and base frame in the clamping die, described
Clamping cylinder is installed on clamping support, and the clamping support is hollow back-shaped structure, and the base frame is set to the hollow interior of back-shaped structure
Side bottom, the cover half seat that clamps are mounted on the hollow inner side side wall of clamping support, and the clamping cover half, which is mounted on, clamps cover half
Further include clamping dynamic model, clamping dynamic model seat, gas spring, positioning sliding block, locating rod, draw cylinder, contracting on the other side side wall of seat
Pipe die seat and rotary encoder, the side wall for clamping dynamic model seat are connect with the clamping cylinder, and the clamping dynamic model is mounted on folder
On the other side side wall of tight dynamic model seat, it is described clamp cover half seat, clamp cover half, clamp dynamic model, clamp the bottom of dynamic model seat all with
Positioning sliding block connects, and the base frame is provided with sliding groove, and the positioning sliding block is slideably positioned in sliding groove, the locating rod peace
On positioning sliding block, the locating rod is used for fixed and positioned pipe fitting, and positioning sliding block is installed in the slot of base frame, positioning sliding block
It is to be slidably matched with two parts of base frame, the gas spring is connect with positioning sliding block side wall, and the gas spring is used for described fixed
Position sliding block provides elastic force, and hollow back-shaped structure and the positioning sliding block contact position of the clamping support are provided with an opening, the positioning
Sliding block slips into the hollow back-shaped inside configuration opening of clamping support, and the draw cylinder is arranged in the top of the locating rod
The hollow back-shaped inside configuration opening of clamping support is passed perpendicularly through, the rotary encoder is arranged in the upper end of the draw cylinder,
The draw die holder is arranged in the lower end of the draw cylinder.
The pipe fitting rotating mechanism includes tube socket, pipe fitting rotating mechanism clamping cylinder, pipe fitting rotating mechanism rotary cylinder and
Pipe fitting rotating mechanism pinboard, the pipe fitting rotating mechanism pinboard are mounted on the through holder, and the tube socket is used for
Pipe fitting is placed, the pipe fitting that the pipe fitting rotating mechanism rotary cylinder is used to be placed in tube socket carries out horizontal 90-degree direction rotation
Turn；
Pipe fitting mechanism of overturning includes that pipe fitting is overturned mechanism lifting cylinder, and pipe fitting is overturned mechanism pinboard, and pipe fitting is overturned
Mechanism rotary cylinder and tube seat, the pipe fitting overturn mechanism pinboard mounted on the through holder, and the tube seat is used
In placing pipe fitting, pipe fitting mechanism rotary cylinder of overturning carries out vertical 180 degree direction for that will be placed on pipe fitting in tube seat
Rotation.
As a further improvement, the hopper is the hopper of adjustable width.
As a further improvement, it is inclined-plane that the hopper, which is bottom, and the plane on the inclined-plane is close to the hopper
The side plane being connect with the feed mechanism lifting cylinder is less than the other side.
As a further improvement, the die pad is inclined-plane, and the inclined-plane on the inclined-plane of the die pad and hopper bottom
Angle is opposite.
As a further improvement, the clamping cover half seat is mounted on the inside of clamping support with base frame, and ensures to clamp
Two parts of cover half seat and base frame are vertical each other.
As a further improvement, the locating rod is installed on positioning sliding block center.
As a further improvement, clamping cylinder is installed on the outside of clamping support, and clamping cylinder is parallel with positioning sliding block guarantee.
As a further improvement, the pipe fitting overturn mechanism tube seat on the inside of there are three strong magnetic for setting on concave surface.
From the above, it can be seen that the utility model has the following advantages：
1, feed mechanism can guarantee that the grown form of material is constant substantially, be set by the reverse slope of die pad and hopper bottom
Meter can be convenient for the following process of material, improve conevying efficiency and production efficiency accurately by material transportation to designated position,
Reduce the labor intensity of operator.
2, intermode material transmission mechanism can guarantee that the grown form of material is constant substantially, can accurately by material transportation extremely
The following process of material is convenient in designated position, improves conevying efficiency and production efficiency, reduces the labor intensity of operator.
3, it can be slided in base tub equipped with the positioning sliding block of locating rod in detent mechanism in clamping die, when clamping, positioning
Sliding block is servo-actuated to clamped condition, and when moving back folder, positioning sliding block is by clamping dynamic model seat to certain position, and in this position, all pipe fittings can
It by artificial loading, and can be captured by manipulator, realize automation, just solve the tubing of full packet mold using this structure
Input and output material problem.
4, this pipe end production line is provided with automatic loading and unloading mechanism, the transmission mechanism between mold, including overturning tubing, to
It realizes the molding full-automation of loading and unloading, pipe end, reduces labor intensity and production cost, improve production efficiency and product quality
Stability.
A kind of application method of pipe end production line, including：
Step 1: pipe fitting (material) is put into the hopper of feed mechanism, pass through the hopper and hopper baffle of adjustable width
Pipe fitting is placed, since hopper is inclined design, pipe fitting can be connect into feed box with feed mechanism lifting cylinder along inclined-plane automatically
Side；
Step 2: material ejection cylinder start to work, material ejection cylinder by die pad jack up pipe fitting, due to die pad inclined-plane with
The bevel angle of hopper bottom is on the contrary, the design of reverse slope can be such that pipe fitting is more accurately jacked up by die pad；
Step 3: being arranged on the feeder on the feed mechanism rotary cylinder of hopper upper end by the pipe fitting that die pad jacks up
Structure pneumatic clamper captures, and after feed mechanism pneumatic clamper captures pipe fitting, feed mechanism rotary cylinder rotates to designated position, feed mechanism lifting
Pipe fitting is delivered to the position of the intermode transmission mechanism pneumatic clamper of intermode transmission mechanism by cylinder operation；
Step 4: the pipe fitting in intermode transmission mechanism pneumatic clamper crawl feed mechanism pneumatic clamper, intermode transmission mechanism rotary cylinder
Pipe fitting is placed on right over the locating rod clamped in the default position mechanism of mold device by horizontal rotation degree, the lifting of intermode transmission mechanism
Cylinder operation places pipe fitting on the securing lever；
Step 5: clamping cylinder pushes clamping dynamic model seat to be moved to the left, clamps dynamic model seat and clamping dynamic model is driven to be moved to the left；
Step 6: the right side lug boss of the left lower and positioning sliding block that clamp dynamic model seat contacts with each other, dynamic model seat is clamped
It is moved to the left, since there are spring pressures between gas spring and positioning sliding block so that positioning sliding block is also moved to the left therewith, positioning
The rhythm and distance of sliding block movement follow the mobile rhythm and distance for clamping dynamic model seat；
Step 7: being equipped with locating rod in the middle part of positioning sliding block, positioning sliding block is moved to the left with dynamic model seat is clamped, and is mounted on
Locating rod in the middle part of positioning sliding block is also moved to the left, until locating rod is moved at the position for clamping cover half, locating rod and clamping
Locating rod can not be moved to the left after cover half contact firmly, while positioning sliding block is not also in movement；
Continue to be moved to the left Step 8: clamping dynamic model seat, the right side lug boss disengaging for clamping dynamic model seat and positioning sliding block connects
It touches, clamping dynamic model seat continues to be moved to the left to the clamping dynamic model on trip holder and contacted firmly with locating rod, at this point, positioning
It being contacted firmly with clamping cover half on the left of bar, right side contacts firmly with dynamic model is clamped, and clamps cover half and encloses pipe fitting entirely with dynamic model is clamped, this
When, start production and meets the pipe fitting for clamping cover half and clamping the model that dynamic model encloses；
Step 9: after the completion of production, clamping cylinder retreats, and clamps dynamic model seat and moves right, until the right side with positioning sliding block
Lug boss contacts, and clamps dynamic model seat and drives positioning sliding block to move right therewith, and positioning sliding block moves right drive mounted on positioning
Locating rod in the middle part of sliding block also moves right, until the stationary state of starting is returned to, at this point, operating personnel or manipulator can pacify
The full pipe fitting processed of taking changes new unfashioned pipe fitting and continues to process, this step is to process the left and right position of pipe fitting；
Step 10: the pipe fitting processed is put by the taking-up of intermode transmission mechanism in pipe fitting rotating mechanism tube socket, the pipe
Part rotating mechanism rotary cylinder is used to the pipe fitting being placed in tube socket carrying out horizontal 90-degree direction to rotate, this step is that processing is managed
The front and back position of part；
Step 11: the pipe fitting that horizontal 90-degree direction has rotated is default by being put into clamping die after the taking-up of intermode transmission mechanism
Position mechanism is processed；
Step 12: the pipe fitting processed by intermode transmission mechanism take out be put into pipe fitting overturn mechanism tube seat in, institute
It states pipe fitting and overturns mechanism rotary cylinder for the pipe fitting being placed in tube seat to be carried out to the rotation in vertical 180 degree direction, this step
The other end to process pipe fitting is ready；
Step 13: the pipe fitting rotated in vertical 180 degree direction is put into clamping die after being taken out by intermode transmission mechanism
Interior detent mechanism is processed；
Step 14: after processing the other end of pipe fitting, intermode transmission mechanism removes the pipe fitting processed, machines.
According to actual processing needs, the intermode transmission mechanism of obstructed quantity can be set, detent mechanism 3 in clamping die, pipe fitting
Rotating mechanism and pipe fitting are overturned mechanism, and flexible configuration is easy-to-use.
It needs to make special instruction, it is first that herein described intermode transmission mechanism, which does not distinguish, still
Second or third, the 4th is transmitted to carry out the intermode material of that specific steps respectively, and unified presentation transmits for intermode
Mechanism carries out intermode material transmission, in actual use, can be to determine in the leftmost side or the rightmost side according to feed mechanism, be
The leftmost side starts several or the rightmost side starts the material which several intermode transmission mechanisms transmit the step,
For this purpose, bringing the mistaken ideas on understanding, explain herein.
In addition, in clamping die detent mechanism also have it is multiple, do not carry out difference be first or second or third
A, the 4th carries out that step, the processing at that specific position of pipe fitting, unified presentation for detent mechanism in clamping die come into
The pipe fitting processing of the row step, in actual use, can be to determine in the leftmost side or the rightmost side according to feed mechanism, be most left
Side starts several or the rightmost side starts the pipe fitting processing that detent mechanism in which several clamping dies carries out the step,
For this purpose, bringing the mistaken ideas on understanding, explain herein.
Description of the drawings
Fig. 1 is the dimensional structure diagram of the utility model；
Fig. 2 is the structural schematic diagram of the utility model feed mechanism；
Fig. 3 is the structural schematic diagram of the utility model intermode transmission mechanism；
Fig. 4 is structural representation Fig. 1 of detent mechanism in the utility model clamping die；
Fig. 5 is structural representation Fig. 2 of detent mechanism in the utility model clamping die；
Fig. 6 is structural representation Fig. 3 of detent mechanism in the utility model clamping die；
Fig. 7 is structural representation Fig. 4 of detent mechanism in the utility model clamping die；
Fig. 8 is the structural schematic diagram of the utility model pipe fitting rotating mechanism；
Fig. 9 is that the utility model pipe fitting is overturned the structural schematic diagram of mechanism；
Reference numeral：1, feed mechanism, 2, intermode transmission mechanism, 3, detent mechanism in clamping die, 4, pipe fitting rotating mechanism,
5, pipe fitting is overturned mechanism, and 6, pedestal, 7, through holder, 8, PLC；
11, chassis, 12, feed mechanism lifting cylinder, 13, feed mechanism rotary cylinder, 14, feed mechanism pneumatic clamper, 15, material
Case, 16, hopper baffle, 17, die pad, 18, material ejection cylinder；
21, bottom plate, 22, lead screw, 23, lead screw floating seat, 24, lead screw fixed seat, 25, guide rail, 26, servo motor, 27, same
Walk belt wheel, 28, sliding block, 29, intermode transmission mechanism lifting cylinder, 210, intermode transmission mechanism rotary cylinder, 211, swivel plate,
212, intermode transmission mechanism pneumatic clamper, 213, intermode transmission mechanism clamping jaw, 214, rod forward flange；
31, clamping support, 32, clamp cover half seat, 33, clamp cover half, 34, pipe fitting, 35, clamp dynamic model, 36, clamp dynamic model
Seat, 37, clamping cylinder, 38, gas spring, 39, base frame, 310, positioning sliding block, 311, locating rod, 312, opening, 313, positioning sliding block
Left hand projection portion, 314, draw cylinder, 315, draw die holder, 316, rotary encoder；
41, tube socket, 42, pipe fitting rotating mechanism clamping cylinder, 43, pipe fitting rotating mechanism rotary cylinder, 44, pipe fitting whirler
Structure pinboard；
51, pipe fitting is overturned mechanism lifting cylinder, 52, pipe fitting overturn mechanism pinboard, 53, pipe fitting overturns mechanism rotary pneumatic
Cylinder, 54, tube seat.
Specific implementation mode
In conjunction with Fig. 1 to Fig. 9, first specific embodiment of the utility model is described in detail, but not to the utility model
Claim does any restriction.
As shown in Fig. 1 to Fig. 9, a kind of pipe end production line, including pedestal 6, a feed mechanism 1, six intermodes transmit machine
Structure 2, detent mechanism 3 in five clamping dies, a pipe fitting rotating mechanism 4, a pipe fitting are overturned mechanism 5, a through holder 7
With the PLC8 of control pipe end production line, 6 right end of the bottom plate or left end installation settings have feed mechanism 1, described through
Holder 7 is arranged in parallel in pedestal 6 above pedestal (6), the intermode transmission mechanism 2, detent mechanism 3 in clamping die, pipe fitting rotation
Rotation mechanism 4 and pipe fitting overturn the setting of mechanism 5 on the through holder 7；
It is placed there are five detent mechanism 3 in clamping die in 6 upper edge horizontal direction parallel of the pedestal, five clamping dies are default
Altogether there are four gap from left side to right side, first gap setting has intermode transmission mechanism 2, second gap setting for position mechanism 3
There is pipe fitting to overturn mechanism 3 and intermode transmission mechanism 2, third gap setting has pipe fitting rotating mechanism 4 and intermode transmission mechanism 2,
4th gap setting has intermode transmission mechanism 2, and the outside of detent mechanism 3 is also distinguished in the clamping die of the leftmost side and the rightmost side
There are one intermode transmission mechanisms 2 for setting；
The intermode transmission mechanism 2 is used for the detent mechanism 3 in feed mechanism 1, clamping die, pipe fitting rotating mechanism 4 and pipe
Part, which is overturned, transmits pipe fitting between 5 any two mechanism of mechanism, in the clamping die detent mechanism 3 for being processed to pipe fitting,
The pipe fitting rotating mechanism 4 is used to pipe fitting carrying out horizontal 90-degree direction to rotate, the pipe fitting overturn mechanism 5 for by pipe fitting into
The vertical 180 degree direction of row rotates.
The feed mechanism 1 includes chassis 11, feed mechanism lifting cylinder 12, feed mechanism rotary cylinder 13, feeder
Structure pneumatic clamper 14, hopper 15, hopper baffle 16, die pad 17 and material ejection cylinder 18 are equipped with feed mechanism liter on the chassis 11
Sending down abnormally ascending cylinder 12,12 upper end of feed mechanism lifting cylinder are also equipped with feed mechanism rotary cylinder 13, the feed mechanism rotation
Rotaring cylinder 13 is equipped with feed mechanism pneumatic clamper 14, the hopper 15 for holding material, the left or right side of the hopper 15 with
The feed mechanism lifting cylinder 12 connects, and the front and rear sides of the hopper 15 are provided with hopper baffle 16, the hopper 15
The side-lower that bottom is connect close to the hopper 15 with the feed mechanism lifting cylinder 12 is provided with die pad 17, the top
17 lower section of flitch is provided with material ejection cylinder 18；
The intermode transmission mechanism 2 include bottom plate 21, lead screw 22, lead screw floating seat 23, lead screw fixed seat 24, guide rail 25,
Servo motor 26, synchronous pulley 27, sliding block 28, intermode transmission mechanism lifting cylinder (29), intermode transmission mechanism rotary cylinder
210, swivel plate 211 and intermode transmission mechanism pneumatic clamper 212, the lead screw 22 is provided at both ends with lead screw floating seat 23 and lead screw is fixed
Seat 24, the lead screw 22 is fixed on by lead screw floating seat 23 and lead screw fixed seat 24 on bottom plate 21, is set immediately below the lead screw 22
It is equipped with guide rail 25, the guide rail 25 and 22 horizontal direction parallel of lead screw, the servo motor 26 are installed on the back side of bottom plate 21, institute
The spindle nose of the spindle nose and lead screw 22 of stating servo motor 26 is separately installed with synchronous pulley 27, is provided on the synchronous pulley 27 same
Band is walked, the sliding block 28 that can be slided along guide rail 25 is provided on the lead screw 22, the intermode transmission mechanism lifting cylinder 29 is along vertical
For histogram on sliding block 28, the intermode transmission mechanism rotary cylinder 210 is installed on intermode transmission mechanism lifting cylinder 29
Rod forward flange 214 on, the direction of rotation of the intermode transmission mechanism rotary cylinder 210 is horizontal direction, the swivel plate
211 are arranged on the rotation shaft of intermode transmission mechanism rotary cylinder 210, there are one 211 both ends of the swivel plate are respectively set
Intermode transmission mechanism pneumatic clamper 212；
Detent mechanism 3 includes clamping support 31, clamps cover half seat 32, clamps cover half 33,37 and of clamping cylinder in the clamping die
Base frame 39, the clamping cylinder 37 are installed on clamping support 31, and the clamping support 31 is hollow back-shaped structure, and the base frame 39 is arranged
In the hollow inner side bottom of back-shaped structure, the cover half seat 32 that clamps is mounted on the hollow inner side side wall of clamping support 31, described
It clamps cover half 33 to be mounted on the other side side wall for clamping cover half seat 32, further includes clamping dynamic model 35, clamping dynamic model seat 36, gas bullet
Spring 38, positioning sliding block 310, locating rod 311, draw cylinder 314, draw die holder 315 and rotary encoder 316, described clamp are moved
The side wall of die holder 36 is connect with the clamping cylinder 37, and the dynamic model 35 that clamps is mounted on the other side side wall for clamping dynamic model seat 36
On, the bottom for clamping cover half seat 32, clamping cover half 33, clamping dynamic model 35, clamp dynamic model seat 36 all connects with positioning sliding block 310
It connects, the base frame 39 is provided with sliding groove 391, and the positioning sliding block 310 is slideably positioned in sliding groove 391, the locating rod
311 are mounted on positioning sliding block 310, and the locating rod 311 is used for fixed and positioned pipe fitting 34, and positioning sliding block 310 is installed on bottom
In the slot of platform 39,39 two parts of positioning sliding block 310 and base frame are to be slidably matched, the gas spring 38 and 310 side of positioning sliding block
Wall connect, the gas spring 38 for give the positioning sliding block 310 provide elastic force, the hollow back-shaped structure of the clamping support 31 with
310 contact position of positioning sliding block is provided with an opening 312, and the positioning sliding block 310 slips into the hollow back-shaped knot of clamping support 31
In structure inner opening 312, the upper vertical in the locating rod 311 is arranged in clamping support 31 in the draw cylinder 314
Backlash shape inside configuration opening 312, the rotary encoder 316 is arranged in the upper end of the draw cylinder 314, the draw mould
Seat 315 is arranged in the lower end of the draw cylinder 314.
The pipe fitting rotating mechanism 4 includes tube socket 41, pipe fitting rotating mechanism clamping cylinder 42, pipe fitting rotating mechanism rotary pneumatic
Cylinder 43 and pipe fitting rotating mechanism pinboard 44, the pipe fitting rotating mechanism pinboard 44 are mounted on the through holder 7, institute
It states tube socket 41 and is carried out for placing pipe fitting, the pipe fitting that the pipe fitting rotating mechanism rotary cylinder 43 is used to be placed in tube socket 41
Horizontal 90-degree direction rotates；
Pipe fitting mechanism 5 of overturning overturns mechanism lifting cylinder 51 including pipe fitting, and pipe fitting is overturned mechanism pinboard 52, pipe fitting
Mechanism of overturning rotary cylinder 53 and tube seat 54, the pipe fitting overturn mechanism pinboard 52 be mounted on the through holder 7,
The tube seat 54 for placing pipe fitting, the pipe fitting overturn pipe fitting of the mechanism rotary cylinder 53 for that will be placed in tube seat 54 into
The rotation in the vertical 180 degree direction of row.
More specifically, the hopper 15 is the hopper of adjustable width.
More specifically, it is inclined-plane that the hopper 15, which is bottom, and the plane on the inclined-plane is close to the hopper 15 and institute
The side plane for stating the connection of feed mechanism lifting cylinder 12 is less than the other side.
More specifically, the die pad 17 is inclined-plane, and the angle of chamfer on the inclined-plane of the die pad 17 and 15 bottom of hopper
Degree is opposite.
More specifically, the clamping cover half seat 32 is mounted on the inside of clamping support 31 with base frame 39, and ensures to clamp and determine
9 two parts of die holder 32 and base frame are vertical each other.
More specifically, the locating rod 311 is installed on 310 center of positioning sliding block.
More specifically, clamping cylinder 37 is installed on 31 outside of clamping support, clamping cylinder 37 ensures parallel with positioning sliding block 310.
More specifically, the pipe fitting is overturned, there are three strong magnetic for setting on the 54 inside concave surface of tube seat of mechanism.
A kind of application method of pipe end production line, including：
Step 1: pipe fitting (material) is put into the hopper 15 of feed mechanism 1, kept off by the hopper and hopper of adjustable width
Plate 16 places pipe fitting, and since hopper 15 is inclined design, pipe fitting can be lifted along inclined-plane into feed box 15 and feed mechanism automatically
The side that cylinder 12 connects；
Step 2: material ejection cylinder 18 is started to work, material ejection cylinder 18 jacks up pipe fitting by die pad 17, due to die pad 17
Inclined-plane and hopper bottom bevel angle on the contrary, the design of reverse slope can be such that pipe fitting is more accurately jacked up by die pad 17；
Step 3: being arranged on by the pipe fitting that die pad 17 jacks up on the feed mechanism rotary cylinder 13 of 15 upper end of hopper
Feed mechanism pneumatic clamper 14 captures, and after feed mechanism pneumatic clamper 14 captures pipe fitting, feed mechanism rotary cylinder 13 rotates to designated position,
Feed mechanism lifting cylinder 12 works, and pipe fitting is delivered to the position of the intermode transmission mechanism pneumatic clamper 212 of intermode transmission mechanism 2；
Step 4: intermode transmission mechanism pneumatic clamper 212 captures the pipe fitting in feed mechanism pneumatic clamper 14, the rotation of intermode transmission mechanism
Cylinder 210 rotates horizontally 180 degree, pipe fitting is placed on right over the locating rod 311 clamped in the default position mechanism of mold device 3, mould
Between transmission mechanism lifting cylinder 29 work, pipe fitting is placed in locating rod 311；
Step 5: clamping cylinder 37 pushes and clamps dynamic model seat 36 and be moved to the left, clamp dynamic model seat 36 drive clamp dynamic model 35 to
It moves left；
Step 6: the right side lug boss 313 for clamping the left lower and positioning sliding block 310 of dynamic model seat 36 contacts with each other, press from both sides
Tight dynamic model seat 36 is moved to the left, since there are spring pressures between gas spring 38 and positioning sliding block 310 so that positioning sliding block 310
Also it is moved to the left therewith, the rhythm and distance that positioning sliding block 310 moves follow the mobile rhythm and distance for clamping dynamic model seat 36；
Step 7: be equipped with locating rod 311 at the middle part of positioning sliding block 310, positioning sliding block 310 is with clamping dynamic model seat 36 to the left
Mobile, the locating rod 311 mounted on 310 middle part of positioning sliding block is also moved to the left, until locating rod 311, which is moved to, clamps cover half 33
Position at, locating rod 311 with clamp that cover half 33 is hard and contact after locating rod 311 can not be moved to the left, while positioning sliding block 310
Not in movement；
Continue to be moved to the left Step 8: clamping dynamic model seat 36, clamps the right side lug boss of dynamic model seat 36 and positioning sliding block 310
313 disengage, and clamp dynamic model seat 36 and continue the clamping dynamic model 35 being moved to the left on trip holder 36 and locating rod
311 hard contacts, at this point, 311 left side of locating rod contacts firmly with cover half 33 is clamped, right side contacts firmly with dynamic model 35 is clamped, and it is fixed to clamp
Mould 33 encloses pipe fitting entirely with dynamic model 35 is clamped, and clamps cover half 33 at this point, starting production and meeting and clamps what dynamic model 35 enclosed
The pipe fitting of model；
Step 9: after the completion of production, clamping cylinder 37 retreats, and clamps dynamic model seat 36 and moves right, until with positioning sliding block 310
Right side lug boss 313 contact, clamp dynamic model seat 36 and drive positioning sliding block 310 to move right therewith, positioning sliding block 310 moves right
It is dynamic that the locating rod 311 for being mounted on 310 middle part of positioning sliding block is driven also to move right, until the stationary state of starting is returned to, at this point,
Operating personnel or manipulator can safety the pipe fitting processed of taking, change new unfashioned pipe fitting and continue to process, this step
The rapid left and right position for processing pipe fitting；
Step 10: the pipe fitting processed is put by the taking-up of intermode transmission mechanism 2 in 4 tube socket 41 of pipe fitting rotating mechanism, institute
It states pipe fitting rotating mechanism rotary cylinder 43 to rotate for the pipe fitting being placed in tube socket 41 to be carried out horizontal 90-degree direction, this step
To process the front and back position of pipe fitting；
Step 11: the pipe fitting that horizontal 90-degree direction has rotated is put into after being taken out by intermode transmission mechanism 2 in clamping die
Detent mechanism 3 is processed；
Step 12: the pipe fitting processed is taken out by intermode transmission mechanism 2 and is put into pipe fitting and overturns the tube seat 54 of mechanism 5
In, the pipe fitting overturns 5 rotary cylinder 53 of mechanism for will be placed on the pipe fitting in tube seat 54 and carry out the rotation in vertical 180 degree direction
Turn, this step is that the other end of processing pipe fitting is ready；
Step 13: the pipe fitting rotated in vertical 180 degree direction is put into clamping die after being taken out by intermode transmission mechanism 2
Interior detent mechanism 3 is processed；
Step 14: after processing the other end of pipe fitting, intermode transmission mechanism 2 removes the pipe fitting processed, machines.
According to actual processing needs, the intermode transmission mechanism 2 of obstructed quantity can be set, detent mechanism 3 in clamping die, pipe fitting
Rotating mechanism 4 and pipe fitting are overturned mechanism 5, and flexible configuration is easy-to-use.
It needs to make special instruction, it is first that herein described intermode transmission mechanism 2, which does not distinguish, still
Second or third, the 4th is transmitted to carry out the intermode material of that specific steps respectively, and unified presentation transmits for intermode
Mechanism 2 carries out intermode material transmission, in actual use, can be to determine in the leftmost side or the rightmost side according to feed mechanism,
It is that the leftmost side starts several or the rightmost side starts the object which several intermode transmission mechanisms 2 transmit the step
Material is explained herein for this purpose, bringing the mistaken ideas on understanding.
In addition, in clamping die detent mechanism 3 also have it is multiple, do not carry out difference be first or second or third
A, the 4th carries out that step, and the processing at that specific position of pipe fitting, unified presentation is detent mechanism in clamping die 3
The pipe fitting processing for carrying out the step, in actual use, can be to determine in the leftmost side or the rightmost side according to feed mechanism, be most
Left side starts several or the rightmost side starts detent mechanism 3 in which several clamping dies and carry out the pipe fitting of the step to add
Work is explained herein for this purpose, bringing the mistaken ideas on understanding.
In conclusion the utility model has the following advantages：
1, feed mechanism can guarantee that the grown form of material is constant substantially, be set by the reverse slope of die pad and hopper bottom
Meter can be convenient for the following process of material, improve conevying efficiency and production efficiency accurately by material transportation to designated position,
Reduce the labor intensity of operator.
2, intermode material transmission mechanism can guarantee that the grown form of material is constant substantially, can accurately by material transportation extremely
The following process of material is convenient in designated position, improves conevying efficiency and production efficiency, reduces the labor intensity of operator.
3, it can be slided in base tub equipped with the positioning sliding block of locating rod in detent mechanism in clamping die, when clamping, positioning
Sliding block is servo-actuated to clamped condition, and when moving back folder, positioning sliding block is by clamping dynamic model seat to certain position, and in this position, all pipe fittings can
It by artificial loading, and can be captured by manipulator, realize automation, just solve the tubing of full packet mold using this structure
Input and output material problem.After entire mechanism installs, due to the back pressure of gas spring 8, positioning sliding block 10 is after opening folder a distance
Can be combined with dynamic model seat 6 is clamped, when being fallen back on to clamping cylinder, what the relative position of locating rod 11 was also to determine, and it is equal every time
It is this position.When clamping, clamps dynamic model 5 and drawn close to cover half 3 is clamped, when being attached in the slot for clamping cover half 3 to pipe fitting 4, positioning
Sliding block 10 just no longer travels forward, and clamps dynamic model seat 6 and is also disengaged with positioning sliding block 10.Using the pipe end forming equipment of this structure,
Can solve the problems, such as the material that picks and places of full Bao Mo, and can cooperative mechanical blanking on hand, reach automation purpose.
4, this pipe end production line is provided with automatic loading and unloading mechanism, the transmission mechanism between mold, including overturning tubing, rotation
Tubing reduces labor intensity and production cost to realize the molding full-automation of loading and unloading, pipe end, improves production efficiency
With the stability of product quality.
It is understood that above with respect to the specific descriptions of the utility model, it is merely to illustrate the utility model and is not
It is limited to technical solution described in the utility model embodiment, it will be understood by those of ordinary skill in the art that, it is not departing from
It in the case of spirit and scope defined by claim, can modify to the utility model or equivalent replacement, to reach
Identical technique effect, but be within the protection scope of the utility model.
Claims (7)
1. a kind of pipe end production line, including pedestal (6), it is characterised in that：Further include feed mechanism (1), intermode transmission mechanism
(2), detent mechanism (3) in clamping die, pipe fitting rotating mechanism (4), pipe fitting are overturned mechanism (5), through holder (7) and control pipe
The PLC (8) of production line is held, pedestal (6) right end or left end installation settings have feed mechanism (1), the through branch
Frame (7) is arranged in parallel in pedestal (6) above pedestal (6), the intermode transmission mechanism (2), detent mechanism (3) in clamping die,
Pipe fitting rotating mechanism (4) and pipe fitting overturn mechanism (5) setting on the through holder (7)；
In the pedestal (6), upper edge horizontal direction parallel is placed with detent mechanism (3) in several clamping dies, in any two institute
It states and is provided with intermode transmission mechanism (2) or intermode transmission mechanism (2) and pipe fitting rotating mechanism between detent mechanism in clamping die (3)
(4) or intermode transmission mechanism (2) and pipe fitting are overturned mechanism (5), and the intermode transmission mechanism (2) is used in feed mechanism (1), folder
Detent mechanism (3) in tight mould, pipe fitting rotating mechanism (4) and pipe fitting overturn and transmit pipe fitting between mechanism (5) any two mechanism, institute
Detent mechanism in clamping die (3) is stated for being processed to pipe fitting, the pipe fitting rotating mechanism (4) is used to carry out pipe fitting horizontal
90 degree of directions rotate, and pipe fitting mechanism (5) of overturning is rotated for pipe fitting to be carried out vertical 180 degree direction；
The feed mechanism (1) include chassis (11), feed mechanism lifting cylinder (12), feed mechanism rotary cylinder (13), on
Mechanism pneumatic clamper (14), hopper (15), hopper baffle (16), die pad (17) and material ejection cylinder (18) are expected, on the chassis (11)
Feed mechanism lifting cylinder (12) is installed, feed mechanism lifting cylinder (12) upper end is also equipped with feed mechanism rotary pneumatic
Cylinder (13), the feed mechanism rotary cylinder (13) are equipped with feed mechanism pneumatic clamper (14), and the hopper (15) is for holding object
Material, the left or right side of the hopper (15) connect with the feed mechanism lifting cylinder (12), the hopper (15) it is front and back
Both sides are provided with hopper baffle (16), and the bottom of the hopper (15) is close to the hopper (15) and the feed mechanism lifting air
One side-lower of cylinder (12) connection is provided with die pad (17), and material ejection cylinder (18) is provided with below the die pad (17)；
The intermode transmission mechanism (2) includes bottom plate (21), lead screw (22), lead screw floating seat (23), and lead screw fixed seat (24) is led
Rail (25), servo motor (26), synchronous pulley (27), sliding block (28), intermode transmission mechanism lifting cylinder (29), intermode transmit machine
Structure rotary cylinder (210), swivel plate (211) and intermode transmission mechanism pneumatic clamper (212), the lead screw (22) are provided at both ends with lead screw
Floating seat (23) and lead screw fixed seat (24), the lead screw (22) are fixed on by lead screw floating seat (23) and lead screw fixed seat (24)
On bottom plate (21), guide rail (25) is provided with immediately below the lead screw (22), the guide rail (25) is flat with lead screw (22) horizontal direction
Row, the servo motor (26) are installed on the back side of bottom plate (21), the axis of the spindle nose and lead screw (22) of the servo motor (26)
Head is separately installed with synchronous pulley (27), and synchronous belt is provided on the synchronous pulley (27), is provided on the lead screw (22)
The sliding block (28) that can be slided along guide rail (25), the intermode transmission mechanism lifting cylinder (29) are vertically mounted on sliding block
(28) on, the intermode transmission mechanism rotary cylinder (210) is installed on method before the rod of intermode transmission mechanism lifting cylinder (29)
On blue (214), the direction of rotation of the intermode transmission mechanism rotary cylinder (210) is horizontal direction, and the swivel plate (211) sets
It sets on the rotation shaft of intermode transmission mechanism rotary cylinder (210), swivel plate (211) both ends are respectively set there are one mould
Between transmission mechanism pneumatic clamper (212)；
Detent mechanism (3) includes clamping support (31), clamps cover half seat (32), clamps cover half (33), clamping cylinder in the clamping die
(37) it being installed on clamping support (31) with base frame (39), the clamping cylinder (37), the clamping support (31) is hollow back-shaped structure,
The base frame (39) is set to the hollow inner side bottom of back-shaped structure, and the cover half seat (32) that clamps is mounted on clamping support (31)
On hollow inner side side wall, the cover half (33) that clamps is mounted on the other side side wall for clamping cover half seat (32), further includes clamping
Dynamic model (35) clamps dynamic model seat (36), gas spring (38), positioning sliding block (310), locating rod (311), draw cylinder (314), contracting
Pipe die seat (315) and rotary encoder (316), the side wall for clamping dynamic model seat (36) are connect with the clamping cylinder (37), institute
It states and clamps dynamic model (35) on the other side side wall for clamping dynamic model seat (36), the clamping cover half seat (32) clamps cover half
(33), dynamic model (35) is clamped, the bottom of clamping dynamic model seat (36) is all connect with positioning sliding block (310), base frame (39) setting
There are sliding groove (391), the positioning sliding block (310) to be slideably positioned in sliding groove (391), the locating rod (311) is mounted on
On positioning sliding block (310), the locating rod (311) is used for fixed and positioned pipe fitting (34), and positioning sliding block (310) is installed on base frame
(39) in slot, (39) two parts of positioning sliding block (310) and base frame are to be slidably matched, the gas spring (38) and positioning sliding block
(310) side wall connects, and the gas spring (38) is used to provide elastic force to the positioning sliding block (310), the clamping support (31)
Hollow back-shaped structure is provided with an opening (312) with positioning sliding block (310) contact position, and the positioning sliding block (310) slips into
In the hollow back-shaped inside configuration opening (312) of clamping support (31), the draw cylinder (314) is arranged in the locating rod
(311) upper vertical passes through the hollow back-shaped inside configuration opening (312) of clamping support (31), the rotary encoder (316)
It is arranged in the upper end of the draw cylinder (314), the draw die holder (315) is arranged in the lower end of the draw cylinder (314)；
The pipe fitting rotating mechanism (4) includes tube socket (41), pipe fitting rotating mechanism clamping cylinder (42), the rotation of pipe fitting rotating mechanism
Cylinder (43) and pipe fitting rotating mechanism pinboard (44), the pipe fitting rotating mechanism pinboard (44) are mounted on the through branch
On frame (7), the tube socket (41) is for placing pipe fitting, and the pipe fitting rotating mechanism rotary cylinder (43) will be for that will be placed on tube socket
(41) pipe fitting in carries out horizontal 90-degree direction and rotates；
Pipe fitting mechanism (5) of overturning includes that pipe fitting is overturned mechanism lifting cylinder (51), and pipe fitting is overturned mechanism pinboard (52), pipe
Part is overturned mechanism rotary cylinder (53) and tube seat (54), and pipe fitting mechanism pinboard (52) of overturning is mounted on the through branch
On frame (7), the tube seat (54) overturns mechanism rotary cylinder (53) for that will be placed on tube seat for placing pipe fitting, the pipe fitting
(54) pipe fitting in carries out the rotation in vertical 180 degree direction.
2. pipe end production line according to claim 1, it is characterised in that：The hopper (15) is the material of adjustable width
Case, the hopper (15) are that bottom is inclined-plane, and the plane on the inclined-plane is close to the hopper (15) and the feed mechanism
One side plane of lifting cylinder (12) connection is less than the other side.
3. pipe end production line according to claim 2, it is characterised in that：The die pad (17) is inclined-plane, and the top
The inclined-plane of flitch (17) is opposite with the bevel angle of hopper (15) bottom.
4. pipe end production line according to claim 1, it is characterised in that：The clamping cover half seat (32) is equal with base frame (39)
It is installed on the inside of clamping support (31), and ensures that clamping cover half seat (32) and (9) two parts of base frame are vertical each other.
5. pipe end production line according to claim 1, it is characterised in that：The locating rod (311) is installed on positioning sliding block
(310) center.
6. pipe end production line according to claim 1, it is characterised in that：Clamping cylinder (37) is installed on clamping support (31) outside
Side, clamping cylinder (37) are parallel with positioning sliding block (310) guarantee.
7. pipe end production line according to claim 1, it is characterised in that：The pipe fitting overturn mechanism tube seat (54) in
There are three strong magnetic for setting on the concave surface of side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721823742.XU CN207981936U (en) | 2017-12-24 | 2017-12-24 | A kind of pipe end production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721823742.XU CN207981936U (en) | 2017-12-24 | 2017-12-24 | A kind of pipe end production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207981936U true CN207981936U (en) | 2018-10-19 |
Family
ID=63818006
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721823742.XU Withdrawn - After Issue CN207981936U (en) | 2017-12-24 | 2017-12-24 | A kind of pipe end production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207981936U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107913929A (en) * | 2017-12-24 | 2018-04-17 | 江苏合丰机械制造有限公司 | A kind of pipe end production line and its application method |
| CN109773064A (en) * | 2018-11-29 | 2019-05-21 | 江苏锐成机械有限公司 | A kind of full-automatic draw machining center of full SERVO CONTROL |
| CN109849319A (en) * | 2019-01-16 | 2019-06-07 | 长园电子（东莞）有限公司 | A kind of semi-automatic molding equipment of automobile sealing cap |
| CN113976753A (en) * | 2021-10-25 | 2022-01-28 | 昆山力比格智能科技有限公司 | Full-automatic pipe contracting equipment |
| CN115430748A (en) * | 2022-11-07 | 2022-12-06 | 常熟中隆汽车零部件有限公司 | Flanging stamping device for automobile parts |
-
2017
- 2017-12-24 CN CN201721823742.XU patent/CN207981936U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107913929A (en) * | 2017-12-24 | 2018-04-17 | 江苏合丰机械制造有限公司 | A kind of pipe end production line and its application method |
| CN107913929B (en) * | 2017-12-24 | 2023-08-29 | 江苏合丰机械制造有限公司 | Pipe end production line and application method thereof |
| CN109773064A (en) * | 2018-11-29 | 2019-05-21 | 江苏锐成机械有限公司 | A kind of full-automatic draw machining center of full SERVO CONTROL |
| CN109849319A (en) * | 2019-01-16 | 2019-06-07 | 长园电子（东莞）有限公司 | A kind of semi-automatic molding equipment of automobile sealing cap |
| CN109849319B (en) * | 2019-01-16 | 2021-02-12 | 长园电子（东莞）有限公司 | Semi-automatic molding equipment for automobile sealing cap |
| CN113976753A (en) * | 2021-10-25 | 2022-01-28 | 昆山力比格智能科技有限公司 | Full-automatic pipe contracting equipment |
| CN113976753B (en) * | 2021-10-25 | 2024-05-28 | 昆山力比格智能科技有限公司 | Full-automatic pipe shrinking equipment |
| CN115430748A (en) * | 2022-11-07 | 2022-12-06 | 常熟中隆汽车零部件有限公司 | Flanging stamping device for automobile parts |
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Address after: No. 3, Haixin Road, Nanfeng Town, Zhangjiagang City, Suzhou City, Jiangsu Province, 215600 Patentee after: JIANGSU HEFENG MECHANICAL MAKING Co.,Ltd. Address before: 215628 Jiangsu Suzhou Zhangjiagang Nanfeng town Nanfeng village Hefeng Machinery Manufacturing Co.,Ltd. Patentee before: JIANGSU HEFENG MECHANICAL MAKING Co.,Ltd. |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20181019 Effective date of abandoning: 20230829 |
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