CN112663369A - Cotton processing system of maize straw based on intelligent control - Google Patents
Cotton processing system of maize straw based on intelligent control Download PDFInfo
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- CN112663369A CN112663369A CN202011498139.5A CN202011498139A CN112663369A CN 112663369 A CN112663369 A CN 112663369A CN 202011498139 A CN202011498139 A CN 202011498139A CN 112663369 A CN112663369 A CN 112663369A
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Abstract
The invention provides a corn straw cotton processing system based on intelligent control, which comprises a capturing device, a detecting device, a separating device, an extracting device, a limiting device and a processor, wherein the capturing device is used for recovering straw stalks; the detection device is configured to detect the position of the straw stalk; the separation device is configured to separate the straw to obtain the straw stalk; the extraction device is configured to extract the fiber in the straw; the limiting device is configured to cooperate with the separating device to separate the straw for extracting the target material. According to the invention, the catching mechanism and the adjusting mechanism are matched for use, so that the straw cotton in the storage cavity can be caught, and the position of the catching mechanism is adjusted based on the adjusting operation of the adjusting mechanism.
Description
Technical Field
The invention relates to the field of corn straw treatment, in particular to a corn straw cotton treatment system based on intelligent control.
Background
Corn is one of the most widely distributed crops in the world, and the corn planting area and the total yield of China are the second place in the world. Along with the high yield of the corn, the yield of the corn straws is also quite large, and the annual yield reaches more than 2.2 hundred million tons. Corn stalks are used in many rural areas, people cannot fully utilize the corn stalks for many years, in the past, the use of the stalks mainly comprises livestock feed, domestic fuel or retting fertilizers, the air pollution caused by the incineration of the corn stalks is always popular every autumn and winter, and the treatment mode is also a waste of resources.
For example, CN103061176B prior art discloses a process for manufacturing corn stalk cotton, the main components of the stalk skin are cellulose and lignin, the stalk contains a large amount of hemicellulose, starch and a small amount of protein components, and the stalk mainly comprises crude protein, crude fat and carbohydrate. At present, straw skin is used as a fiber raw material in the paper industry, and particularly, the invention of a corn straw skin-stalk separator plays a key role in the large-scale corn straw pulping industry. A great number of searches find that the existing prior art such as KR101335864B1, EP2484566B1 and US08721653B1 are mostly directly incinerated and used in field grazing or returned to fields, and the cotton straws contain high lignin and free gossypol which are main factors influencing the utilization of the cotton straws as feed. The cotton straws are high in lignin content, so that the cotton straws are poor in palatability and low in digestibility when being directly fed to cattle and sheep, and free gossypol in the cotton straws exceeds a safety limit, so that adverse factors such as growth retardation of livestock, reduction of physique, abortion and stillbirth of pregnant females and the like are caused.
The invention aims to solve the problems of low straw utilization rate, low automation degree, low waste utilization rate, high cost, inaccurate detection and the like in the field.
Disclosure of Invention
The invention aims to provide a corn straw cotton processing system based on intelligent control, aiming at the defects of the existing corn straw processing.
In order to overcome the defects of the prior art, the invention adopts the following technical scheme:
a corn straw cotton processing system based on intelligent control comprises a capturing device, a detecting device, a separating device, an extracting device, a limiting device and a processor, wherein the capturing device is configured to recover straw; the detection device is configured to detect the position of the straw stalk; the separation device is configured to separate the straw to obtain the straw stalk; the extraction device is configured to extract the fiber in the straw; the limiting device is configured to cooperate with the separating device to separate the straw for extracting the target material.
Optionally, the capturing device comprises a storage chamber, a capturing mechanism and an adjusting mechanism, wherein the capturing mechanism and the adjusting mechanism are both arranged in the storage chamber, and the capturing mechanism is configured to be arranged on the adjusting mechanism and realize position conversion under the rotation of the adjusting mechanism; the catching mechanism comprises a catching rod, a catching net and a stretching driving mechanism, one end of the catching rod is connected with the catching rod, and the other end of the catching rod is in driving connection with the stretching driving mechanism; the adjustment mechanism includes an adjustment ring, an angle detection member configured to detect an angle by which the adjustment ring is rotated, and an adjustment drive mechanism; the adjustment drive mechanism is configured to be drivingly coupled to the adjustment ring.
Optionally, the separation device includes a set of clamping mechanism, a separation knife and an extension mechanism, and the separation knife is disposed on the clamping mechanism; a set of the clamping mechanisms configured to support the clamping knives; the extension mechanism is configured to adjust the separated position; the clamping mechanism includes an adjustment unit, an adjustment groove, an angle detection member, and an adjustment drive mechanism, the adjustment unit being configured to be disposed in the adjustment groove; the angle detection member is configured to detect an angle of the adjustment unit; the adjustment drive mechanism is configured to be in driving connection with the adjustment unit; the extension mechanism comprises an extension rod, an extension detection part and an extension driving mechanism, one end of the extension rod is connected with the adjusting mechanism, and the other end of the extension rod is in driving connection with the extension driving mechanism; the extension detection member is configured to detect an extension length of the extension bar.
Optionally, the detection device includes a detection plate, an angle adjustment mechanism and a data acquisition unit, the angle detection mechanism is configured to be in driving connection with the detection plate, and the angle detection mechanism is used for adjusting the position of the detection plate; the data acquisition unit is configured to aggregate data acquired on the detection board.
Optionally, the extraction device comprises a crushing mechanism and a drying mechanism, wherein the crushing mechanism is configured to crush the straw stalk; the drying mechanism is configured to dry the straw; the crushing mechanism comprises a plurality of crushing heads and a rotary driving mechanism, and each crushing head is in driving connection with the rotary driving mechanism; the drying mechanism comprises a limiting net, a shifting unit, a temperature detection piece and a heating piece, wherein the shifting unit is configured to drive the position of the heating piece, and is configured to shift the straw stalk placed on the limiting net; the temperature detecting member is configured to detect a temperature of the heat generating member.
Optionally, the limiting device comprises a recovery mechanism and a limiting mechanism, and the limiting mechanism is configured to limit the excess material of the straw and cooperate with the recovery mechanism to recover the excess material; the limiting mechanism comprises a group of limiting parts, an angle adjusting component and a deflection driving mechanism, wherein the group of limiting parts are configured to be arranged at two sides of the separating device and guide the direction of the excess materials; the angle adjusting members are configured to be connected with a set of the stoppers, respectively; the yaw drive mechanism is configured to be in driving connection with the angular adjustment member.
The beneficial effects obtained by the invention are as follows:
1. the catching mechanism is matched with the adjusting mechanism for use, so that the straw cotton in the storage cavity can be caught, and the position of the catching mechanism is adjusted based on the adjusting operation of the adjusting mechanism;
2. the operation of adjusting the thickness by adopting the clamping mechanism and based on the adjustment of the detection device enables the straw to efficiently separate the straw bran from the straw stalk;
3. the separated direction can be adjusted by adopting the clamping mechanism to adapt to different cutting thicknesses, so that the best straw stalk is obtained;
4. the drying operation and the crushing mechanism are matched for use, so that the crushing operation of the straw stalk is more efficient; in the process of crushing the straw stalk, completely separating the thin-wall tissue of the straw stalk from the fiber tube bundle tissue;
5. the angle adjusting component is in driving connection with the deflection driving mechanism and is configured to connect a group of limiting pieces, so that the limiting pieces can be adjusted according to actual conditions, and the straw chaff and the straw stalk can be separated;
6. the drying cavity is configured to store the straw stalks, and the heating element and the offset unit are used for realizing efficient drying operation on the straw stalks;
7. through adopting the separation device and the detection device are used in a matched manner, the operation of separating the straws by the separation device is more efficient and accurate.
Drawings
The invention will be further understood from the following description in conjunction with the accompanying drawings. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the embodiments. Like reference numerals designate corresponding parts throughout the different views.
FIG. 1 is a schematic control flow diagram of the present invention.
Fig. 2 is a schematic structural view of the separation device and the limiting device.
Fig. 3 is a schematic structural diagram of the deviation rectifying mechanism.
Fig. 4 is a schematic top view of the separation device.
Fig. 5 is a schematic structural diagram of the processing apparatus.
Fig. 6 is an enlarged schematic view of a point a in fig. 5.
Fig. 7 is a schematic structural view of the capturing device.
The reference numbers illustrate: 1-straw; 2-a limiting plate; 3-a recovery mechanism; 4-a cutter; 5-an angle adjustment member; 6-an adjustment unit; 7-a telescopic rod; 8-deviation rectifying head; 9-an overflow port; 10-a treatment chamber; 11-connection port; 12-a gas treatment member; 13-a stirring rod; 14-a crushing head; 15-a rotational drive mechanism; 16-a storage chamber; 17-an adjustment ring; 18-a sliding wheel; 19-a catch bar; 20-Capture Net.
Detailed Description
In order to make the objects and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the following embodiments; it should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention. Other systems, methods, and/or features of the present embodiments will become apparent to those skilled in the art upon review of the following detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims. Additional features of the disclosed embodiments are described in, and will be apparent from, the detailed description that follows.
The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper" and "lower" and "left" and "right" etc., it is only for convenience of description and simplification of the description based on the orientation or positional relationship shown in the drawings, but it is not indicated or implied that the device or assembly referred to must have a specific orientation.
The first embodiment is as follows: a corn straw cotton processing system based on intelligent control comprises a capturing device, a detecting device, a separating device, an extracting device, a limiting device and a processor, wherein the capturing device is configured to recover straw; the detection device is configured to detect the position of the straw stalk; the separation device is configured to separate the straw to obtain the straw stalk; the extraction device is configured to extract the fiber in the straw; the limiting device is configured to cooperate with the separating device to separate the straw for extracting the target material;
optionally, the capturing device comprises a storage chamber, a capturing mechanism and an adjusting mechanism, wherein the capturing mechanism and the adjusting mechanism are both arranged in the storage chamber, and the capturing mechanism is configured to be arranged on the adjusting mechanism and realize position conversion under the rotation of the adjusting mechanism; the catching mechanism comprises a catching rod, a catching net and a stretching driving mechanism, one end of the catching rod is connected with the catching rod, and the other end of the catching rod is in driving connection with the stretching driving mechanism; the adjustment mechanism includes an adjustment ring, an angle detection member configured to detect an angle by which the adjustment ring is rotated, and an adjustment drive mechanism; the adjustment drive mechanism is configured to be in driving connection with the adjustment ring;
optionally, the separation device includes a set of clamping mechanism, a separation knife and an extension mechanism, and the separation knife is disposed on the clamping mechanism; a set of the clamping mechanisms configured to support the clamping knives; the extension mechanism is configured to adjust the separated position; the clamping mechanism includes an adjustment unit, an adjustment groove, an angle detection member, and an adjustment drive mechanism, the adjustment unit being configured to be disposed in the adjustment groove; the angle detection member is configured to detect an angle of the adjustment unit; the adjustment drive mechanism is configured to be in driving connection with the adjustment unit; the extension mechanism comprises an extension rod, an extension detection part and an extension driving mechanism, one end of the extension rod is connected with the adjusting mechanism, and the other end of the extension rod is in driving connection with the extension driving mechanism; the extension detection member is configured to detect an extension length of the extension bar;
optionally, the detection device includes a detection plate, an angle adjustment mechanism and a data acquisition unit, the angle detection mechanism is configured to be in driving connection with the detection plate, and the angle detection mechanism is used for adjusting the position of the detection plate; the data acquisition unit is configured to aggregate data acquired on the detection board;
optionally, the extraction device comprises a crushing mechanism and a drying mechanism, wherein the crushing mechanism is configured to crush the straw stalk; the drying mechanism is configured to dry the straw; the crushing mechanism comprises a plurality of crushing heads and a rotary driving mechanism, and each crushing head is in driving connection with the rotary driving mechanism; the drying mechanism comprises a limiting net, a shifting unit, a temperature detection piece and a heating piece, wherein the shifting unit is configured to drive the position of the heating piece, and is configured to shift the straw stalk placed on the limiting net; the temperature detecting member is configured to detect a temperature of the heat generating member;
optionally, the limiting device comprises a recovery mechanism and a limiting mechanism, and the limiting mechanism is configured to limit the excess material of the straw and cooperate with the recovery mechanism to recover the excess material; the limiting mechanism comprises a group of limiting parts, an angle adjusting component and a deflection driving mechanism, wherein the group of limiting parts are configured to be arranged at two sides of the separating device and guide the direction of the excess materials; the angle adjusting members are configured to be connected with a set of the stoppers, respectively; the yaw drive mechanism is configured to be in driving connection with the angular adjustment member.
Example two: at present, straw skin is used as a fiber raw material in the paper industry, and particularly, the invention of the corn straw skin-stalk separator plays a key role in the large-scale corn straw pulping industry; most of the cotton stalks are directly burned, grazed and utilized in fields or returned to fields, and the cotton stalks contain higher lignin and free gossypol which are main factors influencing the utilization of cotton stalk feed; the cotton straws are high in lignin content, so that the feed is directly used for feeding cattle and sheep, the palatability is poor, the digestibility is low, and free gossypol in the cotton straws exceeds a safety limit to cause adverse factors such as slow growth of livestock, reduced physique, abortion and stillbirth of pregnant females and the like; the problems of low straw utilization rate, low automation degree, low waste utilization rate, high cost, inaccurate detection and the like commonly existing in the field are solved;
the corn straw cotton processing system based on intelligent control comprises a capturing device, a detecting device, a separating device, an extracting device, a limiting device and a processor, wherein the capturing device is configured to recover straw stalks; the detection device is configured to detect the position of the straw stalk; the separation device is configured to separate the straw to obtain the straw stalk; the extraction device is configured to extract the fiber in the straw; the limiting device is configured to cooperate with the separating device to separate the straw for extracting the target material;
the catching device comprises a storage cavity, a catching mechanism and an adjusting mechanism, wherein the catching mechanism and the adjusting mechanism are arranged in the storage cavity, and the catching mechanism is configured to be arranged on the adjusting mechanism and realize position conversion under the rotation of the adjusting mechanism; the catching mechanism comprises a catching rod, a catching net and a stretching driving mechanism, one end of the catching rod is connected with the catching rod, and the other end of the catching rod is in driving connection with the stretching driving mechanism; the adjustment mechanism includes an adjustment ring, an angle detection member configured to detect an angle by which the adjustment ring is rotated, and an adjustment drive mechanism; the adjustment drive mechanism is configured to be in driving connection with the adjustment ring;
the separation device comprises a group of clamping mechanisms, a separation knife and an extension mechanism, and the separation knife is arranged on the clamping mechanisms; a set of the clamping mechanisms configured to support the clamping knives; the extension mechanism is configured to adjust the separated position; the clamping mechanism includes an adjustment unit, an adjustment groove, an angle detection member, and an adjustment drive mechanism, the adjustment unit being configured to be disposed in the adjustment groove; the angle detection member is configured to detect an angle of the adjustment unit; the adjustment drive mechanism is configured to be in driving connection with the adjustment unit; the extension mechanism comprises an extension rod, an extension detection part and an extension driving mechanism, one end of the extension rod is connected with the adjusting mechanism, and the other end of the extension rod is in driving connection with the extension driving mechanism; the extension detection member is configured to detect an extension length of the extension bar;
the detection device comprises a detection plate, an angle adjusting mechanism and a data acquisition unit, wherein the angle detecting mechanism is in driving connection with the detection plate and is used for adjusting the position of the detection plate; the data acquisition unit is configured to aggregate data acquired on the detection board;
the extraction device comprises a crushing mechanism and a drying mechanism, wherein the crushing mechanism is configured to crush the straw stalks; the drying mechanism is configured to dry the straw; the crushing mechanism comprises a plurality of crushing heads and a rotary driving mechanism, and each crushing head is in driving connection with the rotary driving mechanism; the drying mechanism comprises a limiting net, a shifting unit, a temperature detection piece and a heating piece, wherein the shifting unit is configured to drive the position of the heating piece, and is configured to shift the straw stalk placed on the limiting net; the temperature detecting member is configured to detect a temperature of the heat generating member;
the limiting device comprises a recovery mechanism and a limiting mechanism, and the limiting mechanism is configured to limit the excess material of the straw and is matched with the recovery mechanism to recover the excess material; the limiting mechanism comprises a group of limiting parts, an angle adjusting component and a deflection driving mechanism, wherein the group of limiting parts are configured to be arranged at two sides of the separating device and guide the direction of the excess materials; the angle adjusting members are configured to be connected with a set of the stoppers, respectively; the yaw drive mechanism is configured to be in driving connection with the angular adjustment member;
the beneficial effect of this implementation: the catching mechanism is matched with the adjusting mechanism for use, so that the straw cotton in the storage cavity can be caught, and the position of the catching mechanism is adjusted based on the adjusting operation of the adjusting mechanism; the separated direction can be adjusted by adopting the clamping mechanism to adapt to different cutting thicknesses, so that the best straw stalk is obtained; the angle adjusting component is in driving connection with the deflection driving mechanism and is configured to connect with a group of limiting pieces, so that the limiting pieces can be adjusted according to actual conditions, and the straw chaff and the straw stalk can be separated.
Example three: this embodiment should be understood to include at least all of the features of any of the foregoing embodiments and further modifications thereon; the corn straw cotton processing system based on intelligent control comprises a capturing device, a detecting device, a separating device, an extracting device, a limiting device and a processor, wherein the capturing device is configured to recover straw stalks; the detection device is configured to detect the position of the straw stalk; the separation device is configured to separate the straw to obtain the straw stalk; the extraction device is configured to extract the fiber in the straw; the limiting device is configured to cooperate with the separating device to separate the straw for extracting the target material; the processing device is respectively in control connection with the capturing device, the detecting device, the separating device, the extracting device and the limiting device, and realizes centralized operation of each device based on the control operation of the processor; the catching device is matched with the extracting device for use, so that the produced straw cotton can be recycled; the detection device is matched with the separation device for use, so that the straws can be treated, and the straw bran and the straw stalk of the straws can be efficiently extracted; in this embodiment, preferably, the straw stalk is the target extract; the straw bran is recycled and is prepared into feed through subsequent treatment, so that the waste of the straw is effectively avoided, and the efficient utilization of resources is improved; the limiting device is matched with the separating device for use, so that the straw bran and the straw stalk can be efficiently separated, and the straw bran can be efficiently utilized based on the recovering operation of the limiting device;
the catching device comprises a storage cavity, a catching mechanism and an adjusting mechanism, wherein the catching mechanism and the adjusting mechanism are arranged in the storage cavity, and the catching mechanism is configured to be arranged on the adjusting mechanism and realize position conversion under the rotation of the adjusting mechanism; the catching mechanism comprises a catching rod, a catching net and a stretching driving mechanism, one end of the catching rod is connected with the catching rod, and the other end of the catching rod is in driving connection with the stretching driving mechanism; the adjustment mechanism includes an adjustment ring, an angle detection member configured to detect an angle by which the adjustment ring is rotated, and an adjustment drive mechanism; the adjustment drive mechanism is configured to be in driving connection with the adjustment ring; the catching mechanism is matched with the adjusting mechanism for use, so that straw cotton in the storage cavity can be caught, and the position of the catching mechanism is adjusted based on the adjusting operation of the adjusting mechanism; the capturing mechanism further comprises an inductive probe configured to capture the straw tissue such that the straw tissue can be captured by the capturing netting; the induction probe is configured to be arranged at the edge of the capturing net or the connecting position of the capturing rod and the capturing net, and the induction probe is used for detecting straw tissues, particularly straw cotton tissues, in the storage cavity and capturing the straw tissues through the capturing net; a closed loop feedback is formed among the catching rod, the extending driving mechanism, the processor, the catching mechanism and the induction probe, when the induction probe detects the straw cotton tissue, the signal is transmitted to the processor, and the processor receives the signal and then triggers the extending driving mechanism to drive the catching rod, so that the catching mechanism can catch the straw tissue; the catching mechanism is also arranged on the adjusting mechanism and realizes the adjustment of the angle of the catching mechanism under the adjustment operation of the adjusting mechanism; the storage cavity is provided with a storage cavity for storing the adjusting mechanism, and the adjusting mechanism slides along the inner wall of the storage cavity; the adjusting mechanism comprises a sliding wheel and an adjusting seat, the sliding wheel is arranged on one side of the adjusting seat, the adjusting seat is configured to be connected with the adjusting ring, the adjusting ring is configured to be arranged coaxially with the storage cavity, the adjusting ring rotates along the axis of the adjusting ring in the process of adjusting the catching mechanism, the angle detecting component is used for detecting the angle of the adjusting ring, so that the rotating angle of the adjusting ring is detected, and when the rotating angle of the angle detecting component does not accord with the set angle, the adjusting driving mechanism drives the sliding wheel to rotate the angle of the adjusting ring, so that the adjustment of the angle of the catching mechanism is realized;
the separation device comprises a group of clamping mechanisms, a separation knife and an extension mechanism, and the separation knife is arranged on the clamping mechanisms; a set of the clamping mechanisms configured to support the clamping knives; the extension mechanism is configured to adjust the separated position; the clamping mechanism includes an adjustment unit, an adjustment groove, an angle detection member, and an adjustment drive mechanism, the adjustment unit being configured to be disposed in the adjustment groove; the angle detection member is configured to detect an angle of the adjustment unit; the adjustment drive mechanism is configured to be in driving connection with the adjustment unit; the extension mechanism comprises an extension rod, an extension detection part and an extension driving mechanism, one end of the extension rod is connected with the adjusting mechanism, and the other end of the extension rod is in driving connection with the extension driving mechanism; the extension detection member is configured to detect an extension length of the extension bar; the extension detection member is configured to detect an extension length of the extension bar; the separation device is matched with the detection device, so that the operation of separating the straws by the separation device is more efficient and accurate; in the separation process, the group of clamping mechanisms is connected with the separation knife, and the operation of separating the straw stalk from the straw bran is realized under the extending operation of the extending mechanisms; the clamping mechanism can also adjust the angle of the separation knife for adjusting the thickness change of the straws; meanwhile, the thickness adjustment of the clamping mechanism is also based on the adjustment operation of the detection device, so that the straw can efficiently separate the straw bran from the straw stalk, and in addition, the straw stalk can be efficiently obtained through the adjustment operation of the adjustment unit; the stretching mechanism and the clamping mechanism are matched for use, so that the clamping mechanism can contact straws with different sizes, and the straw chaff and the straw stalk can be efficiently processed based on the adjustment operation of the adjustment unit; in this embodiment, the clamping mechanism can adjust the separated direction to adapt to different cutting thicknesses, so as to obtain the best quality of the stalk; the separating device further comprises a deviation correcting mechanism, the deviation correcting mechanism is configured to clamp the straw stalk, and the separating knife is prevented from deviating in the straw peeling process; the deviation correcting mechanism comprises a deviation correcting head, a telescopic rod and a telescopic driving mechanism, wherein one end of the telescopic rod is connected with the deviation correcting head, and the other end of the telescopic rod is in driving connection with the telescopic driving mechanism;
the detection device comprises a detection plate, an angle adjusting mechanism and a data acquisition unit, wherein the angle detecting mechanism is in driving connection with the detection plate and is used for adjusting the position of the detection plate; the data acquisition unit is configured to aggregate data acquired on the detection board; the angle adjusting mechanism is configured to detect the angle of the detection plate, and the detection plate is configured to clamp the straw during the detection of the straw and is used for detecting the size of the straw; when different parts of the straw deviate, the detection of different position parameters of the straw can be triggered, so that the separating device can clamp the straw in the straw processing process, and the separation of straw bran and straw stalk is realized; the detection device also comprises a detection probe, wherein the detection probe is configured to detect the straws, so that the detection plate can collect parameter data such as the size of the straws in the process of clamping the straws; when the detection probe collects the straw data, the data collection unit collects the data of the detection plate and the detection probe, transmits the data to the processor in real time, and the processor accurately controls the separation operation of the separation device; the detection device also comprises a detection cavity, the straw penetrates through the detection cavity and the detection operation of the detection probe and the detection plate enables the data of the straw to be collected; in addition, the detection cavity is matched with the circumference of the straw;
the extraction device comprises a crushing mechanism and a drying mechanism, wherein the crushing mechanism is configured to crush the straw stalks; the drying mechanism is configured to dry the straw; the crushing mechanism comprises a plurality of crushing heads and a rotary driving mechanism, and each crushing head is in driving connection with the rotary driving mechanism; the drying mechanism comprises a limiting net, a shifting unit, a temperature detection piece and a heating piece, wherein the shifting unit is configured to drive the position of the heating piece, and is configured to shift the straw stalk placed on the limiting net; the temperature detecting member is configured to detect a temperature of the heat generating member; the crushing mechanism is configured to perform an operation of crushing the straw; in this embodiment, in the process of crushing the straw, the operation of drying the straw is required, so that the straw can be sufficiently dried and the crushing mechanism is matched to crush the straw; the extraction device further comprises a lifting mechanism configured to adjust a position of the shredding mechanism; the lifting mechanism is further used for adjusting the position of the smashing mechanism, so that the smashing mechanism can smash the straw stalk at each position; in the embodiment, the crushing hammers are configured to crush the straw, and each crushing hammer is configured to be in driving connection with the crushing driving mechanism and crush the straw based on the driving operation of the crushing driving mechanism; the crushing mechanism further comprises a crushing cavity, and the crushing cavity is configured to be arranged on the drying or drying side, so that the straw stalk can be easily cut; the two ends of the lifting rod are respectively connected with the lifting mechanism and the lifting driving mechanism, so that the lifting rod can be adjusted according to the position of the lifting mechanism and is used for adapting to the cutting of the straw stalk at different positions; in this embodiment, the crushing mechanism is arranged in the subsequent process of the drying operation, and the operation of processing the dried straw stalk is used in cooperation with the crushing mechanism, so that the operation of crushing the straw stalk is more efficient; in the process of crushing the straw stalk, completely separating the thin-wall tissue of the straw stalk from the fiber tube bundle tissue;
the drying mechanism is matched with the crushing mechanism for use, so that the operation of crushing the straw stalk is simpler and more convenient under the condition of dryness, and meanwhile, the tissue of the straw stalk can be fully released; the drying mechanism further comprises a drying cavity, the drying cavity is configured to store each straw stalk and realize efficient drying operation on the straw stalks under the action of the heating element and the offset unit; the heating part realizes the operation of converting the position of the heating part under the operation of the offset unit; the stirring unit is arranged on one side of the limiting net and is hidden on the inner wall of the drying cavity in a non-use state after the straw stalk is dried; the inner wall of the drying cavity is provided with a storage cavity for the shifting unit and the deviation unit to move; the heating part is connected with the offset unit, and the position of the heating part is converted or adjusted under the moving operation of the offset unit; the offset unit comprises an offset ring, an offset wheel, an offset seat and an offset driving mechanism, the offset ring is nested with the drying cavity, and the offset wheel slides along the inner wall of the storage cavity when rotating in the storage cavity; enabling the heating element to realize the position conversion of the heating element under the movement of the offset ring; the offset wheel is arranged on one side of the offset seat, and the other side of the offset seat is connected with the offset ring; the offset drive mechanism is configured for driving connection with the offset wheel; the offset seat is provided with an induction piece, and the induction piece is used for identifying the position of the shifting unit and preventing the shifting unit and the offset unit from being interfered;
in this embodiment, the processing system further includes a processing device configured to process the extracted straw stalk and decompose a parenchyma tissue and a fiber bundle tissue; the treatment device comprises a treatment cavity, a decomposition mechanism and a stirring mechanism, wherein the decomposition mechanism and the stirring mechanism are connected with the treatment cavity; the decomposition mechanism is configured to inject a decomposition liquid toward the treatment cavity; the stirring mechanism is configured to stir the processing liquid and the straw stalk in the processing cavity; the stirring mechanism comprises a stirring rod, a stirring driving mechanism and a speed detection piece, the speed detection piece is arranged on the stirring rod, one end of the stirring rod is in driving connection with the stirring driving mechanism, and the other end of the stirring rod extends out towards one side far away from the stirring driving mechanism; the decomposing mechanism and the stirring mechanism are arranged in the stirring cavity, and a treatment liquid is arranged in the stirring cavity, and the treatment liquid is configured to treat the parenchyma of the straw stalk and separate the parenchyma from the vascular bundle tissue through the stirring action of the stirring mechanism in the treatment cavity, so that the parenchyma and the vascular bundle tissue are separated from the top and the bottom of the treater; the stirring mechanism further comprises a distance detection piece and a telescopic driving mechanism, wherein the distance detection piece is configured to be arranged on the stirring rod and detect the extending distance of the stirring rod, so that the stirring rod is prevented from touching the bottom; in this embodiment, the stirring rod is arranged in a telescopic manner, and stirring operation for different positions in the processing chamber is realized under the control of the telescopic driving mechanism; in this embodiment, the decomposing liquid is a common processing liquid for separating the fibers, which is a technical means well known to those skilled in the art, and those skilled in the art can query the relevant technical manual to learn the technical manner, so that the detailed description is omitted; in addition, the speed detection piece is used for detecting the stirring speed of the stirring rod, so that the influence on the separation of the thin-walled tissue and the fiber tube bundle tissue caused by too slow or too fast stirring speed in the stirring process is prevented; preferably, the stirring speed of the stirring mechanism is set according to actual needs of an operator, and is not described in detail herein;
in addition, the processing device also comprises a gas processing component, wherein the gas processing component comprises a connecting port, an overflow port and a gas processing main body, and the connecting port is connected with the gas processing main body and the processing cavity and is used for releasing gas generated in the processing cavity, so that the gas can be quickly released from the processing cavity to the outside of the processing cavity, and the pressure of the processing cavity is relieved; the overflow port is arranged at the upper top of the gas processing main body and used for releasing the gas;
the limiting device comprises a recovery mechanism and a limiting mechanism, and the limiting mechanism is configured to limit the excess material of the straw and is matched with the recovery mechanism to recover the excess material; the limiting mechanism comprises a group of limiting parts, an angle adjusting component and a deflection driving mechanism, wherein the group of limiting parts are configured to be arranged at two sides of the separating device and guide the direction of the excess materials; the angle adjusting members are configured to be connected with a set of the stoppers, respectively; the yaw drive mechanism is configured to be in driving connection with the angular adjustment member; the limiting device is arranged on one side of the separating device, the straw bran separated by the separating device is processed, the straw bran is recycled based on the processing operation of the detecting device, and the limiting device is used for preparing other materials such as feed and the like by utilizing the straw bran; after the straw stalk separated by the separating device is dried and crushed by the crushing mechanism, the thin-walled tissue in the straw stalk is completely separated from the fiber tube bundle tissue; the limiting mechanism is matched with the separation operation of the separation device, so that the straw bran can be recovered by the recovery mechanism; the recovery mechanism is configured to store the straw bran, and pack or crush the straw bran based on the storage, and send the straw bran into a feed manufacturing process; the processing operation of the recovery mechanism is a technical means well known to those skilled in the art, and those skilled in the art can query the relevant technical manual to learn the technology, so that details are not repeated in this embodiment; the limiting part is arranged in a circular arc shape and is arranged adjacent to the separation knife, so that the substances separated by the separation knife can be accurately transported and recovered by the recovery mechanism; the angle adjusting component is in driving connection with the deflection driving mechanism and is configured to connect a set of the limiting pieces, so that the limiting pieces can be adjusted according to actual conditions, and the straw chaff and the straw stalk can be separated; in addition, a set of the locating parts are arranged on two sides of the separation knife, namely: are arranged at two sides of the conveying direction of the straws and are adjacent to the separating knife.
In the above embodiments, the descriptions of the respective embodiments have respective emphasis, and reference may be made to the related descriptions of other embodiments for parts that are not described or illustrated in a certain embodiment.
In summary, according to the intelligent control-based corn straw cotton processing system, the catching mechanism is used in cooperation with the adjusting mechanism, so that the straw cotton in the storage cavity can be caught, and the position of the catching mechanism is adjusted based on the adjusting operation of the adjusting mechanism; the operation of adjusting the thickness by adopting the clamping mechanism and based on the adjustment of the detection device enables the straw to efficiently separate the straw bran from the straw stalk; the separated direction can be adjusted by adopting the clamping mechanism to adapt to different cutting thicknesses, so that the best straw stalk is obtained; the drying operation and the crushing mechanism are matched for use, so that the crushing operation of the straw stalk is more efficient; in the process of crushing the straw stalk, completely separating the thin-wall tissue of the straw stalk from the fiber tube bundle tissue; the angle adjusting component is in driving connection with the deflection driving mechanism and is configured to connect a group of limiting pieces, so that the limiting pieces can be adjusted according to actual conditions, and the straw chaff and the straw stalk can be separated; the drying cavity is configured to store the straw stalks, and the heating element and the offset unit are used for realizing efficient drying operation on the straw stalks; through adopting the separation device and the detection device are used in a matched manner, the operation of separating the straws by the separation device is more efficient and accurate.
Although the invention has been described above with reference to various embodiments, it should be understood that many changes and modifications may be made without departing from the scope of the invention. That is, the methods, systems, and devices discussed above are examples. Various configurations may omit, substitute, or add various procedures or components as appropriate. For example, in alternative configurations, the methods may be performed in an order different than that described, and/or various components may be added, omitted, and/or combined. Moreover, features described with respect to certain configurations may be combined in various other configurations, as different aspects and elements of the configurations may be combined in a similar manner. Further, elements therein may be updated as technology evolves, i.e., many elements are examples and do not limit the scope of the disclosure or claims.
Specific details are given in the description to provide a thorough understanding of the exemplary configurations including implementations. However, configurations may be practiced without these specific details, for example, well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary detail in order to avoid obscuring the configurations. This description provides example configurations only, and does not limit the scope, applicability, or configuration of the claims. Rather, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made in the function and arrangement of elements without departing from the spirit or scope of the disclosure.
In conclusion, it is intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that these examples are illustrative only and are not intended to limit the scope of the invention. After reading the description of the invention, the skilled person can make various changes or modifications to the invention, and these equivalent changes and modifications also fall into the scope of the invention defined by the claims.
Claims (6)
1. A corn straw cotton processing system based on intelligent control is characterized by comprising a capturing device, a detecting device, a separating device, an extracting device, a limiting device and a processor, wherein the capturing device is configured to recover straw; the detection device is configured to detect the position of the straw stalk; the separation device is configured to separate the straw to obtain the straw stalk; the extraction device is configured to extract the fiber in the straw; the limiting device is configured to cooperate with the separating device to separate the straw for extracting the target material.
2. The intelligent control-based corn stalk cotton processing system as claimed in claim 1, wherein; the catching device comprises a storage cavity, a catching mechanism and an adjusting mechanism, wherein the catching mechanism and the adjusting mechanism are arranged in the storage cavity, and the catching mechanism is configured to be arranged on the adjusting mechanism and realize position conversion under the rotation of the adjusting mechanism; the catching mechanism comprises a catching rod, a catching net and a stretching driving mechanism, one end of the catching rod is connected with the catching rod, and the other end of the catching rod is in driving connection with the stretching driving mechanism; the adjustment mechanism includes an adjustment ring, an angle detection member configured to detect an angle by which the adjustment ring is rotated, and an adjustment drive mechanism; the adjustment drive mechanism is configured to be drivingly coupled to the adjustment ring.
3. An intelligent control-based corn stalk cotton processing system as claimed in any one of the preceding claims, wherein the separating device comprises a set of clamping mechanism, a separating knife and a protruding mechanism, the separating knife is arranged on the clamping mechanism; a set of the clamping mechanisms configured to support the clamping knives; the extension mechanism is configured to adjust the separated position; the clamping mechanism includes an adjustment unit, an adjustment groove, an angle detection member, and an adjustment drive mechanism, the adjustment unit being configured to be disposed in the adjustment groove; the angle detection member is configured to detect an angle of the adjustment unit; the adjustment drive mechanism is configured to be in driving connection with the adjustment unit; the extension mechanism comprises an extension rod, an extension detection part and an extension driving mechanism, one end of the extension rod is connected with the adjusting mechanism, and the other end of the extension rod is in driving connection with the extension driving mechanism; the extension detection member is configured to detect an extension length of the extension bar.
4. A maize straw cotton processing system based on intelligent control as claimed in any one of the preceding claims, wherein said detection device comprises a detection plate, an angle adjustment mechanism and a data acquisition unit, said angle detection mechanism is configured to be in driving connection with said detection plate, and said angle detection mechanism is used to adjust the position of said detection plate; the data acquisition unit is configured to aggregate data acquired on the detection board.
5. The intelligent control-based corn straw cotton processing system according to one of the preceding claims, wherein the extraction device comprises a crushing mechanism and a drying mechanism, and the crushing mechanism is configured to crush the straw; the drying mechanism is configured to dry the straw; the crushing mechanism comprises a plurality of crushing heads and a rotary driving mechanism, and each crushing head is in driving connection with the rotary driving mechanism; the drying mechanism comprises a limiting net, a shifting unit, a temperature detection piece and a heating piece, wherein the shifting unit is configured to drive the position of the heating piece, and is configured to shift the straw stalk placed on the limiting net; the temperature detecting member is configured to detect a temperature of the heat generating member.
6. The intelligent control-based corn stalk cotton processing system as claimed in one of the preceding claims, wherein the limiting device comprises a recovery mechanism and a limiting mechanism, the limiting mechanism is configured to limit the excess material of the stalks and cooperate with the recovery mechanism to recover the excess material; the limiting mechanism comprises a group of limiting parts, an angle adjusting component and a deflection driving mechanism, wherein the group of limiting parts are configured to be arranged at two sides of the separating device and guide the direction of the excess materials; the angle adjusting members are configured to be connected with a set of the stoppers, respectively; the yaw drive mechanism is configured to be in driving connection with the angular adjustment member.
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| CN202011498139.5A CN112663369A (en) | 2020-12-17 | 2020-12-17 | Cotton processing system of maize straw based on intelligent control |
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| CN202011498139.5A CN112663369A (en) | 2020-12-17 | 2020-12-17 | Cotton processing system of maize straw based on intelligent control |
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Application publication date: 20210416 |