CN2653689Y - Single head desk type semiautomatic gold-halogen lamp special used clamp seal machine - Google Patents
Single head desk type semiautomatic gold-halogen lamp special used clamp seal machine Download PDFInfo
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- CN2653689Y CN2653689Y CN 03248716 CN03248716U CN2653689Y CN 2653689 Y CN2653689 Y CN 2653689Y CN 03248716 CN03248716 CN 03248716 CN 03248716 U CN03248716 U CN 03248716U CN 2653689 Y CN2653689 Y CN 2653689Y
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Abstract
The utility model relates to a special clamping sealing machine for the desktop semi automatic gold halogen lamp with single head, which comprises a machine body, a fire head lifting mechanism, a clamping sealing mechanism, a vent pipe clamp, a water cooling equipment, a fuel gas, air and nitrogen system and an electrical control system. The utility model is characterized in that: the moveable clamp and the fixing clamp of the vent pipe clamp and the cylinder form a pneumatic clamp mechanism through the rotating shaft and the fixing shaft positioned on the same pedestal as well as the horizontally placed thrusting connecting rod. The fire head lifting mechanism consists of a narrow cover plate, a cover plate, a ring shaped fire body and a filament seat component positioned on the middle of the ring shaped fire head and with hard alloy body in the center part, and the internal circumference of the ring shaped fire head body is provided with 10 to 16 fire holes. The clamping sealing mechanism is a pneumatic adjustable clamping sealing mechanism driven by the drive cylinder, which consists of a cylinder, a left and right clamping mould, a right angle rocker, a joint bearing group, a guide rail connecting plate, a copper sleeve and a rotary pin. The utility model is of a compact and proper structure, simple operated and high product qualification rate, which can realize plc automatic control.
Description
Technical field
The utility model relates to the special-purpose squeezing machine of the desk-top semi-automatic Metal halogen lamp of a kind of single head, belongs to HID25W discharge bulb clamp special equipment class.
Background technology
Along with science and technology development, the application of new and high technology, electric light source products has also passed through the innovation of several generations, and Metal halogen lamp has become the trend of a few years from now on development; But in the fluorescent tube and the accurate chimeric clamping ﹠ sealing technology of electrode of HID25W gas discharge bulb that with the ultraviolet pipe is raw material, it requires to flatten with clamping through the glass cell-shell after the thermoplastic, the control of two interelectrode distances is (fixed by technology) within the specific limits, is not pressed among the flat side partially not askewly.Because a wherein electrode of product is with cuvette (preventing to discharge between the lamp base), two electrodes support by bead, requirement can not have any loosening, crackle and gas leak phenomenon to exist, and the cavity volume of fluorescent tube is informal sphere, volume is (by the technology decision) within the specific limits, so have higher requirement for the system lamp apparatus, be to be difficult to finish by traditional manual clamp.
Technology contents
The purpose of the present utility model: aim to provide a kind of clamp mechanism of novel and practicable, be the good looking appearance that improves Metal halogen lamp and qualification rate that guarantees inherent energising performance parameter and consistency creation reliable guarantee.
The foregoing invention purpose realizes that by following technical conceive the guiding theory of this design is: for preventing anodizing, the filament seat is provided with nitrogen protection and water cooling plant; For increasing the resistance to wear of filament seat, in the middle of the filament seat, be embedded with carbide alloy; For guaranteeing the fluorescent tube homogeneous heating, adopt annular duration and degree of heating; For adapting to the complex profile of lamp ball, guarantee by clamping; Motion between the structural member is finished by the unified control of plc program.
The special-purpose squeezing machine of the desk-top semi-automatic Metal halogen lamp of this single head, form by fuselage 1, duration and degree of heating elevating mechanism 2, clamp mechanism 3, blast pipe anchor clamps 4, water cooling plant 5, gas-air nitrogen system 6, electric control system 7, it is characterized in that: fuselage 1 is the rectangle stand, middle support 9 upper and lower clamp mechanism 3, blast pipe anchor clamps 4 and the duration and degree of heating elevating mechanisms 2 of supporting respectively of instrument box 8 and instrument box 10, two instrument boxs are set on the bedplate surface; Establish water cooling plant 5 in the back of support 9.
Described blast pipe anchor clamps 4 are made up of live splint 11, geometrical clamp 18, rotating shaft 12, fixed axis 17, cylinder 15, bearing 14, connecting rod 16, guide vane end stop 13, described bearing 14 is supporting fixed axis 17 and rotating shaft 12, the geometrical clamp 18 that plays the role of positioning is fixed on the fixed axis 17, live splint 11 is fixed in the rotating shaft 12, and these rotating shaft 12 upper axial are being provided with the horizontal promotion connecting rod 16 affixed with it; This other end that promotes connecting rod 16 then is connected with the piston expansion link of cylinder 15.
Described duration and degree of heating elevating mechanism 2 is by narrow cover plate 24, and annular duration and degree of heating body 25, cover plate 26 are formed annular duration and degree of heating structure; 10～16 fire holes 19 that on same inner peripheral surface, distributing of described annular duration and degree of heating body (25); The aperture of this fire hole is between 0.5～1mm; Simultaneously, in the described duration and degree of heating elevating mechanism 2 filament seat combined piece 40 is being set, this filament seat combined piece is by little nitrogen tube 22, filament seat 20, cemented carbide body 21, water pipe 23 is formed, cemented carbide body 21 is being set in the centre of filament seat 20, and the limit portion that is close to cemented carbide body 21 then is a water pipe 23.
The squeezing machine mechanism 3 of institute's art is by left clamping 27, right clamping 28, guide rail gusset piece 29, bearing 30, and handle 31, yoke plate 32, rocking arm 33, copper sheathing 34, oscillating bearing 35 and 36, pin 37, connected body 38, cylinder 39 are formed; Expansion link and the connected body 38 of described cylinder 39 on piston joins, and the left and right two ends of this connected body are respectively established on pin 37, two pins of activity point action together and respectively disposed one group of oscillating bearing 35 and oscillating bearing 36; The end of oscillating bearing 35 is connecting a right angle rocking arm 33 by rotatable pin again, the other end of this right angle rocking arm 33 then is being provided with the guide rail gusset piece (29) that can carry out the relative position regulation and control respectively, the phase near-end of this two guide rails gusset piece (29) is being provided with left clamping 27 and right clamping 28 respectively, and both away from header body on the handle 31 of rocking arm position in guide rail, adjustable right angle is being set; Corner at described right angle rocking arm 33 is then setting the copper sheathing 34 that plays fixedly rotating fulcrum effect simultaneously.
According to the special-purpose squeezing machine of the desk-top semi-automatic Metal halogen lamp of this single head of above technical scheme design, compact conformation is reasonable, and by the regulation and control of cylinder enforcement to clamp mechanism and duration and degree of heating elevating mechanism, create conditions for realizing that plc controls automatically, not only make product design attractive in appearance, and the consistency of light fixture unit for electrical property parameters also is fully guaranteed.
Description of drawings
Accompanying drawing 1 is an overall structure schematic diagram of the present utility model;
Accompanying drawing 2 is a blast pipe clamp structure schematic diagram;
Accompanying drawing 3 is annular duration and degree of heating elevating mechanism structural representation;
Accompanying drawing 4 is a filament seat combined piece structural representation;
Accompanying drawing 5 is a clamp mechanism structural representation.
Among the figure: 1, fuselage 2, duration and degree of heating elevating mechanism 3, clamp mechanism 4, exhaust anchor clamps 5, water cooling plant 6, gas-air nitrogen system 7, electric control system 8, instrument box 9, support 10, instrument box 11, active chuck 12, rotating shaft 13, guide vane end stop 14, ramuscule seat 15, cylinder 16, connecting plate 17, fixed axis 18, fixed chuck 19, fire hole 20, filament seat 21, cemented carbide body 22, little nitrogen tube 23, water pipe 24, narrow cover plate 25, annular duration and degree of heating body 26, cover plate 27, left side clamping 28, right clamping 29, guide rail gusset piece 30, bearing 31, handle 32, yoke plate 33, right angle rocking arm 34, copper sheathing, 35,36 oscillating bearings 37, pin 38, connected body 39, cylinder 40, the filament sub-assembly
Embodiment
The special-purpose squeezing machine of the desk-top semi-automatic Metal halogen lamp of this single head as shown in the figure, form by fuselage, duration and degree of heating elevating mechanism, class sealing mechanism, blast pipe anchor clamps, water cooling plant, gas-air nitrogen system and electrical system, it is by one group of instrument box 8 and 10 of being located on the rectangle stand, and the middle compositions such as support of two instrument boxs, described support 9 upper and lower clamp mechanism 3, blast pipe anchor clamps 4 and the duration and degree of heating elevating mechanisms 2 of supporting respectively, support 9 back then are provided with water cooling plant 5.
On concrete structure, its creativeness is mainly reflected in following several respects:
One, blast pipe anchor clamps aspect, described blast pipe anchor clamps 4 are by live splint 11, geometrical clamp 18, rotating shaft 12, fixed axis 17, cylinder 15, bearing 4, connecting rod 16 and guide vane end stop 13 are formed, fixed axis 17 and rotating shaft 12 are being set on the described bearing 14, the geometrical clamp 18 that plays the role of positioning is installed on the fixed axis 17, and live splint then is fixed in the rotating shaft 12; The rotating shaft upper axial is being provided with the horizontal promotion connecting rod 16 affixed with it, and this other end that promotes connecting rod 16 then links to each other with cylinder 15, forms one thus by cylinder operated exhaust anchor clamps interlinked mechanism.
It two is the duration and degree of heating elevating mechanism, this duration and degree of heating elevating mechanism is by narrow cover plate 24, annular duration and degree of heating body 25, and cover plate 26 is formed, inner periphery cloth at same annular duration and degree of heating body (25) is setting up 10-16 fire hole 19 separately, being pooled on the filament sub-assembly 40 of being located at annular duration and degree of heating body (25) center of numerous fire holes 19; This filament sub-assembly 40 is made up of little nitrogen tube 22, filament seat 20, cemented carbide body 21, water pipe 23, and the centre of filament seat 20 is being provided with the cemented carbide body 21 that improves anti-wear performance, and the side of filament seat 20 is crossed the water pipe 23 that helps cooling is being set.
It three is a clamp mechanism, this clamp mechanism is made up of left clamping 27, right clamping 28, guide rail gusset piece 29, bearing 30, handle 31, yoke plate 32, right angle rocking arm 33, copper sheathing 34, oscillating bearing 35 and 36, pin 37, connected body 38 and cylinder 39, it passes through a connected body 38 that is connected with driving cylinder 39, and forms scalable, a loose clamp mechanism of pressing from both sides that is driven by cylinder 39 by the rotating pin 37 that is provided with on these connected body 38 two ends and the oscillating bearing that is connected with pin combination 35,36 right angle rocking arms 33, copper sheathing 34, left and right clamping 27,28.
Working procedure of the present utility model is: switch power supply always starts, and drawing back E-STOP (scram button), boiling water soruce, source of the gas are put into the hole with electrode, and guarantee in the technological requirement position, the glass bulb of station of will sending out a warning again is enclosed within the electrode outside, steps on foot switch, makes the clamp blast pipe, and regulate pressure, and make glass-tube vertical, and press the Automatic Cycle button, duration and degree of heating rises and heating (heating time, the outside can be set).And open nitrogen protection automatically, when reaching set point to heating time, duration and degree of heating descends and extinguishes and automatic clamp.Treat Automatic Cycle lamp bright and when flicker, promptly the glass bulb press seal finishes, and finishes a circulation.Work finishes, and answers power cutoff, ignites in the pass, oxygen, and hydrogen closes cooling water at last, and sweeps health.During if any fault, please by scram button.After fixing a breakdown, resume work again.
The utility model is simple to operate, the qualification rate height, and compact conformation is reasonable, and can realize by cylinder operation, thereby has realized being controlled automatically by PLC, is the new structure that is used for the Metal halogen lamp clamp that does not occur as yet both at home and abroad.
Claims (4)
1, the special-purpose squeezing machine of the desk-top semi-automatic Metal halogen lamp of a kind of single head, form by fuselage (1), duration and degree of heating elevating mechanism (2), clamp mechanism (3), blast pipe anchor clamps (4), water cooling plant (5), gas-air nitrogen system (6), electric control system (7), it is characterized in that: fuselage (1) is the rectangle stand, instrument box (8) and instrument box (10) are set, upper and lower clamp mechanism (3), blast pipe anchor clamps (4) and the duration and degree of heating elevating mechanism (2) of supporting respectively of support (9) in the middle of two instrument boxs on the bedplate surface; Establish water cooling plant (5) in the back of support (9).
2, the special-purpose squeezing machine of the desk-top semi-automatic Metal halogen lamp of a kind of single head as claimed in claim 1, it is characterized in that: described blast pipe anchor clamps (4) are by live splint (11), geometrical clamp (18), rotating shaft (12), fixed axis (17), cylinder (15), bearing (14), connecting rod (16), guide vane end stop (13) is formed, described bearing (14) is supporting fixed axis (17) and rotating shaft (12), the geometrical clamp that plays the role of positioning (18) is fixed on the fixed axis (17), live splint (11) is fixed in the rotating shaft (12), and this rotating shaft (12) upper axial is being provided with the horizontal promotion connecting rod (16) affixed with it; This other end that promotes connecting rod (16) then is connected with the piston expansion link of cylinder (15).
3, the special-purpose squeezing machine of the desk-top semi-automatic Metal halogen lamp of a kind of single head as claimed in claim 1 is characterized in that: described duration and degree of heating elevating mechanism (2) is by narrow cover plate (24), and annular duration and degree of heating body (25), cover plate (26) are formed annular duration and degree of heating structure; 10～16 macropores (19) are distributing on the circle in described annular duration and degree of heating body is same; The aperture of this fire hole is between 0.5～1mm; Simultaneously, filament seat combined piece (40) is being set in the described duration and degree of heating elevating mechanism (2), this filament seat combined piece is by little nitrogen tube (22), filament seat (20), cemented carbide body (21), water pipe (23) is formed, and cemented carbide body (21) is being set in the centre of filament seat (20), and the limit portion that is close to cemented carbide body (21) then is water pipe (23).
4, the special-purpose squeezing machine of the desk-top semi-automatic Metal halogen lamp of a kind of single head as claimed in claim 1, it is characterized in that: described squeezing machine squeezing machine mechanism (3) is by left clamping (27), right clamping (28), guide rail gusset piece (29), bearing (30), and handle (31), yoke plate (32), right angle rocking arm (33), copper sheathing (34), oscillating bearing (35) and (36), pin (37), connected body (38), cylinder (39) are formed; The expansion link of described cylinder (39) on piston links to each other with connected body (38), and the pin of activity point action (37) is together respectively established at the left and right two ends of this connected body, respectively disposes one group of oscillating bearing (35) and oscillating bearing (36) on two pins; The end of oscillating bearing (35) is connecting a right angle rocking arm (33) by rotatable pin again, the other end of this right angle rocking arm then is being provided with the guide rail gusset piece (29) that can carry out the relative position regulation and control respectively, the phase near-end of this two guide rails gusset piece (29) is being provided with left clamping (27) and right clamping (28) respectively, and both away from header body on the handle (31) of rocking arm position in guide rail, adjustable right angle is being set; Corner at described right angle rocking arm (33) is then setting the copper sheathing (34) that plays fixedly rotating fulcrum effect simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03248716 CN2653689Y (en) | 2003-09-09 | 2003-09-09 | Single head desk type semiautomatic gold-halogen lamp special used clamp seal machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03248716 CN2653689Y (en) | 2003-09-09 | 2003-09-09 | Single head desk type semiautomatic gold-halogen lamp special used clamp seal machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2653689Y true CN2653689Y (en) | 2004-11-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03248716 Expired - Fee Related CN2653689Y (en) | 2003-09-09 | 2003-09-09 | Single head desk type semiautomatic gold-halogen lamp special used clamp seal machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2653689Y (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103021767A (en) * | 2012-12-13 | 2013-04-03 | 上海亚明照明有限公司 | Manufacturing technique and device for ultraviolet (UV) bulb of metal halide lamp |
| CN105015851A (en) * | 2015-07-03 | 2015-11-04 | 苏州国宇碳纤维科技有限公司 | Hot-pressing encapsulating machine for carbon fiber heating tube and hot-pressing encapsulating process |
| CN106764565A (en) * | 2017-01-26 | 2017-05-31 | 海宁市新宇光能科技有限公司 | Low lamppost pile crown LED filament lamp production equipment with small revolving dial |
| CN106764566A (en) * | 2017-01-26 | 2017-05-31 | 海宁市新宇光能科技有限公司 | A kind of low lamppost pile crown LED filament lamp process equipment |
-
2003
- 2003-09-09 CN CN 03248716 patent/CN2653689Y/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103021767A (en) * | 2012-12-13 | 2013-04-03 | 上海亚明照明有限公司 | Manufacturing technique and device for ultraviolet (UV) bulb of metal halide lamp |
| CN105015851A (en) * | 2015-07-03 | 2015-11-04 | 苏州国宇碳纤维科技有限公司 | Hot-pressing encapsulating machine for carbon fiber heating tube and hot-pressing encapsulating process |
| CN106764565A (en) * | 2017-01-26 | 2017-05-31 | 海宁市新宇光能科技有限公司 | Low lamppost pile crown LED filament lamp production equipment with small revolving dial |
| CN106764566A (en) * | 2017-01-26 | 2017-05-31 | 海宁市新宇光能科技有限公司 | A kind of low lamppost pile crown LED filament lamp process equipment |
| CN106764566B (en) * | 2017-01-26 | 2019-09-27 | 海宁市新宇光能科技有限公司 | A kind of low lamppost pile crown LED filament lamp process equipment |
| CN106764565B (en) * | 2017-01-26 | 2023-02-03 | 海宁市新宇光能科技有限公司 | Low-lamppost pile head LED filament lamp production equipment with small rotary platform |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |