CN206572261U - Low lamppost pile crown LED filament lamp production equipment with small revolving dial - Google Patents

Low lamppost pile crown LED filament lamp production equipment with small revolving dial Download PDF

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Publication number
CN206572261U
CN206572261U CN201720107074.4U CN201720107074U CN206572261U CN 206572261 U CN206572261 U CN 206572261U CN 201720107074 U CN201720107074 U CN 201720107074U CN 206572261 U CN206572261 U CN 206572261U
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CN
China
Prior art keywords
revolving dial
sheath
automatic
pile crown
small revolving
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201720107074.4U
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Chinese (zh)
Inventor
潘宇东
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Haining Xinyu Solar Technology Co Ltd
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Haining Xinyu Solar Technology Co Ltd
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Priority to CN201720107074.4U priority Critical patent/CN206572261U/en
Application granted granted Critical
Publication of CN206572261U publication Critical patent/CN206572261U/en
Expired - Fee Related legal-status Critical Current
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Abstract

Low lamppost pile crown LED filament lamp production equipment with small revolving dial, including be evenly equipped with the revolving dials of several stations, negative pressure source system, protective gas charging system, automatic duration and degree of heating, workpiece mechanism, an automatic transfer workpiece mechanism, a small revolving dial and control system be installed automatically;Small revolving dial is used to implementing the deep cutting action of lamppost pile crown and is configured with secondary two sheath manipulators, the protective metal shell of peviform, automatic duration and degree of heating and unload workpiece mechanism automatically.The utility model is protected using small revolving dial and the sheath to the glass bulb and extraction electrode of implementing the workpiece semi-finished product of the deep cutting technique of blast pipe; so as to which within the plane that is limited in the lamppost pile crown where the annular joint portion of glass bulb, the design for being integrated the drive circuit of installation brings bigger freedom;And due to avoiding conflicting for lamppost pile crown and drive circuit, later process more convenient operation, the yield rate for also improving product.

Description

Low lamppost pile crown LED filament lamp production equipment with small revolving dial
Technical field
The utility model is related to a kind of low lamppost pile crown LED filament lamp production equipment of the small revolving dial of band.
Background technology
A kind of existing glass bulb inflation LED filament lamp, it includes glass bulb, stem, LED filament, drive circuit and screw light Head;Stem includes horn chamber and blast pipe.The manufacturing process of its product includes:The smooth envelope of melting in the port of horn chamber and glass bulb connects Connect, form the sphere semi-finished product of a closing, the semi-finished product are taken out very on revolving dial formula exhaust inflation special equipment Sky, which is filled, uses duration and degree of heating sealed-off after protective gas helium;The blast pipe residual fraction of its final products is that lamppost pile crown still stretches out height More than the annular joint portion place plane of glass bulb and horn chamber.So, be installed on drive circuit above glass bulb for avoid with Lamppost pile crown conflicts, it is necessary to perforate and slot milling on circuit boards.
The content of the invention
The low lamppost pile crown LED filament lamp production that the purpose of this utility model is to provide for a kind of small revolving dial of band is set It is standby.
The utility model uses a kind of low lamppost pile crown LED filament lamp production technology:It is included in revolving dial formula to arrange automatically Order inflates the semi-finished product implementation vacuumizing and exhausting process of LED filament lamp product to glass bulb, fills guarantor on gas inflation special equipment Protect gas process and sealed-off process;Wherein, the vacuumizing and exhausting step lasts time between 50 to 70 seconds, operation content include beat Open extraction valve and close extraction valve at the end of vacuumizing;The protective gas step lasts time is filled between 1 to 2 second;In operation Appearance includes closing charge valve at the end of opening charge valve and inflation;The sealed-off step lasts time between 2 to 3 seconds, during which uses fire The heating fusing of head completion blast pipe;
Before process implementing, first to manufacture and design a peviform protective metal shell, the sheath is cut into two with linear cutting equipment Half, which forms secondary two jacket assemblies, includes tooth assembly and bowl assembly;The slot forms two teeth, in groove group on tooth assembly Two grooves are formed on part;The tooth and the groove can be intermeshed;
And manufacture and design secondary two sheath manipulators, for tooth assembly and the bowl assembly of being clamped and connected respectively;Described one is secondary Two sheath manipulators have two kinds of stable states:
1)Working condition:One secondary two sheath manipulators are clamped and connected tooth assembly and bowl assembly in the semi-finished product respectively Horn chamber internal messing reverts to a sheath;Now the blast pipe of the semi-finished product is passed through from the interstitial hole of sheath;The sheath Block and protect other parts of the semi-finished product in addition to blast pipe to be roasted from duration and degree of heating;
2)SBR:One secondary two sheath manipulators be clamped and connected respectively tooth assembly and bowl assembly from the product half into Withdrawn from the horn chamber of product;
Implementing process:The semi-finished product are vented automatically in revolving dial formula according to prior art real on inflation special equipment The longer lamppost pile crown of sealed-off process formation is applied, then workpiece semi-finished product are transferred on a small revolving dial and implement lamppost stake The deep cutting action of head:Tooth assembly and bowl assembly are stretched into the horn chamber of the semi-finished product by secondary two sheath manipulators Engagement reverts to a sheath, and the sheath protects other positions of the semi-finished product in addition to blast pipe to be roasted from duration and degree of heating;With Duration and degree of heating implements the deep cutting action of lamppost pile crown;After the completion of the deep cutting action, the tooth assembly and bowl assembly are recalled.
The utility model realizes the technical scheme of its purpose:Manufacture a low lamppost pile crown LED with small revolving dial Silk lamp production equipment, using above-mentioned technique;The equipment include being evenly equipped with the revolving dials of several stations, negative pressure source system, Protective gas charging system, automatic duration and degree of heating, automatic installation workpiece mechanism and control system;Also include an automatic transfer workpiece machine Structure and a small revolving dial;Small revolving dial is used to implement the deep cutting action of lamppost pile crown and is configured with secondary two sheath machines Tool hand, the protective metal shell of peviform, automatic duration and degree of heating and workpiece mechanism is unloaded automatically;
The peviform protective metal shell be cut into linear cutting equipment secondary two jacket assemblies of two halves formation one include tooth assembly and Bowl assembly;Tooth assembly is with two teeth;Bowl assembly is with two grooves;One secondary two sheath manipulators are installed on small revolving dial one Side, for tooth assembly and the bowl assembly of being clamped and connected respectively;
Revolving dial and small revolving dial are connected with basis using revolute pair mechanism and connected with a drive device transmission Connect;The drive device of revolving dial and small revolving dial, and negative pressure source system and protective gas charging system automatic valve, Automatic duration and degree of heating, automatic installation workpiece mechanism and the automatic drive mechanism for shifting workpiece mechanism are each via interface circuit and control The host signal connection of system;Revolving dial, small revolving dial, negative pressure source system, protective gas charging system, automatic duration and degree of heating, from The dynamic state installed workpiece mechanism and shift workpiece mechanism automatically changes according to the change of control system Host Status;
The semi-finished product special are set with described since through filling workpiece facility loads onto the revolving dial of the special equipment The rotation of standby revolving dial successively after vacuumizing and exhausting process, fill protective gas process, and complete according to existing process to seal From process, then it is transferred to through workpiece transfer mechanical arm from revolving dial on small revolving dial, implements the deep of lamppost pile crown and cut Process;
On small revolving dial, secondary two sheath manipulators are made to be transferred to working condition from SBR as described above:Will The horn chamber internal messing that tooth assembly and bowl assembly stretch into semi-finished product reverts to a sheath, and sheath protects other positions of semi-finished product From automatic duration and degree of heating barbecue;Automatic duration and degree of heating is implemented profoundly to cut sealed-off process;Profoundly cut after the completion of sealed-off process, make secondary two shields Set manipulator is transferred to SBR from working condition.Semi-finished product are removed small revolving dial and leave scene.
Prior art is referred to about automatic installation workpiece mechanism and the content for unloading and shifting workpiece mechanism automatically.
Beneficial effect:The low lamppost pile crown LED filament lamp production equipment of the small revolving dial of the utility model band, using sheath The glass bulb and extraction electrode that the workpiece semi-finished product of sealed-off technique are profoundly cut to implementation blast pipe are protected, so as to by described in The lamppost pile crown of product is limited within the plane where the annular joint portion of glass bulb.Thus it is integrated the drive circuit of installation Design bring bigger freedom;And due to avoiding conflicting for lamppost pile crown and drive circuit, later process more convenient operation, Also improve the yield rate of product.
Brief description of the drawings
Fig. 1 is that a glass bulb LED filament lamp implements the state signal that blast pipe profoundly cuts sealed-off process under sheath protection Figure.
Fig. 2 is the structure schematic diagram of one low lamppost pile crown LED filament lamp product special equipment.
Fig. 3 and Fig. 4 are the elevational cross-sectional view and bottom view of sheath respectively.
Fig. 5 is the glass bulb LED filament modulated structure schematic diagram of one low lamppost pile crown.
Fig. 6 is the structural representation letter of a low lamppost pile crown LED filament lamp product special equipment with small revolving dial Figure.
Fig. 7 is one and the deep cutting action of lamppost pile crown is again carried out to the glass bulb LED filament lamp with higher lamppost pile crown View.
1. station in figure;2. revolving dial;3. automatic duration and degree of heating;4. sheath manipulator;5. control system;6. sheath;7. tooth Component;8. bowl assembly;9. tooth;10. groove;11. horn chamber;12. blast pipe;13. interstitial hole;14. semi-finished product;15.LED filaments Lamp;16. glass bulb;17. stem;18.LED filaments;19. drive circuit;20. pile crown;21. circuit board;22. electrode;23. small revolution Platform;24. workpiece transfer mechanical arm.
Embodiment
Fig. 1 to 4 provides embodiment 1.
Embodiment 1, manufactures one low lamppost pile crown LED filament lamp product special equipment, using of the present utility model above-mentioned Low lamppost pile crown technique.The special equipment includes being evenly equipped with the revolving dial 2 of several stations 1, negative pressure source system, protection gas The secondary two sheath manipulators 4 of body charging system, automatic duration and degree of heating 3, one, install automatically workpiece mechanism, it is automatic unload workpiece mechanism and Control system 5;Revolving dial 2 is connected with basis with a revolute pair mechanism and is connected with a drive device;Revolution is flat The drive device of platform 2, and secondary two of automatic valve, the automatic duration and degree of heating 3, one of negative pressure source system and protective gas charging system are protected Set manipulator 4, automatically installation workpiece mechanism, the automatic drive mechanism for unloading workpiece mechanism are each via interface circuit and control The host signal connection of system 5;Secondary two shields of revolving dial 2, negative pressure source system, protective gas charging system, automatic duration and degree of heating 3, one Cover manipulator 4, automatic installation workpiece mechanism and unload the state of workpiece mechanism according to the change of the Host Status of control system 5 automatically And change.
Also protective metal shell 6, sheath 6 including a peviform are cut into the secondary two sheath groups of two halves formation one with linear cutting equipment Part includes tooth assembly 7 and bowl assembly 8;Tooth assembly 7 is with two teeth 9;Bowl assembly 8 is with two grooves 10;Tooth 9 and groove 10 being capable of phases Mutually engagement.
One secondary two sheath manipulators 4 are installed on the side of revolving dial 2, for tooth assembly 7 and the groove group of being clamped and connected respectively Part 8;One secondary two sheath manipulators 4 have two kinds of stable states:
1)Working condition:One secondary two sheath manipulators 4 be clamped and connected respectively tooth assembly 7 and bowl assembly 8 described half into The internal messing of horn chamber 11 of product makes tooth assembly 7 and bowl assembly 8 engage and reverts to a sheath 6;Now blast pipe 12 is from sheath 6 Interstitial hole 13 is passed through;Sheath 6 blocks other parts of the LED filament lamp semi-finished product 14 in addition to blast pipe from automatic duration and degree of heating 3 Barbecue.
2)SBR:One secondary two sheath manipulators 4 are clamped and connected tooth assembly 7 and bowl assembly 8 from semi-finished product 14 respectively Horn chamber 11 in withdraw from into Fig. 1 at two oblique dotted lines.
The operation principle of embodiment 1:Each semi-finished product 14 loads onto the revolving dial of special equipment from through filling workpiece facility Start, with special equipment revolving dial 2 intermittent rotary successively after vacuumizing and exhausting process, fill protective gas process and The deep of blast pipe cuts sealed-off process;Then unloading revolving dial through unloading workpiece facility leaves scene.
When semi-finished product 14 carry out filling protective gas process, the stations of workpiece semi-finished product is reached where sheath manipulator Position, now, control system main frame make secondary two sheath manipulators 4 be transferred to working condition from SBR:By the He of tooth assembly 7 The internal messing of horn chamber 11 that bowl assembly 8 stretches into semi-finished product 14 reverts to a sheath 6, and the protection semi-finished product 14 of sheath 6 remove blast pipe Roasted from automatic duration and degree of heating 3 at outer other positions;Control system main frame simultaneously makes automatic put in of automatic duration and degree of heating 3 implement profoundly to cut sealed-off Process is simultaneously retracted in the completed;Profoundly cut after the completion of sealed-off process, secondary two sheath manipulators 4 are transferred to preparation from working condition State, and remove semi-finished product.
Fig. 5 provides embodiment 2.
Embodiment 2, manufactures one low lamppost pile crown LED filament lamp 15, using above-mentioned technique.LED filament lamp 15 includes glass Shell 16, stem 17, LED filament 18, drive circuit 19 and screw holder.Stem 17 includes loudspeaker accent 11 and blast pipe 12;Loudspeaker The smooth envelope of melting in port of accent 11 and glass bulb 16 is connected as one, and the pile crown 20 of blast pipe 12 is inwardly indented to glass bulb 16 and loudspeaker Within plane where the annular joint portion upper end of accent 11.The circuit board 21 of drive circuit 19 does not conflict with blast pipe 12;LED Filament 18 is electrically connected by electrode 22 with drive circuit 19.
Fig. 3,4,6,7 provide embodiment 3 jointly.
Embodiment 3, the low lamppost pile crown LED filament lamp production equipment that manufacture one carries small revolving dial, using this reality With new above-mentioned low lamppost pile crown technique.The special equipment includes being evenly equipped with revolving dial 2, the negative pressure of several stations 1 Source system, protective gas charging system, automatic duration and degree of heating 3, automatically install workpiece mechanism, automatically transfer workpiece mechanism, one small time Turn platform 23 and control system 5;Revolving dial 2 and small revolving dial 23 using revolute pair mechanism with it is basic be connected and with one Drive device is connected;The drive device of revolving dial 2 and small revolving dial 23, and negative pressure source system and protective gas fill The automatic valve of dress system, automatic duration and degree of heating 3, the automatic drive mechanism installed workpiece mechanism and unload workpiece mechanism automatically are each led to Cross the host signal connection of interface circuit and control system 5;Revolving dial 2, small revolving dial 23, negative pressure source system, protection gas Body charging system, automatic duration and degree of heating 3, the automatic state installed workpiece mechanism and shift workpiece mechanism automatically are led according to control system 5 The change of machine state and change.
Also protective metal shell 6, sheath 6 including a peviform are cut into the secondary two sheath groups of two halves formation one with linear cutting equipment Part includes tooth assembly 7 and bowl assembly 8;Tooth assembly 7 is with two teeth 9;Bowl assembly 8 is with two grooves 10;Tooth 9 and groove 10 being capable of phases Mutually engagement.
One secondary two sheath manipulators 4 are arranged at the small side of revolving dial 23, for tooth assembly 7 and the groove of being clamped and connected respectively Component 8;One secondary two sheath manipulators 4 have foregoing two kinds of stable states:1)Working condition and 2)SBR.
Since each semi-finished product 14 through dress workpiece facility loading onto the station 1 on special equipment, as special equipment is returned Turn the rotation of platform 2 successively after vacuumizing and exhausting process, fill protective gas process, and complete sealed-off work according to existing process Sequence, is then transferred on small revolving dial 23 through workpiece transfer mechanical arm 24 from revolving dial 2, implements the deep of lamppost pile crown and cuts Process.
On small revolving dial 23, secondary two sheath manipulators 4 are made to be transferred to working condition from SBR as described above: The internal messing of horn chamber 11 that tooth assembly 7 and bowl assembly 8 are stretched into semi-finished product 14 reverts to a sheath 6, the protection semi-finished product of sheath 6 Roasted from automatic duration and degree of heating 3 at 14 other positions;Automatic duration and degree of heating 3 is implemented profoundly to cut sealed-off process;It is deep to cut the completion of sealed-off process Afterwards, secondary two sheath manipulators 4 are made to be transferred to SBR from working condition.Semi-finished product 14 are removed small revolving dial and left now .

Claims (1)

1. the low lamppost pile crown LED filament lamp production equipment with small revolving dial, including it is evenly equipped with the revolutions of several stations and puts down Platform, negative pressure source system, protective gas charging system, automatic duration and degree of heating, automatic installation workpiece mechanism and control system, it is characterized in that also Including an automatic transfer workpiece mechanism and a small revolving dial;Small revolving dial is used to implement the deep cutting action of lamppost pile crown And be configured with secondary two sheath manipulators, the protective metal shell of peviform, automatic duration and degree of heating and unload workpiece mechanism automatically;
The peviform protective metal shell, which is cut into secondary two jacket assemblies of two halves formation one with linear cutting equipment, includes tooth assembly and groove group Part;Tooth assembly is with two teeth;Bowl assembly is with two grooves;One secondary two sheath manipulators are installed on small revolving dial side, For tooth assembly and the bowl assembly of being clamped and connected respectively;
Revolving dial and small revolving dial are connected with basis using revolute pair mechanism and are connected with a drive device;Return Turn the drive device of platform and small revolving dial, and negative pressure source system and protective gas charging system automatic valve, automatic Duration and degree of heating, the automatic drive mechanism for installing workpiece mechanism and automatic transfer workpiece mechanism are each via interface circuit and control system Host signal is connected;
Semi-finished product are since the revolving dial through filling the special equipment that workpiece facility is loaded onto, with turning for special equipment revolving dial It is dynamic successively after vacuumizing and exhausting process, fill protective gas process, and sealed-off process is completed according to existing process, then through work Part transfer mechanical arm is transferred on small revolving dial from revolving dial, implements the deep cutting action of lamppost pile crown;
On small revolving dial, secondary two sheath manipulators are made to be transferred to working condition from SBR:By tooth assembly and groove group The horn chamber internal messing that part stretches into semi-finished product reverts to a sheath, and sheath protects other positions of semi-finished product from automatic duration and degree of heating Barbecue;Automatic duration and degree of heating is implemented profoundly to cut sealed-off process;Profoundly cut after the completion of sealed-off process, make secondary two sheath manipulators from work SBR is transferred to as state;Semi-finished product are removed small revolving dial and leave scene.
CN201720107074.4U 2017-01-26 2017-01-26 Low lamppost pile crown LED filament lamp production equipment with small revolving dial Expired - Fee Related CN206572261U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720107074.4U CN206572261U (en) 2017-01-26 2017-01-26 Low lamppost pile crown LED filament lamp production equipment with small revolving dial

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Application Number Priority Date Filing Date Title
CN201720107074.4U CN206572261U (en) 2017-01-26 2017-01-26 Low lamppost pile crown LED filament lamp production equipment with small revolving dial

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CN206572261U true CN206572261U (en) 2017-10-20

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106764565A (en) * 2017-01-26 2017-05-31 海宁市新宇光能科技有限公司 Low lamppost pile crown LED filament lamp production equipment with small revolving dial

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106764565A (en) * 2017-01-26 2017-05-31 海宁市新宇光能科技有限公司 Low lamppost pile crown LED filament lamp production equipment with small revolving dial
CN106764565B (en) * 2017-01-26 2023-02-03 海宁市新宇光能科技有限公司 Low-lamppost pile head LED filament lamp production equipment with small rotary platform

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171020

Termination date: 20190126