CN206514110U - A kind of low lamppost pile crown LED filament lamp production equipment - Google Patents
A kind of low lamppost pile crown LED filament lamp production equipment Download PDFInfo
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- CN206514110U CN206514110U CN201720104122.4U CN201720104122U CN206514110U CN 206514110 U CN206514110 U CN 206514110U CN 201720104122 U CN201720104122 U CN 201720104122U CN 206514110 U CN206514110 U CN 206514110U
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- sheath
- automatic
- revolving dial
- workpiece
- heating
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Abstract
Low lamppost pile crown LED filament lamp production equipment, including revolving dial, negative pressure source system, protective gas charging system, automatic duration and degree of heating, secondary two sheath manipulators, workpiece mechanism is installed automatically, workpiece mechanism and control system is unloaded automatically.The drive device of revolving dial, and the automatic valve of negative pressure source system and protective gas charging system, automatic duration and degree of heating, secondary two sheath manipulators, workpiece mechanism, the automatic drive mechanism for unloading workpiece mechanism are installed automatically connected each via interface circuit and the host signal of control system.Beneficial effect：The glass bulb and extraction electrode that the utility model profoundly cuts the workpiece of sealed-off technique using sheath to implementation blast pipe are protected; so as to which within the plane that is limited in the lamppost pile crown of the product where the annular joint portion of glass bulb, the design for being integrated the drive circuit of installation brings bigger freedom；And due to avoiding conflicting for lamppost pile crown and drive circuit, later process more convenient operation, high yield rate.
Description
Technical field
The utility model is related to a kind of low lamppost pile crown LED filament lamp production equipment.
Background technology
A kind of existing glass bulb inflation LED filament lamp, it includes glass bulb, stem, LED filament, drive circuit and screw light
Head；Stem includes horn chamber and blast pipe.The manufacturing process of its product includes：The smooth envelope of melting in the port of horn chamber and glass bulb connects
Connect, form the sphere semi-finished product of a closing, the semi-finished product are taken out very on revolving dial formula exhaust inflation special equipment
Sky, which is filled, uses duration and degree of heating sealed-off after protective gas helium；The blast pipe residual fraction of its final products is that lamppost pile crown still stretches out height
More than the annular joint portion place plane of glass bulb and horn chamber.So, be installed on drive circuit above glass bulb for avoid with
Lamppost pile crown conflicts, it is necessary to perforate and slot milling on circuit boards.
The content of the invention
The purpose of this utility model is to provide for a kind of LED filament lamp production equipment of low lamppost pile crown.
The utility model uses a kind of low lamppost pile crown LED filament lamp production technology：It is included in revolving dial formula to arrange automatically
Order inflates the semi-finished product implementation vacuumizing and exhausting process of LED filament lamp product to glass bulb, fills guarantor on gas inflation special equipment
Protect gas process and sealed-off process；Wherein, the vacuumizing and exhausting step lasts time between 50 to 70 seconds, operation content include beat
Open extraction valve and close extraction valve at the end of vacuumizing；The protective gas step lasts time is filled between 1 to 2 second；In operation
Appearance includes closing charge valve at the end of opening charge valve and inflation；The sealed-off step lasts time between 2 to 3 seconds, during which uses fire
The heating fusing of head completion blast pipe；
Before process implementing, first to manufacture and design a peviform protective metal shell, the sheath is cut into two with linear cutting equipment
Half, which forms secondary two jacket assemblies, includes tooth assembly and bowl assembly；The slot forms two teeth, in groove group on tooth assembly
Two grooves are formed on part；The tooth and the groove can be intermeshed；
And manufacture and design secondary two sheath manipulators, for tooth assembly and the bowl assembly of being clamped and connected respectively；Described one is secondary
Two sheath manipulators have two kinds of stable states：
1）Working condition：One secondary two sheath manipulators are clamped and connected tooth assembly and bowl assembly in the semi-finished product respectively
Horn chamber internal messing reverts to a sheath；Now the blast pipe of the semi-finished product is passed through from the interstitial hole of sheath；The sheath
Block and protect other parts of the semi-finished product in addition to blast pipe to be roasted from duration and degree of heating；
2）SBR：One secondary two sheath manipulators be clamped and connected respectively tooth assembly and bowl assembly from the product half into
Withdrawn from the horn chamber of product；
A kind of implementing process, low lamppost pile crown technique of the present utility model can be further subdivided into one-step method, two-step method A
Three kinds of embodiments are had altogether with two-step method B, select one kind to be carried out according to field condition when using；
One-step method：Be implemented into fill protective gas process when, make secondary two sheath manipulators be transferred to from SBR
Working condition：The sheath blocks other positions of the semi-finished product in addition to blast pipe to be roasted from duration and degree of heating；Implemented to arrange with duration and degree of heating
The deep of tracheae cuts sealed-off process；Profoundly cut after the completion of sealed-off process, make described one secondary two sheath manipulators from working condition
It is transferred to SBR：Or
Two-step method A：The semi-finished product are implemented with the longer lamppost pile crown of sealed-off process formation according to prior art, then will
The semi-finished product are transferred to the deep cutting action for implementing lamppost pile crown on another small revolving dial：Make described one secondary two shields
Set manipulator is transferred to working condition from SBR：Other positions of the semi-finished product in addition to blast pipe are protected to be burnt from duration and degree of heating
It is roasting；Implement the deep cutting action of lamppost pile crown with duration and degree of heating；After the completion of the deep cutting action, make secondary two sheath manipulators from
Working condition is transferred to SBR：Or
Two-step method B：The semi-finished product are implemented with the longer lamppost pile crown of sealed-off process formation, Ran Houyong according to prior art
The tooth assembly and bowl assembly for clamping the sheath by hand or using other frock clamps implement the deep cutting action of lamppost pile crown：
The horn chamber internal messing that tooth assembly and bowl assembly are stretched into the semi-finished product reverts to a sheath, the sheath protection described half
Roasted from duration and degree of heating at other positions of the finished product in addition to blast pipe；Implement the deep cutting action of lamppost pile crown with duration and degree of heating；It is described deep
Cut after the completion of process, recall the tooth assembly and bowl assembly：
Other frock clamps include making a normally closed clip, two grip modules of normally closed clip respectively with the sheath
Tooth assembly and bowl assembly connection；The state of normally closed clip includes：1）Open mode by hand；2）Normally off；In normally closed
The normally closed clip of state can make connected tooth assembly and bowl assembly engage and just clamp the semi-finished product lamppost pile crown
Middle part.
The utility model realizes the technical scheme of its purpose：The one low lamppost pile crown LED filament lamp production equipment of manufacture, is adopted
Use above-mentioned technique；Revolving dial, negative pressure source system, the protective gas that the production equipment includes being evenly equipped with several stations are filled
System, automatic duration and degree of heating, secondary two sheath manipulators, workpiece mechanism is installed automatically, workpiece mechanism and control system is unloaded automatically.
Revolving dial is connected with basis with a revolute pair mechanism and is connected with a drive device；The driving dress of revolving dial
Put, and the automatic valve of negative pressure source system and protective gas charging system, automatic duration and degree of heating, secondary two sheath manipulators, from
It is dynamic that workpiece mechanism is installed, the drive mechanism of workpiece mechanism is unloaded each via interface circuit and the host signal of control system automatically
Connection；Revolving dial, negative pressure source system, protective gas charging system, automatic duration and degree of heating, secondary two sheath manipulators, automatic peace
Dress workpiece mechanism and the state of workpiece mechanism is unloaded automatically changed according to the change of control system Host Status；
Also include a peviform protective metal shell, the sheath is cut into the secondary two sheath groups of two halves formation one with linear cutting equipment
Part includes tooth assembly and bowl assembly；Tooth assembly is with two teeth；Bowl assembly is with two grooves；One secondary two sheath manipulators are installed
In revolving dial side, for tooth assembly and the bowl assembly of being clamped and connected respectively；
Since semi-finished product through automatic installation workpiece mechanism loading onto the revolving dial of special equipment, as special equipment is turned round
The rotation of platform successively after vacuumizing and exhausting process, fill the deep of protective gas process and blast pipe and cut sealed-off process；So
Scene is left by unloading workpiece facility and unloading revolving dial；
When semi-finished product carry out filling protective gas process, secondary two sheath manipulators are made to be transferred to work from SBR
State：The horn chamber internal messing that tooth assembly and bowl assembly are stretched into semi-finished product reverts to a sheath, and sheath protection semi-finished product are removed
Roasted from automatic duration and degree of heating at other positions outside blast pipe；Implemented profoundly to cut sealed-off process with automatic duration and degree of heating；Profoundly cut sealed-off work
After the completion of sequence, secondary two sheath manipulators are made to be transferred to SBR from working condition, and remove semi-finished product.
Beneficial effect：The utility model profoundly cuts the glass bulb and extraction electrode of sealed-off technique using sheath to implementing blast pipe
Protected, so as within the plane that is limited in the lamppost pile crown of the product where the annular joint portion of glass bulb.This
The design that sample is just integrated the drive circuit of installation brings bigger freedom；And due to avoiding lamppost pile crown and drive circuit
Conflict, later process more convenient operation, the yield rate for also improving product.
Brief description of the drawings
Fig. 1 is that a glass bulb LED filament lamp implements the state signal that blast pipe profoundly cuts sealed-off process under sheath protection
Figure.
Fig. 2 is the structure schematic diagram of one low lamppost pile crown LED filament lamp product special equipment.
Fig. 3 and Fig. 4 are the elevational cross-sectional view and bottom view of sheath respectively.
Fig. 5 is the glass bulb LED filament modulated structure schematic diagram of one low lamppost pile crown.
1. station in figure；2. revolving dial；3. automatic duration and degree of heating；4. sheath manipulator；5. control system；6. sheath；7. tooth
Component；8. bowl assembly；9. tooth；10. groove；11. horn chamber；12. blast pipe；13. interstitial hole；14. semi-finished product；15.LED filaments
Lamp；16. glass bulb；17. stem；18.LED filaments；19. drive circuit；20. pile crown；21. circuit board；22. electrode.
Embodiment
Fig. 1 to 4 provides embodiment 1.
Embodiment 1, manufactures one low lamppost pile crown LED filament lamp product special equipment, using of the present utility model above-mentioned
Low lamppost pile crown technique.The special equipment includes being evenly equipped with the revolving dial 2 of several stations 1, negative pressure source system, protection gas
The secondary two sheath manipulators 4 of body charging system, automatic duration and degree of heating 3, one, install automatically workpiece mechanism, it is automatic unload workpiece mechanism and
Control system 5；Revolving dial 2 is connected with basis with a revolute pair mechanism and is connected with a drive device；Revolution is flat
The drive device of platform 2, and secondary two of automatic valve, the automatic duration and degree of heating 3, one of negative pressure source system and protective gas charging system are protected
Set manipulator 4, automatically installation workpiece mechanism, the automatic drive mechanism for unloading workpiece mechanism are each via interface circuit and control
The host signal connection of system 5；Secondary two shields of revolving dial 2, negative pressure source system, protective gas charging system, automatic duration and degree of heating 3, one
Cover manipulator 4, automatic installation workpiece mechanism and unload the state of workpiece mechanism according to the change of the Host Status of control system 5 automatically
And change.
Also protective metal shell 6, sheath 6 including a peviform are cut into the secondary two sheath groups of two halves formation one with linear cutting equipment
Part includes tooth assembly 7 and bowl assembly 8；Tooth assembly 7 is with two teeth 9；Bowl assembly 8 is with two grooves 10；Tooth 9 and groove 10 being capable of phases
Mutually engagement.
One secondary two sheath manipulators 4 are installed on the side of revolving dial 2, for tooth assembly 7 and the groove group of being clamped and connected respectively
Part 8；One secondary two sheath manipulators 4 have two kinds of stable states：
1）Working condition：One secondary two sheath manipulators 4 be clamped and connected respectively tooth assembly 7 and bowl assembly 8 described half into
The internal messing of horn chamber 11 of product makes tooth assembly 7 and bowl assembly 8 engage and reverts to a sheath 6；Now blast pipe 12 is from sheath 6
Interstitial hole 13 is passed through；Sheath 6 blocks other parts of the LED filament lamp semi-finished product 14 in addition to blast pipe from automatic duration and degree of heating 3
Barbecue.
2）SBR：One secondary two sheath manipulators 4 are clamped and connected tooth assembly 7 and bowl assembly 8 from semi-finished product 14 respectively
Horn chamber 11 in withdraw from into Fig. 1 at two oblique dotted lines.
The operation principle of embodiment 1：Each semi-finished product 14 loads onto returning for special equipment from through automatic workpiece mechanism of installing
Turn platform to start, with special equipment revolving dial 2 intermittent rotary successively after vacuumizing and exhausting process, fill protective gas
Process and the deep of blast pipe cut sealed-off process；Then unloading revolving dial through unloading workpiece facility leaves scene.
When semi-finished product 14 carry out filling protective gas process, the stations of workpiece semi-finished product is reached where sheath manipulator
Position, now, control system main frame make secondary two sheath manipulators 4 be transferred to working condition from SBR：By the He of tooth assembly 7
The internal messing of horn chamber 11 that bowl assembly 8 stretches into semi-finished product 14 reverts to a sheath 6, and the protection semi-finished product 14 of sheath 6 remove blast pipe
Roasted from automatic duration and degree of heating 3 at outer other positions；Control system main frame simultaneously makes automatic put in of automatic duration and degree of heating 3 implement profoundly to cut sealed-off
Process is simultaneously retracted in the completed；Profoundly cut after the completion of sealed-off process, secondary two sheath manipulators 4 are transferred to preparation from working condition
State, and remove semi-finished product.
Fig. 5 provides embodiment 2.
Embodiment 2, manufactures one low lamppost pile crown LED filament lamp 15, using above-mentioned technique.LED filament lamp 15 includes glass
Shell 16, stem 17, LED filament 18, drive circuit 19 and screw holder.Stem 17 includes loudspeaker accent 11 and blast pipe 12；Loudspeaker
The smooth envelope of melting in port of accent 11 and glass bulb 16 is connected as one, and the pile crown 20 of blast pipe 12 is inwardly indented to glass bulb 16 and loudspeaker
Within plane where the annular joint portion of accent 11.The circuit board 21 of drive circuit 19 does not conflict with blast pipe 12；LED
Silk 18 is electrically connected by electrode 22 with drive circuit 19.
1. a kind of low lamppost pile crown LED filament lamp production equipment, including be evenly equipped with the revolving dial of several stations, bear
Power system, protective gas charging system, automatic duration and degree of heating, secondary two sheath manipulators, workpiece mechanism is installed automatically, unloaded automatically
Lower workpiece mechanism and control system；Revolving dial is connected with basis with a revolute pair mechanism and connected with a drive device transmission
Connect；The drive device of revolving dial, and the automatic valve of negative pressure source system and protective gas charging system, automatic duration and degree of heating, one
Secondary two sheath manipulators, workpiece mechanism is installed automatically, the drive mechanism of workpiece mechanism is unloaded each via interface circuit automatically
Connected with the host signal of control system；Revolving dial, negative pressure source system, protective gas charging system, automatic duration and degree of heating, a pair two
Individual sheath manipulator, automatic workpiece mechanism is installed and the state of workpiece mechanism is unloaded according to the change of control system Host Status automatically
Change and change；
It is characterized in that also including a peviform protective metal shell, the sheath is cut into two halves one pair two of formation with linear cutting equipment
Individual jacket assembly includes tooth assembly and bowl assembly；Tooth assembly is with two teeth；Bowl assembly is with two grooves；One secondary two sheath machines
Tool hand is installed on revolving dial side, for tooth assembly and the bowl assembly of being clamped and connected respectively；
Since the semi-finished product through automatic installation workpiece mechanism loading onto the revolving dial of the special equipment, with described
The rotation of special equipment revolving dial successively after vacuumizing and exhausting process, fill the deep of protective gas process and blast pipe and cut
Sealed-off process, then unloading revolving dial through unloading workpiece facility leaves scene；
When the semi-finished product carry out filling protective gas process, make described one secondary two sheath manipulators as described above from
SBR is transferred to working condition, and the horn chamber internal messing that tooth assembly and bowl assembly are stretched into the semi-finished product reverts to a shield
Set, the sheath protects other positions of the semi-finished product in addition to blast pipe to be roasted from automatic duration and degree of heating；Implemented with automatic duration and degree of heating
Profoundly cut sealed-off process；Profoundly cut after the completion of sealed-off process, make secondary two sheath manipulators be transferred to preparation shape from working condition
State, and remove semi-finished product.
Claims (1)
1. a kind of low lamppost pile crown LED filament lamp production equipment, including it is evenly equipped with the revolving dial of several stations, negative pressure source system
System, protective gas charging system, automatic duration and degree of heating, secondary two sheath manipulators, workpiece mechanism is installed automatically, workpiece is unloaded automatically
Mechanism and control system；Revolving dial is connected with basis with a revolute pair mechanism and is connected with a drive device；Return
Turn the drive device of platform, and it is the automatic valve of negative pressure source system and protective gas charging system, automatic duration and degree of heating, one secondary two
Sheath manipulator, automatically install workpiece mechanism, unload the drive mechanism of workpiece mechanism each via interface circuit and control automatically
The host signal connection of system；Revolving dial, negative pressure source system, protective gas charging system, automatic duration and degree of heating, secondary two sheaths
Manipulator, the automatic state installed workpiece mechanism and unload workpiece mechanism automatically become according to the change of control system Host Status
Change；
It is characterized in that also including a peviform protective metal shell, peviform protective metal shell is cut into two halves one pair two of formation with linear cutting equipment
Individual jacket assembly includes tooth assembly and bowl assembly；Tooth assembly is with two teeth；Bowl assembly is with two grooves；One secondary two sheath machines
Tool hand is installed on revolving dial side, for tooth assembly and the bowl assembly of being clamped and connected respectively；
Since semi-finished product through automatic installation workpiece mechanism loading onto the revolving dial of special equipment, with special equipment revolving dial
Rotate successively after vacuumizing and exhausting process, fill the deep of protective gas process and blast pipe and cut sealed-off process, Ran Houjing
Unload workpiece facility and unload revolving dial and leave scene；
When semi-finished product carry out filling protective gas process, secondary two sheath manipulators are made to be transferred to work shape from SBR
State, the horn chamber internal messing that tooth assembly and bowl assembly are stretched into semi-finished product reverts to a sheath, and sheath protection semi-finished product are except row
Roasted from automatic duration and degree of heating at extratracheal other positions；Implemented profoundly to cut sealed-off process with automatic duration and degree of heating；Profoundly cut sealed-off process
After the completion of, make secondary two sheath manipulators be transferred to SBR from working condition, and remove semi-finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720104122.4U CN206514110U (en) | 2017-01-26 | 2017-01-26 | A kind of low lamppost pile crown LED filament lamp production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720104122.4U CN206514110U (en) | 2017-01-26 | 2017-01-26 | A kind of low lamppost pile crown LED filament lamp production equipment |
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| Publication Number | Publication Date |
|---|---|
| CN206514110U true CN206514110U (en) | 2017-09-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720104122.4U Expired - Fee Related CN206514110U (en) | 2017-01-26 | 2017-01-26 | A kind of low lamppost pile crown LED filament lamp production equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106764564A (en) * | 2017-01-26 | 2017-05-31 | 海宁市新宇光能科技有限公司 | A kind of low lamppost pile crown LED filament lamp production equipment |
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- 2017-01-26 CN CN201720104122.4U patent/CN206514110U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106764564A (en) * | 2017-01-26 | 2017-05-31 | 海宁市新宇光能科技有限公司 | A kind of low lamppost pile crown LED filament lamp production equipment |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170922 Termination date: 20200126 |