CN106409634A - LED lamp production device - Google Patents
LED lamp production device Download PDFInfo
- Publication number
- CN106409634A CN106409634A CN201611014946.9A CN201611014946A CN106409634A CN 106409634 A CN106409634 A CN 106409634A CN 201611014946 A CN201611014946 A CN 201611014946A CN 106409634 A CN106409634 A CN 106409634A
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- China
- Prior art keywords
- water
- gripping finger
- frame
- water band
- piston rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J9/00—Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
- H01J9/40—Closing vessels
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Clamps And Clips (AREA)
- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The present invention relates to the field of illuminating lamp production and discloses an LED lamp production device. The device comprises a frame, a gas pipe, and a sintering mouth. The frame is provided with a rotating disk which is provided with a plurality of wick seats. The device also comprises a cylinder which is connected to a manipulator which comprises a clamping arm frame, a first clamp finger, a second clamp finger, and a splayed sliding block. The clamping arm frame is provided with a through hole. A piston rod goes through the through hole in a sliding way. One end of the piston rod is connected to a cylinder, and the other end of the piston rod is connected to the splayed sliding block. The first clamp finger and the second clamp finger are hinged to two ends of the clamping arm frame. A water belt is connected between the first clamp finger and the second clamp finger. The water belt is connected to the inner sides of the first clamp finger and the second clamp finger. The top end of the water belt is provided with a water inlet pipe which is connected to a constant pressure water supply device. Two sides of the water belt are connected to a water-spraying pipe which goes through the clamp fingers to be connected to a first valve. Compared with the prior art, the splash of high temperature residue to a lamp cover to cause lamp cover burst can be prevented.
Description
Technical field
The present invention relates to illuminating lamp production field, LED process units is especially set.
Background technology
Luminous intensity examination criteria lamp is used to embody and transmit the value of unit of luminous intensity (candela cd), is light spoke
Penetrate the major criterion utensil in measurement.Luminous intensity examination criteria lamp is typically made by electric filament lamp or halogen tungsten lamp, in order that filament
Become the unique luminous body of luminous intensity examination criteria lamp, this kind of lamp is higher to seal quality requirement.
After the sealing of typical bulb sealing machine is sealed by the high-temp combustion sintering mouth at present, typically also need to using sealing
Fixture will be whole for sealing part equating, to improve seal quality, extends the service life of bulb, but during sealing, for making sealing combine
Uniformly, bracket can be connected by support bar between bracket and rotating disk with turntable rotation, at the end of sealing, in order to avoid supporting pole spacing
Live seal clamp, affect subsequent process steps, need workman to manually adjust bracket locations, this process not only wastes manpower, with
When also reduce overall production efficiency.
For solving the above problems, the patent document of Application No. CN201310754610.6 discloses a kind of bulb sealing
Machine, including frame, combustion gas sintering equipment, bracket system, seal clamp device, axis, worm-gear type gear-box and motor, described combustion
Gas sintering equipment includes position adjustments pipe, position adjustments bar, bearing, Gas Pipe and sintering mouth, and described bracket system includes bulb
Support ring and rotating disk, described seal clamp device has two, is symmetrically mounted on the two of bracket system along operating board length direction
Side, described seal clamp device includes fixture block, connection sheet and slide block, and described axis runs through operating board up and down, upper end and rotating disk
It is connected, lower end is connected to by gear-box belt on the output belt pulley of the worm-gear type gear-box being fixed in frame, described snail
The input belt pulley of wheeled gear-box is connected to motor by motor belt.During use, sintering mouth is connected to by Gas Pipe
Position adjustments bar so that the horizontal range scalable of sintering mouth and bulb, and one end of position adjustments bar be connected with bearing so that
Sintering mouth can overturn along position adjustments bar, and more flexibly the burning to bulb is also more uniform for the position of sintering mouth, sealing effect
More preferably；Using bracket system, stable support can be carried out to the bulb of the various model of size, and gas tube is located at bracket system
The adjustment in central authorities, more conducively filament position；Using seal clamp device, pinch off is carried out to bulb sealing part so that the envelope of bulb
Actinal surface is more smooth.
, although sealing formation is smooth, when luminous, stray light is little, Detection results for the bulb being produced by such scheme
Good, improve the production efficiency of enterprise, but yet suffer from certain problem：Sintering when, lampshade rotation, while
Sintering, it will have hot-engine sludge to splash, and these hot-engine sludges are once splashed on lampshade, lampshade contacts the position of residue
Moment is subject to high temperature, and lampshade is easy to burst because being heated inequality.
Content of the invention
The invention is intended to providing a kind of residue preventing high temperature to be splashed on lampshade, the LED that lampshade bursts is caused to produce
Device.
LED process units in this programme, including frame, Gas Pipe and sintering mouth, described frame is connected with clamping
Mechanism, described Gas Pipe is connected with sintering mouth, described frame is provided with rotating circular disk, described rotating circular disk offers some
Wick holder, described sintering mouth is located at wick holder, described frame is connected with clamping device, described clamping device includes cylinder,
Described cylinder is fixedly connected in frame, and described cylinder is connected with mechanical hand, and described mechanical hand includes jig arm frame, the first folder
Finger, the second gripping finger and splayed slide block, described splayed slide block includes transverse slat, and transverse slat two ends are respectively connected with right centered on transverse slat
The swash plate claiming, swash plate has bar hole, described jig arm frame is provided with through hole, and described jig arm frame slides, and it is logical to be provided through
The piston rod in hole, one end of described piston rod is connected with cylinder, and the other end of described piston rod is connected with transverse slat, described first folder
Refer to be hinged on one end of jig arm frame, described second gripping finger is hinged on the other end of jig arm frame, described first gripping finger and the second gripping finger
On be respectively connected with sliding pin, two bar holes of two swash plates are slidably connected on two sliding pins respectively, described first gripping finger and
It is connected with water band, the top of described water band is communicated with water inlet pipe, and described water inlet pipe is communicated with constant pressure water supply equipment between two gripping finger,
The both sides of described water band are communicated with sparge pipe, and described sparge pipe is connected with the first valve through gripping finger.
The know-why of this programme：Frame is used for supporting clamping device, and Gas Pipe is used for as sintering mouth delivery of fuel gas, sintering
Mouth is used for the burning of combustion gas, and lampshade and wick junction are carried out with flame, jig arm frame, the first gripping finger and the second gripping finger composition machine
The clamping skeleton of tool handss, splayed slide block is used for controlling opening and closure of the first gripping finger and the second gripping finger, and through hole is used for piston
Bar can slide on jig arm frame, and piston rod is used for connecting cylinder and splayed slide block, when stretching of cylinder, will carry piston
Bar and the moving back and forth of splayed slide block, because splayed slide block is slidably connected in the first gripping finger and the second gripping finger, splayed
Moving back and forth of slide block, can drive the first gripping finger and the continuous opening and closing of the second gripping finger；Water band be connected to the first gripping finger and
Between second gripping finger, when the first gripping finger and the second gripping finger close, can be using water band by firm the clamping of lampshade, and by lamp
Cover parcel protects, it is to avoid the residue of high temperature is splashed on lampshade；Water inlet pipe is used for carrying out supplementing water, constant pressure water supply to water band
Device can make to remain in water band certain pressure, the sparge pipe of water pipe both sides and the first valve for carrying out to lampshade
Drift rate is adjusted, and when skew in lampshade, opens the first valve of skew side, after the first valve is opened, in water band
After water is sprayed by sparge pipe, then constant pressure water supply equipment then can supplement to the water of water band, and current will be to opening the first valve
The water spout flowing of door, so that lampshade is subject to one and the rightabout active force of sparge pipe, lampshade is corrected.
The compared with prior art beneficial effect of this programme：1st, this programme is carried out to lampshade using mechanical hand and the cooperation of water band
Lampshade is protected by clamping using water band, and in sintering, the hot-engine sludge that sintering produces, due to being protected by water band, flies
The residue splashing will not be splashed on lampshade, hot-engine sludge can be avoided to be splashed on lampshade, lead to lampshade to be burst by high temperature；2nd, originally
Scheme is clamped to lampshade using water band, and water band is softer, will not press from both sides bad lampshade；3rd, this programme utilizes the sparge pipe on water band
Offset correction is carried out to lampshade, trimming process only needs to the correction operating the first valve can complete lampshade, simple to operate.
Further, described frame includes cross bar and montant, and described cross bar is rotatably connected on montant, the two ends of described cross bar
It is provided with symmetrical clamping device.When using, montant plays a part support rail, and the two ends of cross bar are provided with clamping machine
Structure, when the clamping device of cross bar side is when being sintered, the clamping device of opposite side is clamping lampshade, and two ends are entered simultaneously
OK, the efficiency of the sintering of lampshade can be improved.
Further, described cross bar is connected with the first motor.First motor can provide power, drives cross bar
Constantly discontinuity rotation is so that constantly circulate takes lampshade at sintering to.
Further, described piston rod rotation is connected on the transverse slat of splayed slide block, and the both sides of described water band are provided with together
To the water spout tilting, described water spout is provided with the second valve.In sintering, the second valve can be opened, in water band
Water can spray from water spout, and because water spout is obliquely installed, and piston rod is rotated with splayed slide block and is connected, then whole mechanical hand
Will rotate under the counteracting force of high-velocity flow, the process of rotation will drive wick also and then to rotate, and carries out in sintering dress
Put in the case of not rotating, a whole circle can be partially sintered by what lampshade contacted with wick.
Further, the water in described water band uses 45-60 DEG C of hot water.45-60 DEG C of hot water is being carried out to lampshade
During clamping, lampshade can be preheated, the lampshade after preheating when running into high temperature sintering it is not easy to burst, and water temperature over-high,
Imprudence splashes and easily causes scald with staff.
Brief description
Fig. 1 is the structural representation of LED process units embodiment of the present invention.
Fig. 2 is the schematic diagram at rotating circular disk in Fig. 1.
Fig. 3 is the schematic diagram of clamping device in Fig. 1.
Specific embodiment
Below by specific embodiment, the present invention is further detailed explanation：
Reference in Figure of description includes：Cross bar 1, montant 2, the first motor 3, cylinder 4, jig arm frame 5, first folder
Refer to the 6, second gripping finger 7, splayed slide block 8, piston rod 9, water band 10, water inlet pipe 11, constant pressure water supply equipment 12, sparge pipe 13, the
One valve 14, water spout 15, the second valve 16, rotating circular disk 17, Gas Pipe 18, sintering mouth 19, wick holder 20, the second stepping electricity
Machine 21, lampshade 22, wick 23.
Shown in embodiment basic reference Fig. 1-Fig. 3：LED sealing machine clamping device, including frame, Gas Pipe 18 and sintering
Mouth 19, Gas Pipe 18 is connected with sintering mouth 19, frame is provided with rotating circular disk 17, is connected with second step below rotating circular disk 17
Stepper motor 21, rotating circular disk 17 offers four wicks 23, and sintering mouth 19 is located at wick 23, and frame includes cross bar 1
With montant 2, cross bar 1 is rotatably connected on montant 2, cross bar 1 is bonded and is connected to motor 3, and the two ends of cross bar 1 are provided with symmetrically
Clamping device, clamping device includes cylinder 4, and cylinder 4 is bolted in frame, and cylinder 4 lower end is threaded organic
Tool handss, mechanical hand includes jig arm frame 5, the first gripping finger 6, the second gripping finger 7 and splayed slide block 8, and splayed slide block 8 includes transverse slat,
Transverse slat two ends are respectively connected with symmetrical swash plate centered on transverse slat, swash plate has bar hole, jig arm frame 5 has through hole, wears
Cross through hole slip and be provided with piston rod 9, threadeded with cylinder 4 in the upper end of piston rod 9, the lower end of piston rod 9 is slided with splayed
The transverse slat of block 8 rotates and connects, and the first gripping finger 6 is hinged on the left end of jig arm frame 5, and the second gripping finger 7 is hinged on the right-hand member of jig arm frame 5,
Sliding pin is respectively connected with the first gripping finger 6 and the second gripping finger 7, two bar holes of two swash plates are slidably connected at two sliding pins respectively
On, it is bonded with water band 10 between the first gripping finger 6 and the second gripping finger 7, the left end of water band 10 is bonded in the inner side of the first gripping finger 6, water
Right-hand member with 10 is bonded in the inner side of the second gripping finger 7, and the middle part of water band 10 is bent upwards in circular arc, the top connection of water band 10
There is water inlet pipe 11, water inlet pipe 11 is connected with constant pressure water supply equipment 12, the both sides of water band 10 are communicated with sparge pipe 13, and sparge pipe 13 is worn
Cross gripping finger and be threaded with the first valve 14, water band 10 is also communicated with the water spout 15 tilting in the same direction, screw thread on water spout 15
It is connected with the second valve 16；Water in water band 10 uses 45-60 DEG C of hot water.
During use, clamping device starts to clamp lampshade 22, starts cylinder 4, and cylinder 4 extends, and piston rod 9 moves downward, and pushes away
Dynamic splayed slide block 8 moves downward along the first gripping finger 6 and the second gripping finger 7, and during promotion, the first gripping finger 6 and second is pressed from both sides
Refer to 7 to move in the opposite direction, the first gripping finger 6 and the second gripping finger 7 are opened, because the two ends of water band 10 are bonded in the first gripping finger 6 He
The end of the second gripping finger 7, water band 10 also can open under the opening force of the first gripping finger 6 and the second gripping finger 7, now puts lampshade 22
It is placed between the first gripping finger 6 and the second gripping finger 7, then cylinder 4 shrinks, drive piston rod 9 to move upwards, splayed slide block 8
Move upwards, the first gripping finger 6 and the second gripping finger 7 move toward one another, using water band 10, lampshade 22 is clamped, after clamping, first
Motor 3 rotates, and rotates 180 °, just turns at rotating circular disk 17, and now Gas Pipe 18 is ventilated to sintering mouth 19, sintering
Mouth 19 jets out flames, and in sintering, because the both sides of water band 10 are provided with the water spout 15 tilting in the same direction, water spout 15 is arranged
There is the second valve 16, piston rod 9 is rotatably connected on splayed slide block 8, the second valve 16 can be opened, the water in water band 10 can
To spray from water spout 15, because water spout 15 is obliquely installed, and piston rod 9 is rotated with splayed slide block 8 and is connected, then entirely mechanical
Handss will rotate under the counteracting force of high-velocity flow, and the process of rotation will drive wick 23 also and then to rotate, and sinters mouth 19
A whole circle can be partially sintered what lampshade 22 contacted with wick 23, the second motor 21 is rotated intermittent turn of disk 17
Move it is possible to intermittent turn to wick 23 at sintering mouth 19, be continuously sintered；Water band 10 can be by product during sintering
Raw hot-engine sludge blocks, it is to avoid hot-engine sludge is splashed on lampshade 22, leads to lampshade 22 to be burst by high temperature.
When lampshade 22 appearance skew is detected, the first valve 14 of skew side can be opened, the first valve 14 is opened
Afterwards, the water in water band 10 is sprayed by sparge pipe 13, using sparge pipe 13 jet water course counteracting force by lampshade 22 to contrary
Direction promotes, and lampshade 22 is corrected；After the water in water band 10 is released, because water band 10 is communicated with constant pressure water supply dress
Put 12, constant pressure water supply equipment 12 can supply water in water band 10, makes to remain certain pressure in water band 10.
Because the two ends of cross bar 1 are provided with symmetrical clamping device, when the clamping device of cross bar 1 side is being sintered
When, the clamping device of opposite side is clamping lampshade 22, and two ends are carried out simultaneously, can improve the efficiency of the sintering of lampshade 22.
45-60 DEG C of hot water, when being clamped to lampshade 22, can preheat to lampshade 22, the lampshade 22 after preheating
When running into high temperature sintering it is not easy to burst, and water temperature over-high, accidentally splash and with staff, easily cause scald.
Above-described is only embodiments of the invention, and in scheme, the general knowledge here such as known concrete structure and characteristic is not made
Excessive description.It should be pointed out that for a person skilled in the art, on the premise of without departing from present configuration, acceptable
Make some deformation and improve, these also should be considered as protection scope of the present invention, these are implemented all without the impact present invention
Effect and practical applicability.This application claims protection domain should be defined by the content of its claim, in description
Specific embodiment etc. records the content that can be used for explaining claim.
Claims (6)
1. LED process units, including frame, Gas Pipe and sintering mouth, described frame is connected with clamping device, described combustion
Trachea with sintering mouth connect it is characterised in that：It is provided with rotating circular disk in described frame, described rotating circular disk offers some
Wick holder, described sintering mouth is located at wick holder, described frame is connected with clamping device, described clamping device includes cylinder,
Described cylinder is fixedly connected in frame, and described cylinder is connected with mechanical hand, and described mechanical hand includes jig arm frame, the first folder
Finger, the second gripping finger and splayed slide block, described splayed slide block includes transverse slat, and transverse slat two ends are respectively connected with right centered on transverse slat
The swash plate claiming, swash plate has bar hole, described jig arm frame is provided with through hole, and described jig arm frame slides, and it is logical to be provided through
The piston rod in hole, one end of described piston rod is connected with cylinder, and the other end of described piston rod is connected with transverse slat, described first folder
Refer to be hinged on one end of jig arm frame, described second gripping finger is hinged on the other end of jig arm frame, described first gripping finger and the second gripping finger
On be respectively connected with sliding pin, two bar holes of two swash plates are slidably connected on two sliding pins respectively, described first gripping finger and
It is connected with water band, the top of described water band is communicated with water inlet pipe, and described water inlet pipe is communicated with constant pressure water supply equipment between two gripping finger,
The both sides of described water band are communicated with sparge pipe, and described sparge pipe is connected with the first valve through gripping finger.
2. LED process units according to claim 1 it is characterised in that：Described frame includes cross bar and montant, described
Cross bar is rotatably connected on montant, and the two ends of described cross bar are provided with symmetrical clamping device.
3. LED process units according to claim 2 it is characterised in that：First stepping electricity is connected with described cross bar
Machine.
4. LED process units according to claim 3 it is characterised in that：Described piston rod rotation is connected to splayed
On the transverse slat of slide block, the both sides of described water band are provided with the water spout tilting in the same direction, and described water spout is provided with the second valve.
5. LED process units according to claim 4 it is characterised in that：Water in described water band uses 45-60
DEG C hot water.
6. LED sealing machine clamping device according to claim 5 it is characterised in that：One end of described water band is connected to
The inner side of the first gripping finger, the other end of described water band is connected to the inner side of the second gripping finger, and the middle part of described water band is to jig arm frame side
It is in circular arc to bending.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611014946.9A CN106409634B (en) | 2016-11-18 | 2016-11-18 | LED process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611014946.9A CN106409634B (en) | 2016-11-18 | 2016-11-18 | LED process units |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106409634A true CN106409634A (en) | 2017-02-15 |
| CN106409634B CN106409634B (en) | 2017-12-05 |
Family
ID=58068890
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611014946.9A Expired - Fee Related CN106409634B (en) | 2016-11-18 | 2016-11-18 | LED process units |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106409634B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107504379A (en) * | 2017-08-08 | 2017-12-22 | 浙江美科电器有限公司 | A kind of bulb production equipment |
| CN108160398A (en) * | 2018-02-10 | 2018-06-15 | 金华市佛尔泰精密机械制造有限公司 | A kind of automobile spline set coating line and painting method |
| CN108196095A (en) * | 2017-12-20 | 2018-06-22 | 马鞍山市鑫龙特钢有限公司 | A kind of LED bulb illumination testing apparatus |
| WO2019024461A1 (en) * | 2017-07-31 | 2019-02-07 | 叶永春 | Liquid led light installation mechanism |
| CN111207312A (en) * | 2020-01-10 | 2020-05-29 | 许敏 | Clamping tool of LED lamp sealing machine |
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| JPS58158835A (en) * | 1982-03-17 | 1983-09-21 | Mitsubishi Electric Corp | Exhaust tube sealing device for cathode ray tube |
| CN103730309A (en) * | 2013-12-31 | 2014-04-16 | 詹云翔 | Bulb sealing machine |
| CN104576264A (en) * | 2014-12-30 | 2015-04-29 | 宁波捷胜海洋光电有限公司 | Bulb sealing machine |
| CN104633496A (en) * | 2014-12-31 | 2015-05-20 | 东莞凯裕光电科技有限公司 | Lamp bulb production device and method |
| CN204927227U (en) * | 2015-07-28 | 2015-12-30 | 宁波亚茂光电股份有限公司 | Fixed and blanking controlling means of bulb capper glass bulb |
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2016
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS58158835A (en) * | 1982-03-17 | 1983-09-21 | Mitsubishi Electric Corp | Exhaust tube sealing device for cathode ray tube |
| CN103730309A (en) * | 2013-12-31 | 2014-04-16 | 詹云翔 | Bulb sealing machine |
| CN104576264A (en) * | 2014-12-30 | 2015-04-29 | 宁波捷胜海洋光电有限公司 | Bulb sealing machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2019024461A1 (en) * | 2017-07-31 | 2019-02-07 | 叶永春 | Liquid led light installation mechanism |
| CN107504379A (en) * | 2017-08-08 | 2017-12-22 | 浙江美科电器有限公司 | A kind of bulb production equipment |
| CN107504379B (en) * | 2017-08-08 | 2019-04-12 | 浙江美科电器有限公司 | A kind of bulb production equipment |
| CN108196095A (en) * | 2017-12-20 | 2018-06-22 | 马鞍山市鑫龙特钢有限公司 | A kind of LED bulb illumination testing apparatus |
| CN108160398A (en) * | 2018-02-10 | 2018-06-15 | 金华市佛尔泰精密机械制造有限公司 | A kind of automobile spline set coating line and painting method |
| CN111207312A (en) * | 2020-01-10 | 2020-05-29 | 许敏 | Clamping tool of LED lamp sealing machine |
| CN111207312B (en) * | 2020-01-10 | 2021-11-16 | 广东星运照明电器有限公司 | Clamping tool of LED lamp sealing machine |
Also Published As
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|---|---|
| CN106409634B (en) | 2017-12-05 |
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Effective date of registration: 20180105 Address after: 401320 Chongqing city Banan District Tu Qiao Street 11 1-1-1 Patentee after: Chongqing Jian Wei Machinery Co., Ltd. Address before: Fenghua Town Industrial Park 563319 Guizhou city of Zunyi province Suiyang county (535 factory) Patentee before: ZUNYI YIYANG PHOTOELECTRIC CO., LTD. |
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Effective date of registration: 20180130 Address after: Fenghua Town Industrial Park 563319 Guizhou city of Zunyi province Suiyang county (535 factory) Patentee after: ZUNYI YIYANG PHOTOELECTRIC CO., LTD. Address before: 401320 Chongqing city Banan District Tu Qiao Street 11 1-1-1 Patentee before: Chongqing Jian Wei Machinery Co., Ltd. |
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