CN207206743U - 带冷却功能的建筑用石灰制浆设备 - Google Patents
带冷却功能的建筑用石灰制浆设备 Download PDFInfo
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- CN207206743U CN207206743U CN201720943726.8U CN201720943726U CN207206743U CN 207206743 U CN207206743 U CN 207206743U CN 201720943726 U CN201720943726 U CN 201720943726U CN 207206743 U CN207206743 U CN 207206743U
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- tank
- agitating
- welded
- plate
- water
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- 235000008733 Citrus aurantifolia Nutrition 0.000 title claims abstract description 38
- 235000015450 Tilia cordata Nutrition 0.000 title claims abstract description 38
- 235000011941 Tilia x europaea Nutrition 0.000 title claims abstract description 38
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- 238000004537 pulping Methods 0.000 title claims abstract description 22
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- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
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- 108010063290 Aquaporins Proteins 0.000 claims description 4
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- 238000005096 rolling process Methods 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims 1
- 239000002002 slurry Substances 0.000 abstract description 17
- 238000001816 cooling Methods 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 3
- VTYYLEPIZMXCLO-UHFFFAOYSA-L calcium carbonate Chemical compound 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h0Pgo8L3N2Zz4K [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium monoxide Chemical compound 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[Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229960003563 Calcium Carbonate Drugs 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials 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Abstract
本实用新型提供了一种带冷却功能的建筑用石灰制浆设备，包括罐体；所述罐体设置成顶部开口的空心圆柱体，且罐体顶部开口处设置有盖板；盖板下表面焊接固定有外齿圈；罐体顶部侧壁上对称焊接固定有两套进料管；罐体外壁上焊接固定有夹套；罐体底面焊接固定有排料管和支架；所述排料管上设置有抽屉式的挡料板；罐体内部设置有布水搅拌装置；本实用新型通过夹套的设置，利用流动的冷水带走罐体中由于石灰制浆产生的热量，起到冷却的作用，便于提高石灰的溶解度，利于浆料的快速制成；通过布水搅拌装置的设置，利用第一搅拌器和第二搅拌器的公转和自转，提高浆料的搅拌混合质量；利用旋转的第三搅拌板对罐体中部的浆料进行搅拌混合。
Description
带冷却功能的建筑用石灰制浆设备
技术领域
[0001] 本实用新型涉及一种建筑设备，具体是一种带冷却功能的建筑用石灰制浆设备。
背景技术
[0002] 石灰是一种以氧化钙为主要成分的气硬性无机胶凝材料，用石灰石、白云石、白 垩、贝壳等碳酸钙含量高的原料，经9〇〇〜1100°c煅烧而成。石灰是人类最早应用的胶凝材 料。公元前8世纪古希腊人己用于建筑，中国也在公元前7世纪开始使用石灰。建筑行业中需 要将石灰加水配置成浆料，但现有的制浆设备由于搅拌结构单一，导致所制成的浆料不易 均匀，且石灰加水制浆过程中会产生的热量，由于温度越高，石灰的溶解度越低，导致石灰 浆料的浓度达不到使用要求。 实用新型内容
[0003] 针对上述现有技术的不足，本实用新型要解决的技术问题是提供一种带冷却功能 的建筑用石灰制浆设备。
[0004] 为解决上述技术问题，本实用新型提供了如下技术方案：
[0005] 一种带冷却功能的建筑用石灰制浆设备，包括罐体;所述罐体设置成顶部开口的 空心圆柱体，且罐体顶部开口处设置有盖板;盖板下表面焊接固定有外齿圈;罐体顶部侧壁 上对称焊接固定有两套进料管;罐体外壁上焊接固定有夹套;罐体底面焊接固定有排料管 和支架;所述排料管上设置有抽屉式的挡料板;罐体内部设置有布水搅拌装置;所述布水搅 拌装置由搅拌电机、旋转轴、刮料框、第一搅拌器、第二搅拌器、第三搅拌板、进水管和水泵 组成;所述搅拌电机通过减速器与旋转轴连接，且搅拌电机和减速器通过螺栓固定在罐体 底面;所述旋转轴中部交错焊接固定有多层第三搅拌板;旋转轴中上部对称焊接固定有两 根布水管;旋转轴顶部与进水管底部套接，且间隙配合;所述进水管底部侧壁通过固定盘固 定在盖板上表面，且进水管上设置有水泵;旋转轴侧壁上对称焊接固定有两套刮料框;所述 刮料框设置成U型，且两套刮料框通过套筒与第一搅拌器和第二搅拌器连接。
[0006] 作为本实用新型进一步的改进方案:所述盖板通过螺栓和螺母的相互旋合与罐体 固定连接，且连接处设置有密封圈;盖板和罐体均由不锈钢制成。
[0007] 作为本实用新型进一步的改进方案:所述夹套顶部侧壁上焊接固定有冷却水进 管，夹套底部侧壁上焊接固定有排水管，且夹套内部螺旋设置有导水板。
[0008] 作为本实用新型进一步的改进方案：所述旋转轴通过滚动轴承与盖板和罐体连 接，且旋转轴与罐体连接处设置有密封圈。
[0009] 作为本实用新型进一步的改进方案:所述第三搅拌板设置成截面为V型的不锈钢 板。
[0010] 作为本实用新型进一步的改进方案:所述布水管表面均布有若干布水孔，且布水 管和旋转轴内部设置有水道。
[0011] 作为本实用新型进一步的改进方案:所述第一搅拌器由第一搅拌轴、第一搅拌板 W弟一齿牝組成;所迷第一搅拌轴顶部和底部通过套筒与刮料框连接，且第一搅拌轴顶部 与第一齿轮下表面中部焊接固定;所述第一齿轮与外齿圈相互啮合;所述第一搅拌板螺旋 焊接固定在第一搅拌轴上。
[0012]^作为本实用新型进一步的改进方案:所述第二搅拌器由第二搅拌轴、第二搅拌板 和第二齿轮组成;所述第二搅拌轴顶部和底部通过套筒与刮料框连接，且第二搅拌轴顶部 与第二齿轮下表面中部焊接固定;所述第二齿轮与外齿圈相互啮合;所述第二搅拌板设置 有四片，等角度焊接固定在第二搅拌轴上，且第二搅拌板表面均布有若干导料孔。
[0013]与现有技术相比，本实用新型的有益效果是：
[0014] 本实用新型通过夹套的设置，利用冷却水进管向夹套中加入冷水，且冷水在导水 板的导向下螺旋向下流动，流道夹套底部的冷水通过排水管排出，利用流动的冷水带走罐 体中由于石灰制浆产生的热量，起到冷却的作用，便于提高石灰的溶解度，利于浆料的快速 制成;通过布水搅拌装置的设置，利用搅拌电机带动旋转轴旋转，旋转轴带动刮料框、第三 搅拌板和布水管旋转，刮料框带动第一搅拌器和第二搅拌器进行公转;第一搅拌器在第一 齿轮和外齿圈的传动下进行自转，第二搅拌器在第二齿轮和外齿圈的传动下进行自转，利 用第一搅拌器和第二搅拌器的公转和自转，提高浆料的搅拌混合质量;利用旋转的第三搅 拌板对罐体中部的浆料进行搅拌混合;利用旋转的刮料框将罐体内壁上粘附的浆料刮下， 便于参1充分混合，利于导热，且在排料时利于完全排料;利用旋转的布水管对水栗鼓入的 清水进行均布，便于和石灰进行充分接触，加快制浆速度。
附图说明
[0015] 图1为带冷却功能的建筑用石灰制浆设备的结构示意图；
[0016] 图2为带冷却功能的建筑用石灰制浆设备中布水搅拌装置的结构示意图；
[0017] 图3为带冷却功能的建筑用石灰制浆设备中第一搅拌器的结构示意图；
[0018] 图4为带冷却功能的建筑用石灰制浆设备中第二搅拌器的结构示意图。
[0019] 图中：1 -盖板，2-外齿圈，3-进料管，4-冷却水进管，5-夹套，6-排水管，7-支架，8-排料管，9-罐体，10-布水搅拌装置，11-导水板，丨2-水泵，13-水道，14-布水管，15-旋转轴， 16-第一撹拌器，17-减速器，18-搅拌电机，19-套筒，20-第二搅拌器，21-第三搅拌板，22-刮 料框，23-布水孔，24-固定盘，25-进水管，26-第一齿轮，27-第一搅拌轴，28-第一搅拌板， 29-第二齿轮，30-第二搅拌板，31 -导料孔，32-第二搅拌轴。
具体实施方式
[0020]下面结合具体实施方式对本专利的技术方案作进一步详细地说明。
[0021]下面详细描述本专利的实施例，所述实施例的示例在附图中示出，其中自始至终 相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附 图描述的实施例是示例性的，仅用于解释本专利，而不能理解为对本专利的限制。
[0022]在本专利的描述中，需要理解的是，术语“中心”、“上”、“下”、“前”、“后”、“左”、 “右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的 方位或位置关系，仅是为了便于描述本专利和简化描述，而不是指示或暗示所指的装置或 元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本专利的限制。
[0023] 在本专利的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相 连”、“连接”、“设置”应做广义理解，例如，可以是固定相连、设置，也可以是可拆卸连接、设 置，或一体地连接、设置。对于本领域的普通技术人员而言，可以具体情况理解上述术语在 本专利中的具体含义。
[0024] 请参阅图1，本实施例提供了一种带冷却功能的建筑用石灰制浆设备，包括罐体9; 所述罐体9设置成顶部开口的空心圆柱体，且罐体9顶部开口处设置有盖板1;所述盖板1通 过螺栓和螺母的相互旋合与罐体9固定连接，且连接处设置有密封圈;盖板1和罐体9均由不 锈钢制成;盖板1下表面焊接固定有外齿圈2;罐体9顶部侧壁上对称焊接固定有两套进料管 3;罐体9外壁上焊接固定有夹套5;所述夹套5顶部侧壁上焊接固定有冷却水进管4，夹套5底 部侧壁上焊接固定有排水管6,且夹套5内部螺旋设置有导水板11;通过夹套5的设置，利用 冷却水进管4向夹套5中加入冷水，且冷水在导水板11的导向下螺旋向下流动，流道夹套5底 部的冷水通过排水管6排出，利用流动的冷水带走罐体9中由于石灰制浆产生的热量，起到 冷却的作用，便于提高石灰的溶解度，利于浆料的快速制成;罐体9底面焊接固定有排料管8 和支架7;所述排料管8上设置有抽屉式的挡料板;罐体9内部设置有布水搅拌装置10;通过 布水搅拌装置10的设置，向罐体9中加入用于制浆的清水，且对清水和石灰进行搅拌，利于 加快制浆速度。
[0025]请参阅图2-4，本实用新型中，所述布水搅拌装置1 〇由搅拌电机18、旋转轴15、刮料 框22、第一搅拌器16、第二搅拌器20、第三搅拌板21、进水管25和水栗12组成;所述搅拌电机 18通过减速器17与旋转轴15连接，且搅拌电机18和减速器17通过螺栓固定在罐体9底面;所 述旋转轴15通过滚动轴承与盖板1和罐体9连接，且旋转轴15与罐体9连接处设置有密封圈； 旋转轴15中部交错焊接固定有多层第三搅拌板21;所述第三搅拌板21设置成截面为V型的 不锈钢板;旋转轴I5中上部对称焊接固定有两根布水管14;所述布水管14表面均布有若干 布水孔23,且布水管14和旋转轴I5内部设置有水道13;旋转轴15顶部与进水管25底部套接， 且间隙配合;所述进水管25底部侧壁通过固定盘24固定在盖板1上表面，且进水管25上设置 有水泵I2;旋转轴15侧壁上对称焊接固定有两套刮料框22;所述刮料框22设置成U型，且两 套刮料框22通过套筒I9与第一搅拌器16和第二搅拌器20连接;所述第一搅拌器16由第一搅 拌轴27、第一搅拌板28和第一齿轮26组成;所述第一搅拌轴27顶部和底部通过套筒19与刮 料框22连接，且第一搅拌轴27顶部与第一齿轮26下表面中部焊接固定;所述第一齿轮26与 外齿圈2相互啮合;所述第一搅拌板28螺旋焊接固定在第一搅拌轴27上;所述第二搅拌器20 由第二搅拌轴32、第二搅拌板30和第二齿轮29组成;所述第二搅拌轴32顶部和底部通过套 筒19与刮料框22连接，且第二搅拌轴32顶部与第二齿轮29下表面中部焊接固定;所述第二 齿轮29与外齿圈2相互啮合;所述第二搅拌板3〇设置有四片，等角度焊接固定在第二搅拌轴 32上f第二搅拌板3〇表面均布有若千导料孔31;通过布水搅拌装置1〇的设置，利用搅拌电 2^8^动旋转轴丨5旋转，旋转轴15带动刮料框22、第三搅拌板21和布水管14旋转，刮料框22 带动第=搅拌器16和第二搅拌器20进行公转;第一搅拌器16在第一齿轮26和外齿圈2的传 动下进行自转，桌一搅拌器20在弟一齿轮29和外齿圈2的传动下进行自转，利用第一搅拌器 和第二搅拌器2〇的公转和自转，提高浆料的搅拌混合质量;利用旋转的第三搅拌板2丄对 罐体9中部的浆料进行搅拌混合;利用旋转的刮料框22将罐体9内壁上粘附的浆料刮下，便 于参与充分混合，利于导热，且在排料时利于完全排料;利用旋转的布水管14对水泵12鼓入 的清水进行均布，便于和石灰进行充分接触，加快制浆速度。
[0026]本实用新型的工作原理是:通过罐体9侧壁上设置的进料管3向罐体9内部加入石 灰原料，通过布水搅拌装置10向罐体9内部加入清水，清水和石灰在布水搅拌装置1〇的作用 下搅拌混合，利于提高浆料的均匀度;通过罐体9外壁上设置的夹套5,向夹套5中加入冷水， 利用流动的冷水带走石灰制浆过程产生的热量，便于提高石灰的溶解度，利于浆料的顺利 进行;制备好的浆料通过排料管8排出罐体9。
[0027]上面对本专利的较佳实施方式作了详细说明，但是本专利并不限于上述实施方 式，在本领域的普通技术人员所具备的知识范围内，还可以在不脱离本专利宗旨的前提下 做出各种变化。
Claims (8)
1. 一种带冷却功能的建筑用石灰制浆设备，包括罐体(9);其特征是，所述罐体(9)设置 成顶部开口的空心圆柱体，且罐体(9)顶部开口处设置有盖板(1);盖板(1)下表面焊接固定 有外齿圈（2);罐体(9)顶部侧壁上对称焊接固定有两套进料管(3);罐体(9)外壁上焊接固 定有夹套(5);罐体(9)底面焊接固定有排料管(8)和支架(7);所述排料管(8)上设置有抽屉 式的挡料板;罐体9内部设置有布水搅拌装置10;所述布水搅拌装置10由搅拌电机（18)、旋 转轴(15)、刮料框(22)、第一搅拌器(16)、第二搅拌器(2〇)、第三搅拌板(21)、进水管(25)和 水泵（12)组成;所述搅拌电机（18)通过减速器（17)与旋转轴（I5)连接，且搅拌电机（18)和 减速器（17)通过螺栓固定在罐体(9)底面;所述旋转轴（15)中部交错焊接固定有多层第三 搅拌板(21);旋转轴（15)中上部对称焊接固定有两根布水管（14);旋转轴（15)顶部与进水 管(25)底部套接，且间隙配合;所述进水管(25)底部侧壁通过固定盘(24)固定在盖板(1)上 表面，且进水管（25)上设置有水泵（12);旋转轴（15)侧壁上对称焊接固定有两套刮料框 (22);所述刮料框(22)设置成U型，且两套刮料框(22)通过套筒（I9)与第一搅拌器(丨6)和第 二搅拌器(20)连接。
2. 根据权利要求1所述的带冷却功能的建筑用石灰制楽设备，其特征是，所述盖板（1) 通过螺栓和螺母的相互旋合与罐体(9)固定连接，且连接处设置有密封圈；盖板（1)和罐体 (9)均由不锈钢制成。
3. 根据权利要求1所述的带冷却功能的建筑用石灰制楽设备，其特征是，所述夹套(5) 顶部侧壁上焊接固定有冷却水进管(4)，夹套(5)底部侧壁上焊接固定有排水管(6)，且夹套 (5)内部螺旋设置有导水板(11)。
4. 根据权利要求1所述的带冷却功能的建筑用石灰制楽设备，其特征是，所述旋转轴 (15)通过滚动轴承与盖板（1)和罐体(9)连接，且旋转轴（15)与罐体(9)连接处设置有密封 圈。
5.根据权利要求1所述的带冷却功能的建筑用石灰制衆设备，其特征是，所述第三搅拌 板(21)设置成截面为V型的不锈钢板。
6. 根据权利要求1所述的带冷却功能的建筑用石灰制楽设备，其特征是，所述布水管 (14)表面均布有若干布水孔(23)，且布水管(14)和旋转轴(15)内部设置有水道(13)。
7. 根据权利要求1所述的带冷却功能的建筑用石灰制浆设备，其特征是，所述第一搅拌 器（16)由第一搅拌轴（27)、第一搅拌板(28)和第一齿轮(26)组成;所述第一搅拌轴(27)顶 部和底部通过套筒（19)与刮料框(22)连接，且第一搅拌轴(27)顶部与第一齿轮(26)下表面 中部焊接固定;所述第一齿轮(26)与外齿圈®相互嗤合;所述第一搅拌板(28)螺旋焊接固 定在第一搅拌轴(27)上。
8. 根据权利要求1所述的带冷却功能的建筑用石灰制浆设备，其特征是，所述第二搅拌 器(20)由第二搅拌轴(32)、第二搅拌板(30)和第二齿轮(29)组成;所述第二搅拌轴(32)顶 部和底部通过套筒（19)与刮料框(22)连接，且第二搅拌轴(32)顶部与第二齿轮(29)下表面 中部焊接固定;所述第二齿轮（29)与外齿圈（2)相互啮合;所述第二搅拌板(3〇)设置有四 片，等角度焊接固定在第二搅拌轴(32)上，且第二搅拌板(3〇)表面均布有若干导料孔(31)。
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| CN110861215A (zh) * | 2019-11-22 | 2020-03-06 | 顺平县曲寨水泥有限公司 | 一种预拌混凝土冷却系统、混凝土搅拌站和泵车 |
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| CN110509432B (zh) * | 2019-09-12 | 2020-10-27 | 蓝海建设集团有限公司 | 再生料混凝土搅拌机 |
| CN110861215A (zh) * | 2019-11-22 | 2020-03-06 | 顺平县曲寨水泥有限公司 | 一种预拌混凝土冷却系统、混凝土搅拌站和泵车 |
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