CN206596399U - All-in-one is crushed in a kind of maize straw skin-stalk separation - Google Patents
All-in-one is crushed in a kind of maize straw skin-stalk separation Download PDFInfo
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- 240000008042 Zea mays Species 0.000 title claims abstract description 68
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 68
- 238000000926 separation method Methods 0.000 title claims abstract description 7
- 239000010902 straw Substances 0.000 title description 5
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 title 1
- 235000009973 maize Nutrition 0.000 title 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims abstract description 67
- 235000005822 corn Nutrition 0.000 claims abstract description 67
- 238000007790 scraping Methods 0.000 claims abstract description 18
- 244000025254 Cannabis sativa Species 0.000 claims abstract description 10
- 239000010903 husk Substances 0.000 claims abstract description 10
- 238000010298 pulverizing process Methods 0.000 claims abstract description 9
- 238000009333 weeding Methods 0.000 claims abstract description 8
- 230000035613 defoliation Effects 0.000 claims 2
- 238000000034 method Methods 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008092 positive effect Effects 0.000 description 1
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本实用新型公开一种玉米秸秆皮穰分离粉碎一体机；包括分离装置、输送装置、粉碎装置；输送装置的前端与分离装置的出口相连接，输送装置的后端与粉碎装置入口相连接；粉碎装置包括切碎装置、出草装置；分离装置将玉米秸秆进行压扁、除叶、切割劈开茎秆，通过压平辊进行压平，被劈开压平的茎秆在刮穰辊的作用下，刮掉玉米秸秆穰；刮掉玉米秸秆穰的玉米秸秆茎皮由输出辊传送输出；玉米秸秆茎皮经输送装置输入粉碎装置，由切碎装置切碎，出草装置抛出切碎的玉米秸秆茎皮。优点：移动方便、自动喂料、安全可靠；机械化的粉碎方式大大提高了玉米秸秆茎皮的粉碎利用速度，并极大的减少人工成本。
The utility model discloses an integrated machine for separating and pulverizing corn stalks and husks; it comprises a separating device, a conveying device and a crushing device; the front end of the conveying device is connected with the outlet of the separating device, and the rear end of the conveying device is connected with the inlet of the crushing device; The device includes a chopping device and a weeding device; the separation device flattens the corn stalks, removes leaves, cuts and splits the stalks, and flattens them with a flattening roller. Next, scrape off the corn stalks; the corn stalk bark after scraping off the corn stalks is conveyed and output by the output roller; the corn stalks are sent to the crushing device through the conveying device, and are chopped by the chopping device, and the grass output device throws out the chopped corn stalks Corn stalk bark. Advantages: easy to move, automatic feeding, safe and reliable; the mechanized crushing method greatly improves the crushing and utilization speed of corn stalk bark, and greatly reduces labor costs.
Description
技术领域technical field
本实用新型属于农业机械技术领域，涉及一种玉米秸秆皮穰分离粉碎一体机。The utility model belongs to the technical field of agricultural machinery and relates to an integrated machine for separating and pulverizing corn stalks.
背景技术Background technique
目前，玉米秸秆精细化加工基本上是先进行皮穰分离，再皮穰进行收集加工。加工速度慢、人工成本高。At present, the fine processing of corn stalks is basically to separate the husks and stalks first, and then collect and process the husks and stalks. The processing speed is slow and the labor cost is high.
发明内容Contents of the invention
本实用新型公开了一种玉米秸秆皮穰分离粉碎一体机，以解决现有技术中加工速度慢、人工成本高等问题。The utility model discloses an integrated machine for separating and pulverizing corn stalks and husks to solve the problems of slow processing speed and high labor cost in the prior art.
本实用新型包括分离装置、输送装置、粉碎装置；输送装置的前端与分离装置的出口相连接，输送装置的后端与粉碎装置入口相连接；粉碎装置包括切碎装置、出草装置；分离装置将玉米秸秆进行压扁、除叶、切割劈开茎秆，通过压平辊进行压平，被劈开压平的茎秆在刮穰辊的作用下，刮掉玉米秸秆穰；刮掉玉米秸秆穰的玉米秸秆茎皮由输出辊传送输出；玉米秸秆茎皮经输送装置输入粉碎装置，由切碎装置切碎，出草装置抛出切碎的玉米秸秆茎皮。The utility model comprises a separating device, a conveying device and a crushing device; the front end of the conveying device is connected with the outlet of the separating device, and the rear end of the conveying device is connected with the entrance of the crushing device; the crushing device includes a chopping device and a weeding device; the separating device Squeeze the corn stalks, remove leaves, cut and split the stalks, and flatten them with a flattening roller. The split and flattened stalks are scraped off the corn stalks under the action of the scraping rollers; scrape off the corn stalks The raw corn stalk bark is conveyed and output by the output roller; the corn stalk bark is sent to the crushing device through the conveying device, and is chopped by the chopping device, and the grass output device throws out the chopped corn stalk bark.
本实用新型优化的方案，分离装置包括喂入台、输入辊、前除叶辊、后除叶辊、夹持辊、切割展开部件、压平辊、刮穰辊、输出辊、电动机；在喂入台入端口后方，输入辊、前除叶辊、后除叶辊、夹持辊、切割展开部件、压平辊、刮穰辊、输出辊顺次线性排列布置；切割展开部件前端部具有切割刃；切割展开部件水平布置，平行于夹持辊切线；切割展开部件的切割刃与夹持辊相对，位于夹持辊夹持高度的中心线上；电动机与输入辊、前除叶辊、后除叶辊、压平辊、刮穰辊、输出辊电驱动连接；电动机带动喂入辊将玉米秸秆进行压扁，被压扁的玉米秸秆被送入除叶辊、除叶辊中；去掉叶子的玉米秸秆通过夹持辊，切割展开部件劈开茎秆，通过压平辊进行压平，被劈开压平的茎秆在刮穰辊的作用下，刮掉玉米秸秆穰；刮掉玉米秸秆穰的玉米秸秆茎皮由输出辊传送输出。In the optimized scheme of the utility model, the separation device includes a feeding table, an input roller, a front defoliating roller, a rear defoliating roller, a clamping roller, a cutting and unfolding part, a flattening roller, a scraping roller, an output roller, and a motor; Behind the entry port of the table, the input roller, the front leaf removal roller, the rear leaf removal roller, the pinch roller, the cutting and unfolding part, the flattening roller, the scraping roller, and the output roller are arranged linearly in sequence; the front end of the cutting and unfolding part has a cutting Blade; the cutting and unfolding parts are arranged horizontally, parallel to the tangent of the pinch roller; the cutting edge of the cutting and unfolding part is opposite to the pinch roller, and is located on the center line of the clamping height of the pinch roller; the motor is connected with the input roller, the front leaf removal roller, the rear Leaf removal roller, flattening roller, scraping roller, and output roller are electrically driven and connected; the motor drives the feeding roller to flatten the corn stalks, and the flattened corn stalks are sent to the leaf removal roller and the leaf removal roller; the leaves are removed The corn stalks pass through the clamping rollers, the cutting and unfolding parts split the stalks, and are flattened by the flattening rollers. The split and flattened stalks are scraped off the corn stalks under the action of the scraping rollers; Rang's corn stalk bark is conveyed and output by the output roller.
本实用新型优化的方案，输传送装置包括挡板、从动辊、驱动辊、输送带、油缸、液压包、下调心托辊组；输送带前端高于后端，安装在从动辊、驱动辊上；挡板安装在输送带的两侧，挡板上端向外倾斜外展，使挡板与输送带间形成上宽下窄的空间；挡板将玉米秸秆茎皮聚拢在输送带的中央，减少玉米秸秆茎皮掉落的几率。从动辊包括张紧机构；从动辊张紧输送带；驱动辊转动，带动输送带传动与从动辊转动；输送带末端位于粉碎装置入口处；玉米秸秆茎皮经输送装置输送至粉碎装置。输送带前端高于后端，具有一定的倾斜度，保证秸秆皮能快速输入粉碎机中。In the optimized scheme of the utility model, the conveying device includes a baffle plate, a driven roller, a driving roller, a conveyor belt, an oil cylinder, a hydraulic package, and a set of lowering rollers; the front end of the conveyor belt is higher than the rear end, installed on the driven roller, the driving On the roller; the baffle is installed on both sides of the conveyor belt, and the upper end of the baffle is inclined outwards to form a space between the baffle and the conveyor belt, which is wide at the top and narrow at the bottom; the baffle gathers the corn stalks in the center of the conveyor , reducing the chance of corn stalk bark dropping. The driven roller includes a tensioning mechanism; the driven roller tensions the conveyor belt; the driving roller rotates to drive the conveyor belt drive and the driven roller to rotate; the end of the conveyor belt is located at the entrance of the crushing device; the corn stalks are transported to the crushing device through the conveying device . The front end of the conveyor belt is higher than the rear end and has a certain inclination to ensure that the straw skin can be quickly input into the crusher.
本实用新型优化的方案，粉碎装置包括喂入机构、支架、传送装置、出草装置、电动机、切碎装置；切碎装置包括旋转刀片；传送装置包括传送带与传送辊；出草装置包括管式螺旋输送机；电动机分别与切碎装置的旋转刀片、传送装置的传送辊、出草装置的管式螺旋输送机驱动连接；切碎装置安装在喂入机构的入口处，旋转刀片与喂入机构的入口相对；传送装置安装在支架上；传送装置的传送带前端相邻切碎装置的旋转刀片，传送装置的传送带后端连接出草装置的管式螺旋输送机入口；出草装置安装在传送装置的传送带后端上方；玉米秸秆茎皮进入喂入机构，电动机驱动切碎装置的旋转刀片旋转切碎玉米秸秆茎皮；切碎的玉米秸秆茎皮散落在传送装置的传送带上；传送装置的传送辊带动传送带；切碎的玉米秸秆茎皮由传送带输送到出草装置的管式螺旋输送机入口；由管式螺旋输送机螺旋抛送到机器外面，完成秸秆茎皮的粉碎过程。In the optimized scheme of the utility model, the crushing device includes a feeding mechanism, a bracket, a conveying device, a weeding device, a motor, and a chopping device; the chopping device includes a rotating blade; the conveying device includes a conveyor belt and a conveyor roller; the grassing device includes a tubular Screw conveyor; the motor is respectively connected to the rotary blade of the chopping device, the conveying roller of the transmission device, and the tubular screw conveyor of the grass discharge device; the chopping device is installed at the entrance of the feeding mechanism, and the rotary blade and the feeding mechanism The entrance of the conveying device is opposite; the conveying device is installed on the bracket; the front end of the conveyor belt of the conveying device is adjacent to the rotating blade of the cutting device, and the rear end of the conveyor belt of the conveying device is connected to the entrance of the tubular screw conveyor of the grass-discharging device; the grass-discharging device is installed on the conveying device Above the rear end of the conveyor belt; the corn stalks enter the feeding mechanism, and the motor drives the rotating blade of the chopping device to rotate and chop the corn stalks; the chopped corn stalks are scattered on the conveyor belt of the conveyor; the transmission of the conveyor The rollers drive the conveyor belt; the chopped corn stalks are conveyed by the conveyor belt to the entrance of the tubular screw conveyor of the weeding device; they are spirally thrown out of the machine by the tubular screw conveyor to complete the crushing process of the straw stalks.
本实用新型的积极效果在于：移动方便、自动喂料、安全可靠；机械化的粉碎方式大大提高了玉米秸秆茎皮的粉碎利用速度，并极大的减少人工成本。The positive effects of the utility model are: convenient movement, automatic feeding, safety and reliability; the mechanized crushing method greatly improves the crushing and utilization speed of corn stalk bark, and greatly reduces labor costs.
附图说明Description of drawings
图1为本实用新型结构示意图；Fig. 1 is the structural representation of the utility model;
图中：1喂入台、2输入辊、3前除叶辊、4后除叶辊、5夹持辊、6切割展开部件、7压平辊、8刮穰辊、9输出辊、10电机、11从动辊、12驱动辊、13输送带、14油缸、15液压包、16下调心托辊组、17切碎装置、18传送装置、19出草装置、20电动机、21支架。In the figure: 1 feeding table, 2 input rollers, 3 front leaf removal rollers, 4 rear leaf removal rollers, 5 clamping rollers, 6 cutting and unfolding parts, 7 flattening rollers, 8 scraping rollers, 9 output rollers, 10 motor , 11 driven rollers, 12 driving rollers, 13 conveyor belts, 14 oil cylinders, 15 hydraulic pressure packs, 16 lower center roller sets, 17 chopping devices, 18 conveying devices, 19 grass outlet devices, 20 electric motors, 21 brackets.
具体实施方式detailed description
以下结合附图详细说明本实用新型的一个实施例。An embodiment of the utility model will be described in detail below in conjunction with the accompanying drawings.
本实用新型实施例如图1所示，包括分离装置、输送装置、粉碎装置；分离装置包括喂入台1、输入辊2、前除叶辊3、后除叶辊4、夹持辊5、切割展开部件6、压平辊7、刮穰辊8、输出辊9、电动机10；在喂入台入1端口后方，输入辊2、前除叶辊3、后除叶辊4、夹持辊5、切割展开部件6、压平辊7、刮穰辊8、输出辊9顺次线性排列布置；切割展开部件6前端部具有切割刃；切割展开部件6水平布置，平行于夹持辊5切线；切割展开部件6的切割刃与夹持辊5相对，位于夹持辊5夹持高度的中心线上；电动机10与输入辊2、前除叶辊3、后除叶辊4、夹持辊5、压平辊7、刮穰辊8、输出辊9电驱动连接；电动机10带动喂入辊2将玉米秸秆进行压扁，被压扁的玉米秸秆被送入除叶辊3、除叶辊4中；去掉叶子的玉米秸秆通过夹持辊5，切割展开部件6劈开茎秆，通过压平辊7进行压平，被劈开压平的茎秆在刮穰辊8的作用下，刮掉玉米秸秆穰；刮掉玉米秸秆穰的玉米秸秆茎皮由输出辊9传送输出。The embodiment of the utility model is shown in Fig. 1, comprises separating device, conveying device, pulverizing device; Unfolding part 6, flattening roller 7, scraping roller 8, output roller 9, motor 10; behind the inlet port 1 of the feeding platform, input roller 2, front defoliating roller 3, rear defoliating roller 4, clamping roller 5 , the cutting and unfolding part 6, the flattening roller 7, the scraping roller 8, and the output roller 9 are linearly arranged in sequence; the cutting and unfolding part 6 has a cutting edge at the front end; the cutting and unfolding part 6 is arranged horizontally, parallel to the clamping roller 5 tangent; The cutting edge of the cutting and unfolding part 6 is opposite to the pinch roller 5, and is located on the center line of the pinch height of the pinch roller 5; , flattening roller 7, scraping roller 8, and output roller 9 are electrically driven and connected; the motor 10 drives the feeding roller 2 to flatten the corn stalks, and the flattened corn stalks are sent to the leaf removal roller 3 and the leaf removal roller 4 Middle; the corn stalks with leaves removed pass through the clamping roller 5, the cutting and unfolding parts 6 split the stalks, and are flattened by the flattening roller 7, and the split and flattened stalks are scraped off under the action of the scraping roller 8 Corn stalks; the corn stalk bark after scraping off the corn stalks is conveyed and output by the output roller 9.
输送装置包括挡板、从动辊11、驱动辊12、输送带13、油缸14、液压包15、下调心托辊组16；输送带13前端高于后端，安装在从动辊11、驱动辊12上；挡板安装在输送带13的两侧，挡板上端向外倾斜外展，使挡板与输送带13间形成上宽下窄的空间；挡板将玉米秸秆茎皮聚拢在输送带13的中央，减少玉米秸秆茎皮掉落的几率。从动辊11包括张紧机构；从动辊11张紧输送带13；驱动辊12转动，带动输送带13传动与从动辊11转动；输送带13末端位于粉碎装置入口处；玉米秸秆茎皮经输送装置传送至粉碎装置。输送带13前端高于后端，具有一定的倾斜度，保证秸秆皮能快速输入粉碎机中。The conveying device includes a baffle, a driven roller 11, a driving roller 12, a conveyor belt 13, an oil cylinder 14, a hydraulic pressure pack 15, and a set of lowering idler rollers 16; On the roller 12; the baffles are installed on both sides of the conveyor belt 13, and the upper end of the baffle is inclined outwards to form a space between the baffle and the conveyor belt 13; the space between the baffle and the conveyor belt 13 is wide; The center of belt 13 reduces the chance of corn stalks falling. The driven roller 11 includes a tensioning mechanism; the driven roller 11 tensions the conveyor belt 13; the driving roller 12 rotates to drive the conveyor belt 13 to drive and the driven roller 11 to rotate; the end of the conveyor belt 13 is located at the entrance of the crushing device; the corn stalk bark It is sent to the crushing device through the conveying device. The front end of the conveyor belt 13 is higher than the rear end and has a certain inclination to ensure that the straw skin can be quickly input into the pulverizer.
粉碎装置包括喂入机构、切碎装置17、传送装置18、出草装置19、电动机20、支架21；切碎装置17包括旋转刀片；传送装置18包括传送带与传送辊；出草装置19包括管式螺旋输送机；电动机20分别与切碎装置17的旋转刀片、传送装置18的传送辊、出草装置19的管式螺旋输送机驱动连接；切碎装置17安装在喂入机构的入口处，旋转刀片与喂入机构的入口相对；传送装置18安装在支架21上；传送装置18的传送带前端相邻切碎装置17的旋转刀片，传送装置18的传送带后端连接出草装置19的管式螺旋输送机入口；出草装置19安装在传送装置18的传送带后端上方；玉米秸秆茎皮进入喂入机构，电动机20驱动切碎装置17的旋转刀片旋转切碎玉米秸秆茎皮；切碎的玉米秸秆茎皮散落在传送装置18的传送带上；传送装置18的传送辊带动传送带；切碎的玉米秸秆茎皮由传送带输送到出草装置19的管式螺旋输送机入口；由管式螺旋输送机螺旋抛送到机器外面，完成秸秆茎皮的粉碎过程。Crushing device comprises feeding mechanism, chopping device 17, conveying device 18, goes out grass device 19, motor 20, support 21; Chopping device 17 comprises rotary blade; Conveying device 18 comprises conveyor belt and conveying roller; Type screw conveyor; motor 20 is respectively connected with the rotating blade of chopping device 17, the conveying roller of conveying device 18, the tubular screw conveyor of grass-discharging device 19; chopping device 17 is installed at the entrance of feeding mechanism, The rotary blade is opposite to the entrance of the feeding mechanism; the conveyor 18 is installed on the support 21; the conveyor belt front end of the conveyor 18 is adjacent to the rotary blade of the chopping device 17, and the conveyor belt rear end of the conveyor 18 is connected to the tubular type of the grass outlet 19 The entrance of the screw conveyor; the grass-discharging device 19 is installed above the rear end of the conveyor belt of the conveying device 18; the corn stalk bark enters the feeding mechanism, and the motor 20 drives the rotary blade of the chopping device 17 to rotate and chop the corn stalk bark; the chopped corn stalk bark The corn stalks are scattered on the conveyor belt of the conveying device 18; the conveying rollers of the conveying device 18 drive the conveyor belt; the chopped corn stalks are transported by the conveyor belt to the entrance of the tubular screw conveyor of the grass-discharging device 19; The machine spiral throws it to the outside of the machine to complete the crushing process of straw stems and skins.
Claims (5)
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Cited By (7)
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| CN108356941A (en) * | 2018-02-08 | 2018-08-03 | 冯云霞 | A kind of stalk braider |
| CN109967191A (en) * | 2019-05-10 | 2019-07-05 | 安徽科技学院 | A kind of agricultural stalk crushing recyclable device |
| CN111660386A (en) * | 2019-03-06 | 2020-09-15 | 沈阳农业大学 | Different-direction hammer-cutting type corn straw skin-stalk separator |
| CN112663369A (en) * | 2020-12-17 | 2021-04-16 | 湖南登科材料科技有限公司 | Cotton processing system of maize straw based on intelligent control |
| CN114029313A (en) * | 2021-11-02 | 2022-02-11 | 杭州燎发环保设备有限公司 | Wreath pulverizer |
| CN115446936A (en) * | 2022-08-29 | 2022-12-09 | 吉林省农业科学院 | Maize straw skin-stalk separation equipment |
| CN119999459A (en) * | 2025-04-16 | 2025-05-16 | 洛阳四达农机有限公司 | A straw separating and crushing machine |
-
2017
- 2017-03-09 CN CN201720222976.2U patent/CN206596399U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108356941A (en) * | 2018-02-08 | 2018-08-03 | 冯云霞 | A kind of stalk braider |
| CN111660386A (en) * | 2019-03-06 | 2020-09-15 | 沈阳农业大学 | Different-direction hammer-cutting type corn straw skin-stalk separator |
| CN111660386B (en) * | 2019-03-06 | 2021-11-26 | 沈阳农业大学 | Different-direction hammer-cutting type corn straw skin-stalk separator |
| CN109967191A (en) * | 2019-05-10 | 2019-07-05 | 安徽科技学院 | A kind of agricultural stalk crushing recyclable device |
| CN112663369A (en) * | 2020-12-17 | 2021-04-16 | 湖南登科材料科技有限公司 | Cotton processing system of maize straw based on intelligent control |
| CN114029313A (en) * | 2021-11-02 | 2022-02-11 | 杭州燎发环保设备有限公司 | Wreath pulverizer |
| CN114029313B (en) * | 2021-11-02 | 2022-08-26 | 杭州燎发环保设备有限公司 | Wreath pulverizer |
| CN115446936A (en) * | 2022-08-29 | 2022-12-09 | 吉林省农业科学院 | Maize straw skin-stalk separation equipment |
| CN115446936B (en) * | 2022-08-29 | 2023-03-28 | 吉林省农业科学院 | Maize straw skin-stalk separation equipment |
| CN119999459A (en) * | 2025-04-16 | 2025-05-16 | 洛阳四达农机有限公司 | A straw separating and crushing machine |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20171031 Termination date: 20200309 |