CN106764565A - Low lamppost pile crown LED filament lamp production equipment with small revolving dial - Google Patents
Low lamppost pile crown LED filament lamp production equipment with small revolving dial Download PDFInfo
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- CN106764565A CN106764565A CN201710061472.1A CN201710061472A CN106764565A CN 106764565 A CN106764565 A CN 106764565A CN 201710061472 A CN201710061472 A CN 201710061472A CN 106764565 A CN106764565 A CN 106764565A
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- CN
- China
- Prior art keywords
- revolving dial
- sheath
- automatic
- pile crown
- small revolving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
Abstract
Low lamppost pile crown LED filament lamp production equipment with small revolving dial, including it is evenly equipped with revolving dial, negative pressure source system, protective gas charging system, automatically automatic duration and degree of heating, installation workpiece mechanism, automatic transfer workpiece mechanism, a small revolving dial and a control system of several stations；Small revolving dial is used to implementing lamppost pile crown depth cutting action and is configured with secondary two sheath manipulators, the protective metal shell of peviform, automatic duration and degree of heating and unload workpiece mechanism automatically.The present invention is protected using small revolving dial and the sheath to the glass bulb and extraction electrode of implementing the workpiece semi-finished product of blast pipe depth cutting technique; within so as to the plane where the lamppost pile crown is limited in into the annular joint portion of glass bulb, the design for being integrated the drive circuit of installation brings bigger freedom；And due to avoiding conflicting for lamppost pile crown and drive circuit, later process more convenient operation, also improve the yield rate of product.
Description
Technical field
The present invention relates to a kind of low lamppost pile crown LED filament lamp production equipment with small revolving dial.
Background technology
A kind of existing glass bulb inflation LED filament lamp, it includes glass bulb, stem, LED filament, drive circuit and screw light
Head；Stem includes horn chamber and blast pipe.The manufacturing process of its product includes：Horn chamber envelope of melting smooth with the port of glass bulb connects
Connect, form a sphere semi-finished product for closing, the semi-finished product are taken out very on revolving dial formula exhaust inflation special equipment
Sky uses duration and degree of heating sealed-off after filling protective gas helium；The blast pipe residual fraction of its final products is that lamppost pile crown still stretches out height
More than plane where the annular joint portion of glass bulb and horn chamber.So, be installed on drive circuit above glass bulb for avoid with
Lamppost pile crown conflicts, it is necessary to perforate and slot milling on circuit boards.
The content of the invention
The invention aims to provide a kind of low lamppost pile crown LED filament lamp production equipment with small revolving dial.
The present invention uses a kind of low lamppost pile crown LED filament lamp production technology：Exhaust is filled automatically to be included in revolving dial formula
Order implements vacuumizing and exhausting operation, fills protection gas to the semi-finished product of glass bulb inflation LED filament lamp product on gas special equipment
Body operation and sealed-off operation；Wherein, operation content is taken out including opening between 50 to 70 seconds the vacuumizing and exhausting step lasts time
Air valve and extraction valve is closed at the end of vacuumizing；The protective gas step lasts time is filled between 1 to 2 second；Operation content bag
Charge valve is closed at the end of including opening charge valve and inflation；The sealed-off step lasts time, period was complete with duration and degree of heating between 2 to 3 seconds
Heating into blast pipe fuses；
Before process implementing, first to manufacture and design a peviform protective metal shell, the sheath is cut into two halves shape with linear cutting equipment
Include tooth assembly and bowl assembly into secondary two jacket assemblies；The slot forms two teeth on tooth assembly, on bowl assembly
Form two grooves；The tooth and the groove can be intermeshed；
And manufacture and design secondary two sheath manipulators, for tooth assembly and the bowl assembly of being clamped and connected respectively；Described one is secondary two
Sheath manipulator has two kinds of states of stabilization：
1）Working condition：One secondary two sheath manipulators are clamped and connected the loudspeaker of tooth assembly and bowl assembly in the semi-finished product respectively
Chamber internal messing reverts to a sheath；Now the blast pipe of the semi-finished product is passed through from the interstitial hole of sheath；The sheath is blocked
Other parts of the semi-finished product in addition to blast pipe are protected to be roasted from duration and degree of heating；
2）SBR：One secondary two sheath manipulators are clamped and connected tooth assembly and bowl assembly from the product semi-finished product respectively
Withdrawn from horn chamber；
Implementing process：The semi-finished product are vented on inflation special equipment automatically in revolving dial formula according to prior art implement envelope
Lamppost pile crown more long is formed from operation, then workpiece semi-finished product is transferred to and is implemented lamppost pile crown on a small revolving dial
Deep cutting action：Tooth assembly and bowl assembly are stretched into the horn chamber internal messing of the semi-finished product by secondary two sheath manipulators
A sheath is reverted to, the sheath protects other positions of the semi-finished product in addition to blast pipe to be roasted from duration and degree of heating；Use duration and degree of heating
Implement the deep cutting action of lamppost pile crown；After the completion of the deep cutting action, the tooth assembly and bowl assembly are recalled.
The present invention realizes the technical scheme of its purpose：One low lamppost pile crown LED filament lamp with small revolving dial of manufacture
Production equipment, using above-mentioned technique；The equipment includes being evenly equipped with revolving dial, negative pressure source system, the protection of several stations
Gas filling system, automatic duration and degree of heating, automatic installation workpiece mechanism and control system；Also include an automatic transfer workpiece mechanism and
One small revolving dial；Small revolving dial is used to implement lamppost pile crown depth cutting action and is configured with secondary two sheath machineries
Hand, the protective metal shell of peviform, automatic duration and degree of heating and workpiece mechanism is unloaded automatically；
The peviform protective metal shell linear cutting equipment is cut into secondary two jacket assemblies of two halves formation one includes tooth assembly and groove group
Part；Tooth assembly carries two teeth；Bowl assembly carries two grooves；One secondary two sheath manipulators are installed on small revolving dial side,
For tooth assembly and the bowl assembly of being clamped and connected respectively；
Revolving dial and small revolving dial are connected with basis using revolute pair mechanism and are connected with a drive device；Return
Turn the drive device of platform and small revolving dial, and negative pressure source system and protective gas charging system automatic valve, automatic
Duration and degree of heating, the automatic drive mechanism for installing workpiece mechanism and automatic transfer workpiece mechanism are each via interface circuit and control system
Host signal is connected；Revolving dial, small revolving dial, negative pressure source system, protective gas charging system, automatic duration and degree of heating, automatic peace
The state of dress workpiece mechanism and automatic transfer workpiece mechanism changes according to the change of control system Host Status；
The semi-finished product since through filling workpiece facility loads onto the revolving dial of the special equipment, as the special equipment is returned
Turn the rotation of platform successively after vacuumizing and exhausting operation, fill protective gas operation, and complete sealed-off work according to existing operation
Sequence, is then transferred on small revolving dial through workpiece transfer mechanical arm from revolving dial, implements the deep cutting action of lamppost pile crown；
On small revolving dial, secondary two sheath manipulators are made to be transferred to working condition from SBR as described above：By tooth group
The horn chamber internal messing that part and bowl assembly stretch into semi-finished product reverts to a sheath, sheath protect other positions of semi-finished product from
Automatic duration and degree of heating barbecue；Automatic duration and degree of heating is implemented profoundly to cut sealed-off operation；Profoundly cut after the completion of sealed-off operation, make secondary two sheath machines
Tool hand is transferred to SBR from working condition.Semi-finished product are removed small revolving dial and leave scene.
Prior art is referred to about automatic installation workpiece mechanism and the content for unloading and shifting workpiece mechanism automatically.
Beneficial effect：Low lamppost pile crown LED filament lamp production equipment with small revolving dial of the invention, using sheath to reality
Apply blast pipe profoundly cut sealed-off technique workpiece semi-finished product glass bulb and extraction electrode protected such that it is able to by the product
Lamppost pile crown be limited in the annular joint portion of glass bulb where plane within.The drive circuit for being thus integrated installation sets
Meter brings bigger freedom；And due to avoiding conflicting for lamppost pile crown and drive circuit, later process more convenient operation, also carry
The yield rate of product high.
Fig. 1 is that a glass bulb LED filament lamp implements the state signal that blast pipe profoundly cuts sealed-off operation under sheath protection
Figure.
Fig. 2 is a structure schematic diagram for low lamppost pile crown LED filament lamp product special equipment.
Fig. 3 and Fig. 4 are respectively the elevational cross-sectional view and bottom view of sheath.
Fig. 5 is a glass bulb LED filament modulated structure schematic diagram for low lamppost pile crown.
Fig. 6 is a structural representation letter for the low lamppost pile crown LED filament lamp product special equipment with small revolving dial
Figure.
Fig. 7 is one and lamppost pile crown depth cutting action is again carried out to the glass bulb LED filament lamp with lamppost pile crown higher
View.
1. station in figure；2. revolving dial；3. automatic duration and degree of heating；4. sheath manipulator；5. control system；6. sheath；7. tooth
Component；8. bowl assembly；9. tooth；10. groove；11. horn chambers；12. blast pipes；13. interstitial holes；14. semi-finished product；15.LED filaments
Lamp；16. glass bulbs；17. stems；18.LED filaments；19. drive circuits；20. pile crowns；21. circuit boards；22. electrodes；23. small revolutions
Platform；24. workpiece transfer mechanical arms.
Fig. 1 to 4 provides embodiment 1.
Embodiment 1, manufactures a low lamppost pile crown LED filament lamp product special equipment, using above-mentioned low lamp of the invention
Stanchion head technique.The special equipment includes that being evenly equipped with the revolving dial 2, negative pressure source system of several stations 1, protective gas fills
The secondary two sheath manipulators 4 of dress system, automatic duration and degree of heating 3, workpiece mechanism is installed automatically, workpiece mechanism and control is unloaded automatically
System 5；Revolving dial 2 is connected with basis with a revolute pair mechanism and is connected with a drive device；Revolving dial 2
Drive device, and secondary two sheath machines of the automatic valve of negative pressure source system and protective gas charging system, automatic duration and degree of heating 3,
Tool hand 4, automatically install workpiece mechanism, unload the drive mechanism of workpiece mechanism each via interface circuit and control system 5 automatically
Host signal connection；Secondary two sheath machines of revolving dial 2, negative pressure source system, protective gas charging system, automatic duration and degree of heating 3,
Tool hand 4, automatic installation workpiece mechanism and the automatic state for unloading workpiece mechanism become according to the change of the Host Status of control system 5
Change.
Also include that a protective metal shell 6 for peviform, the linear cutting equipment of sheath 6 are cut into two halves and form secondary two sheath groups
Part includes tooth assembly 7 and bowl assembly 8；Tooth assembly 7 carries two teeth 9；Bowl assembly 8 carries two grooves 10；Tooth 9 and groove 10 being capable of phases
Mutually engagement.
One secondary two sheath manipulators 4 are installed on the side of revolving dial 2, for tooth assembly 7 and the groove group of being clamped and connected respectively
Part 8；One secondary two sheath manipulators 4 have two kinds of states of stabilization：
1）Working condition：One secondary two sheath manipulators 4 are clamped and connected tooth assembly 7 and bowl assembly 8 in the semi-finished product respectively
The internal messing of horn chamber 11 makes tooth assembly 7 and the engagement of bowl assembly 8 revert to a sheath 6；Now blast pipe 12 is from the centre of sheath 6
Hole 13 passes through；Sheath 6 blocks burning of other parts of the LED filament lamp semi-finished product 14 in addition to blast pipe from automatic duration and degree of heating 3
It is roasting.
2）SBR：One secondary two sheath manipulators 4 are clamped and connected tooth assembly 7 and bowl assembly 8 from semi-finished product 14 respectively
Horn chamber 11 in withdraw from into Fig. 1 at two oblique dotted lines.
The operation principle of embodiment 1：Each semi-finished product 14 loads onto the revolving dial of special equipment from through filling workpiece facility
Start, with special equipment revolving dial 2 intermittent rotary successively after vacuumizing and exhausting operation, fill protective gas operation and
The deep of blast pipe cuts sealed-off operation；Then unloading revolving dial through unloading workpiece facility leaves scene.
When semi-finished product 14 fill protective gas operation, the station of workpiece semi-finished product is reached where sheath manipulator
Position, now, control system main frame makes secondary two sheath manipulators 4 be transferred to working condition from SBR：By the He of tooth assembly 7
The internal messing of horn chamber 11 that bowl assembly 8 stretches into semi-finished product 14 reverts to a sheath 6, and the protection semi-finished product 14 of sheath 6 remove blast pipe
Roasted from automatic duration and degree of heating 3 at other outer positions；Control system main frame simultaneously makes automatic the putting in of automatic duration and degree of heating 3 implement profoundly to cut sealed-off
Operation is simultaneously return in the completed；Profoundly cut after the completion of sealed-off operation, secondary two sheath manipulators 4 are transferred to preparation from working condition
State, and remove semi-finished product.
Fig. 5 provides embodiment 2.
Embodiment 2, manufactures a low lamppost pile crown LED filament lamp 15, using above-mentioned technique.LED filament lamp 15 includes glass
Shell 16, stem 17, LED filament 18, drive circuit 19 and screw holder.Stem 17 includes loudspeaker accent 11 and blast pipe 12；Loudspeaker
The envelope of melting smooth with the port of glass bulb 16 of accent 11 is connected as one, and the pile crown 20 of blast pipe 12 is inwardly indented to glass bulb 16 and loudspeaker
Within plane where the annular joint portion of accent 11.The circuit board 21 of drive circuit 19 does not conflict with blast pipe 12；LED
Silk 18 is electrically connected by electrode 22 with drive circuit 19.
Fig. 3,4,6,7 provide embodiment 3 jointly.
Embodiment 3, one low lamppost pile crown LED filament lamp production equipment with small revolving dial of manufacture, using this hair
Bright above-mentioned low lamppost pile crown technique.The special equipment includes being evenly equipped with revolving dial 2, the negative pressure source system of several stations 1
System, protective gas charging system, automatic duration and degree of heating 3, workpiece mechanism is installed automatically, transfer workpiece mechanism, a small revolution are flat automatically
Platform 23 and control system 5；Revolving dial 2 and small revolving dial 23 are connected with basis using revolute pair mechanism and are driven with one
Device is connected；The drive device of revolving dial 2 and small revolving dial 23, and negative pressure source system and protective gas fill and are
The automatic valve of system, automatic duration and degree of heating 3, automatic workpiece mechanism and the automatic drive mechanism for unloading workpiece mechanism installed are each via connecing
The host signal connection of mouth circuit and control system 5；Revolving dial 2, small revolving dial 23, negative pressure source system, protective gas fill
Dress system, automatic duration and degree of heating 3, the automatic state of workpiece mechanism and automatic transfer workpiece mechanism of installing are according to the main frame shape of control system 5
The change of state and change.
Also include that a protective metal shell 6 for peviform, the linear cutting equipment of sheath 6 are cut into two halves and form secondary two sheath groups
Part includes tooth assembly 7 and bowl assembly 8；Tooth assembly 7 carries two teeth 9；Bowl assembly 8 carries two grooves 10；Tooth 9 and groove 10 being capable of phases
Mutually engagement.
One secondary two sheath manipulators 4 are arranged at the side of small revolving dial 23, for tooth assembly 7 and the groove of being clamped and connected respectively
Component 8；One secondary two sheath manipulators 4 have the state of foregoing two kinds of stabilizations：1）Working condition and 2）SBR.
Each semi-finished product 14 since through filling workpiece facility loads onto the station 1 on special equipment, as special equipment is returned
Turn the rotation of platform 2 successively after vacuumizing and exhausting operation, fill protective gas operation, and complete sealed-off work according to existing operation
Sequence, is then transferred on small revolving dial 23 through workpiece transfer mechanical arm 24 from revolving dial 2, implements the deep of lamppost pile crown and cuts
Operation.
On small revolving dial 23, secondary two sheath manipulators 4 are made to be transferred to working condition from SBR as described above：
The internal messing of horn chamber 11 that tooth assembly 7 and bowl assembly 8 stretch into semi-finished product 14 is reverted into a sheath 6, the protection semi-finished product of sheath 6
Roasted from automatic duration and degree of heating 3 at 14 other positions；Automatic duration and degree of heating 3 is implemented profoundly to cut sealed-off operation；It is deep to cut the completion of sealed-off operation
Afterwards, secondary two sheath manipulators 4 are made to be transferred to SBR from working condition.Semi-finished product 14 are removed small revolving dial and leave now
.
Claims (1)
1. the low lamppost pile crown LED filament lamp production equipment with small revolving dial, including be evenly equipped with the revolution of several stations and put down
Platform, negative pressure source system, protective gas charging system, automatic duration and degree of heating, automatic installation workpiece mechanism and control system, it is characterized in that also
Including automatic transfer workpiece mechanism and a small revolving dial；Small revolving dial is used to implement lamppost pile crown depth cutting action
And be configured with secondary two sheath manipulators, the protective metal shell of peviform, automatic duration and degree of heating and unload workpiece mechanism automatically；
The peviform protective metal shell linear cutting equipment is cut into secondary two jacket assemblies of two halves formation one includes tooth assembly and groove group
Part；Tooth assembly carries two teeth；Bowl assembly carries two grooves；One secondary two sheath manipulators are installed on small revolving dial side,
For tooth assembly and the bowl assembly of being clamped and connected respectively；
Revolving dial and small revolving dial are connected with basis using revolute pair mechanism and are connected with a drive device；Return
Turn the drive device of platform and small revolving dial, and negative pressure source system and protective gas charging system automatic valve, automatic
Duration and degree of heating, the automatic drive mechanism for installing workpiece mechanism and automatic transfer workpiece mechanism are each via interface circuit and control system
Host signal is connected；
The semi-finished product since through filling workpiece facility loads onto the revolving dial of the special equipment, as the special equipment is returned
Turn the rotation of platform successively after vacuumizing and exhausting operation, fill protective gas operation, and complete sealed-off work according to existing operation
Sequence, is then transferred on small revolving dial through workpiece transfer mechanical arm from revolving dial, implements the deep cutting action of lamppost pile crown；
On small revolving dial, secondary two sheath manipulators are made to be transferred to working condition from SBR：By tooth assembly and groove group
The horn chamber internal messing that part stretches into semi-finished product reverts to a sheath, and sheath protects other positions of semi-finished product from automatic duration and degree of heating
Barbecue；Automatic duration and degree of heating is implemented profoundly to cut sealed-off operation；Profoundly cut after the completion of sealed-off operation, make secondary two sheath manipulators from work
SBR is transferred to as state；Semi-finished product are removed small revolving dial and leave scene.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710061472.1A CN106764565B (en) | 2017-01-26 | 2017-01-26 | Low-lamppost pile head LED filament lamp production equipment with small rotary platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710061472.1A CN106764565B (en) | 2017-01-26 | 2017-01-26 | Low-lamppost pile head LED filament lamp production equipment with small rotary platform |
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| Publication Number | Publication Date |
|---|---|
| CN106764565A true CN106764565A (en) | 2017-05-31 |
| CN106764565B CN106764565B (en) | 2023-02-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710061472.1A Active CN106764565B (en) | 2017-01-26 | 2017-01-26 | Low-lamppost pile head LED filament lamp production equipment with small rotary platform |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113260106A (en) * | 2021-04-09 | 2021-08-13 | 海宁市星达机械设备厂 | Plastic body LED bulb head twisting machine |
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| CN206572261U (en) * | 2017-01-26 | 2017-10-20 | 海宁市新宇光能科技有限公司 | Low lamppost pile crown LED filament lamp production equipment with small revolving dial |
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2017
- 2017-01-26 CN CN201710061472.1A patent/CN106764565B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN2653689Y (en) * | 2003-09-09 | 2004-11-03 | 株洲市德光设备制造厂 | Single head desk type semiautomatic gold-halogen lamp special used clamp seal machine |
| US20090236992A1 (en) * | 2008-03-21 | 2009-09-24 | Liquidleds Lighting Corp. | Led lamp and production method of the same |
| CN101908453A (en) * | 2010-08-29 | 2010-12-08 | 宜兴市华宇电光源有限公司 | Inflatable protective device for sealing machine with energy-saving lamp tube |
| WO2016058539A1 (en) * | 2014-10-15 | 2016-04-21 | 新照明设计有限公司 | Substrate used for led encapsulation, three-dimensional led encapsulation, bulb comprising three-dimensional led encapsulation and manufacturing method therefor |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113260106A (en) * | 2021-04-09 | 2021-08-13 | 海宁市星达机械设备厂 | Plastic body LED bulb head twisting machine |
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