CN207596041U - A kind of planer-type vanning and hay stacker - Google Patents
A kind of planer-type vanning and hay stacker Download PDFInfo
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- CN207596041U CN207596041U CN201721568966.0U CN201721568966U CN207596041U CN 207596041 U CN207596041 U CN 207596041U CN 201721568966 U CN201721568966 U CN 201721568966U CN 207596041 U CN207596041 U CN 207596041U
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Abstract
A kind of planer-type vanning and hay stacker, including main control electricity cabinet, portal frame and the pipeline being arranged below portal frame, pipeline includes the sequentially connected product transportation section that crated product is treated for conveying, and the vanning transportation section equipped with empty van and for conveying crated product, the end of pipeline is provided with the pallet for pile, it is equipped with to treat that crated product clamping enters in empty van above pipeline, and packaged products are placed on to the clamp assembly on pallet, portal frame is equipped with the Three-axis drive mechanism for being sequentially connected with clamp assembly and it being driven to move, pipeline, Three-axis drive mechanism and clamp assembly are electrically connected with main control electricity cabinet.The utility model can realize vanning and the pile of product, and simple in structure, and manufacture is at low cost.
Description
Technical field
The utility model is related to a kind of vanning of planer-type and hay stackers.
Background technology
It in production process, cased product, be packaged and the operations such as pile using manpower, there are asking for inefficiency
Topic, for operating personnel, this operation labor intensity is big, and there are certain danger, therefore, it is necessary to design one kind
It can replace the device of manpower.
Utility model content
The purpose of the utility model is to overcome above-mentioned the shortcomings of the prior art, and provide a kind of vanning of planer-type and
Hay stacker can realize vanning and the pile of product, and simple in structure, and manufacture is at low cost.
What the purpose of this utility model was realized in:
A kind of planer-type vanning and hay stacker, including main control electricity cabinet, portal frame and are arranged on defeated below portal frame
Line sending, pipeline treat the product transportation section of crated product and equipped with empty van and for defeated including sequentially connected for conveying
The vanning transportation section of crated product is sent, the end of pipeline is provided with the pallet for pile, is equipped with and is used for above pipeline
The clamp assembly that will be treated crated product clamping and enter in empty van and be placed on packaged products on pallet, portal frame are equipped with
The Three-axis drive mechanism for being sequentially connected with clamp assembly and it being driven to move, pipeline, Three-axis drive mechanism and clamp assembly are equal
It is electrically connected with main control electricity cabinet.
The clamp assembly include tablet, two left and right settings clamping plate and several are arranged on clamping plate bottom and treat for holding
The pneumatic hand of crated product or packaged products bottom grabs component, and clamping plate is arranged on tablet bottom by the transmission of fixture drive component
Portion, fixture drive component include be arranged on tablet the right and left clamp stepping motors, with clamp stepping motors be sequentially connected
It fixture lead screw and is fixed on tablet and the linear guide below fixture lead screw, clamping plate are slidably arranged in the linear guide,
Its top is sequentially connected with fixture lead screw.
The clamp assembly is equipped with pressure sensor or torsion sensor.
The pipeline is including the joint sealing section after being connected to vanning transportation section in turn and ties up section, and joint sealing section is equipped with and is used for
The sealing device of carton fold and sealed adhesive tape ties up section and is equipped with the binder for using band binding paper box, sealing device and bundle
Bag apparatus is electrically connected with main control electricity cabinet, and pallet is located at the rear for tying up section.
The main control electricity cabinet is set on ground and outside portal frame, and the outside of pallet is equipped with to detect pallet
The sensor of upper paper box height, sensor are arranged on portal frame, and auditory tone cues module and signal are provided on main control electricity cabinet
Lamp reminding module, sensor, auditory tone cues module and signal lamp reminding module are electrically connected with main control electricity cabinet, main control electricity
Cabinet, PLC controller is provided in main control electricity cabinet, and main control electricity cabinet surface is equipped with the control panel being electrically connected with PLC controller.
The Three-axis drive mechanism includes the X-axis driving device being fixed on along pipeline length direction on portal frame, transmission
The Y-axis driving device being connected in X-axis driving device and the Z axis driving device in Y-axis driving device that is sequentially connected.
The X-axis driving device includes being fixed on the X-axis guide rail of portal frame opposite sides and be arranged in X-axis guide rail
The X-axis moving assembly of side, X-axis moving assembly are screw component or synchronous belt component, and X-axis moving assembly side is equipped with and is driven with it
First electric machine assembly of connection, Y-axis driving device are sequentially connected with X-axis moving assembly, and Y-axis driving device is slided by X-axis slide block
It is dynamic to be arranged in X-axis guide rail.
The Y-axis driving device includes two intervals and the cross bar being arranged in parallel, cross bar are sequentially connected with X-axis moving assembly,
Cross bar is slidably arranged in by X-axis slide block in the X-axis guide rail of both sides, and two cross bar head and the tail both ends are fixedly connected respectively by cover board,
Y-axis guide rail is equipped on two cross bars, Y-axis moving assembly is equipped with above an at least Y-axis guide rail, Y-axis moving assembly is screw component
Or synchronous belt component, Y-axis moving assembly side are equipped with the second electric machine assembly being sequentially connected with it, Z axis driving device is moved with Y-axis
Dynamic component is sequentially connected, and Z axis driving device is slidably arranged in by Y-axis sliding block in Y-axis guide rail.
The Z axis driving device includes mounting base, and mounting base is slidably arranged in by Y-axis sliding block on two cross bars, mounting base
Third electric machine assembly is equipped with, third electric machine assembly lower part is sequentially connected with Z axis screw component, the company of transmission on Z axis screw component
Sliding sleeve is connected to, is fixed with Qian shape stent below mounting base, Qian shape frame bottom offers to prevent sliding sleeve or so
The location hole of swing, sliding sleeve pass through location hole, and rotating bar is fixed at the top of clamp assembly, is rotatably set at the top of rotating bar
On sliding sleeve, Z axis driving device is equipped with rotating stepper motor, and rotating stepper motor passes through rotation synchronization belt and rotating bar
It is sequentially connected and drives fixture to component and rotate.
First electric machine assembly, the second electric machine assembly and third electric machine assembly are electric including servo motor and with servo
The accurate planetary reducer that machine is sequentially connected.
The beneficial effects of the utility model are as follows:
The production that planer-type is cased and hay stacker is held in line with people-oriented theory, planer-type vanning and hay stacker
Product weight is generally 20-60 kilograms, such as will treat that crated product is put into the empty van opened with manpower, and 2 people is needed to lift and are put into
In empty van;Such as packaged products are put on pallet with manpower, the height (about 2 for needing 2 people or more that can just be deposited into 1 to 5 layer
Rice).Now, operating personnel only needs to start corresponding program, you can completes aforementioned operation, has been effectively saved human resources
Working strength with reducing operating personnel.
Efficient quick, after packaged products are put into pallet, the clamp assembly of planer-type vanning and hay stacker returns automatically
Onto the preset position of pipeline, when crated product is moved to preset position, clamp assembly is clamped and put automatically
It puts in empty van;When packaged products are moved on preset position, clamp assembly is clamped and is placed into pallet automatically
On, such automatic cycling operating, whole process need only be 2-3 minutes.
Securely and reliably, planer-type vanning and hay stacker (use fixture drive component and rotation using clamping drive component
Stepper motor, rotation synchronization belt and rotating bar) product is held, in a manner that apery lifts thing, it will treat that crated product clamping enters
When during empty van or by packaged product pile, pneumatic hand grabs component vertically downward, and clamping plate clamps product, and pneumatic hand is grabbed
Component turns to the inside 90 degree, holds the bottom of product, when clamp assembly clamps product and is moved to predeterminated position, pneumatic hand
Grab component and be slowly restored to state vertically downward, will treat crated product voluntarily slip into empty van or packaged product from
Row is fallen on pallet, is treated crated product so as to crush or is led to its landing;By when packaged products are placed on pallet,
Sensed by pressure sensor or torsion sensor, it is every so as to make according to the pressure that the weight set of different model product is held
It is secondary to hold that pressure is all identical, when the packaging empty weight of same type product has little Xu errors, pressure sensor or torsion
The information sensed is passed to PLC controller control by sensor, and setting is arrived in compensation to PLC controller control clamp assembly automatically
Pressure is held, so as to not fall off damage product.
Energy conservation and environmental protection, planer-type vanning and hay stacker are controlled using PLC controller, X-axis driving device, Y-axis driving dress
It puts using the power take-off mechanism of the mating accurate planetary reducer of servo motor, ensures torsion abundance and registration during operating
Degree, more energy saving by 50% than traditional common electric machine and reduction box, Z axis driving device is realized using servo motor and Z axis screw component
Elevating movement, more energy saving by 50% than traditional manipulator and the pneumatic cylinder kind of drive, project cost saves 60%, and this system is always born
Lotus is 3 kilowatt hours.
Description of the drawings
Fig. 1 is the structure diagram of one embodiment of the utility model.
Fig. 2 is the structure diagram of one embodiment clamp assembly of the utility model.
Fig. 3 is the gentle structure diagram for starting to grab component of one embodiment clamping plate of the utility model.
Specific embodiment
The utility model is further described with reference to the accompanying drawings and embodiments.
Referring to Fig. 1-Fig. 3, the vanning of this planer-type and hay stacker including main control electricity cabinet 1, portal frame 2 and are arranged on dragon
The pipeline of the lower section of door frame 2, pipeline include it is sequentially connected for convey treat crated product 31 product transportation section 41 and
Vanning transportation section 42 equipped with empty van 32 and for conveying crated product, the end of pipeline is provided with the pallet for pile
33, pipeline top is equipped with to treat that 31 clamping of crated product enters in empty van 32 and packaged products 34 are placed on support
Clamp assembly on disk 33, portal frame 2 is equipped with the Three-axis drive mechanism for being sequentially connected with clamp assembly and it being driven to move, defeated
Line sending, Three-axis drive mechanism and clamp assembly are electrically connected with main control electricity cabinet 1.
Planer-type vanning and hay stacker, which can be realized, will treat that 31 clamping of crated product enters in empty van 32 and will be packaged production
Product 34 are placed on two kinds of carrying functions on pallet 33.
Planer-type is cased and hay stacker is using Three-axis drive mechanism, realizes clamp assembly in plane X, Y-axis and vertical Z axis
Movement on direction.X, the plane working range of Y-axis is in 2-1000 square metres, and the vertical working range of Z axis is in 50-5000 millis
In rice.
Further, the clamp assembly include tablet 51, two left and right settings clamping plate 52 and several be arranged on clamping plate 52
Crated product 31 is simultaneously treated or the pneumatic hand of 34 bottom of packaged products grabs component 53 in bottom for holding, and clamping plate 52 is driven by fixture
Dynamic component transmission is arranged on 51 bottom of tablet, and fixture drive component includes being arranged on the clamp stepping motors of 51 the right and left of tablet
54th, it the fixture lead screw 55 that is sequentially connected with clamp stepping motors 54 and is fixed on tablet 51 and positioned at 55 lower section of fixture lead screw
The linear guide 59, clamping plate 52 are slidably arranged in the linear guide 59, and top is sequentially connected with fixture lead screw 55.
Further, the clamp assembly is equipped with pressure sensor or torsion sensor.
Further, the pipeline including the joint sealing section 43 after being connected to vanning transportation section 42 in turn and ties up section 44,
Joint sealing section 43 is equipped with the sealing device for carton fold and sealed adhesive tape, ties up section 44 and is equipped with the bundle for using band binding paper box
Bag apparatus, sealing device and binder are electrically connected with main control electricity cabinet 1, and pallet 33 is located at the rear for tying up section 44, realize paper
Fold, sealed adhesive tape and the binding work of case, more save human resources.
Further, the main control electricity cabinet 1 is set on ground and outside portal frame 2, the outside of pallet 33 is set
The sensor 61 of detection 33 upper paper box height of pallet is useful for, sensor 61 is arranged on portal frame 2, is set on main control electricity cabinet 1
It is equipped with auditory tone cues module 62 and signal lamp reminding module 63, sensor 61, auditory tone cues module 62 and signal lamp reminding module
63 are electrically connected with main control electricity cabinet 1, main control electricity cabinet 1, and PLC controller, main control electricity cabinet 1 are provided in main control electricity cabinet 1
Surface is equipped with the control panel 64 being electrically connected with PLC controller, when the carton on pallet 33 reaches certain altitude and triggers sensing
During device 61, inductive signal is passed to main control electricity cabinet 1 by sensor 61, and main control electricity cabinet 1 can be sent out by auditory tone cues module 62
Go out sound or the flicker of signal lamp reminding module 63 reminds operating personnel to carry out carrying work, and empty pallet 33 is placed into original
On the position of pallet 33.
Control panel 64 includes touch screen, and touch screen size is 7-22 cuns.
Planer-type is cased and hay stacker is controlled using touch screen and PLC controller, major advantage be stability it is high,
Operate that understandable convenience, versatility are good and failure rate is low.
The position coordinates for holding product and placing product etc. can be set on the touchscreen, can set and product is stacked on pallet
Coordinate position, and can be preserved using set data as certain specification product, multiple product specifications parameter, production next time can be preserved
It is directly invoked during the product, it is convenient and efficient.
Further, the X-axis that the Three-axis drive mechanism includes being fixed on along pipeline length direction on portal frame 2 drives
Device, the Y-axis driving device being sequentially connected in X-axis driving device and the Z axis being sequentially connected in Y-axis driving device drive
Dynamic device.
Further, the X-axis driving device includes the X-axis guide rail 71 for being fixed on 2 opposite sides of portal frame and setting
X-axis moving assembly 72 above X-axis guide rail 71, X-axis moving assembly 72 be screw component or synchronous belt component, X-axis movement group
72 side of part is equipped with the first electric machine assembly 74 being sequentially connected with it, and Y-axis driving device is sequentially connected with X-axis moving assembly 72, Y
Axial brake device is slidably arranged in by X-axis slide block 73 in X-axis guide rail 71.
Further, the Y-axis driving device includes two intervals and the cross bar 81 being arranged in parallel, cross bar 81 are moved with X-axis
Component 72 is sequentially connected, and cross bar 81 is slidably arranged in by X-axis slide block 73 in the X-axis guide rail 71 of both sides, two cross bars, 81 head and the tail two
End is fixedly connected respectively by cover board 82, and Y-axis guide rail 83 is equipped on two cross bars 81, and 83 top of an at least Y-axis guide rail is equipped with Y-axis
Moving assembly 84, Y-axis moving assembly 84 are screw component or synchronous belt component, and 84 side of Y-axis moving assembly is equipped with and is driven with it
Second electric machine assembly 75 of connection, Z axis driving device are sequentially connected with Y-axis moving assembly 84, and Z axis driving device is slided by Y-axis
Block 85 is slidably arranged in Y-axis guide rail 83.
X-axis driving device and Y-axis driving device effectively improve load-bearing capacity and ensure movement using double guide rail structures
Stability.
Further, the Z axis driving device includes mounting base 91, and mounting base 91 is slidably arranged in by Y-axis sliding block 85
On two cross bars 81, mounting base 91 is equipped with third electric machine assembly 76, and 76 lower part of third electric machine assembly is sequentially connected with Z axis screw group
Part 92, sliding sleeve 93 is sequentially connected on Z axis screw component 92, and 91 lower section of mounting base is fixed with Qian shape stent 95, Qian shape branch
95 bottom of frame offers the location hole for preventing sliding sleeve 93 from swinging, and sliding sleeve 93 passes through location hole, fixture group
Rotating bar 58 is fixed at the top of part, 58 top of rotating bar is rotatably provided on sliding sleeve 93, and Z axis driving device is equipped with rotation
Turn stepper motor 56, rotating stepper motor 56, which is sequentially connected by rotation synchronization belt 57 and rotating bar 58 and drives fixture to component, to be turned
It is dynamic.
Clamp assembly is mounted below in Z axis driving device, the clamping size of clamp assembly (can be mostly large-sized with clamping
Product) it is 50-2000mm, clamp assembly, which can be realized, to be placed on packaged products 34 on pallet 33 and coordinates rotation stepping
The product clamped is carried out 0-180 ° of rotation by motor 56, rotation synchronization belt 57 and rotating bar 58.
Further, first electric machine assembly 74, the second electric machine assembly 75 and third electric machine assembly 76 include servo
Motor and the accurate planetary reducer being connect with servo motor transmission.
X-axis driving device, Y-axis driving device and Z axis driving device three are subtracted using the mating accurate planet of servo motor
The power take-off mechanism of fast machine ensures torsion abundance and setting accuracy during operating.
Specific working mode:By the control of touch screen and PLC controller, clamp assembly coordinates Three-axis drive mechanism, from
Product is clamped on pipeline, can by front, rear, left and right, move up and down or rotate 0-180 °, product is put into default
Position on (the preset coordinate of PLC controller internal program), i.e.,:1st, it will treat that 31 clamping of crated product enters in empty van 32;It 2nd, will
Packaged products 34 are placed on pallet 33;3rd, packaged products 34 are placed on pallet 33 by " well " type or T-shape, and by 1-
5 layers of sequence is successively stacked.
It is above disclosed to be only the preferred embodiment of the utility model rather than the utility model is limited with this
Claims according to the equivalent variations made in scope of protection of the utility model, still belong to what the utility model was protected
Range.
Claims (10)
1. a kind of planer-type vanning and hay stacker, which is characterized in that including main control electricity cabinet (1), portal frame (2) and be arranged on
Pipeline below portal frame (2), pipeline include the sequentially connected product transportation section that crated product (31) is treated for conveying
(41) and the vanning transportation section (42) equipped with empty van (32) and for conveying crated product, the end of pipeline is provided with
It is equipped with for the pallet (33) of pile, above pipeline and is used to treat that crated product (31) clamping enters in empty van (32) and incites somebody to action
Packaged products (34) are placed on the clamp assembly on pallet (33), and portal frame (2) is equipped with to be sequentially connected simultaneously with clamp assembly
The Three-axis drive mechanism that it is driven to move, pipeline, Three-axis drive mechanism and clamp assembly are electrically connected with main control electricity cabinet (1)
It connects.
2. planer-type vanning according to claim 1 and hay stacker, which is characterized in that the clamp assembly includes tablet
(51), it the clamping plate (52) of two left and right settings and several are arranged on clamping plate (52) bottom and treat crated product (31) or for holding
The pneumatic hand of packaged products (34) bottom grabs component (53), and clamping plate (52) is arranged on tablet (51) by the transmission of fixture drive component
Bottom, fixture drive component include being arranged on the clamp stepping motors (54) and clamp stepping motors of tablet (51) the right and left
(54) it the fixture lead screw (55) that is sequentially connected and is fixed on tablet (51) and the linear guide below fixture lead screw (55)
(59), clamping plate (52) is slidably arranged in the linear guide (59), and top is sequentially connected with fixture lead screw (55).
3. planer-type vanning according to claim 1 and hay stacker, which is characterized in that the clamp assembly is equipped with pressure
Force snesor or torsion sensor.
4. planer-type vanning according to claim 1 and hay stacker, which is characterized in that the pipeline includes connecting successively
The joint sealing section (43) that is connected on after vanning transportation section (42) and section (44) is tied up, joint sealing section (43) is equipped with for carton fold and envelope
The sealing device of adhesive tape, tie up section (44) be equipped with the binder of band binding paper box, sealing device and binder with
Main control electricity cabinet (1) is electrically connected, and pallet (33) is positioned at the rear for tying up section (44).
5. planer-type vanning according to claim 1 and hay stacker, which is characterized in that the main control electricity cabinet (1) sets
It is placed on ground and external positioned at portal frame (2), the outside of pallet (33) is equipped with to detect pallet (33) upper paper box height
Sensor (61), sensor (61) are arranged on portal frame (2), and auditory tone cues module (62) is provided on main control electricity cabinet (1)
With signal lamp reminding module (63), sensor (61), auditory tone cues module (62) and signal lamp reminding module (63) are and master control
The electric cabinet (1) of system is electrically connected, main control electricity cabinet (1), and PLC controller, main control electricity cabinet (1) table are provided in main control electricity cabinet (1)
Face is equipped with the control panel (64) being electrically connected with PLC controller.
6. according to the vanning of claim 1-5 any one of them planer-type and hay stacker, which is characterized in that the Three-axis drive
Mechanism includes the X-axis driving device being fixed on along 1 line length direction of conveying on portal frame (2), is sequentially connected in X-axis driving device
On Y-axis driving device and the Z axis driving device in Y-axis driving device of being sequentially connected.
7. planer-type vanning according to claim 6 and hay stacker, which is characterized in that the X-axis driving device includes
The X-axis moving assembly for being fixed on the X-axis guide rail (71) of portal frame (2) opposite sides and being arranged on above X-axis guide rail (71)
(72), X-axis moving assembly (72) is screw component or synchronous belt component, and X-axis moving assembly (72) side is equipped with and its company of transmission
The first electric machine assembly (74) connect, Y-axis driving device are sequentially connected with X-axis moving assembly (72), and Y-axis driving device passes through X-axis
Sliding block (73) is slidably arranged in X-axis guide rail (71).
8. planer-type vanning according to claim 7 and hay stacker, which is characterized in that the Y-axis driving device includes
Two intervals and the cross bar (81) being arranged in parallel, cross bar (81) pass through X-axis with X-axis moving assembly (72) drive connection, cross bar (81)
Sliding block (73) is slidably arranged in the X-axis guide rail (71) of both sides, and two cross bars (81) head and the tail both ends are fixed by cover board (82) respectively
It connects, Y-axis guide rail (83) is equipped on two cross bars (81), Y-axis moving assembly (84), Y are equipped with above an at least Y-axis guide rail (83)
Axis moving assembly (84) is screw component or synchronous belt component, and Y-axis moving assembly (84) side is equipped with the to be sequentially connected with it
Two electric machine assemblies (75), Z axis driving device are sequentially connected with Y-axis moving assembly (84), and Z axis driving device passes through Y-axis sliding block
(85) it is slidably arranged in Y-axis guide rail (83).
9. planer-type vanning according to claim 8 and hay stacker, which is characterized in that the Z axis driving device includes
Mounting base (91), mounting base (91) are slidably arranged in by Y-axis sliding block (85) on two cross bars (81), and mounting base (91) is equipped with the
Three electric machine assemblies (76), third electric machine assembly (76) lower part are sequentially connected with Z axis screw component (92), Z axis screw component (92)
On be sequentially connected with sliding sleeve (93), be fixed with Qian shape stent (95) below mounting base (91), Qian shape stent (95) bottom is opened
Equipped with the location hole for preventing sliding sleeve (93) from swinging, sliding sleeve (93) is across location hole, at the top of clamp assembly
Rotating bar (58) is fixed with, is rotatably provided on sliding sleeve (93) at the top of rotating bar (58), Z axis driving device is equipped with rotation
Turn stepper motor (56), rotating stepper motor (56) is by rotation synchronization belt (57) and rotating bar (58) drive connection and drives folder
Has component rotation.
10. planer-type vanning according to claim 9 and hay stacker, which is characterized in that first electric machine assembly
(74), the second electric machine assembly (75) and third electric machine assembly (76) include servo motor and are connect with servo motor transmission
Accurate planetary reducer.
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CN111285096B (en) * | 2020-02-29 | 2021-07-09 | 湖南梓鸿农业开发股份有限公司 | Device is distribute with nursery stock to farming |
CN112478824A (en) * | 2020-12-07 | 2021-03-12 | 龙安 | Loading system of cement |
CN112919146A (en) * | 2021-01-12 | 2021-06-08 | 深圳市捷鑫纸制品有限公司 | Automatic hacking machine of aluminium foil paper packing cutlery box preparation |
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CN115783691A (en) * | 2022-06-27 | 2023-03-14 | 长春旭阳智能装备有限公司 | Automatic change pile up neatly letter sorting commodity circulation car |
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Effective date of registration: 20210918 Address after: 528305 third floor, second floor, block 4, No. 9, Ronggang Road, Ronggui Desheng neighborhood committee, Shunde District, Foshan City, Guangdong Province (residence declaration) Patentee after: Foshan Shunde Honglian Product Certification Consulting Service Co.,Ltd. Address before: 528305 No. 48, heshengwei Middle Road, Ronggui street, Shunde District, Foshan City, Guangdong Province Patentee before: Liang Chenghua |